T685WS

ROTADRILL

2741-0142
PARTS MANUAL

SCHRAMM, INC.
800 East Virginia Avenue
West Chester, PA 19380 USA
Phone: (610) 696-2500
Fax:(610) 696-6950
E-mail: [email protected] om
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PRINTED IN USA 12/99
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CHAPTER 1 MAIN FRAME COMPONENTS

FIG. 1.01 FRONT OUTRIGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

FIG. 1.02 REAR OUTRIGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-3
FIG. 1.03 TOOL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
FIG. 1.04 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
FIG. 1.05 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
FIG. 1.06 WORK PLATFORM & PIPE STORAGE RACK . . . . . . . . . . . . . . .1-11

CHAPTER 2 ENGINE, HEAT EXCHANGER & PUMP DRIVE

GEARBOX COMPONENTS

--- DECK ENGINE SERVICE COMPONENTS . . . . . . . . . . . . . . . . .2-2

FIG. 2.01 ENGINE AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
FIG. 2.02 HYDRAULIC PUMP DRIVE GEARBOX . . . . . . . . . . . . . . . . . . . .2-7
FIG. 2.03 HYDRAULIC COOLERS, FUEL COOLER &
FAN DRIVE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
FIG. 2.04 ENGINE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
FIG. 2.05 ENGINE & COMPRESSOR SUPPORTS
(GHH COMPR w/ CLUTCH) . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
FIG. 2.06 ENGINE & COMPRESSOR SUPPORTS
(SULLAIR COMPRESSOR) . . . . . . . . . . . . . . . . . . . . . . . . . .2-19
FIG. 2.07 MISCELLANEOUS ENGINE PARTS - SHEET 1 . . . . . . . . . . . . .2-21
FIG. 2.08 MISCELLANEOUS ENGINE PARTS - SHEET 2 . . . . . . . . . . . . .2-23
FIG. 2.09 ENGINE MUFFLER CONNECTIONS . . . . . . . . . . . . . . . . . . . . . .2-25

CHAPTER 3 COMPRESSOR AND AIR LINE CIRCUIT

--- COMPRESSOR SERVICE COMPONENTS

(SULLAIR 1150/350) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
--- COMPRESSOR SERVICE COMPONENTS
(GHH 1000/500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
FIG. 3.01 COMPRESSOR OIL FILTER & THERMOSTATIC VALVE . . . . . . .3-5
FIG. 3.02 COMPRESSOR AIR CLEANER w/
SULLAIR COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
 FIG. 3.03 COMPRESSOR AIR CLEANER w/ GHH COMPRESSOR . . . . . .3-13
FIG. 3.04 COMPRESSOR CONTROL MATERIAL . . . . . . . . . . . . . . . . . . . .3-17
FIG. 3.05 ENGINE/COMPRESSOR CLUTCH DRIVE
MATERIAL w/ SULLAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
FIG. 3.06 ENGINE/COMPRESSOR CLUTCH DRIVE
MATERIAL w/ GHH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
FIG. 3.07 COMPRESSOR AIR INTAKE w/ GHH COMPRESSOR . . . . . . . .3-23
FIG. 3.08a COMPR CONNECTIONS w/ SULLAIR
(USE WITH RIGS S/N J124-5927 AND EARLIER) . . . . . . . . .3-25
FIG. 3.08b COMPR CONNECTIONS w/ SULLAIR
(USE WITH RIGS S/N J124-6028 AND LATER) . . . . . . . . . . .3-27
FIG. 3.09 COMPRESSOR CONNECTIONS w/ GHH COMPRESSOR . . . . .3-29
FIG. 3.10 COMPRESSOR & AIR SELECTOR VALVES . . . . . . . . . . . . . . . .3-33
FIG. 3.11 COMPRESSOR CONTROL MATERIAL w/ GHH 1000/500 . . . . .3-35
FIG. 3.12 AIR-OIL TANK MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
FIG. 3.13 COMPRESSOR CLUTCH LINKAGE MATERIAL . . . . . . . . . . . . .3-43
FIG. 3.14 AIR VALVE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47

CHAPTER 4 CONTROL PANEL, HYDRAULIC CIRCUITS AND

HYDRAULIC PUMPS

FIG. 4.01 CONTROL PANEL - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

FIG. 4.02 CONTROL PANEL - DRILLING FUNCTIONS . . . . . . . . . . . . . . . .4-3
FIG. 4.03 OPERATOR'S PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
FIG. 4.04 HELPER'S PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
FIG. 4.05 OUTRIGGER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
FIG. 4.06 BREAKOUT WRENCH CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . .4-15
FIG. 4.07 HYDRAULIC FAN MOTOR CONNECTIONS . . . . . . . . . . . . . . . .4-17
FIG. 4.08 MAST TILT CYLINDER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . .4-19
FIG. 4.09 JIB BOOM HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . .4-23
FIG. 4.10 WATER INJECTION CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27
FIG. 4.11 WATER AND FOAM INJECTION PUMP ASSEMBLY . . . . . . . . . .4-33
FIG. 4.12 LUBRICATOR, ON-OFF VALVE &
OIL METERING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
FIG. 4.13 HYDRAULIC TANK CONNECTIONS - SHEET 1 . . . . . . . . . . . . .4-39
 FIG. 4.14a HYD TANK CONNECTIONS - SHEET 2
(USE WITH S/N J124-5927 AND EARLIER) . . . . . . . . . . . . . .4-43
FIG. 4.14b HYD TANK CONNECTIONS - SHEET 2
(USE WITH S/N J124-6028 AND LATER) . . . . . . . . . . . . . . . .4-47
FIG. 4.15 HYDRAULIC TANK CONNECTIONS - SHEET 3 . . . . . . . . . . . . .4-51
FIG. 4.16 WATER INJ, SLOWFEED, OUTRIGGER &
PIPE HANDLING PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . .4-53
FIG. 4.17 WINCH, ROTATION & RAPID FEED HYD PUMPS . . . . . . . . . . .4-57
FIG. 4.18 WINCH, ROTATION RAPID FEED & FAN HYD PUMPS . . . . . . .4-59
FIG. 4.19 SLOW FEED CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-63
FIG. 4.20 RAPID FEED & ROTATION REMOTE
COMPENSATOR VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . .4-67
FIG. 4.21 ROTATION TORQUE LIMITER . . . . . . . . . . . . . . . . . . . . . . . . . .4-69
FIG. 4.22 RAPID FEED CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-71
FIG. 4.23 WINCH CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-77
FIG. 4.24 ROTATION CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-81
FIG. 4.25 WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-85
FIG. 4.26 TRAVERSE CYLINDER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . .4-89
FIG. 4.27 CASE DRAIN MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-91
FIG. 4.28 ROTATION GEARBOX HYD CIRCUIT (SHEET 1) . . . . . . . . . . . .4-93
FIG. 4.29 ROTATION GEARBOX HYD CIRCUIT (SHEET 2) . . . . . . . . . . . .4-97

CHAPTER 5 MAST AND ROTATION GEARBOX COMPONENTS

FIG. 5.01 MAST ASSEMBLY - TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

FIG. 5.02 ROTATION GEARBOX ASSEMBLY (HIGH CAPACITY) . . . . . . . .5-5
FIG. 5.03 PIPE HANDLING SLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
FIG. 5.04 PIPE WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11
FIG. 5.05 JIB BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
FIG. 5.06 FLOATING SUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
FIG. 5.07 ROTATION GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .5-17
CHAPTER 6 COMPONENT BREAKDOWN

FIG. 6.01 FRONT OUTRIGGER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . .6-1

FIG. 6.02 REAR OUTRIGGER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . .6-3
FIG. 6.03 MAST TILT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
FIG. 6.04 TRAVERSE CYLINDER - STANDARD . . . . . . . . . . . . . . . . . . . . .6-7
FIG. 6.05 TRAVERSE CYLINDER - OPTIONAL . . . . . . . . . . . . . . . . . . . . .6-9
FIG. 6.06 BREAKOUT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
FIG. 6.07 JIB BOOM SWING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
FIG. 6.08 JIB BOOM EXTENSION CYLINDER . . . . . . . . . . . . . . . . . . . . . .6-15
FIG. 6.09 LAZY SUSAN SWING CYLINDER -
OUTSIDE LAZY SUSAN . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
FIG. 6.10 LAZY SUSAN LOCK PIN CYLINDER . . . . . . . . . . . . . . . . . . . . . .6-19
FIG. 6.11 LAZY SUSAN SWING CYLINDER -
INSIDE LAZY SUSAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21
FIG. 6.12 AIR VALVE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-23
FIG. 6.13 HOLDING SLIP CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-25
FIG. 6.14 CONTROL PANEL EXTEND/RETRACT CYLINDER . . . . . . . . . . .6-27
FIG. 6.15 MAST SLIDE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29
FIG. 6.16 MINIMUM PRESSURE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . .6-31
FIG. 6.17 PIVOTING CONTROL PANEL CYLINDER . . . . . . . . . . . . . . . . . .6-33

CHAPTER 7 ACCESSORIES

FIG. 7.01 WELDER HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . .7-1

FIG. 7.02 OUTSIDE LAZY SUSAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
FIG. 7.03 OUTSIDE LAZY SUSAN HYDRAULIC CIRCUIT . . . . . . . . . . . . .7-9
FIG. 7.04 AUXILIARY PIPE HANDLING ARM ASSEMBLY . . . . . . . . . . . . . .7-13
FIG. 7.05 SLIDING MAST PIVOT MATERIAL . . . . . . . . . . . . . . . . . . . . . . .7-17
FIG. 7.06 WATER INJ PUMP ASSEMBLY (18 GPM BEAN) . . . . . . . . . . . . .7-19
FIG. 7.07 CYCLONE SAMPLER AND WET SPLITTER . . . . . . . . . . . . . . . .7-23
FIG. 7.08 SLOW FEED UP PRESSURE CONTROL CIRCUIT . . . . . . . . . . .7-27
FIG. 7.09 PIVOT CONTROL PANEL (S/N J124-6028) . . . . . . . . . . . . . . . . .7-31
FIG. 7.10 PIVOT CONTROL PANEL (AFTER S/N J124-6028) . . . . . . . . . . .7-33
CHAPTER 8 SCHEMATICS

--- ELECTRICAL SYSTEM (0859-0150) . . . . . . . . . . . . . . . . . . . . . .8-1&2

--- HYDRAULIC SYSTEM (VICKERS MAIN PUMPS)
(3861-0228) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3&4
--- HYDRAULIC SYSTEM (REXROTH MAIN PUMPS)
(3861-0261) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5&6
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 T685WS ROTADRILL

CHAPTER 1
MAIN FRAME COMPONENTS

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FIGURE 1.01
FRONT OUTRIGGER

6 7

5
T685WS ROTADRILL PAGE 1-2

FIGURE 1.01
FRONT OUTRIGGER
REF PART NUMBER QTY DESCRIPTION

1 3175-0041 1 FOOT OUTRIGGER

2 2813-0248 1 CYL HYD 4.00x2.50x 44.50
3 3178-0003 1 PIN 1-5/8X8-7/8
4 2825-0011 1 PIN 1-5/8 X 9-5/8
5 9C01-0025 4 PIN COTTER PLT 1/4X2-1/2
6 0480-0314 1 COVER FRT OUTR W/ANGLE DRILL
7 9S01-0073 4 SCREW CAP NC 1/2X1-3/4
8 0374-0016 4 NUT LOCK UNC 1/2 STOVER GR B
T685WS ROTADRILL PAGE 1-3

FIGURE 1.02
REAR OUTRIGGER

6
9
8
7

5
3

4
T685WS ROTADRILL PAGE 1-4

FIGURE 1.02
REAR OUTRIGGER
REF PART NUMBER QTY DESCRIPTION

1 0293-0314 1 FRAME ASY T660WII/T685WS

2 3175-0045 2 FOOT OUTRIGGER
3 2813-0216 2 CYL HYD 5.00x3.25x 41.00
4 2825-0038 2 PIN 1-5/8 X 9-1/4
5 2825-0042 2 PIN OUTRIGGER CYL SUPPORT
6 9C01-0025 8 PIN COTTER PLT 1/4X2-1/2
7 0480-0103 1 COVER MAST PIVOT SUPPORT
8 9S01-0037 4 SCREW CAP NC 3/8X1
9 9W03-0006 4 WASHER LOCK 3/8
10 9W02-0004 4 WASHER PLATE SAE 3/8
T685WS ROTADRILL PAGE 1-5

FIGURE 1.03
TOOL BOX

7
6
5
2

4
T685WS ROTADRILL PAGE 1-6

FIGURE 1.03
TOOL BOX
REF PART NUMBER QTY DESCRIPTION

1 0749-0055 1 TOOLBOX W/ MTG. HOLES T450W

2 9S01-0099 6 SCREW CAP NC 5/8X1-3/4
3 9W01-0008 6 WASHER PLATE 5/8
4 0374-0019 6 NUT LOCK UNC 5/8 STOVER GR B
5 9S01-0097 4 SCREW CAP NC 5/8X1-1/4
6 9W03-0010 4 WASHER LOCK 5/8
7 9W02-0007 4 WASHER PLATE SAE 5/8
T685WS ROTADRILL PAGE 1-7

FIGURE 1.04
BATTERIES

12

TO
STARTER
TO
SOLENOID
STARTER
MOTOR 7
5

11

10

6 1

8 3

4
8
T685WS ROTADRILL PAGE 1-8

FIGURE 1.04
BATTERIES
REF PART NUMBER QTY DESCRIPTION

1 0159-0059 1 BOX BATTERY T450W/A1600II

2 9S01-0039 4 SCREW CAP NC 3/8X1-1/2
3 9W02-0004 8 WASHER PLATE SAE 3/8
4 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
5 0746-0016 2 FASTENER SPRING LOADED
6 9S21-0019 4 SCREW MCH PHILP RD 10/24X3/4
7 0374-0002 4 NUT LOCK UNF 10/32 FLEXLOC
8 2004-0013 2 BATTERY 12V BCI GRP 8D-3 WET
9 0353-0002 1 CABLE BATT 3GAX8-1/2 N-P
10 0350-0028 1 CABLE BATT 2/0X69" NEG
11 0350-0036 1 CABLE BATT 2/0X25" POS
12 0964-0047 1 COVER BATTERY BOX T450W
T685WS ROTADRILL PAGE 1-9

FIGURE 1.05
FUEL TANK

22
23

21

24
24
3
34 FROM
35 FUEL COOLER
4
2

4 36 26
5
25

ENGINE
FUEL SUCTION

27
14
15
37
28 13
8 7
29 9 10
8 12
30
19
11 20
34
10

16
17
18
35
33 31
32
T685WS ROTADRILL PAGE 1-10

FIGURE 1.05
FUEL TANK
REF PART NUMBER QTY DESCRIPTION

1 0211-0075 1 TANK FUEL 225 GAL STEEL

2 3528-0006 2 INSERT NEOPRENE FUEL TANK 225
3 9S01-0101 6 SCREW CAP NC 5/8X2-1/4
4 9W01-0008 12 WASHER PLATE 5/8
5 0374-0019 6 NUT LOCK UNC 5/8 STOVER GR B
6 0958-0001 1 GAUGE FUEL LEVEL
7 2904-0022 1 STANDPIPE FUEL TANK
8 9P05-0022 2 ELBOW SER 90 3/4
9 2249-0003 1 VALVE GLOBE BR 3/4
10 9P07-0032 2 TEE SER 3/4
11 9P08-0054 1 NIPPLE CLOSE 3/4
12 2250-0062 1 VALVE CHECK 3/4IN 400 PSI
13 9P08-0058 1 NIPPLE 3/4X3
14 9P05-0021 1 ELBOW 90 3/4
15 3332-0024 1 CONN 12MP-12M37
16 3337-0022 1 NIPPLE DS RED 3/4X1/2
17 2250-0006 1 VALVE CHECK 1/2 400 BRONZE
18 3332-0059 1 CONN 08MP-04M37
19 9P01-0010 1 BUSHING RED 3/4X1/4
20 3332-0026 1 CONN 04MP-04M37
21 0079-0003 1 PUMP FUEL (CARTER #P4594)
22 9S01-0036 2 SCREW CAP NC 3/8X3/4
23 9W03-0006 2 WASHER LOCK 3/8
24 3877-0001 2 ELBOW 90 04MP-04M37
25 2904-0025 1 STANDPIPE FUEL TANK
26 3877-0002 1 ELBOW 90 08MP-08M37
27 9P08-0054 1 NIPPLE CLOSE 3/4
28 2249-0003 1 VALVE GLOBE BR 3/4
29 9P08-0058 1 NIPPLE 3/4X3
30 9P02-0003 1 CAP PIPE 3/4
31 0896-0181 1 GUARD FUEL TANK VALVE ALUM.
32 9S01-0036 6 SCREW CAP NC 3/8X3/4
33 9W03-0006 6 WASHER LOCK 3/8
34 2826-0565 1 HOSE HYD 100R 2 04x 17 S90
35 2826-0800 1 HOSE HYD 100R 2 04x 25 S90
36 2826-0729 1 HOSE HYD 100R 2 08x150 37S
37 2826-0927 1 HOSE HYD 100R 2 12x 97 37S
T685WS ROTADRILL PAGE 1-11

FIGURE 1.06
WORK PLATFORM & PIPE STORAGE RACK

10
6
5
1
4
9
2
7
8

18 13

16 14

17
11
12

19 14
15
31
30
23
28
27 22
26
21

20 26
25
24
29
31
30
T685WS ROTADRILL PAGE 1-12

FIGURE 1.06
WORK PLATFORM & PIPE STORAGE RACK
REF PART NUMBER QTY DESCRIPTION

1 0877-1173 1 SUPPORT PIPE RACK 201"

2 2429-0142 1 ANGLE SUPPORT
3 3292-0050 1 PAD MTG PIPE RACK
4 9S01-0099 4 SCREW CAP NC 5/8X1-3/4
5 9W03-0010 4 WASHER LOCK 5/8
6 9W02-0007 4 WASHER PLATE SAE 5/8
7 9S01-0099 4 SCREW CAP NC 5/8X1-3/4
8 0374-0019 4 NUT LOCK UNC 5/8 STOVER GR B
9 0822-0247 3 SPACER DRILL PIPE 2 X 4-1/2"
10 2789-0022 3 HOOK SNAP PEAR SHAPE 500AT
11 0211-0075 1 TANK FUEL 225 GAL STEEL
12 3528-0006 2 INSERT NEOPRENE FUEL TANK 225
13 9S01-0101 6 SCREW CAP NC 5/8X2-1/4
14 9W01-0008 12 WASHER PLATE 5/8
15 0374-0019 6 NUT LOCK UNC 5/8 STOVER GR B
16 9P09-0031 1 PLUG PIPE SQ HD 4
17 0989-0013 1 NECK FILLER FUEL TANK T660H
18 0301-0002 1 CAP GASOLINE TANK
19 1951-0265 1 PLATE MTG. LH
20 1951-0266 1 PLATE MTG. RH
21 9S01-0070 4 SCREW CAP NC 1/2X1
22 9W03-0008 4 WASHER LOCK 1/2
23 9W01-0007 4 WASHER PLATE 1/2
24 0898-0150 1 PLATFORM OPERATOR
25 9S01-0108 2 SCREW CAP NC 5/8X4
26 9W02-0007 4 WASHER PLATE SAE 5/8
27 0374-0019 2 NUT LOCK UNC 5/8 STOVER GR B
28 0746-0016 2 FASTENER SPRING LOADED
29 0746-0006 2 CATCH FASTENER
30 9S21-0010 8 SCREW MCH PH RD 10/32X1/2
31 9W03-0002 8 WASHER LOCK #10
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 T685WS ROTADRILL

CHAPTER 2
ENGINE, HEAT EXCHANGER AND
PUMP DRIVE GEARBOX COMPONENTS

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DECK ENGINE SERVICE COMPONENTS

REF PART NUMBER QTY DESCRIPTION

-- 2600-0089 1 ENGINE QSK19 700 HP @ 1800 RPM

-- 5001-0269 1 BELT ALTERNATOR (CUMMINS #206996)
-- 2159-0008 1 SENDER DATCON TEMP 3/4-16 THDS
-- 5000-8849 1 BEARING PILOT 80 X 35 X 35 MM
-- 2299-0023 2 FILTER FUEL SPIN-ON
-- 2296-0002 1 ELEMENT SPIN-ON WATER
-- 2295-0037 1 FILTER OIL SPIN-ON
-- 5000-7894 1 ELEMENT SAFETY STG16 (DONALDSON #P12-8408)
-- 5000-9608 1 ELEMENT AIR CLEANER SMP STG16
(DONALDSON #SMP18-1042)
-- OR --
-- 5000-9607 1 ELEMENT AIR CLEANER XLP STG16
(DONALDSON #XLP18-2042)
-- 0129-0055 1 MUFFLER 10X15 KTA19
-- 0383-0018 1 CLAMP FULL CIRCLE 6"
-- 0383-0013 1 CLAMP MUFFLER 6 IN.
-- 2897-0013 1 CAP EXHAUST PIPE 6 IN.
-- 0923-0078 1 THROTTLE CONTROL MORSE
-- 1153-0256 1 LOOM/WIRE ASY T685W QSK19 600
-- 1153-0259 1 SET OF WIRES T685W
-- 3068-0001 1 FLUID ENGINE STARTING
-- 1126-0020 1 BLNKT EXHT ASY T685W 2600-0094
-- 2004-0013 2 BATTERY 12V BCI GRP 8D-3 WET

PB0142-2-2 12/99
PB0142-2-3

T685WS ROTADRILL
23
21 25
22 24
20
21
26
22
31 35
5
36 28
34
30 31
49 21 37
28 27
48 20 21

ENGINE AIR CLEANER

45

5
47

FIGURE 2.01
2 31 19
3 31 30 13
12
14
50 46
15
47 11 16
17
50 18
10 9
33 2
32 41
33 42
8 8 43
44
33 32 3
4
40

7 42
38 43 40
44

PAGE 2-3
39
12/99
T685WS ROTADRILL PAGE 2-4

FIGURE 2.01
ENGINE AIR CLEANER
REF PART NUMBER QTY DESCRIPTION

1 3292-0078 1 PAD MTG COMP A/C SUPPORT T685W

2 0877-1635 1 SUPPORT DUAL AIR CLEANER QSK19
3 9S01-0112 2 SCREW CAP NC 3/4X1-1/2
4 9W03-0011 2 WASHER LOCK 3/4
5 0378-0118 2 CLEANER AIR STG16 TUBULAR
(DONALDSON #STG16-1010)
INCLUDES:
-- 5000-7894 1 ELEMENT SAFETY STG16 (DONALDSON #P12-8408)
-- 5000-9607 1 ELEMENT AIR CLEANER XLP STG16
(DONALDSON #XLP18-2042)
-- OR --
-- 5000-9608 1 ELEMENT AIR CLEANER SMP STG16
(DONALDSON # SMP18-1042)
6 5000-9942 2 DUST CUP VERT VALVE STG16
7 5000-5195 2 VALVE VACUATOR
8 0378-0098 2 BAND AIR CLEANER MOUNTING 16
9 0378-0136 1 BAND AIR CLEANER ALTERATION (RIGHT SIDE)
10 0378-0137 1 BAND AIR CLEANER ALTERATION (LEFT SIDE)
11 9S01-0061 8 SCREW CAP NC 7/16X1-1/4
12 9W01-0006 8 WASHER PLATE 7/16
13 9W03-0007 8 WASHER LOCK 7/16
14 9N01-0024 8 NUT HEX UNC 7/16 GR5
15 0862-0466 * 1 BRACKET AIR CLEANER T685WII
16 9S01-0103 * 1 SCREW CAP NC 5/8X2-3/4
17 9W01-0008 * 1 WASHER PLATE 5/8
18 0374-0019 * 1 NUT LOCK UNC 5/8 STOVER GR B
19 0862-0493** 1 BRACE AIR CLEANER SUPPORT
20 2020-0070 2 ELBOW HOSE 90 5-1/2" SPECIAL
21 0556-0037 4 CLAMP T-BOLT 5-1/2
22 0823-0116 2 TUBE 5-1/2 X 5 LG.
23 2020-0068 1 ADAPTER HOSE REDUCER 7 TO 5.5
24 0556-0037 1 CLAMP T-BOLT 5-1/2
25 0556-0040 1 CLAMP T-BOLT 7 SPECIAL
26 0823-0129 1 TUBE AIR INLET ENG QSK19
27 2020-0017 1 ELBOW HOSE 90 7
28 0556-0040 2 CLAMP T-BOLT 7 SPECIAL
29 0436-0076 1 MANIFOLD AIR INTAKE QSK19
30 2020-0066 2 SLEEVE EPDM RUBBER 8"ID X 4"LG
31 0556-0039 4 CLAMP T-BOLT 8
T685WS ROTADRILL PAGE 2-5

FIGURE 2.01
ENGINE AIR CLEANER
REF PART NUMBER QTY DESCRIPTION

32 2020-0063 4 SLEEVE EPDM RUBBER 6"ID X 3"LG

33 0556-0042 4 CLAMP T-BOLT 6 SPECIAL
34 0877-1765 1 SUPPORT TUBE ENG AIR INTAKE
35 9S01-0074 1 SCREW CAP NC 1/2X2
36 9W02-0006 1 WASHER PLATE SAE 1/2
37 0374-0016 1 NUT LOCK UNC 1/2 STOVER GR B
38 0233-0076 1 SCREEN INTAKE DUAL AIR CLEANER
39 3389-0074 1 DEFLECTOR AIR T685WS
40 3322-0046 2 BOSS TAPPED
41 0862-0471 1 BRACKET ENGINE AIR CLEANER
42 9S01-0070 2 SCREW CAP NC 1/2X1
43 9W03-0008 2 WASHER LOCK 1/2
44 9W02-0006 2 WASHER PLATE SAE 1/2
45 2429-0125 2 ANGLE SUPT AIR CLEANER INDICAT
46 9P03-0001 2 COUPLING ST 1/8
47 2018-0006 4 NIPPLE HOSE 1/4X1/8P
48 9P08-0001 2 NIPPLE CLOSE 1/8
49 2077-0005 2 GAUGE VACUUM 25IN H20
50 9H01-0001 10' HOSE BULK AIR PUSHON 1/4" 300#

* = WITH SULLAIR COMPRESSOR

** = WITH GHH COMPRESSOR

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 2.02
HYDRAULIC PUMP DRIVE GEARBOX MATERIAL

14

ENGINE
PULLEY

1
3
10 2
9
8
13
12
7

11

5
6

4
 FIGURE 2.02
HYDRAULIC PUMP DRIVE GEARBOX MATERIAL
REF PART NUMBER QTY DESCRIPTION

1 1107-0022 1 FLANGE MTG CF140 ENGINE T660W

2 9S01-0072 6 SCREW CAP NC 1/2X1-1/2
3 0224-0001 6 WASHER HEAD STUD 1/2
4 0877-1339 2 SUPPORT GEARBOX T660W
5 0224-0002 8 WASHER HEAD STUD 5/8
6 9S01-0098 8 SCREW CAP NC 5/8X1-1/2
7 1107-0023 1 FLANGE MTG CF140 GEARBOX T660W
8 9S02-0037 4 SCREW CAP NF 1/2X1-1/4
9 9W03-0008 4 WASHER LOCK 1/2
10 1040-0050* 1 GEARBOX TRIPLE FUNK .91:1
(FUNK MODEL #28212AB)
11 9P05-0016 1 ELBOW SER 90 1/2
12 9P01-0005 1 BUSHING RED 1/2X1/8
13 5000-8306 1 BREATHER
14 0697-0143 1 COUPLING CF140 SOLID
CONSISTING OF:
-- 5001-0453 2 ELEMENT HTR 60A CF 140
-- 5001-1062 1 CAPSCREW METRIC SOCKET HEAD M20x65
(PACKAGE OF 8)

*= SEE REPAIR MANUAL FOR DETAILED INFORMATION

PB0142-2-9

T685WS ROTADRILL
HYDRAULIC COOLERS, FUEL COOLER & FAN DRIVE MATERIAL
31

32
33
24 34
24
23 23 56
25 53
30
29 53
28 20 55

12 27
26
65
FROM
11
CV BACK OF 55
HYD TANK 57 52
10
6 53 53
54

FIGURE 2.03
48 9 7
8 67 17
49 47 18
22 19
49
21
40 1
40 68
50 46 42 16
50 42 46 15
TO 66
37
51 HYD TANK 45
51 14
IN-FILTER
66 44
47
FROM
CV BACK OF
HYD TANK

6 3
39
7 2 35
58
13 4
64
5 36
TO
HYD TANK
IN-FILTER 38 41
40
43

PAGE 2-9
FROM
62 43
61 ENG-FUEL
60 RETURN TO
63 FUEL TANK
59
12/99
1 0670-0090 1 HEAT EXCHANGER ASY T685WII
CONSISTING OF:
-- 0373-0059 1 COOLER OIL ASY HYDRAULIC SERV
-- 0373-0064 1 COOLER OIL ASY COMPRESSOR SERV
-- 0671-0037 1 RADIATOR ASY SERVICE T685WII
2 2022-0011 4 DAMPENER VIBRATION
3 9S01-0106 4 SCREW CAP NC 5/8X3-1/2
4 0570-0069 4 WASHER PLATE 3.00X.25X.69
5 0374-0019 4 NUT LOCK UNC 5/8 STOVER GR B
6 0995-0047 2 FLANGE HYD 2NPTX2PAD (ANCHOR #W43-32-32U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-4)
7 2558-0032 2 BUSHING DS RED 2X1 STEEL
8 3341-0008 1 ELBOW DS SERV 90 1 XHP
9 3337-0030 1 NIPPLE DS CLOSE X-HVY 1
10 3340-0004 1 ELBOW DS 90 1 XHP
11 3337-0035 1 NIPPLE DS X-HVY 1X4
12 3832-0005 1 ELBOW 90 16FP-16M37 XHP
13 3877-0004 1 ELBOW 90 16MP-16M37 XHP
14 1951-0394 2 PLATE MTG SUPPORT FAN T685WII
15 1951-0395 2 PLATE MTG SUPPORT FAN T685WII
16 3292-0136 2 PAD TAPPED T685WII
17 9S01-0071 4 SCREW CAP NC 1/2X1-1/4
18 9W03-0008 4 WASHER LOCK 1/2
19 9W02-0006 4 WASHER PLATE SAE 1/2
20 0732-0017 1 HUB ASY FAN MTR MT SAE D (HELLAND #1036-13S)
INCLUDES:
-- --- 1 GASKET (SAE 'D' 4 BOLT)
21 9S01-0114 4 SCREW CAP NC 3/4X2
22 9W03-0011 4 WASHER LOCK 3/4
23 9P01-0001 2 BUSHING RED 1/4X1/8
24 2212-0001 2 FITTING GREASE 60 1/8P 5PSI SO
25 0602-0016 1 KEY CLUTCH DRIVE 1/2X1/2X1-3/4
26 0731-0039 1 FAN ASY X 60" 10x34DEG SHFT MT
27 9S01-0038 3 SCREW CAP NC 3/8X1-1/4
28 9S01-0072 1 SCREW CAP NC 1/2X1-1/2
29 9W03-0008 1 WASHER LOCK 1/2
30 0570-0145 1 WASHER 2.50 X .53 X .38 THK
31 2999-0161 1 MOTOR HYD PISTON 8.23 C.I.R. (LINDE #HMF1350DD)
-- 5001-0951 1 KIT SEAL (LINDE #2953209900)
32 9S01-0136 2 SCREW CAP NC 3/4X2-1/2
33 9W03-0011 2 WASHER LOCK 3/4
34 9W02-0008 2 WASHER PLATE SAE 3/4
35 0877-1679 1 SUPPORT FUEL COOLER T685WII
36 9S01-0070 3 SCREW CAP NC 1/2X1
37 0374-0016 3 NUT LOCK UNC 1/2 STOVER GR B
38 1373-0002 1 COOLER FUEL CUMMINS QSK19
(HAYDEN MODEL #11030V7-08RB9; PART #024740)
39 5000-9664 4 KIT MOUNTING OIL COOLER
40 9S01-0044 16 SCREW CAP NC 3/8X2-3/4
41 9W03-0006 4 WASHER LOCK 3/8
42 0374-0033 12 NUT LOCK UNC 3/8 FLEXLOC
43 3332-0035 2 CONN 12MO-08M37
44 0877-1675 1 SUPPORT HYD OIL COOLER T685WII
45 2429-0157 2 ANGLE SUPPORT
46 9S01-0037 4 SCREW CAP NC 3/8X1
47 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
48 0373-0057 1 COOLER OIL (HAYDEN MODEL #12042; PART #016044)
49 5001-0967 4 MOUNTING BLOCK OIL COOLER
50 3332-0022 2 CONN 20MP-20M37
51 3892-0007 2 ELBOW 90 20F37-20M37 XHP
52 9S01-0037 2 SCREW CAP NC 3/8X1
53 9W01-0005 5 WASHER PLATE 3/8
54 9W02-0004 2 WASHER PLATE SAE 3/8
55 9S01-0039 2 SCREW CAP NC 3/8X1-1/2
56 9N01-0023 1 NUT HEX UNC 3/8 GR5
57 0374-0033 1 NUT LOCK UNC 3/8 FLEXLOC
58 0665-0076 1 GUARD RADIATOR T660WII
59 9S01-0021 10 SCREW CAP NC 5/16X1
60 9W03-0005 10 WASHER LOCK 5/16
61 9W01-0004 10 WASHER PLATE 5/16
62 2826-0729 1 HOSE HYD 100R 2 08x150 37S
63 2826-0451 1 HOSE HYD 100R 2 08x190 37S
64 2826-1207 1 HOSE HYD 100R 2 16x240 37S
65 2826-1192 1 HOSE HYD 100R 2 16x300 37S
66 2826-1232 2 HOSE HYD 100R 2 20x245 37S
67 0877-1684 2 SUPPORT FAN GUARD T685WII
68 0877-1661 1 SUPPORT FAN MOTOR T685WII
PB0142-2-13

T685WS ROTADRILL
40
55
55
38 39
49
48 38

30
47 16
48 30 14
16

ENGINE HEAT EXCHANGER

49 23 35 13
46 42 29 10 12
27
45 13
29 13
12
44
28 13
41
43 17
24 10 20

FIGURE 2.04
23 35 19
25
26 20
33
31 18
32 20
21 34 19
20
17

40
20
37 19 18 7
51 20
16 21 6
15
36 52 16 7
53 20
54 19
50 7
20 6
51
52 7 8
53

4 2
7
6
7
7 7
6
6

PAGE 2-13
7 7
3

9
12/99
T685WS ROTADRILL PAGE 2-14

FIGURE 2.04
ENGINE HEAT EXCHANGER
REF PART NUMBER QTY DESCRIPTION

1 0670-0090 1 HEAT EXCHANGER ASY T685WII

CONSISTING OF:
-- 0373-0059 1 COOLER OIL ASY HYDRAULIC SERV
-- 0373-0064 1 COOLER OIL ASY COMPRESSOR SERV
-- 0671-0037 1 RADIATOR ASY SERVICE T685WII
2 0590-0070 1 FITTING RAD. OUTLET T685WII
3 0590-0072 1 FITTING RAD. OUTLET T685WII
4 0590-0071 1 FITTING RAD OUTLET T685WII
5 0590-0073 1 FITTING RAD OUTLET T685WII
6 9H09-0054 5 HOSE RADIATOR 3-1/2X4
7 0556-0010 10 CLAMP HOSE 3.560 4.500
8 3312-0038 1 CLAMP ASY 3-1/2" TO 3-5/8" OD
9 0992-0005 1 COCK DRAIN 3/8
10 0682-0092 1 FITTING RAD. INLET T685WII
11 0566-0073 1 MANIFOLD RADIATOR INLET QSK19
12 9H09-0053 2 HOSE RADIATOR 2-1/2X4
13 0556-0008 4 CLAMP HOSE 2.313 3.250
14 9H09-0057 1 HOSE RADIATOR 3X4
15 9H09-0067 1 HOSE RADIATOR 3X5
16 0556-0009 4 CLAMP HOSE 3.063 4.000
17 0682-0091 1 FITTING RAD. INLET T685WII
18 0682-0090 1 FITTING RAD. INLET T685WII
19 9H09-0040 4 HOSE RADIATOR 1-1/4X4-1/2
20 0556-0004 8 CLAMP HOSE .813 1.75
21 0992-0002 3 COCK DRAIN 1/4
22 9P09-0003 1 PLUG PIPE SQ HD 1/4
23 0877-1763 1 SUPPORT RADIATOR T685WS
24 9S01-0097 1 SCREW CAP NC 5/8X1-1/4
25 9W03-0010 1 WASHER LOCK 5/8
26 9W02-0007 1 WASHER PLATE SAE 5/8
27 9S01-0073 2 SCREW CAP NC 1/2X1-3/4
28 9S01-0075 2 SCREW CAP NC 1/2X2-1/4
29 9W02-0006 4 WASHER PLATE SAE 1/2
30 0374-0016 4 NUT LOCK UNC 1/2 STOVER GR B
31 0877-1764 1 SUPPORT AIR/WATER LINES T685WS
32 9S01-0070 2 SCREW CAP NC 1/2X1
33 9W03-0008 2 WASHER LOCK 1/2
34 3312-0040 2 CLAMP ASY TUBING 1-1/2 O.D.
35 0556-0008 2 CLAMP HOSE 2.313 3.250
T685WS ROTADRILL PAGE 2-15

FIGURE 2.04
ENGINE HEAT EXCHANGER
REF PART NUMBER QTY DESCRIPTION

36 2144-0011 1 SWITCH LOW WATER DETECTOR

37 3332-0054 1 CONN 06MP-04M37
38 3332-0044 2 CONN 06MO-04M37
39 3896-0001 1 TEE 04F37-04M37-04M37
40 3892-0001 2 ELBOW 90 04F37-04M37
41 3325-0003 3 HANGER CONDUIT 2-1/2"
42 3325-0001 3 HANGER CONDUIT 3/4
43 9S01-0004 3 SCREW CAP NC 1/4X1/2
44 9W02-0002 3 WASHER PLATE SAE 1/4
45 9W03-0004 3 WASHER LOCK 1/4
46 9N01-0021 3 NUT HEX UNC 1/4 GR5
47 3326-0001 1 CONDUIT 3/4 EMT THINWALL X 10'
48 2124-0021 2 CONNECTOR CONDUIT 3/4
49 2124-0020 2 BUSHING CONDUIT 3/4
50 0862-0458 1 BRACKET TANK COOLANT RECOVERY
51 9S01-0032 3 SCREW CAP NC 5/16X3-3/4
52 9W03-0005 3 WASHER LOCK 5/16
53 9W02-0003 3 WASHER PLATE SAE 5/16
54 1230-0002 1 TANK COOLANT RECOVERY T685WII
55 2826-0429 1 HOSE HYD 100R 2 04x 13 S90
56 2826-0652 1 HOSE HYD 100R 2 04x168 37S
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 2.05
ENGINE & COMPRESSOR SUPPORTS (GHH COMPRESSOR W/ CLUTCH)

2
6
3
4 2
3
11 7 4

5
6

6 1 7

7 5
17 8
11
9 12 10

18 6
19

13 7

11 9
8
5
10
12
16

15 11
5
14

8
12
10
8
10
12
 FIGURE 2.05
ENGINE & COMPRESSOR SUPPORTS (GHH COMPRESSOR W/ CLUTCH)
REF PART NUMBER QTY DESCRIPTION

1 0877-1237 1 SUPPORT ENGINE T685W

2 9S01-0115 2 SCREW CAP NC 3/4X2-1/4
3 9W03-0011 2 WASHER LOCK 3/4
4 9W02-0008 2 WASHER PLATE SAE 3/4
5 2022-0025 4 MOUNT SHOCK ALTERED SULLAIR
6 0978-0308 4 SCREW CAP NC 7/8X5-1/2 GR8
7 3753-0002 40 WASHER DISC SPRING 7/8 ID
8 9W02-0010 4 WASHER PLATE SAE 1
9 0570-0147 2 WASHER FLAT 2.00X0.91X0.18TK
10 0374-0031 4 NUT LOCK UNC 7/8 FLEXLOC
11 9S01-0100 8 SCREW CAP NC 5/8X2
12 0374-0019 8 NUT LOCK UNC 5/8 STOVER GR B
13 0877-1388 1 SUPPORT COMP GHH T685W
14 0252-0003 2 SCREW CAP M16X2X 45MM
15 9W03-0010 2 WASHER LOCK 5/8
16 9W01-0008 2 WASHER PLATE 5/8
17 0555-0040 4 SHIM HYD CYL TM90 MAST
18 9S01-0173 4 SCREW CAP NC 7/16X2-1/4
19 9W03-0007 4 WASHER LOCK 7/16
 FIGURE 2.06
ENGINE & COMPRESSOR SUPPORTS (SULLAIR COMPRESSOR)

2
6
3
4 2
3
11 7 4

5
6

15

6 1 7

14

7 5
8
11
9 12 10

18 6
19

13 7

11 9
8
5
16 10
12

17
11
15
5

14

8
12
10
8
10
12
 FIGURE 2.06
ENGINE & COMPRESSOR SUPPORTS (SULLAIR COMPRESSOR)
REF PART NUMBER QTY DESCRIPTION

1 0877-1237 1 SUPPORT ENGINE T685W

2 9S01-0115 2 SCREW CAP NC 3/4X2-1/4
3 9W03-0011 2 WASHER LOCK 3/4
4 9W02-0008 2 WASHER PLATE SAE 3/4
5 2022-0025 4 MOUNT SHOCK ALTERED SULLAIR
6 0978-0308 4 SCREW CAP NC 7/8X5-1/2 GR8
7 3753-0002 40 WASHER DISC SPRING 7/8 ID
8 9W02-0010 4 WASHER PLATE SAE 1
9 0570-0147 2 WASHER FLAT 2.00X0.91X0.18TK
10 0374-0031 4 NUT LOCK UNC 7/8 FLEXLOC
11 9S01-0100 8 SCREW CAP NC 5/8X2
12 0374-0019 8 NUT LOCK UNC 5/8 STOVER GR B
13 0877-1384 1 SUPPT COMP W/CLUTCH & COUPLING
14 0822-0285 2 SPACER COMP MTG.
15 9S01-0138 2 SCREW CAP NC 7/8X4
16 9W01-0010 2 WASHER PLATE 7/8
17 0374-0031 2 NUT LOCK UNC 7/8 FLEXLOC
18 9S01-0173 4 SCREW CAP NC 7/16X2-1/4
19 9W03-0007 4 WASHER LOCK 7/16
PB0142-2-21

T685WS ROTADRILL
26
27 4
28
24
31
21 3
30 TO

MISCELLANEOUS ENGINE PARTS - SHEET1

FUEL
COOLER
TO
HYD TANK
28 AIRLINE
27 25
26 FILTER

1
20

FIGURE 2.07
27
26 13
13
9 9

10 10 14
11 TO
14 OIL PRESSURE
11
GAUGE
19 2
8
29
17

22
17 23
15 6 6
18 12
16

18 5

PAGE 2-21
7 32

7 FROM
12/99

FUEL TANK
T685WS ROTADRILL PAGE 2-22

FIGURE 2.07
MISCELLANEOUS ENGINE PARTS - SHEET1
REF PART NUMBER QTY DESCRIPTION

1 2600-0089 1 ENGINE QSK19 700 HP @ 1800 RPM

2 3883-0002 1 ELBOW 90 06M0A-04M37
3 3332-0029 1 CONN 08MP-08M37
4 3892-0003 1 ELBOW 90 08F37-08M37
5 3883-0008 1 ELBOW 90 12MOA-12M37 XHP
6 2299-0023 2 FILTER FUEL SPIN-ON
7 2295-0037 2 FILTER OIL SPIN-ON
8 0877-1237 1 SUPPORT ENGINE T685W
9 9S01-0115 2 SCREW CAP NC 3/4X2-1/4
10 9W03-0011 2 WASHER LOCK 3/4
11 9W02-0008 2 WASHER PLATE SAE 3/4
12 2022-0025 2 MOUNT SHOCK ALTERED SULLAIR
13 0978-0308 2 SCREW CAP NC 7/8X5-1/2 GR8
14 3753-0002 20 WASHER DISC SPRING 7/8 ID
15 9W02-0012 2 WASHER PLATE SAE 1-1/4
16 0374-0031 2 NUT LOCK UNC 7/8 FLEXLOC
17 9S01-0100 4 SCREW CAP NC 5/8X2
18 0374-0019 4 NUT LOCK UNC 5/8 STOVER GR B
19 0862-0488 1 BRACKET DRIVESHAFT GUARD
20 0877-1699 1 SUPPORT GUARD DRIVESHAFT
21 9S01-0111 2 SCREW CAP NC 3/4X1
22 9W01-0009 2 WASHER PLATE 3/4
23 0374-0021 2 NUT LOCK UNC 3/4 STOVER GR B
24 0896-0249 1 GUARD DRIVE SHAFT
25 0896-0259 1 GUARD ALTERNATOR T685WS
26 9S01-0037 10 SCREW CAP NC 3/8X1
27 9W03-0006 10 WASHER LOCK 3/8
28 9W02-0004 10 WASHER PLATE SAE 3/8
29 2826-0399 1 HOSE HYD 100R 2 04x180 S90
30 1666-0159 1 HOSE AIR/OIL 100R 5 08x180 S90
31 2826-0408 1 HOSE HYD 100R 2 08x215 37S
T685WS ROTADRILL PAGE 2-23

FIGURE 2.08
MISCELLANEOUS ENGINE PARTS - SHEET2

4
6

16
1
13
14
15

3
7

5
11

5
12

2
9
9

17
9
8

8
T685WS ROTADRILL PAGE 2-24

FIGURE 2.08
MISCELLANEOUS ENGINE PARTS - SHEET2
REF PART NUMBER QTY DESCRIPTION

1 2600-0089 1 ENGINE QSK19 700 HP @ 1800 RPM

2 3332-0016 1 CONN 12MO-12M37
3 3894-0005 1 CONN 12M37-12M37 BLKHD
4 3889-0005 1 CAP 12F37
5 2826-0721 1 HOSE HYD 100R 2 12x 34 37S
6 2159-0008 1 SENDER DATCON TEMP 3/4-16 THDS
7 2296-0002 1 ELEMENT SPIN-ON WATER
8 0708-0020 2 TEE NYLON 5/8 HOSE
9 9H07-0001 9' HOSE WATER 5/8 (9 FEET LONG)
10 0577-0025 2 CLIP 1 TUBE-1/2 CS-INSUL
11 0351-0009 1 CABLE 3GAX8 3/8-9/16
12 3389-0070 1 DEFLECTOR WINCH CABLE T685WII
13 9S01-0037 4 SCREW CAP NC 3/8X1
14 9W03-0006 4 WASHER LOCK 3/8
15 9W02-0004 4 WASHER PLATE SAE 3/8
16 0350-0028 1 CABLE BATT 2/0X69" NEG
17 0350-0032 1 CABLE BATT 2/0X70" POS
T685WS ROTADRILL PAGE 2-25

FIGURE 2.09
ENGINE MUFFLER CONNECTIONS

8
2

OR

11
12
7

10
7
T685WS ROTADRILL PAGE 2-26

FIGURE 2.09
ENGINE MUFFLER CONNECTIONS
REF PART NUMBER QTY DESCRIPTION

1 5001-0910 1 TUBE EXHAUST OUTLET 6"

2 0054-0044 1 PIPE EXHAUST T685WS
3 0383-0018 1 CLAMP FULL CIRCLE 6"
4 0129-0055 1 MUFFLER 10X15 KTA19
5 0949-0021 1 ELBOW EXHAUST ALTERATION
6 2897-0013 1 CAP EXHAUST PIPE 6 IN.
7 0383-0013 2 CLAMP MUFFLER 6 IN.
8 0877-1807 * 1 SUPPORT MUFFLER T685WS W/SULL
9 0877-0604** 1 SUPPORT TAPPED PAD 3/4 X 2 X 4
10 0877-1739** 2 SUPPORT MUFFLER T685WS W/GHH
11 9S01-0071** 2 SCREW CAP NC 1/2X1-1/4
12 9W03-0008** 2 WASHER LOCK 1/2

* = WITH SULLAIR 1150/350 COMPRESSOR

** = WITH GHH 1000/500 COMPRESSOR

T685WS ROTADRILL PAGE 2-27

(THIS PAGE IS INTENTIONALLY BLANK)

 T685WS ROTADRILL

CHAPTER 3
COMPRESSOR AND AIR LINE CIRCUIT

PB0142 3/01
T685WS ROTADRILL PAGE 3-1

COMPRESSOR SERVICE COMPONENTS

(SULLAIR 1150/350 COMPRESSOR)
REF PART NUMBER QTY DESCRIPTION

-- --- 1 COMPRESSOR 1150/350 @ 1800 RPM

-- 3998-0023 1 SEPARATOR OIL 1200/500
-- 2295-0036 3 ELEMENT FILTER KS7
-- 5001-0837 1 KIT REPAIR O.S.V. NEW STYLE (SULLAIR #02250051-747)
CONSISTING OF:
-- --- 4 O-RING
-- --- 1 SPRING RETAINING
-- 5000-7205 1 ELEMENT COALESCING FILTER (FINITE #4C10-050)
-- 5000-9608 1 ELEMENT AIR CLEANER SMP STG16
(DONALDSON #SMP18-1042)
-- OR --
-- 5000-9607 1 ELEMENT AIR CLEANER XLP STG16
(DONALDSON #XLP18-2042)
-- 5000-7894 1 ELEMENT SAFETY STG16 (DONALDSON #P12-8408)
-- 2157-0023 1 THERMOSTAT/RELIEF 210DEG 50PSI
(SULLAIR #250016-720)
-- 5001-0175 1 KIT THERMO/BYPASS VALVE 2"-210
(SULLAIR #250016-721)
CONSISTING OF:
-- --- 1 QUAD RING
-- --- 1 ELEMENT
-- --- 1 O-RING
-- --- 1 SPRING
-- 3030-0219 1 KIT MINIMUM PRES VALVE REPAIR
CONSISTING OF:
-- --- 1 RETAINING RING
-- --- 1 TEFLON SEAL RING
-- --- 1 PISTON CHECK
-- --- 1 SEALING WASHER
-- --- 1 RETAINING WASHER
-- --- 1 BUTTON HEAD SCREW
-- --- 2 O-RING
-- --- 1 SEAT
 (SULLAIR 1150/350 COMPRESSOR)
REF PART NUMBER QTY DESCRIPTION

-- 1201-0011 1 CYLINDER INLET CONTROL (SULLAIR# 409011)

-- 5001-0374 1 KIT SEAL INLET CONTROL CYL (SULLAIR #001679)
-- 5001-0499 1 LEVER INLET CONTROL (SULLAIR# 233448)
-- 5001-1332 1 CLEVIS ROD INLET CYLINDER (SULLAIR# 02250090-547)
-- 5001-1331 1 CLEVIS PIN & CLIP (SULLAIR# 02250090-549)
-- 5001-1330 1 FILTER VENT (02250090-554)
-- 5001-0501 1 BRACKET CLEVIS & PIN (SULLAIR# 409012)
-- 5001-0375 1 KIT REPAIR SHAFT SEAL (SULLAIR #001811A)
CONSISTING OF:
-- --- 1 SEAT
-- --- 1 O-RING
-- --- 1 PRIMARY RING
-- --- 1 BELLOW
-- --- 1 DRIVE BAND
-- --- 1 RETAINER
-- --- 1 SPRING
-- 5001-0176 1 VALVE DISCHARGE CHECK 3" (SULLAIR #016732B)
-- 3030-0259 1 KIT REPAIR 2-1/2"&3" CHECK VLV
CONSISTING OF:
-- --- 1 SPRING
-- --- 1 GASKET
-- --- 1 SHAFT
-- --- 1 DISC WITH BUSHING
-- --- 1 SEAL WASHER
-- --- 1 FERRY CAPSCREW
(THIS PAGE IS INTENTIONALLY BLANK)
 COMPRESSOR SERVICE COMPONENTS
(GHH 1000/500 COMPRESSOR)
REF PART NUMBER QTY DESCRIPTION

-- 3999-0062 1 COMPR CF1000H 2.8250 G 500 PSI

-- 3998-0023 1 SEPARATOR OIL 1200/500
-- 2295-0036 3 ELEMENT FILTER KS7
-- 5000-7205 1 ELEMENT COALESCING FILTER (FINITE #4C10-050)
-- 5000-9608 1 ELEMENT AIR CLEANER SMP STG16
(DONALDSON #SMP18-1042)
-- OR --
-- 5000-9607 1 ELEMENT AIR CLEANER XLP STG16
(DONALDSON #XLP18-2042)
-- 5000-7894 1 ELEMENT SAFETY STG16 (DONALDSON #P12-8408)
-- 5001-0374 1 KIT SEAL INLET CONTROL CYL (SULLAIR #001679)
-- 2157-0023 1 THERMOSTAT/RELIEF 210DEG 50PSI
(SULLAIR #250016-720)
-- 5001-0175 1 KIT THERMO/BYPASS VALVE 2"-210
(SULLAIR #250016-721)
CONSISTING OF:
-- --- 1 QUAD RING
-- --- 1 ELEMENT
-- --- 1 O-RING
-- --- 1 SPRING
-- 3030-0219 1 KIT MINIMUM PRES VALVE REPAIR
CONSISTING OF:
-- --- 1 RETAINING RING
-- --- 1 TEFLON SEAL RING
-- --- 1 PISTON CHECK
-- --- 1 SEALING WASHER
-- --- 1 RETAINING WASHER
-- --- 1 BUTTON HEAD SCREW
-- --- 2 O-RING
-- --- 1 SEAT
 FIGURE 3.01
COMPRESSOR OIL FILTER & THERMOSTATIC VALVE

15
15
17
16
15
14
24 18 20
21
22 18
24 19
TO
40 OIL STOP
2 33 VALVE
3
24
4 13
5
40
33
40 43
8 32
28 31
32
40 7
30 31 25
29 26
27 15
2
12
5 15
1 24
45 22

42

FROM
11 AIR / OIL
TANK 41
39 38
43

45
2
2 39
39

35
2

34
39
42 37
36
 FIGURE 3.01
COMPRESSOR OIL FILTER & THERMOSTATIC VALVE
REF PART NUMBER QTY DESCRIPTION

1 0670-0090 1 HEAT EXCHANGER ASY T685WII

CONSISTING OF:
-- 0373-0059 1 COOLER OIL ASY HYDRAULIC SERV
-- 0373-0064 1 COOLER OIL ASY COMPRESSOR SERV
-- 0671-0037 1 RADIATOR ASY SERVICE T685WII
2 0995-0047 6 FLANGE HYD 2NPTX2PAD (ANCHOR #W43-32-32U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-4)
3 9P08-0167 1 NIPPLE X-HVY 2X6
4 3339-0001 1 ELBOW 45 2 300# MI
5 3332-0130 2 CONN 32MP-32M37
6 0877-1350 1 SUPPORT COMP OIL FILTER T685W
7 0277-0061 1 FILTER OIL ASY #KF30-3KS7-F32
INCLUDES:
-- 2295-0036 3 ELEMENT FILTER KS7
8 9S01-0083 4 SCREW CAP NC 1/2X4-1/2
9 9W03-0008 4 WASHER LOCK 1/2
10 9N01-0025 4 NUT HEX UNC 1/2 GR5
11 0862-0358 1 BRACE COMPRESSOR FILTER T685W
12 0556-0012 1 CLAMP HOSE 4.625 5.500
13 0995-0158 1 FLANGE ELBOW 90 2" PAD/NPTF
(ANCHOR #W168-32-32U-1/4 NPT)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 2 SOCKET HEAD CAPSCREW (ANCHOR #M477-27)
-- --- 2 SOCKET HEAD CAPSCREW (ANCHOR #M477-25)
14 9P08-0162 1 NIPPLE X-HVY 2X4
15 3340-0005 5 ELBOW 90 2 300# MI
16 3331-0108 1 PIPE TBE 2X22 DS X-HVY
17 9P08-0173 1 NIPPLE X-HVY 2X9
18 0877-1803 1 SUPPORT COMP OIL LINE
19 0877-0604 1 SUPPORT TAPPED PAD 3/4 X 2 X 4
20 9S01-0070 2 SCREW CAP NC 1/2X1
21 9W03-0008 2 WASHER LOCK 1/2
22 3332-0130 2 CONN 32MP-32M37
23 3373-0018 1 CHANNEL CLAMP SUPPORT 11 IN LG
 FIGURE 3.01
COMPRESSOR OIL FILTER & THERMOSTATIC VALVE
REF PART NUMBER QTY DESCRIPTION

24 3312-0028 4 CLAMP ASY PIPE 2 IN

25 0995-0153 1 FLANGE 2" PAD/PIPE W/GAGE PORT
(ANCHOR #W43-32-32U-1/4 NPT)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-4)
26 9P08-0073 1 NIPPLE 3/4X19-1/4
27 9P08-0167 1 NIPPLE X-HVY 2X6
28 2932-0017 1 INDICATOR DIFF PRS 25 PSIG
29 9S01-0005 2 SCREW CAP NC 1/4X5/8
30 9W03-0004 2 WASHER LOCK 1/4
31 3332-0063 2 CONN 02MP-04M37
32 3892-0001 2 ELBOW 90 04F37-04M37
33 3877-0001 2 ELBOW 90 04MP-04M37
34 0862-0341 1 BRACKET VALVE MTG.
35 2157-0023 1 THERMOSTAT/RELIEF 210DEG 50PSI
(SULLAIR #250016-720)
-- 5001-0175 1 KIT THERMO/BYPASS VALVE 2"-210
(SULLAIR #250016-721)
CONSISTING OF:
-- --- 1 QUAD RING
-- --- 1 ELEMENT
-- --- 1 O-RING
-- --- 1 SPRING
36 9S01-0036 4 SCREW CAP NC 3/8X3/4
37 9W03-0006 4 WASHER LOCK 3/8
38 3341-0021 1 ELBOW SERV 90 2 3000# STL
39 3877-0027 4 ELBOW 90 32MP-32M37
40 1666-0089 2 HOSE AIR/OIL 100R 5 04x 11 37S
41 1666-0123 * 1 HOSE AIR/OIL MGTECH 32x 42 37S
41 1666-0135** 1 HOSE AIR/OIL MGTECH 32x 57 37S
42 1666-0123 * 1 HOSE AIR/OIL MGTECH 32x 42 37S
42 1666-0123** 1 HOSE AIR/OIL MGTECH 32x 42 37S
43 1666-0170 * 1 HOSE AIR/OIL MGTECH 32x 54 37S
43 1666-0135** 1 HOSE AIR/OIL MGTECH 32x 57 37S
 FIGURE 3.01
COMPRESSOR OIL FILTER & THERMOSTATIC VALVE
REF PART NUMBER QTY DESCRIPTION

44 1666-0135 * 1 HOSE AIR/OIL MGTECH 32x 57 37S

44 1666-0127** 1 HOSE AIR/OIL MGTECH 32x 62 37S
45 1666-0171 * 1 HOSE AIR/OIL MGTECH 32x 70 37S
45 1666-0124** 1 HOSE AIR/OIL MGTECH 32x 75 37S

* = SULLAIR COMPRESSOR HOSES

** = GHH COMPRESSOR HOSES

 25
24
22 23
20 24
21 26
24

3 2

32 25
24
27
33 24
25
1
36
24
13

28

22
11
29
35
12
22
34
FIGURE 3.02

16
14 15

7 19 31
18 30
19
33 5
8
36 19
9 18
19
10
6 17
COMPRESSOR AIR CLEANER w/ SULLAIR COMPRESSOR
 FIGURE 3.02
COMPRESSOR AIR CLEANER w/ SULLAIR COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

1 0378-0118 1 CLEANER AIR STG16 TUBULAR

(DONALDSON #STG16-1010)
2 5000-7894 1 ELEMENT SAFETY STG16 (DONALDSON #P12-8408)
3 5000-9607 1 ELEMENT AIR CLEANER XLP STG16
(DONALDSON #XLP18-2042)
-- OR --
3 5000-9608 1 ELEMENT AIR CLEANER SMP STG16
(DONALDSON #SMP18-1042)
4 5000-9942 1 DUST CUP VERT VALVE STG16
5 5000-5195 1 VALVE VACUATOR
6 3292-0122 1 PAD MOUNTING
7 0877-1255 1 SUPPORT COMP AIR CLEANER T685W
8 9S01-0112 2 SCREW CAP NC 3/4X1-1/2
9 9W03-0011 2 WASHER LOCK 3/4
10 9W02-0008 2 WASHER PLATE SAE 3/4
11 0378-0136 1 BAND AIR CLEANER ALTERATION
12 0378-0098 1 BAND AIR CLEANER MOUNTING 16
13 9S01-0061 4 SCREW CAP NC 7/16X1-1/4
14 9W02-0005 4 WASHER PLATE SAE 7/16
15 9W03-0007 4 WASHER LOCK 7/16
16 9N01-0024 4 NUT HEX UNC 7/16 GR5
17 0233-0075 1 DUCT AIR INTAKE T660WII
18 2020-0063 2 SLEEVE EPDM RUBBER 6"ID X 3"LG
19 0556-0035 4 CLAMP T-BOLT 6
20 2020-0046 1 ADAPTOR HOSE REDUCER 8 TO 7
21 0556-0039 1 CLAMP T-BOLT 8
22 0556-0038 3 CLAMP T-BOLT 7
23 0823-0123 1 TUBE CONNECTOR 7 X 4 LG.
24 0556-0040 6 CLAMP T-BOLT 7 SPECIAL
25 2020-0017 3 ELBOW HOSE 90 7
26 0823-0055 1 TUBE 7" OD X 10" LG
27 0823-0126 1 TUBE 7" OD X 6" LG.
28 0823-0132 1 TUBE AIR INLET 7" X 8"
29 2020-0062 1 SLEEVE EPDM RUBBER 7"ID X 4"LG
30 0823-0125 1 ADAPTOR SULLAIR INLET T660WII
31 5001-0288 1 GASKET AIR INLET VALVE 8"
32 9P03-0001 1 COUPLING ST 1/8
33 2018-0013 2 NIPPLE HOSE 1/4X1/8P
 FIGURE 3.02
COMPRESSOR AIR CLEANER w/ SULLAIR COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

34 9P08-0001 1 NIPPLE CLOSE 1/8

35 2077-0005 1 GAUGE VACUUM 25IN H20
36 9H01-0001 4' HOSE BULK AIR PUSHON 1/4" 300# (4 FEET LONG)
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 3.03
COMPRESSOR AIR CLEANER w/ GHH COMPRESSOR

13

12
9
11

12
10

7C
7H 7G 7B
7A
7P 7F
7K 7O 7E
7T 6
7H
7J 7I 7S

7D 2
7R 3
7Q
14 5
7L
14 7M 4

7Q
15

TO CONTROL
PRESS. REG.

TO
PROPORTIOAL
REG.
TO COMPRESSOR
OIL STOP VALVE
MANIFOLD
 FIGURE 3.03
COMPRESSOR AIR CLEANER w/ GHH COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

1 3292-0122 1 PAD MOUNTING

2 0877-1255 1 SUPPORT COMP AIR CLEANER T685W
3 9S01-0112 2 SCREW CAP NC 3/4X1-1/2
4 9W03-0011 2 WASHER LOCK 3/4
5 0378-0118 1 CLEANER AIR STG16 TUBULAR (DONALDSON #STG16-1010)
-- 5000-7894 1 ELEMENT SAFETY STG16 (DONALDSON #P12-8408)
-- 5000-9607 1 ELEMENT AIR CLEANER XLP STG16
(DONALDSON #XLP18-2042)
-- OR --
-- 5000-9608 1 ELEMENT AIR CLEANER SMP STG16
(DONALDSON #SMP18-1042)
6 5000-9942 1 DUST CUP VERT VALVE STG16
7 5000-5195 1 VALVE VACUATOR
8 0378-0136 1 BAND AIR CLEANER ALTERATION
9 0378-0098 1 BAND AIR CLEANER MOUNTING 16
10 9S01-0061 4 SCREW CAP NC 7/16X1-1/4
11 9W02-0005 8 WASHER PLATE SAE 7/16
12 9W03-0007 4 WASHER LOCK 7/16
13 9N01-0024 4 NUT HEX UNC 7/16 GR5
14 2020-0063 1 SLEEVE EPDM RUBBER 6"ID X 3"LG
15 0556-0035 2 CLAMP T-BOLT 6
16 0436-0072 1 MANIFOLD COMPR T685W W/CF1000
17 2020-0044 1 ELBOW HOSE 90 8 ID
18 0556-0044 2 CLAMP T-BOLT 8 SPECIAL
19 0823-0145 1 TUBE 8" OD X 10" LG
20 2020-0066 1 SLEEVE EPDM RUBBER 8"ID X 4"LG
21 0556-0039 2 CLAMP T-BOLT 8
22 0233-0075 1 DUCT AIR INTAKE T660WII
23 2020-0063 2 SLEEVE EPDM RUBBER 6"ID X 3"LG
24 0556-0035 4 CLAMP T-BOLT 6
25 3322-0046 1 BOSS TAPPED
26 9S01-0070 1 SCREW CAP NC 1/2X1
27 9W03-0008 1 WASHER LOCK 1/2
28 9W02-0006 1 WASHER PLATE SAE 1/2
29 2429-0125 1 ANGLE SUPT AIR CLEANER INDICAT
30 9P03-0001 2 COUPLING ST 1/8
31 2018-0006 2 NIPPLE HOSE 1/4X1/8P
 FIGURE 3.03
COMPRESSOR AIR CLEANER w/ GHH COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

32 9P08-0001 1 NIPPLE CLOSE 1/8

33 2077-0005 1 GAUGE VACUUM 25IN H20
34 9H01-0001 5' HOSE BULK AIR PUSHON 1/4" 300# (5 FEET LONG)
35 0862-0469 1 BRACE COMPRESSOR AIR CLEANER
36 9S01-0071 2 SCREW CAP NC 1/2X1-1/4
37 9W02-0006 2 WASHER PLATE SAE 1/2
38 0374-0016 2 NUT LOCK UNC 1/2 STOVER GR B
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 3.04
COMPRESSOR CONTROL MATERIAL

22

22
21
8 7
15

9 14
15
10 7 22
24
22 11 25
10
13
18
7 TO
R.B.D.V.
12 23
25 19
20

TO
COMPRESSOR
CONTROL CYLINDER 9
(RAM END)
23
17
16 18
2
3
1 25
7
TO
24 COMPRESSOR
7 CONTROL CYLINDER
(MIDDLE OF CYL)

26

FROM
AIR/OIL TANK
 FIGURE 3.04
COMPRESSOR CONTROL MATERIAL
REF PART NUMBER QTY DESCRIPTION

1 0862-0172 1 BRACKET MTG COALESCING FILTER

INCLUDES:
-- --- 4 SCREW SELF TAPPING (10-24 x 1/2)
2 9S01-0006 2 SCREW CAP NC 1/4X3/4
3 9W02-0002 2 WASHER PLATE SAE 1/4
4 9W03-0004 2 WASHER LOCK 1/4
5 9N01-0021 2 NUT HEX UNC 1/4 GR5
6 3151-0012 1 FILTER COALESCING 1/4 NPT
INCLUDES:
-- 5000-8759 1 SEAL
-- 5000-7205 1 ELEMENT COALESCING FILTER
7 3877-0001 6 ELBOW 90 04MP-04M37
8 2253-0031 1 VALVE PILOT 75-175 PSI 4.4:1
-- 3030-0314 1 KIT REPAIR 2253-0031 PILOT VLV
9 3332-0026 2 CONN 04MP-04M37
10 3337-0003 2 NIPPLE DS CLOSE X-HVY 1/4
11 3342-0005 1 CROSS DS 1/4
12 2253-0032 1 VALVE PILOT 200-600 PSI 11.4:1
-- 3030-0315 1 KIT REPAIR 2253-0032 PILOT VLV
13 3336-0001 1 TEE DS SERV 1/4
14 3852-0001 1 TEE 04MP-04M37-04M37
15 3892-0001 2 ELBOW 90 04F37-04M37
16 2253-0033 1 REG PR 1/4 60-125 RANGE 400PSI
-- 3030-0316 1 KIT REPAIR 2253-0033 PRS REG
17 3336-0011 1 TEE DS SERV 1/4 ALTERATION
18 3877-0001 2 ELBOW 90 04MP-04M37
19 3341-0002 1 ELBOW DS SERV 90 1/4
20 2064-0035 1 GAUGE PR 200# 2-1/2" PSI/BAR
21 3288-0020 1 VALVE BALL 1/4 3000
22 1666-0115 2 HOSE AIR/OIL 100R 5 04x 42 S45
23 1666-0007 1 HOSE AIR/OIL 100R 5 04x 14 S90
24 1666-0117 1 HOSE AIR/OIL 100R 5 04x 60 37S
25 1666-0068 3 HOSE AIR/OIL 100R 5 04x222 37S
26 1666-0110 1 HOSE AIR/OIL 100R 5 04x264 37S
 FIGURE 3.05
ENGINE/COMPRESSOR CLUTCH DRIVE MATERIAL
w/ SULLAIR COMPRESSOR

8 11 5 1 7 2

8A
8B

8C

12,19 16,17
6

9,10

18,10

13,14,15
 FIGURE 3.05
ENGINE/COMPRESSOR CLUTCH DRIVE MATERIAL
w/ SULLAIR COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

1 0600-0022 1 CLUTCH ASY SP214 (TWIN DISC #SP214C014)

INCLUDES:
-- 0603-0011 2 DISC CLUTCH SP214 (TWIN DISC #5659Y)
-- 5001-0790 1 BEARING THROWOUT (TWIN DISC #M303)
2 0621-0033 1 HOUSING CLUTCH - CENTAX COUPLG
3 0270-0042 1 WASHER LOCK 1-3/4 TAB
4 0974-0049 1 NUT SHAFT 1-3/4 -10UNS -2B
5 0620-0008 1 RING DRIVE
6 0623-0008 1 SHAFT CLUTCH OPERATING
7 0602-0017 1 KEY DRIVE
8 0697-0140 1 COUPLING RINGFEDER
INCLUDES:
8A 5001-0772 1 ELEMENT RUBBER R/F AC-VSK 50
8B 5001-0774 1 BEARING AXIAL R/F AC-VSK 50
8C 5001-0773 1 BEARING RADIAL R/F AC-VSK 50
9 9S01-0073 8 SCREW CAP NC 1/2X1-3/4
10 9W03-0008 16 WASHER LOCK 1/2
11 0991-0148 1 ADAPTER DRIVE - RINGFEDER
12 9S03-0026 8 SCREW CAP NC SKT 5/8X2
13 9S01-0064 8 SCREW CAP NC 7/16X2
14 9S01-0173 4 SCREW CAP NC 7/16X2-1/4
15 9W03-0007 12 WASHER LOCK 7/16
16 9S01-0074 12 SCREW CAP NC 1/2X2
17 9W03-0008 12 WASHER LOCK 1/2
18 9S01-0071 8 SCREW CAP NC 1/2X1-1/4
19 9W03-0018 8 WASHER HI-COLLAR 5/8"
 FIGURE 3.06
ENGINE/COMPRESSOR CLUTCH DRIVE MATERIAL
w/ GHH COMPRESSOR

23,24
20
1

19
2

20A

20B

20C 4

5
18
6 7

15

29,28

8
9
16
10
14
11

17
30,31 21,22

25 26,27
 FIGURE 3.06
ENGINE/COMPRESSOR CLUTCH DRIVE MATERIAL
w/ GHH COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

1 0621-0034 1 HOUSING CLUTCH - CENTAX GHH

2 0600-0022 1 CLUTCH ASY SP214 (TWIN DISC #SP214C014)
INCLUDES:
-- 0603-0011 2 DISC CLUTCH SP214 (TWIN DISC #5659Y)
-- 5001-0790 1 BEARING THROWOUT (TWIN DISC #M303)
3 0602-0008 1 KEY DRIVE 3/8X1/2X3-3/4
4 2649-0021 1 RING RETAINING HVY DUTY INTRNL
5 2764-0033 1 O RING .103X 6.487 -165
6 0620-0015 1 RING CLUTCH SHAFT DRIVE
7 0602-0009 1 KEY DRIVE 5/8X5/8X3
8 9S01-0114 1 SCREW CAP NC 3/4X2
9 0570-0073 1 WASHER PLATE H/T 3.00X.44X.81
10 0886-0076 1 SEAL OIL 5X6X1/2
11 0213-0015 1 RETAINER OIL SEAL
12 0625-0007 * 1 YOKE OPERATING SP214
13 0623-0008 * 1 SHAFT CLUTCH OPERATING
14 1058-0007 1 SHAFT CLUTCH
15 0974-0025 1 NUT SHAFT 2-16
16 0270-0025 1 WASHER LOCK 2 SPL
17 0620-0008 1 RING DRIVE
18 5000-8849 1 BEARING PILOT 80 X 35 X 35 MM
19 0991-0148 1 ADAPTER DRIVE - RINGFEDER
20 0697-0140 1 COUPLING RINGFEDER
INCLUDES:
20A 5001-0772 1 ELEMENT RUBBER R/F AC-VSK 50
20B 5001-0774 1 BEARING AXIAL R/F AC-VSK 50
20C 5001-0773 1 BEARING RADIAL R/F AC-VSK 50
21 9S01-0073 8 SCREW CAP NC 1/2X1-3/4
22 9W03-0008 8 WASHER LOCK 1/2
23 9S01-0064 12 SCREW CAP NC 7/16X2
24 9W03-0007 12 WASHER LOCK 7/16
25 9S01-0067 12 SCREW CAP NC 7/16X3
26 9W03-0007 12 WASHER LOCK 7/16
27 9N01-0024 12 NUT HEX UNC 7/16 GR5
28 9S03-0026 8 SCREW CAP NC SKT 5/8X2
29 9W03-0018 8 WASHER HI-COLLAR 5/8"
30 9S01-0071 8 SCREW CAP NC 1/2X1-1/4
31 9W03-0008 8 WASHER LOCK 1/2
* = NOT SHOWN
 FIGURE 3.07
COMPRESSOR AIR INTAKE w/ GHH COMPRESSOR

13

12
9
11
12
10

7C
7H 7G 7B
7A
7P 7F
7K 7O 7E
7T 6
7H
7J 7I 7S

7D 2
7R 3
7Q
14 5
7L
14 7M 4

7Q
15

TO CONTROL
PRESS. REG.

TO
PROPORTIOAL
REG.
TO COMPRESSOR
OIL STOP VALVE
MANIFOLD
 FIGURE 3.07
COMPRESSOR AIR INTAKE w/ GHH COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

1 0312-0028 1 GASKET FLANGE 150 MM

2 0995-0145 1 FLANGE ADAPTOR 150MM
3 0252-0003 8 SCREW CAP M16X2X 45MM
4 9W03-0010 8 WASHER LOCK 5/8
5 3346-0001 1 PLUG HEX 04MP
6 0312-0014 2 GASKET FLANGE-THROTTLE VALVE
7 3995-0013 1 VALVE SUCTION CLOSED INL START
CONSISTING OF:
7A 3995-0012 1 VALVE THROTTLE 150MM 5/8 HOLE
7B 0877-1375 1 SUPPORT HYD CYL T450W
7C 1224-0011 2 SCREW CAP SKT M10X1.5X 30MM
7D 0035-0100 1 STUD CYLINDER MOUNTING T450W
7E 9W03-0010 1 WASHER LOCK 5/8
7F 9N01-0027 1 NUT HEX UNC 5/8 GR5
7G 0882-0044 1 LEVER INLET VALVE T450W
7H 9S03-0004 1 SCREW CAP SKT 10/24X1
7I 1201-0011 1 CYLINDER INLET CONTROL
7J 3199-0026 1 YOKE INLET VALVE T450W
7K 9N06-0002 1 NUT JAM HEX 5/16NC
7L 9W01-0005 1 WASHER PLATE 3/8
7M 0374-0033 1 NUT LOCK UNC 3/8 FLEXLOC
7N 0669-0001 1 PIN CLEVIS 1/4X1-1/4
7O 9W01-0003 1 WASHER PLATE 1/4
7P 9C01-0004 1 PIN COTTER PLT 3/32X1/2
7Q 3877-0001 1 ELBOW 90 04MP-04M37
7R 3877-0028 1 ELBOW 90 02MP-04M37 ALTER
7S 9P09-0004 1 PLUG PIPE FLUSH 1/4
7T 3346-0008 1 PLUG HEX 02MP
8 0823-0066 1 ADAPTOR TUBE 150MM VALVE
9 9S01-0048 8 SCREW CAP NC 3/8X3-3/4
10 9W03-0006 8 WASHER LOCK 3/8
11 2020-0063 1 SLEEVE EPDM RUBBER 6"ID X 3"LG
12 0556-0035 6 CLAMP T-BOLT 6
13 0436-0072 1 MANIFOLD COMPR T685W W/CF1000
14 1666-0068 2 HOSE AIR/OIL 100R 5 04x222 37S
15 1666-0078 1 HOSE AIR/OIL 100R 5 04x 38 S90
 FIGURE 3.08a
COMPRESSOR CONNECTIONS w/ SULLAIR COMPRESSOR
(USE WITH RIGS S/N J124-5927 AND EARLIER)

B D
E
D
D

A
F
F

F
FROM
AIR/OIL
TANK

23
5
6
FROM
COMPRESSOR
FILTER
3 TO
20 4
BLOWDOWN
17 VALVE

8 2
TO
14 7 18 INTERSTAGE
GAUGE

11

TO
15 COMPRESSOR
13 CONTROLS
12 16
TO
21
COMPRESSOR
CONTROLS
18

TO
22 AIR/OIL
TANK 19
10

TO 9
AIR/OIL
TANK
 FIGURE 3.08a
COMPRESSOR CONNECTIONS w/ SULLAIR COMPRESSOR
(USE WITH RIGS S/N J124-5927 AND EARLIER)
REF PART NUMBER QTY DESCRIPTION

1 --- 1 COMPRESSOR 1150/350 @ 1800 RPM

A 1201-0011 1 CYLINDER INLET CONTROL (SULLAIR# 409011)
-- 5001-0374 1 KIT SEAL INLET CONTROL CYL (SULLAIR# 001679)
B 5001-0499 1 LEVER INLET CONTROL (SULLAIR# 233448)
C 5001-1332 1 CLEVIS ROD INLET CYLINDER (SULLAIR# 02550090-547)
D 5001-1331 1 CLEVIS PIN & CLIP (SULLAIR# 02250090-549)
E 5001-1330 1 FILTER VENT (SULLAIR# 02250090-554)
F 5001-0501 1 BRACKET CLEVIS & PIN (SULLAIR# 409012)
2 0995-0047 1 FLANGE HYD 2NPTX2PAD (ANCHOR #W43-32-32U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
3 --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-4)
4 3332-0130 1 CONN 32MP-32M37
5 0277-0055 1 FILTER IN-LINE 1/4 NPT (NUPRO #B-4TF4-440S)
INCLUDES:
-- 5001-0400 1 GASKET FOR 0277-0055
-- 2295-0033 1 ELEMENT FOR 0277-0055 FILTER
6 3877-0001 1 ELBOW 90 04MP-04M37
7 2558-0003 1 BUSHING DS RED 1/2X1/4 STEEL
8 3877-0001 1 ELBOW 90 04MP-04M37
9 9S01-0114 8 SCREW CAP NC 3/4X2
10 9W03-0011 8 WASHER LOCK 3/4
11 0234-0090 1 FITTING COMP DISCH T685W SULL
12 3877-0027 1 ELBOW 90 32MP-32M37
13 3332-0130 1 CONN 32MP-32M37
14 2159-0007 1 SENDER TEMP 100-280 1/2" NPT
15 2558-0004 1 BUSHING DS RED 1/2X3/8 STEEL
16 2145-0008 1 SWITCH TEMP-AIR-OPEN 255 DEG
17 1666-0002 1 HOSE AIR/OIL 100R 5 04x 74 S90
18 1666-0111 2 HOSE AIR/OIL 100R 5 04x245 37S
19 1666-0114 1 HOSE AIR/OIL 100R 5 04x276 37S
20 1666-0135 1 HOSE AIR/OIL MGTECH 32x 57 37S
21 1666-0172 1 HOSE AIR/OIL MGTECH 32x 82 37S
22 1666-0173 1 HOSE AIR/OIL MGTECH 32x102 37S
23 1666-0107 1 HOSE AIR/OIL 100R 5 04x 86 S90
 FIGURE 3.08b
COMPRESSOR CONNECTIONS w/ SULLAIR COMPRESSOR
(USED WITH RIGS S/N J124-6028 AND LATER)

D
B
E
D
D

A
F
F

TO
AIR/OIL
TANK
F
23
5
6

TO
FROM 3
BLOWDOWN
COMPRESSOR 2
17 VALVE
FILTER 4
20

8 TO
INTERSTAGE
27 7 18 GAUGE
21

TO
AIR/OIL
26 TANK

TO
COMPRESSOR
12 CONTROLS
13
14 TO
12 COMPRESSOR
CONTROLS 18

26
19
15
27 11
10
26
24
9
22 TO
AIR/OIL
25
TANK

16
 FIGURE 3.08b
COMPRESSOR CONNECTIONS w/ SULLAIR COMPRESSOR
(USED WITH RIGS S/N J124-6028 AND LATER)
REF PART NUMBER QTY DESCRIPTION
1 --- 1 COMPRESSOR 1150/350 @ 1800 RPM
A 1201-0011 1 CYLINDER INLET CONTROL (SULLAIR# 409011)
-- 5001-0374 1 KIT SEAL INLET CONTROL CYL (SULLAIR# 001679)
B 5001-0499 1 LEVER INLET CONTROL (SULLAIR# 233448)
C 5001-1332 1 CLEVIS ROD INLET CYLINDER (SULLAIR# 02550090-547)
D 5001-1331 1 CLEVIS PIN & CLIP (SULLAIR# 02250090-549)
E 5001-1330 1 FILTER VENT (SULLAIR# 02250090-554)
F 5001-0501 1 BRACKET CLEVIS & PIN (SULLAIR# 409012)
2 0995-0047 1 FLANGE HYD 2NPTX2PAD (ANCHOR #W43-32-32U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
3 --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-4)
4 3332-0130 1 CONN 32MP-32M37
5 0277-0055 1 FILTER IN-LINE 1/4 NPT (NUPRO #B-4TF4-440S)
INCLUDES:
-- 5001-0400 1 GASKET FOR 0277-0055
-- 2295-0033 1 ELEMENT FOR 0277-0055 FILTER
6 3877-0001 1 ELBOW 90 04MP-04M37
7 2558-0003 1 BUSHING DS RED 1/2X1/4 STEEL
8 3877-0001 1 ELBOW 90 04MP-04M37
9 9S01-0114 8 SCREW CAP NC 3/4X2
10 9W03-0011 8 WASHER LOCK 3/4
11 0234-0101 1 FTG COMP DISCH SULLAIR T685WS
12 0312-0032 2 GASKET COMPANION FLG 3" -300#
13 2250-0112 1 VALVE CHECK 3" 300#
14 0234-0102 1 FTG COMP DISCH SULLAIR T685WS
15 2159-0007 1 SENDER TEMP 100-280 1/2" NPT
16 2145-0008 1 SWITCH TEMP-AIR-OPEN 255 DEG
17 1666-0002 1 HOSE AIR/OIL 100R 5 04x 74 S90
18 1666-0111 2 HOSE AIR/OIL 100R 5 04x245 37S
19 1666-0114 1 HOSE AIR/OIL 100R 5 04x276 37S
20 1666-0135 1 HOSE AIR/OIL MGTECH 32x 57 37S
21 1666-0136 1 HOSE AIR/OIL MGTECH 32x 93 37S
22 1666-0177 1 HOSE AIR/OIL MGTECH 32x110 37S
23 1666-0107 1 HOSE AIR/OIL 100R 5 04x 86 S90
24 0035-0109 2 STUD 3/4-10 x 8"
25 9S01-0122 6 SCREW CAP NC 3/4X6-1/2
26 0374-0021 10 NUT LOCK UNC 3/4 STOVER GR B
27 3877-0027 2 ELBOW 90 32MP-32M37
 FIGURE 3.09
COMPRESSOR CONNECTIONS w/ GHH COMPRESSOR

1 58 TO
12 AIR/OIL 67
11 TANK

31
58 30
10
9 29
12
11 67 8
13 TO
AIR/OIL
TANK 68
14 30
15 11 65 31
12 7
16 60 6
17 6
7
62 64 19
20
TO 18
SCAVENGER
LINE AIR/ 2 10 9 25 34
OIL TANK
3 63 57 33
TO
4 66
INTERSTAGE TO 23
GAUGE BLOWDOWN
5 VALVE 22 24
8 21 23 27
58 61
32 26
35

46

48
66
47

44 58
60
53 55
45 54
TO
52 COMPRESSOR
INLET CYL
52 (BUTT END) 57 39
43 59
56 38
50 53 39
49
42
37 38

65
64 51 42
51 36
31
FROM
COMPRESSOR
67
40 OIL FILTER
41
 FIGURE 3.09
COMPRESSOR CONNECTIONS w/ GHH COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

1 3999-0062 1 COMPR CF1000H 2.8250 G 500 PSI

2 0134-0021 1 WASHER SEALING 33MM
3 3332-0129 1 CONN 23MM-16M37
4 3892-0008 1 ELBOW 90 16F37-16M37 ALTER
5 3332-0026 1 CONN 04MP-04M37
6 0134-0014 3 WASHER METRIC SEALING 16 X 22
7 3332-0071 3 CONN 10MM-08M37
8 3893-0001 1 ELBOW 45 04F37-04M37
9 3897-0001 2 REDUCER TUBE 08-04
10 3890-0003 2 NUT TUBE 08
11 0134-0018 3 WASHER METRIC SEALING 12 X 18
12 3332-0049 3 CONN 06MM-04M37
13 3892-0001 1 ELBOW 90 04F37-04M37
14 3854-0005 1 CONN 04FP-04F37
15 0237-0031 1 NIPPLE RESTRICTED 1/4NPT .055"
16 0277-0055 1 FILTER IN-LINE 1/4 NPT (NUPRO #B-4TF4-440S)
INCLUDES:
-- 2295-0033 1 ELEMENT FOR 0277-0055 FILTER
-- 5001-0400 1 GASKET FOR 0277-0055
17 3332-0026 1 CONN 04MP-04M37
18 3332-0108 1 CONN 08M37-08BSPP
19 2764-0089 1 O RING .139X 3.859 VITON -241
20 0995-0146 1 FLANGE ADAPTOR DISCHARGE
21 1224-0009 8 SCREW CAP SKT M16x50MM DIN 912
22 9W03-0010 8 WASHER LOCK 5/8
23 0312-0032 2 GASKET COMPANION FLG 3" -300#
24 2250-0112 1 VALVE CHECK 3" 300#
25 0035-0095 8 STUD 3/4 X 3/4 X 6-1/2 LG
26 0234-0088 1 FITTING AIR-OIL DISCHARGE
27 0374-0021 8 NUT LOCK UNC 3/4 STOVER GR B
28 9P08-0183 1 NIPPLE CLOSE X-HVY 2-1/2
29 3343-0032 1 TEE 2-1/2 2000# STL
30 2558-0026 2 BUSHING RED 2-1/2X2 2000#
31 3877-0027 3 ELBOW 90 32MP-32M37
32 3877-0001 1 ELBOW 90 04MP-04M37
33 3332-0026 1 CONN 04MP-04M37
34 2145-0008 1 SWITCH TEMP-AIR-OPEN 255 DEG
35 2159-0007 1 SENDER TEMP 100-280 1/2" NPT
36 0877-0282 1 SUPPORT STOP VALVE - T685H
 FIGURE 3.09
COMPRESSOR CONNECTIONS w/ GHH COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

37 3996-0011 1 VALVE OIL STOP ALTER 2 IN

38 1018-0009 2 BOLT U 3/8X4-3/8
39 9H01-0048 2 HOSE AIR 3/8" ID X 4" LONG
40 9W01-0005 4 WASHER PLATE 3/8
41 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
42 0995-0047 2 FLANGE HYD 2NPTX2PAD (ANCHOR #W43-32-32U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-4)
43 0566-0069 1 MANIFOLD OIL STOP VALVE
44 3337-0030 1 NIPPLE DS CLOSE X-HVY 1
45 3341-0008 1 ELBOW DS SERV 90 1 XHP
46 0092-0014 1 VALVE NEEDLE CARTRIDGE 1" NPT
47 3346-0001 1 PLUG HEX 04MP
48 3332-0023 1 CONN 16MP-16M37
49 3338-0001 1 ELBOW DS SERV 45 1/4
50 2064-0036 1 GAUGE PR 600# 2-1/2" PSI/BAR
51 3877-0002 2 ELBOW 90 08MP-08M37
52 2558-0005 2 BUSHING DS RED 3/4X1/4 STEEL
53 3877-0001 2 ELBOW 90 04MP-04M37
54 3341-0002 1 ELBOW DS SERV 90 1/4
55 3332-0112 1 CONN 04MP-04M37 RESTR .080
56 3896-0001 1 TEE 04F37-04M37-04M37
57 1666-0008 1 HOSE AIR/OIL 100R 5 04x 30 37S
58 1666-0063 2 HOSE AIR/OIL 100R 5 04x 31 S90
59 1666-0078 1 HOSE AIR/OIL 100R 5 04x 38 S90
60 1666-0005 1 HOSE AIR/OIL 100R 5 04x 46 S90
61 1666-0102 1 HOSE AIR/OIL 100R 5 04x 56 37S
62 1666-0002 1 HOSE AIR/OIL 100R 5 04x 74 S90
63 1666-0068 1 HOSE AIR/OIL 100R 5 04x222 37S
64 1666-0011 1 HOSE AIR/OIL 100R 5 08x 28 S90
65 1666-0052 1 HOSE AIR/OIL 100R 5 08x 38 S90
66 1666-0069 1 HOSE AIR/OIL 100R 5 16x 54 37S
67 1666-0127 2 HOSE AIR/OIL MGTECH 32x 62 37S
68 1666-0136 1 HOSE AIR/OIL MGTECH 32x 93 37S
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 3.10
COMPRESSOR & AIR SELECTOR VALVES

9 TO
COMPRESSOR
CONTROLS
2

9 TO
COMPRESSOR
2 CONTROLS
1

MAIN
AIR LINE
8 PRESSURE

2 3

SUMP LINE
PRESSURE
8

4
2

5
 FIGURE 3.10
COMPRESSOR & AIR SELECTOR VALVES
REF PART NUMBER QTY DESCRIPTION

1 3288-0020 1 VALVE BALL 1/4 3000

INCLUDES:
-- 5001-0009 1 HANDLE RED HOKE BALL VALVE
-- OR --
-- 5001-0010 1 HANDLE BLUE HOKE BALL VALVE
-- 5001-0011 1 SCREW HANDLE HOKE BALL VALVE
2 3877-0001 4 ELBOW 90 04MP-04M37
3 3332-0026 1 CONN 04MP-04M37
4 3288-0021 1 VALVE BALL 3 WAY 500 PSI 1/4
INCLUDES:
-- 5001-0009 1 HANDLE RED HOKE BALL VALVE
-- OR --
-- 5001-0010 1 HANDLE BLUE HOKE BALL VALVE
-- 5001-0011 1 SCREW HANDLE HOKE BALL VALVE
5 2064-0036 1 GAUGE PR 600# 2-1/2" PSI/BAR
6 3332-0065 1 CONN 04FP-04M37
7 1666-0089 1 HOSE AIR/OIL 100R 5 04x 11 37S
8 1666-0114 2 HOSE AIR/OIL 100R 5 04x276 37S
9 1666-0115 2 HOSE AIR/OIL 100R 5 04x 42 S45
 FIGURE 3.11
COMPRESSOR CONTROL MATERIAL
w/ GHH 1000/5000 COMPRESSOR

23 7 9
24 30
25 10
11
7
30
22

17 12
26
7 30 8
30
15

17 7
16
30 13 12
14

32
7 13 15
33
21 32 TO
15
COMPRESSOR
TO CONTROL CYL
AIR / OIL TO (RAM END)
17 TANK R.B.D.V 16
(LINE)
29 17
7 30 16
32 TO
17
AIR / OIL
30
TANK
(SUMP)
27
28
29

2
3
1

34
5 7
7
31 20 18
7

33 17
6
7 19
14
FROM 30
32
AIR / OIL
TANK 31
TO
COMPRESSOR
CONTROL CYL
(MIDDLE)
 FIGURE 3.11
COMPRESSOR CONTROL MATERIAL
w/ GHH 1000/5000 COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

1 0862-0172 1 BRACKET MTG COALESCING FILTER

INCLUDES:
-- --- 4 SCREW SELF-TAPPING (10-24 x 1/2)
2 9S01-0006 2 SCREW CAP NC 1/4X3/4
3 9W02-0002 4 WASHER PLATE SAE 1/4
4 9W03-0004 2 WASHER LOCK 1/4
5 9N01-0021 2 NUT HEX UNC 1/4 GR5
6 3151-0012 1 FILTER COALESCING 1/4 NPT
INCLUDES:
-- 5000-8759 1 SEAL
-- 5000-7205 1 ELEMENT COALESCING FILTER
7 3877-0001 10 ELBOW 90 04MP-04M37
8 0566-0074 1 MANIFOLD REGULATOR
9 9S01-0021 4 SCREW CAP NC 5/16X1
10 9W03-0005 4 WASHER LOCK 5/16
11 9W02-0003 4 WASHER PLATE SAE 5/16
12 3346-0008 2 PLUG HEX 02MP
13 3892-0001 1 ELBOW 90 04F37-04M37
14 3896-0001 2 TEE 04F37-04M37-04M37
15 2250-0114 3 VALVE CHECK 1/4" 1 PSI
16 2253-0032 3 VALVE PILOT 200-600 PSI 11.4:1
-- 3030-0315 1 KIT REPAIR 2253-0032 PILOT VLV
CONSISTING OF:
-- --- 4 DIAPHRAGM
-- --- 2 GASKET
-- --- 1 BALL SEAT
-- --- 1 RING SEAT
17 3332-0026 5 CONN 04MP-04M37
18 2253-0033 1 REG PR 1/4 60-125 RANGE 400PSI
-- 3030-0316 1 KIT REPAIR 2253-0033 PRS REG
CONSISTING OF:
-- --- 1 DIAPHRAGM
-- --- 2 O-RING
-- --- 1 SEAT DISC
-- --- 1 PISTON SPRING
19 3336-0011 1 TEE DS SERV 1/4 ALTERATION
20 2064-0035 1 GAUGE PR 200# 2-1/2" PSI/BAR
 FIGURE 3.11
COMPRESSOR CONTROL MATERIAL
w/ GHH 1000/5000 COMPRESSOR
REF PART NUMBER QTY DESCRIPTION

21 3288-0030 1 VALVE BALL 3 WAY 3000 PSI 1/4

INCLUDES:
-- 5001-0009 1 HANDLE RED HOKE BALL VALVE
-- OR --
-- 5001-0010 1 HANDLE BLUE HOKE BALL VALVE
-- 5001-0011 1 SCREW HANDLE HOKE BALL VALVE
22 3288-0056 1 VALVE BALL 5-WAY 1/4"
23 9S21-0011 2 SCREW MCH PH RD 10/32X3/4
24 9W03-0002 2 WASHER LOCK #10
25 9W01-0002 2 WASHER PLATE 3/16
26 3346-0001 1 PLUG HEX 04MP
27 2064-0037 1 GAUGE PR 2000# 2-1/2" PSI/BAR
28 3332-0065 1 CONN 04FP-04M37
29 1666-0062 1 HOSE AIR/OIL 100R 5 04x 21 37S
30 1666-0115 4 HOSE AIR/OIL 100R 5 04x 42 S45
31 1666-0117 1 HOSE AIR/OIL 100R 5 04x 60 37S
32 1666-0068 4 HOSE AIR/OIL 100R 5 04x222 37S
33 1666-0110 2 HOSE AIR/OIL 100R 5 04x264 37S
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 3.12
AIR-OIL TANK MATERIAL

44
23
41
24
42
43
19 41
15 37
22 39
41
38
21 40
42
20 18
17 45
16
25
91
86
TO
SUMP / LINE
56 SELECTOR
JUMPER
58 57
5 51 HOSE TO OTHER
38 46 50 SIDE OF TOWER
40 37
59 55 39
25 49
13
41 2 47
14
42 83 25 71 25
3 84
6 72 TO

7
SCAVENGER
FILTER
48
45 91 96 FROM
25 L.P./H.P.
32 36 REG.
JUMPER 33 34
HOSE TO OTHER 86 TO
3 85
68 92
SIDE OF TOWER 70 87 TO AIR VALVE
4 67 69
35 SUMP/LINE
TO TO SELECTOR
63 COMPR. COMPRESSOR 82
62 60 CONTROL OIL THERMOSTAT
61 VALVE
52
FILTER FROM 53
12 30 COMPRESSOR
28 54
64 11 29 OIL STOP
90
65 26 31 VALVE
10
66 9
62
8 94
25 27 95
88
89 FROM
TO 31 COMPRESSOR
LUBRICATOR DISCHARGE
ON/OFF
90 93
VALVE
79 95
78 FROM
COMPRESSOR
89 DISCHARGE
80
81
73
76 77 74
75
77
74
 FIGURE 3.12
AIR-OIL TANK MATERIAL
REF PART NUMBER QTY DESCRIPTION

1 0278-0095 1 TANK AIR-OIL T685W 500 PSIG

2 9S01-0115 4 SCREW CAP NC 3/4X2-1/4
3 9W02-0008 8 WASHER PLATE SAE 3/4
4 0374-0021 4 NUT LOCK UNC 3/4 STOVER GR B
5 3346-0023 1 2" FLUSH STEEL PIPE PLUG
6 0991-0096 1 ADAPTER OIL LEVEL GAUGE 2 NPT
7 0598-0043 1 GAUGE OIL LEVEL AIR-OIL TANK
8 3341-0008 1 ELBOW DS SERV 90 1 XHP
9 3337-0030 1 NIPPLE DS CLOSE X-HVY 1
10 3288-0010 1 VALVE BALL 1 2000
11 3337-0042 1 NIPPLE DS X-HVY 1X6
12 9P02-0004 1 CAP PIPE 1
13 2164-0018 1 ELBOW MALE 1/4TX1/4P NYLON
14 3169-0089 1 TUBE OIL SCAVENGER 15
15 0035-0097 4 STUD SEPARATOR SEAL PLATE
16 9N07-0004 4 NUT JAM HEX 3/8NF
17 3998-0023 1 SEPARATOR OIL 1200/500
18 0480-0300 1 PLATE SEPARATOR SEAL
19 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
20 9S37-0005 1 SCREW SET ALN CONE 1/4-20 x 1
21 9N06-0001 1 NUT JAM HEX 1/4NC
22 2764-0162 1 O RING .275X14.475 -458
23 0978-0307 16 SCREW CAP NC 3/4X3-1/2 SA-193
24 0570-0032 16 WASHER HT 1-5/16X1/8X25/32
25 3877-0001 6 ELBOW 90 04MP-04M37
26 0234-0091 1 FITTING AIR-OIL 500# T685W
27 2764-0089 1 O RING .139X 3.859 VITON -241
28 0978-0243 4 SCREW CAP NC 5/8X2-1/2 GR8
29 9W03-0010 4 WASHER LOCK 5/8
30 3346-0014 1 PLUG HEX 20MO
31 3877-0027 2 ELBOW 90 32MP-32M37
32 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
33 3341-0004 1 ELBOW DS SERV 90 1/2
34 1162-0024 1 VALVE BLOWDOWN 1/2 NPT
35 3332-0026 1 CONN 04MP-04M37
36 3594-0009 1 MUFFLER HI-PRESSURE 1/2 NPT
37 0995-0047 2 FLANGE HYD 2NPTX2PAD
38 2764-0079 2 O RING .139X 2.234 -228
 FIGURE 3.12
AIR-OIL TANK MATERIAL
REF PART NUMBER QTY DESCRIPTION

39 9S03-0023 8 SCREW CAP NC SKT 1/2X2

40 9W03-0008 8 WASHER LOCK 1/2
41 9P08-0156 4 NIPPLE CLOSE X-HVY 2
42 3343-0028 3 TEE 2 2000# STL
43 2558-0029 1 BUSHING DS RED 2X1-1/2 STEEL
44 2247-0053 * 1 VALVE SAFETY 1-1/2 400
44 2247-0074** 1 VALVE SAFETY 1-1/2 550
45 2221-0057 2 ELBOW 90 32FPS-32MP
46 3997-0015 1 VALVE MIN PRS 2" 150/200 PSI
-- 3030-0219 1 KIT MINIMUM PRES VALVE REPAIR
47 3341-0025 1 ELBOW SERV 90 2 3000# ST ALTER
48 2221-0060 1 ELBOW 45 32FPS-32MP
49 3337-0022 1 NIPPLE DS RED 3/4X1/2
50 1162-0027 1 VALVE RUNNING BLOWDOWN 1/2 8:1
-- 5000-9716 1 SEAL KIT 1162-0027 VALVE
51 3341-0004 1 ELBOW DS SERV 90 1/2
52 0237-0027 1 NIPPLE RBDV OUTLET .2969
53 9P03-0004 1 COUPLING ST 1/2
54 3332-0061 1 CONN 08MP-12M37
55 2558-0032 1 BUSHING DS RED 2X1 STEEL
56 3341-0008 1 ELBOW DS SERV 90 1 XHP
57 3337-0030 1 NIPPLE DS CLOSE X-HVY 1
58 2253-0027 1 REGULATOR 1 NPT #627
-- 5000-9927 1 DIAPHRAGM VITON FISHER 1 #627
59 9P01-0017 1 BUSHING RED 1X3/4
60 9P08-0055 1 NIPPLE CLOSE X-HVY 3/4
61 9P04-0004 1 CROSS 3/4
62 9P01-0010 2 BUSHING RED 3/4X1/4
63 2064-0035 1 GAUGE PR 200# 2-1/2" PSI/BAR
64 9P01-0012 1 BUSHING RED 3/4X3/8
65 3332-0053 1 CONN 06MP-06M37
66 3892-0002 1 ELBOW 90 06F37-06M37
67 3341-0021 1 ELBOW SERV 90 2 3000# STL
68 9P08-0171 1 NIPPLE X-HVY 2X8
69 3340-0009 1 ELBOW 90 2 2000# STL
70 3332-0130 1 CONN 32MP-32M37
71 0045-0019 1 CABLE HOSE SAFETY 1-1/2 TO 3
72 3346-0001 1 PLUG HEX 04MP
 FIGURE 3.12
AIR-OIL TANK MATERIAL
REF PART NUMBER QTY DESCRIPTION

73 9P05-0034 1 ELBOW SER 90 1-1/4

74 2426-0025 2 SILENCER EXHAUST 1-1/4 NPT
75 9P03-0017 1 COUPLING ST 1-1/4
76 0862-0447 1 BRACKET R.B.D. MUFFLERS
77 0556-0008 2 CLAMP HOSE 2.313 3.250
78 2558-0012 1 BUSHING DS RED 1-1/4X3/4 STEEL
79 3877-0003 1 ELBOW 90 12MP-12M37 XHP
80 3332-0053 1 CONN 06MP-06M37
81 2050-0004 1 COUPLING QUICK DSC SKT 3/8MP
82 1666-0002 * 1 HOSE AIR/OIL 100R 5 04x 74 S90
82 1666-0102** 1 HOSE AIR/OIL 100R 5 04x 56 37S
83 1666-0107 * 1 HOSE AIR/OIL 100R 5 04x 86 S90
83 1666-0002** 1 HOSE AIR/OIL 100R 5 04x 74 S90
84 1666-0111 * 1 HOSE AIR/OIL 100R 5 04x245 37S
84 1666-0068** 1 HOSE AIR/OIL 100R 5 04x222 37S
85 1666-0114 * 1 HOSE AIR/OIL 100R 5 04x276 37S
85 1666-0110** 1 HOSE AIR/OIL 100R 5 04x264 37S
86 1666-0114 * 2 HOSE AIR/OIL 100R 5 04x276 37S
86 1666-0068** 1 HOSE AIR/OIL 100R 5 04x222 37S
87 1666-0110** 1 HOSE AIR/OIL 100R 5 04x264 37S
88 2826-1038 1 HOSE HYD 100R 2 04x258 37S
89 2826-0845 1 HOSE HYD 100R 2 06x240 S90
90 2826-0927 1 HOSE HYD 100R 2 12x 97 37S
91 1184-0016 1 HOSE AIR 100R 2 32x 43 NPT
92 1666-0123 1 HOSE AIR/OIL MGTECH 32x 42 37S
93 1666-0172 * 1 HOSE AIR/OIL MGTECH 32x 82 37S
93 1666-0136*# 1 HOSE AIR/OIL MGTECH 32x 93 37S
94 1666-0173 * 1 HOSE AIR/OIL MGTECH 32x102 37S
94 1666-0177*# 1 HOSE AIR/OIL MGTECH 32x110 37S
95 1666-0127** 2 HOSE AIR/OIL MGTECH 32x 62 37S
96 1184-0033 1 HOSE AIR 100R 2 32x219 NPT

* = USED WITH 1150/350 SULLAIR COMPRESSOR

** = USED WITH 1000/500 GHH COMPRESSOR

# = S/N J124-6028 & UP

PB0142-3-43

T685WS ROTADRILL
W / GHH
COMPRESSOR

W / SULLAIR
COMPRESSOR
6

COMPRESSOR CLUTCH LINKAGE MATERIAL

19 15
17 14
22
21 35
18
20 7 8 34
12
33
5
17 38 30
16

FIGURE 3.13
29 1
2 31
32
37 42
44 43
40
13 41
47
23 10 9 40
13 44 48
26 11 43
49 46
42 37 51
36 45
24 27 36 46
49
38
16
25
45
22 54
23
21 39
26 20
19
52 49
18 3 48

PAGE 3-43
27 4 50 55
53
3/01
T685WS ROTADRILL PAGE 3-44

FIGURE 3.13
COMPRESSOR CLUTCH LINKAGE MATERIAL
REF PART NUMBER QTY DESCRIPTION

1 9S01-0039 2 SCREW CAP NC 3/8X1-1/2

2 9W03-0006 2 WASHER LOCK 3/8
3 9S01-0080 1 SCREW CAP NC 1/2X3-1/2
4 0374-0016 1 NUT LOCK UNC 1/2 STOVER GR B
5 0621-0033 * 1 HOUSING CLUTCH - CENTAX COUPLG
5 0621-0034 ** 1 HOUSING CLUTCH - CENTAX GHH
6 0480-0292 1 PLATE COVER CLUTCH HSG T685W
7 9W03-0008 * 12 WASHER LOCK 1/2
7 9W03-0008 ** 12 WASHER LOCK 7/16
8 9S01-0074 * 12 SCREW CAP NC 1/2X2
8 9S07-0067 ** 12 SCREW CAP NC 7/16X3
8A 9N01-0024 ** 12 NUT HEX UNC 7/16 GR5
9 9W03-0007 12 WASHER LOCK 7/16
10 9S01-0064 8 SCREW CAP NC 7/16X2
10A 9S01-0173 4 SCREW CAP NC 7/16X2-1/4
(USE WHERE COMPRESSOR SUPPORT MOUNTS)
11 0623-0008 1 SHAFT CLUTCH OPERATING
12 0625-0007 1 YOKE OPERATING SP214
13 2003-0005 2 KEY WOODRUFF 15
14 0270-0042 * 1 WASHER LOCK 1-3/4 TAB
14 0270-0025 ** 1 WASHER LOCK 2 SPL
15 0974-0049 * 1 NUT SHAFT 1-3/4 -10UNS -2B
15 0974-0025 ** 1 NUT SHAFT 2-16
16 3877-0011 2 ELBOW 90 02MP-04M37
17 2826-0369 1 HOSE HYD 100R 2 04x 16 37S
18 3877-0001 2 ELBOW 90 04MP-04M37
19 0991-0127 2 ADAPTOR GAUGE
20 9W03-0011 2 WASHER LOCK 3/4
21 9N07-0008 2 NUT JAM HEX 3/4NF
22 2208-0001 2 FITTING GREASE ST 1/8P
23 3332-0063 2 CONN 02MP-04M37
24 9P08-0001 1 NIPPLE CLOSE 1/8
25 9P07-0001 1 TEE 1/8
26 2826-0365 1 HOSE HYD 100R 2 04x 22 S90
27 2826-0824 1 HOSE HYD 100R 2 04x 14 37S
29 0602-0017 * 1 KEY DRIVE
29 0602-0008 ** 1 KEY DRIVE 3/8x1/2x3-3/4
30 0609-0001 1 SPRING CLUTCH RELEASE
31 0326-0004 * 1 SCREW ADJ CLUTCH LEVER - SHORT
T685WS ROTADRILL PAGE 3-45

FIGURE 3.13
COMPRESSOR CLUTCH LINKAGE MATERIAL
REF PART NUMBER QTY DESCRIPTION

31 0326-0003 ** 1 SCREW ADJ CLUTCH LEVER - LONG

32 9N02-0015 1 NUT HEX UNF 5/16 GR5
33 0862-0433 * 1 BRACKET CLUTCH SPRING T660WII
34 9S01-0098 ** 1 SCREW CAP NC 5/8X1-1/2
35 9N06-0005** 1 NUT JAM HEX 5/8NC
36 0550-0004 2 KEY DRIVE 1/4X1/4X1-1/16
37 9S01-0040 2 SCREW CAP NC 3/8X1-3/4
38 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
39 0623-0009 1 SHAFT CLUTCH LINKAGE
40 2095-0009 2 ROD END 5/8 FEMALE THDS W/FTG
41 2094-0014 1 ROD CLUTCH T450W
42 0630-0027 2 LEVER CLUTCH SHAFT T450
43 9S01-0101 2 SCREW CAP NC 5/8X2-1/4
44 0374-0019 2 NUT LOCK UNC 5/8 STOVER GR B
45 2518-0010 2 BLOCK PILLOW ROLLER BRG 1-1/4
46 2209-0001 2 FITTING GREASE ST 1/4-28
47 9S01-0071 2 SCREW CAP NC 1/2X1-1/4
48 9W03-0008 4 WASHER LOCK 1/2
49 9W02-0006 6 WASHER PLATE SAE 1/2
50 9N01-0025 2 NUT HEX UNC 1/2 GR5
51 9S01-0074 2 SCREW CAP NC 1/2X2
52 0048-0018 1 KEY DRIVE 5/16X5/16X1-3/4
53 0630-0032 1 LEVER CLUTCH
54 3292-0085 1 PAD MOUNTING
55 2269-0001 1 HANDLE WRENCH HINGED 3/4 DRIVE

* = USED WITH 1150/350 SULLAIR COMPRESSOR

** = USED WITH 1000/500 GHH COMPRESSOR

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 3.14
AIR VALVE MATERIAL

81

83
79

80 82
84
79
70
71
72

73 78 87
88

69 28
77
68
86 67
66
65
69 63
100 76 85
84 70 20
71
TO 72
ROTATION
GEARBOX 73 64
84 67
69

69
73 85
97 TO
20 WATER INJ
GAUGE
91
35 39
21 96
38
89 FROM 93
WATER 90
75 32 98 INJ PUMP
36 37
90
35 34 45 FROM
89 LUBRICATOR
NEEDLE VALVE 18
97 28 44 FROM 18
28 FOAM NEEDLE
43 VALVE 15
34
42 16
98 33 93 17
89 32 34
21 13

40 56 18
61 22 14
19 41 55 92
54
57
62
90 18
53
24 60
FROM
20 92
AIR/OIL
25 26 48 90
TANK 21 47 59 58
49
99
23 58
89
28 89 52
89 20 23 50 50
29
6&6A
21 30 51
46
28
31 10 1
TO 94 2
’P’ PORT
3
HW/JB/LS
VALVE 10
TO
"R" PORT 94
HW/JB/LS 4
VALVE 5
11 8
92
11 12 7 9
92
95
FROM
HYD PUMP
 FIGURE 3.14
AIR VALVE MATERIAL
REF PART NUMBER QTY DESCRIPTION

1 2258-0280 * 1 VALVE HYD ASY 5 SECT OUTR/MAST

CONSISTING OF:
1A 2259-0060 * 1 VALVE SECT 5001-A-1 (INLET SECTION)
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500
1B 2259-0061 * 4 VALVE SECT 5002-A-1 (1ST, 2ND, 3RD & 4TH SECTIONS)
-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 SEAL WIPER
-- --- 2 SEAL SPOOL
-- --- 2 O-RING SECTION
-- --- 1 POPPET LOAD CHECK
-- --- 1 SPRING LOAD CHECK
1C 2259-0116 * 1 VALVE SECT 5002-A522 W/P.R. (5TH SECTION)
-- 5000-9759 2 VALVE RELIEF ASY 100-1500
1D 2259-0065 * 1 VALVE SECT 5003-A-4 (OUTLET SECTION)
1E 5000-9201 1 TIE ROD KIT 5 SECT 5000
2 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
3 9W02-0004 4 WASHER PLATE SAE 3/8
4 9W03-0006 4 WASHER LOCK 3/8
5 9N01-0023 4 NUT HEX UNC 3/8 GR5
6 2916-0110 2 LEVER KIT 5000 VERTICAL
6A 2916-0111 3 LEVER KIT 5000 45 DEG
7 3885-0013 1 TEE 10MOA-12M37-04M37 SPL
8 3889-0001 1 CAP 04F37
9 3346-0013 1 PLUG HEX 10MO
10 3332-0015 2 CONN 10MO-12M37
11 3332-0067 2 CONN 08MO-04M37
12 3893-0005 1 ELBOW 45 12F37-12M37 XHP
13 2250-0011 1 VALVE CHECK 3/8 NPT 2000 PSI
14 3147-0011 1 SUPPORT CHECK VALVE
15 9S01-0025 2 SCREW CAP NC 5/16X2
16 9W03-0005 2 WASHER LOCK 5/16
17 9W02-0003 2 WASHER PLATE SAE 5/16
18 3332-0054 4 CONN 06MP-04M37
19 3288-0026 1 VALVE BALL 2"-1000# W/ HANDLE
20 9P08-0156 4 NIPPLE CLOSE X-HVY 2
21 3343-0028 4 TEE 2 2000# STL
22 9P08-0217 1 NIPPLE X-HVY 2X3
23 1018-0032 2 BOLT U 3/8X3-3/4
 FIGURE 3.14
AIR VALVE MATERIAL
REF PART NUMBER QTY DESCRIPTION

24 9N01-0023 4 NUT HEX UNC 3/8 GR5

25 9W03-0006 4 WASHER LOCK 3/8
26 9W01-0005 4 WASHER PLATE 3/8
27 3346-0015 1 PLUG HEX 32MP
28 2220-0008 4 CONN 32FPS-32MP
29 2558-0030 1 BUSHING RED 2X1/2 2000#
30 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
31 3288-0035 1 VALVE BALL 1/2 IN 3000 PSI
32 2558-0027 2 BUSHING RED 2X3/4 2000#
33 3337-0026 1 NIPPLE DS X-HVY 3/4X4
34 3336-0004 3 TEE DS SERV 3/4 XHP
35 3332-0024 2 CONN 12MP-12M37
36 2250-0104 1 VALVE CHECK 3/4 BRASS&SS 3000#
37 3852-0002 1 TEE 12MP-12M37-12M37 XHP
38 3897-0011 1 REDUCER TUBE 12-04
39 3890-0005 1 NUT TUBE 12
40 2558-0007 1 BUSHING DS RED 3/4X1/2 STEEL
41 0992-0006 1 COCK DRAIN 1/2
42 3337-0022 1 NIPPLE DS RED 3/4X1/2
43 2250-0103 1 VALVE CHECK 1/2 BRASS&SS 3000#
44 3332-0059 1 CONN 08MP-04M37
45 3896-0001 1 TEE 04F37-04M37-04M37
46 2911-0139 1 SUPPORT CYL AIR VALVE T450W
47 9S01-0037 4 SCREW CAP NC 3/8X1
48 9W03-0006 4 WASHER LOCK 3/8
49 2813-0126 1 CYL HYD .87x .50x 5.00
50 0822-0277 2 SPACER .75 X .41 X .31 THICK
51 0978-0298 1 SCREW SHOULDER 3/8 X 1-1/2
52 0374-0032 1 NUT LOCK UNC 5/16 FLEXLOC
53 9N07-0004 1 NUT JAM HEX 3/8NF
54 0678-0003 1 YOKE 3/8NFX7/16SLOTX3/8PIN
55 0669-0005 1 PIN YOKE 3/8
56 9C01-0005 1 PIN COTTER PLT 3/32X3/4
57 0882-0043 1 LEVER 2" BALL VALVE
INCLUDES:
-- 9S01-0024 1 SCREW CAP NC 5/16X1-3/4
-- 0374-0032 1 NUT LOCK UNC 5/16 FLEXLOC
58 3341-0001 2 ELBOW DS SERV 90 1/8
 FIGURE 3.14
AIR VALVE MATERIAL
REF PART NUMBER QTY DESCRIPTION

59 3332-0083 1 CONN 02MP-04M37 RESTR .024

60 3332-0063 1 CONN 02MP-04M37
61 3373-0019 1 CHANNEL CLAMP SUPPORT 6 IN LG
62 3312-0028 1 CLAMP ASY PIPE 2 IN
63 0923-0024 1 CONTROL LEVER ASY
64 9S01-0019 2 SCREW CAP NC 5/16X3/4
65 9W03-0005 2 WASHER LOCK 5/16
66 9N01-0022 2 NUT HEX UNC 5/16 GR5
67 0923-0059 1 CABLE CONTROL 288"
68 0814-0020 1 AIR LINE ASY 2-1/2 T685W MAST
69 1018-0050 4 BOLT U 2-1/2 PIPE
70 9N01-0023 8 NUT HEX UNC 3/8 GR5
71 9W03-0006 8 WASHER LOCK 3/8
72 9W01-0005 8 WASHER PLATE 3/8
73 2558-0026 3 BUSHING RED 2-1/2X2 2000#
74 9P08-0167 1 NIPPLE X-HVY 2X6
75 3340-0009 1 ELBOW 90 2 2000# STL
76 3288-0025 1 VALVE BALL 2 IN 1500 PSI
77 2276-0020 1 LEVER BALL VALVE 2 IN.
78 9P08-0268 1 NIPPLE X-HVY 2X24
79 3340-0005 1 ELBOW 90 2 300# MI
80 9P08-0170 1 NIPPLE 2X8
81 3331-0080 1 PIPE TOE 2 X 50
82 3373-0018 1 CHANNEL CLAMP SUPPORT 11 IN LG
83 3312-0028 1 CLAMP ASY PIPE 2 IN
84 0877-1261 1 SUPPORT VENT CABLE T685W
85 9N02-0015 2 NUT HEX UNF 5/16 GR5
86 0678-0001 1 YOKE 5/16NFX11/32SLOTX5/16PIN
87 0669-0007 1 PIN OPERATING CROSS SHAFT
88 9C01-0005 1 PIN COTTER PLT 3/32X3/4
89 0045-0019 4 CABLE HOSE SAFETY 1-1/2 TO 3
90 2826-0371 2 HOSE HYD 100R 2 04x 24 37S
91 2826-0587 1 HOSE HYD 100R 2 04x 31 S90
92 2826-0533 2 HOSE HYD 100R 2 04x 36 S90
93 2826-0901 2 HOSE HYD 100R 2 04x 38 S90
94 2826-1158 2 HOSE HYD 100R13 12x 30 37S
95 2826-0932 1 HOSE HYD 100R13 12x 90 37S
96 2826-0619 1 HOSE HYD 100R 2 12x120 S90
 FIGURE 3.14
AIR VALVE MATERIAL
REF PART NUMBER QTY DESCRIPTION

97 2826-1234 1 HOSE HYD 100R 2 12x250 37S

98 1184-0074 1 HOSE AIR 100R 2 32x 84 NPT
99 1184-0033 1 HOSE AIR 100R 2 32x219 NPT
100 1184-0106 1 HOSE AIR 100R 2 32x233 NPT

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

 T685WS ROTADRILL

CHAPTER 4
CONTROL PANEL, HYDRAULIC CIRCUITS
AND HYDRAULIC PUMPS

PB0142 12/99
T685WS ROTADRILL PAGE 4-1

FIGURE 4.01
CONTROL PANEL - ENGINE

28,29,30,31 28,29,30,31

8 9 14 15
7 26

20 21 22 23

24 27
16 17 18 18 19 18
1
25
T685WS ROTADRILL PAGE 4-2

FIGURE 4.01
CONTROL PANEL - ENGINE
REF PART NUMBER QTY DESCRIPTION

-- 0998-0335 1 PANEL ENGINE T685W QSK19 600HP

1 0998-0332 1 PANEL INSTRUMENT BARE
2 0480-0296 * 1 COVER INSTRUMENT PANEL
3 0035-0099 * 2 STUD 3/8NC X 4
4 9N03-0003 * 2 NUT WING NC BR 3/8
5 9W03-0006 * 2 WASHER LOCK 3/8
6 9W02-0004 * 2 WASHER PLATE SAE 3/8
7 2072-0024 1 TACHOMETER HOURMETER ADJT 24V
8 2068-0003 1 VOLTMETER 16-36 VDC 3-COLOR
9 2065-0016 1 GAUGE OIL PRESSURE 5-100 DUAL
10 2558-0001 * 1 BUSHING DS RED 1/4X1/8 STEEL
11 3832-0001 * 1 ELBOW 90 04FP-04M37
12 3894-0001 * 1 CONN 04M37-04M37 BLKHD
13 2826-0429 * 1 HOSE HYD 100R 2 04x 13 S90
14 2066-0010 1 GAUGE WATER TEMP 100-280 24V
15 2065-0060 1 GAUGE OIL TEMP 100-280 24V
16 0049-0006 1 SWITCH TOGGLE SPST (WORK LIGHTS)
16A 3139-0003 1 BOOT TOGGLE SWITCH
17 0049-0026 1 SWITCH TOGGLE DPST (PANEL LIGHTS)
17A 3139-0003 1 BOOT TOGGLE SWITCH
18 0192-0004 3 SWITCH PUSH BUTTON (COLD START, PRIME, START)
19 0192-0002 1 SWITCH IGNITION STARTER
20 2103-0068 1 LIGHT INDICATOR YELLOW 28V (DIAGNOSTIC)
21 2103-0067 1 LIGHT INDICATOR RED 28V (DIAGNOSTIC)
22 2103-0067 1 LIGHT INDICATOR RED 28V (ENGINE PROTECTION)
23 2103-0067 1 LIGHT INDICATOR RED 28V (LOW COOLANT)
24 0049-0025 1 SWITCH EMER STOP PUSH-PULL
25 0998-0317 1 PANEL CONTROL GAUGES T660W
26 2064-0036 1 GAUGE PR 600# 2-1/2" PSI/BAR (AIR)
27 2064-0035 1 GAUGE PR 200# 2-1/2" PSI/BAR (INTERSTAGE)
28 9S01-0006 10 SCREW CAP NC 1/4X3/4
29 9W03-0004 10 WASHER LOCK 1/4
30 9W02-0002 10 WASHER PLATE SAE 1/4
31 9N01-0021 10 NUT HEX UNC 1/4 GR5

* = NOT SHOWN
 14
14

16
5 6 15 17 18 19 20

21 56
21
22
23
23
8 24

25 26 27 28 29

13
30 31 32 33

14 34 35 36 37 38 39 40 42 41

55
10
43 44 45 46 47 48 49 50 51 52

11,12

53 54
REF PART NUMBER QTY DESCRIPTION

1 3451-0133 1 SUPPORT VALVE EXTENDING STEEL

2 9S01-0038 * 16 SCREW CAP NC 3/8X1-1/4 (VALVE SUPPORT TO FRAME)
3 9W01-0005 * 32 WASHER PLATE 3/8
4 0374-0033 * 16 NUT LOCK UNC 3/8 FLEXLOC
5 9S01-0070 36 SCREW CAP NC 1/2X1
6 9W02-0006 36 WASHER PLATE SAE 1/2
7 0374-0016 * 36 NUT LOCK UNC 1/2 STOVER GR B
8 2966-0084 1 ACCESS DOOR L.H.
9 2966-0083 * 1 DOOR ACCESS R.H.
10 3196-0034 2 HINGE ACCESS DOOR
11 9S01-0006 16 SCREW CAP NC 1/4X3/4
12 0374-0003 16 NUT LOCK UNC 1/4 FLEXLOC
13 0180-0057 2 LATCH DOOR W/LOCK
14 2103-0028 2 LIGHT UTILITY 12V
-- 2103-0039 2 BULB SC-BAYONET 12V 21CP 1141
15 2075-0003 1 GAUGE MUD PRESSURE 3-1/2 W/CAP (MUD GAUGE)
16 2065-0068 1 GAUGE ELECT OIL TEMP 100-250F (HYD TANK OIL TEMP)
17 2103-0067 1 LIGHT INDICATOR RED 28V (HYD TANK OIL WARNING)
18 2065-0056 1 GAUGE PR 6000 PSI/BAR 3.5" PNL (ROTATION)
19 2065-0056 1 GAUGE PR 6000 PSI/BAR 3.5" PNL (HOLDBACK)
20 2065-0057 1 GAUGE PR 3000 PSI/BAR 3.5" PNL (DOWNFEED)
21 3288-0021 1 VALVE BALL 3 WAY 500 PSI 1/4 (SUMP/LINE)
22 3288-0020 1 VALVE BALL 1/4 3000 (START/RUN)
23 3288-0020 1 VALVE BALL 1/4 3000 (LUBRICATOR ON/OFF)
24 0923-0024 1 CONTROL LEVER ASY (BLOW DOWN)
25 2258-0325 1 VALVE HYD 3 WAY 2 POSITION
(PULLBACK CONTROL ON/OFF)
26 2064-0037 1 GAUGE PR 2000# 2-1/2" PSI/BAR
(WATER INJECTION DISCH. PR.)
27 2064-0037 1 GAUGE PR 2000# 2-1/2" PSI/BAR
(LUBRICATOR DISCHARGE PR.)
28 2767-0074 1 VALVE RELIEF ASY 300-5000 (HOLDBACK REGULATOR)
29 2767-0074 1 VALVE RELIEF ASY 300-5000 (DOWNFEED REGULATOR)
30 0923-0078 1 THROTTLE CONTROL MORSE (THROTTLE)
31 0092-0005 1 VALVE NEEDLE 1/4 ST (LUBRICATOR FLOW CONTROL)
32 0092-0005 1 VALVE NEEDLE 1/4 ST (FOAM FLOW CONTROL)
33 0092-0004 1 VALVE NEEDLE 1/2 ST
(WATER INJECTION FLOW CONTROL)
REF PART NUMBER QTY DESCRIPTION

34 --- 1 WATER INJECTION

35 --- 1 AUXILIARY ROTATION (OPTIONAL)
36 --- 1 HOLDING FORK (OPTIONAL)
37 --- 1 JIB BOOM SWING
38 --- 1 JIB BOOM EXTEND
39 --- 1 LAZY SUSAN SWING (OPTIONAL - OUTSIDE)
40 --- 1 LAZY SUSAN ROTATE (OPTIONAL - OUTSIDE)
41 --- 1 SLOWFEED
42 --- 1 BREAKOUT
43 --- 1 FRONT OUTRIGGER
44 --- 1 LEFT REAR OUTRIGGER
45 --- 1 RIGHT REAR OUTRIGGER
46 --- 1 MAST TILT
47 --- 1 AIR VALVE
48 --- 1 LAZY SUSAN SWING (OPTIONAL - INSIDE)
49 --- 1 LAZY SUSAN ROTATE (OPTIONAL - INSIDE)
50 --- 1 WINCH
51 --- 1 ROTATION
52 --- 1 RAPID FEED
53 3288-0020 1 VALVE BALL 1/4 3000
54 2767-0083 1 VALVE ASY PILOT OP RELIEF
55 2525-0008 1 INDICATOR LEVEL 1 RING
56 3288-0056 ** 1 VALVE BALL 5-WAY 1/4" (225/350/500 PSI)
57 0049-0006 # 1 SWITCH TOGGLE SPST (FOAM ON/OFF)
58 3139-0003# 1 BOOT TOGGLE SWITCH
59 2103-0067# 1 LIGHT INDICATOR RED 28V (FOAM ON/OFF)

* = NOT SHOWN

** = USED WITH 1000/500 GHH COMPRESSOR

# = USED WITH 18GPM BEAN WATER INJ PUMP w/ FOAM

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.03
OPERATOR’S PLATFORM

21

22 23

20
17 20
16

18
19

5 4 3
6
7 8 9

1
12

10

11

13

14
15
 FIGURE 4.03
OPERATOR’S PLATFORM
REF PART NUMBER QTY DESCRIPTION

1 0898-0143 1 PLATFORM OPERATOR T660H

2 0914-0287 2 PIN PLATFORM PIVOT SAM
3 9S01-0112 2 SCREW CAP NC 3/4X1-1/2
4 9W03-0011 2 WASHER LOCK 3/4
5 9WO1-0009 2 WASHER PLATE 3/4
6 2873-0024 2 BLOCK STOP
7 9S01-0072 4 SCREW CAP NC 1/2X1-1/2
8 9W03-0008 4 WASHER LOCK 1/2
9 9W01-0007 4 WASHER PLATE 1/2
10 0914-0135 2 PIN 1/2 X 1-1/2 COTTERLESS
11 9M09-0003 -- CHAIN #2 DBLE LOOP COIL PLATED (CUT 8 LINKS LONG)
12 2017-0001 1 KEEPER WIRE ONLY
13 2029-0002 1 SCREW TAPTITE NC 1/4X1/2
14 0096-0006 1 PADLOCK BRASS
15 3478-0004 1 CHAIN DOUBLE FOLDING DOOR
16 0738-0031 1 BRACKET LIGHT EXTENDED T660H
17 9S01-0037 4 SCREW CAP NC 3/8X1
18 9W02-0004 4 WASHER PLATE SAE 3/8
19 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
20 2103-0051 2 LAMP 70W-24V HALOGEN SPOT
-- 2103-0053 2 BULB 70W-24V HALOGEN SPOT
21 9S01-0029 4 SCREW CAP NC 5/16X3
22 9W03-0005 4 WASHER LOCK 5/16
23 9N01-0022 4 NUT HEX UNC 5/16 GR5
 FIGURE 4.04
HELPER’S PLATFORM

7 6 5

18
16 15 14
8
17
11 9

2 10

12
4

20

13
 FIGURE 4.04
HELPER’S PLATFORM
REF PART NUMBER QTY DESCRIPTION

1 0877-1131 1 SUPPORT PLATFORM

2 0862-0359 1 BRACKET PLATFORM MTG
3 0898-0142 1 PLATFORM OPERATOR R.H.
4 0898-0184 1 WALKWAY PLATFORM STEP 20" LG
5 9S01-0112 2 SCREW CAP NC 3/4X1-1/2
6 9W03-0011 2 WASHER LOCK 3/4
7 9W01-0009 2 WASHER PLATE 3/4
8 2873-0024 2 BLOCK STOP
9 0914-0135 1 PIN 1/2 X 1-1/2 COTTERLESS
10 9M09-0003 -- CHAIN #2 DBLE LOOP COIL PLATED (CUT 8 LINKS LONG)
11 2017-0001 1 KEEPER WIRE ONLY
12 2029-0002 1 SCREW TAPTITE NC 1/4X1/2
13 0898-0138 3 WALKWAY PLATFORM 9-1/2W X 48LG
14 9S01-0072 4 SCREW CAP NC 1/2X1-1/2
15 9W03-0008 4 WASHER LOCK 1/2
16 9W01-0007 4 WASHER PLATE 1/2
17 0914-0287 2 PIN PLATFORM PIVOT SAM
18 0096-0006 1 PADLOCK BRASS
19 0862-0442 1 BRACKET CROSS-WALK
20 0931-0086 1 CLAMP WALKWAY 6” LONG
 FIGURE 4.05
OUTRIGGER CIRCUIT

15
16
17
13 26
14
26

26
26 15
16
23 24 17
26 14 12
27
18 21
20
15 19
16 22
17 12 22
28
14
28 31
31 27
26

23
19 24
20 18
21

28 28
22 22
24 23

30
18
21
20 30
19
22 22 6 & 6A

29 29
10
TO 33 2
’P’ PORT 3
HW/JB/LS
VALVE 10
TO 33
’R’ PORT
HW/JB/LS 4
30 11 11 5
VALVE
1

29 9
11
11
30 11
11 8
29

31 31
7
25
FROM
HYD PUMP 32
 FIGURE 4.05
OUTRIGGER CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0280 * 1 VALVE HYD ASY 5 SECT OUTR/MAST

CONSISTING OF:
1A 2259-0060 * 1 VALVE SECT 5001-A-1 INLET (HUSCO #5001-A-1)
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
1B 2259-0061 * 4 VALVE SECT 5002-A-1 (1ST, 2ND, 3RD & 4TH SECTIONS)
-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 WIPER SEAL
-- --- 2 SPOOL SEAL
-- --- 2 SECTION O-RING
-- --- 1 LOAD CHECK POPPET
-- --- 1 LOAD CHECK SPRING
1C 2259-0116 * 1 VALVE SECT 5002-A522 W/P.R.
-- 5000-9759 2 VALVE RELIEF ASY 100-1500 (HUSCO #5060-B)
1D 2259-0065 * 1 VALVE SECT 5003-A-4 OUTLET (HUSCO #5003-A-4)
1E 5000-9201 1 TIE ROD KIT 5 SECT 5000
2 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
3 9W02-0004 4 WASHER PLATE SAE 3/8
4 9W03-0006 4 WASHER LOCK 3/8
5 9N01-0023 4 NUT HEX UNC 3/8 GR5
6 2916-0110 2 LEVER KIT 5000 VERTICAL
6A 2916-0111 3 LEVER KIT 5000 45 DEG
7 3885-0013 1 TEE 10MOA-12M37-04M37 SPL
8 3889-0001 1 CAP 04F37
9 3346-0013 1 PLUG HEX 10MO
10 3332-0015 2 CONN 10MO-12M37
11 3332-0057 6 CONN 08MO-06M37
12 2813-0216 2 CYL HYD 5.00x3.25x 41.00
13 2813-0248 1 CYL HYD 4.00x2.50x 44.50
14 3332-0065 3 CONN 04FP-04M37
15 2261-0009 3 FUSE HYDRAULIC VELOCITY
16 3897-0001 3 REDUCER TUBE 08-04
17 3890-0003 3 NUT TUBE 08
18 2250-0099 3 VALVE DUAL CHECK W/RELIEF
19 9S01-0024 8 SCREW CAP NC 5/16X1-3/4
20 9W03-0005 8 WASHER LOCK 5/16
21 9W02-0003 8 WASHER PLATE SAE 5/16
22 3332-0057 6 CONN 08MO-06M37
23 3332-0067 3 CONN 08MO-04M37
 FIGURE 4.05
OUTRIGGER CIRCUIT
REF PART NUMBER QTY DESCRIPTION

24 3332-0147 3 CONN 08MO-04M37 RESTR .086

25 3893-0005 1 ELBOW 45 12F37-12M37 XHP
26 2826-1033 3 HOSE HYD 100R 2 04x 28 S90
27 2826-0587 1 HOSE HYD 100R 2 04x 31 S90
28 2826-0877 2 HOSE HYD 100R 2 04x 43 S90
29 2826-1015 2 HOSE HYD 100R 2 06x 40 S90
30 2826-0905 2 HOSE HYD 100R 2 06x114 S90
31 2826-1040 2 HOSE HYD 100R 2 06x472 37S
32 2826-0932 1 HOSE HYD 100R13 12x 90 37S
33 2826-1158 2 HOSE HYD 100R13 12x 30 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.06
BRERAKOUT WRENCH CIRCUIT

14
15

13

14

15
12
13

6 & 6A

9 2
3
10

16
1

TO 11 4
CHECK VALVE 5
BACK OF HYD 15
TANK 9

11 8
15

7
17
FROM
HYD PUMP
 FIGURE 4.06
BRERAKOUT WRENCH CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0211 * 1 VALVE HYD 5000 2 SECT HI-PRES

CONSISTING OF:
1A 2259-0060 * 1 VALVE SECT 5001-A-1 INLET
-- 5001-0927 1 VALVE RELIEF ASY 2500-5000 PSI (HUSCO #51650-2)
1B 2259-0078 * 1 VALVE SECT 5002-DA5 DETENTED
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
-- 5000-9663 1 PLUG (HUSCO #52610)
1C 2259-0086 * 1 VALVE SECT 5002-A269 W/PR CAV
-- 5000-8751 2 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 WIPER SEAL
-- --- 2 SPOOL SEAL
-- --- 2 SECTION O-RING
-- --- 1 LOAD CHECK POPPET
-- --- 1 LOAD CHECK SPRING
1D 2259-0065 * 1 VALVE SECT 5003-A-4
-- 3346-0013 1 PLUG HEX 10MO
1E 5000-8666 1 TIE ROD KIT 2 SECT 5000 (HUSCO #6131-2)
2 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
3 9W02-0004 4 WASHER PLATE SAE 3/8
4 9W03-0006 4 WASHER LOCK 3/8
5 9N01-0023 4 NUT HEX UNC 3/8 GR5
6 2916-0110 1 LEVER KIT 5000 VERTICAL
6A 2916-0111 1 LEVER KIT 5000 45 DEG
7 3885-0012 1 TEE 10MOA-08M37-04M37
8 3889-0001 1 CAP 04F37
9 3346-0013 2 PLUG HEX 10MO
10 3332-0014 1 CONN 10MO-08M37
11 3332-0057 4 CONN 08MO-06M37
12 2813-0011 1 CYL HYD 3.00x1.50x 8.00
13 3332-0028 2 CONN 04MP-06M37
14 3892-0002 2 ELBOW 90 06F37-06M37
15 2826-0686 2 HOSE HYD 100R 2 06x276 37S
16 2826-1135 1 HOSE HYD 100R 2 08x 85 37S
17 2826-1274 1 HOSE HYD 4250WP 08x 76 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

 FIGURE 4.07
HYDRAULIC FAN MOTOR CONNECTIONS

11 8
TO
CASE DRAIN
MANIFOLD

6
4 6
3
2

10

10

13 12
TO
FROM
CV BACK
FAN HYD
OF HYD TANK
PUMP
 FIGURE 4.07
HYDRAULIC FAN MOTOR CONNECTIONS
REF PART NUMBER QTY DESCRIPTION

1 2999-0161 1 MOTOR HYD PISTON 8.23 C.I.R. (LINDE #HMF1350DD)

-- 5001-0951 1 KIT SEAL (LINDE #2953209900)
2 9S01-0136 2 SCREW CAP NC 3/4X2-1/2
3 9W03-0011 2 WASHER LOCK 3/4
4 9W02-0008 2 WASHER PLATE SAE 3/4
5 2258-0333 1 VALVE HYD ANTI-CAV BACK PRS
CONSISTING OF:
-- 2250-0115 1 VALVE CHECK CARTRIDGE 5 PSI
-- 2250-0116 1 VALVE CHECK CARTRIDGE 60 PSI
6 2764-0002 2 O RING .139X 1.296 -219
7 1224-0039 8 SCREW CAP SKT 12MMX1.75X130MM
8 3332-0166 1 CONN 22MM-8M37
9 3892-0003 1 ELBOW 90 08F37-08M37
10 3332-0018 2 CONN 16MO-16M37
11 2826-0728 1 HOSE HYD 100R 2 08x 72 37S
12 2826-0403 1 HOSE HYD 100R 2 16x200 37S
13 2826-1029 1 HOSE HYD 100R13 16x185 37S
 FIGURE 4.08
MAST TILT CYLINDER CIRCUIT

26
20 26
31
19 29
25
18
27 24
26
26
21
31 23 18
21
25
22 20
14 30 14
17 24
19
23

16 22
15

17
21 21
15

16

6 & 6A
10
33
TO 2
’P’ PORT 3
HW/JB/LS
VALVE 10
TO 33
"R’ PORT
11 4
HW/JB/LS 13
8 5
VALVE 12
29 11
30 7 9
12
28
31 13
FROM 32
HYD PUMP
31
 FIGURE 4.08
MAST TILT CYLINDER CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0280 * 1 VALVE HYD ASY 5 SECT OUTR/MAST

CONSISTING OF:
1A 2259-0060 * 1 VALVE SECT 5001-A-1 INLET (HUSCO #5001-A-1)
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
1B 2259-0061 * 4 VALVE SECT 5002-A-1 (1ST, 2ND, 3RD & 4TH SECTIONS)
-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 WIPER SEAL
-- --- 2 SPOOL SEAL
-- --- 2 SECTION O-RING
-- --- 1 LOAD CHECK POPPET
-- --- 1 LOAD CHECK SPRING
1C 2259-0116 * 1 VALVE SECT 5002-A522 W/P.R.
-- 5000-9759 2 VALVE RELIEF ASY 100-1500 (HUSCO #5060-A)
1D 2259-0065 * 1 VALVE SECT 5003-A-4 OUTLET (HUSCO #5003-A-4)
1E 5000-9201 1 TIE ROD KIT 5 SECT 5000
2 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
3 9W02-0004 4 WASHER PLATE SAE 3/8
4 9W03-0006 4 WASHER LOCK 3/8
5 9N01-0023 4 NUT HEX UNC 3/8 GR5
6 2916-0110 2 LEVER KIT 5000 VERTICAL
6A 2916-0111 3 LEVER KIT 5000 45 DEG
7 3885-0013 1 TEE 10MOA-12M37-04M37 SPL
8 3889-0001 1 CAP 04F37
9 3346-0013 1 PLUG HEX 10MO
10 3332-0015 2 CONN 10MO-12M37
11 3332-0057 2 CONN 08MO-06M37
12 3896-0002 2 TEE 06F37-06M37-06M37
13 3892-0002 2 ELBOW 90 06F37-06M37
14 2813-0198 2 CYL HYD 5.00x2.50x 37.00
15 3416-0088 2 PIN 1-5/8X9-1/2
16 9S02-0046 2 SCREW CAP NF 1/2X3-1/2
17 0374-0005 2 NUT LOCK UNF 1/2 STOVER GR B
18 3416-0097 2 PIN 1-5/8 x 8
19 9S01-0080 2 SCREW CAP NC 1/2X3-1/2
20 0374-0016 2 NUT LOCK UNC 1/2 STOVER GR B
21 2213-0001 4 FITTING GREASE 65 1/8P
22 3332-0032 2 CONN 08FP-08MO
23 3337-0011 2 NIPPLE DS CLOSE X-HVY 1/2
 FIGURE 4.08
MAST TILT CYLINDER CIRCUIT
REF PART NUMBER QTY DESCRIPTION

24 2250-0010 2 VALVE CHECK 1/2 6 CRACK .0595

25 3332-0060 2 CONN 08MP-06M37
26 3892-0002 4 ELBOW 90 06F37-06M37
27 3332-0057 2 CONN 08MO-06M37
28 3893-0005 1 ELBOW 45 12F37-12M37 XHP
29 2826-0746 1 HOSE HYD 100R 2 06x140 37S
30 2826-1042 1 HOSE HYD 100R 2 06x146 37S
31 2826-0634 2 HOSE HYD 100R 2 06x166 37S
32 2826-0932 1 HOSE HYD 100R13 12x 90 37S
33 2826-1158 2 HOSE HYD 100R13 12x 30 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.09
JIB BOOM HYDRAULIC CIRCUIT

25

22
27 26
30
30
24
23

29
28
29
28 20
21
19 30

19 30
18
17 20
19
19
17 18
17 15 9 2
6 &6A
20 10
3
11
31 12

17 13
TO 33
20 CHECK VALVE 1
BACK OF HYD. 4
TANK 5
31 14
16
FROM 32
RIG SET-UP 9
VALVE 31 16
('R' PORT) 8

31

31 16 7
34
16
FROM
RIG SET-UP
31 VALVE
('PB' PORT)
 FIGURE 4.09
JIB BOOM HYDRAULIC CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0227 * 1 VALVE HYD 5000 1/11/4

CONSISTING OF:
1A 2259-0060 * 1 VALVE SECT 5001-A-1
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
1B 2259-0061 * 2 VALVE SECT 5002-A-1
-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 WIPER SEAL
-- --- 2 SPOOL SEAL
-- --- 2 SECTION O-RING
-- --- 1 LOAD CHECK POPPET
-- --- 1 LOAD CHECK SPRING
1C 2259-0065 * 1 VALVE SECT 5003-A-4
-- 3346-0013 1 PLUG HEX 10MO
(IN PLACE OF POWER BEYOND PLUG)
1D 5000-8666 1 TIE ROD KIT 2 SECT 5000 (HUSCO #6131-2)
2 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
3 9W02-0004 4 WASHER PLATE SAE 3/8
4 9W03-0006 4 WASHER LOCK 3/8
5 9N01-0023 4 NUT HEX UNC 3/8 GR5
6 2916-0111 1 LEVER KIT 5000 45 DEG
6A 2916-0110 1 LEVER KIT 5000 VERTICAL
7 3885-0013 1 TEE 10MOA-12M37-04M37 SPL
8 3889-0001 1 CAP 04F37
9 3346-0013 2 PLUG HEX 10MO
10 3332-0003 1 CONN 08FP-10MO
11 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
12 2558-0009 1 BUSHING DS RED 1X1/2 STEEL
13 3343-0007 1 TEE DS 1 XHP
14 3877-0017 1 ELBOW 90 16MP-12M37
15 3877-0004 1 ELBOW 90 16MP-16M37 XHP
16 3332-0067 4 CONN 08MO-04M37
17 3879-0002 4 TUBING AY HYD 37 ST .50X240.00
18 3864-0001 4 CONN 08M37-08M37
19 3879-0043 4 TUBING ASY HYD 37 ST .50X48"
20 3864-0003 8 CONN 08M37-04M37
21 3312-0022 20 CLAMP ASY TUBING 1/2 OD
22 2813-0193 1 CYL HYD 3.00x1.50x 8.00
23 3332-0039 1 CONN 04MP-04M37 RESTR .055
 FIGURE 4.09
JIB BOOM HYDRAULIC CIRCUIT
REF PART NUMBER QTY DESCRIPTION

24 3877-0001 1 ELBOW 90 04MP-04M37

25 2813-0205 1 CYL HYD 2.50x1.25x 40.00
26 3332-0026 1 CONN 04MP-04M37
27 3332-0065 1 CONN 04FP-04M37
28 2826-0533 1 HOSE HYD 100R 2 04x 36 S90
29 2826-0944 1 HOSE HYD 100R 2 04x 42 37S
30 2826-0641 2 HOSE HYD 100R 2 04x 74 S90
31 2826-0902 4 HOSE HYD 100R 2 04x130 37S
32 2826-1158 2 HOSE HYD 100R13 12x 30 37S
33 2826-0628 1 HOSE HYD 100R 2 16x160 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.10
WATER INJECTION CIRCUIT

TO
CASE DRAIN
28 MANIFOLD
23 TO
CHECK VALVE
30 AT HYD TANK
24 IN-FILTER

22

25

31
26

17 15
18 16
31
14
14
19

20
17
21
27
TO
'L.S.' PORT
WATER INJ PUMP

29

11 6

2
3
10
13
1
4
5

8
12 10

32 29
7
TO
CHECK VALVE 9
BACK OF HYD FROM
TANK HYD PUMP
33
 FIGURE 4.10
WATER INJECTION CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0209 * 1 VALVE HYD 5000 1 SECT MOTOR DT

CONSISTING OF:
1A 2259-0060 * 1 VALVE SECT 5001-A-1 INLET (HUSCO #5001-A-1)
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
1B 2259-0064 * 1 VALVE SECT 5002-A-11 (HUSCO #5002-A-11)
-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 WIPER SEAL
-- --- 2 SPOOL SEAL
-- --- 2 SECTION O-RING
-- --- 1 LOAD CHECK POPPET
-- --- 1 LOAD CHECK SPRING
1C 2259-0065 * 1 VALVE SECT 5003-A-4 OUTLET (HUSCO #5003-A-4)
-- 3346-0013 1 PLUG HEX 10MO
(IN PLACE OF POWER BEYOND PLUG)
1D 5000-9588 1 TIE ROD KIT 1 SECTION 5000 (HUSCO #6131-1)
1E 0822-0241 1 SPACER HUSCO DETENT
2 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
3 9W02-0004 4 WASHER PLATE SAE 3/8
4 9W03-0006 4 WASHER LOCK 3/8
5 9N01-0023 4 NUT HEX UNC 3/8 GR5
6 2916-0111 1 LEVER KIT 5000 45 DEG
7 3885-0013 1 TEE 10MOA-12M37-04M37 SPL
8 3889-0001 1 CAP 04F37
9 3893-0005 1 ELBOW 45 12F37-12M37 XHP
10 3346-0013 2 PLUG HEX 10MO
11 3346-0012 1 PLUG HEX 08MO
12 3332-0013 1 CONN 08MO-08M37
13 3332-0015 1 CONN 10MO-12M37
14 0092-0004 1 VALVE NEEDLE 1/2 ST
15 2368-0002 1 KIT VALVE PANEL MOUNTING
16 0822-0185 1 SPACER 1/2X1-1/4I.D.X1-5/8O.D.
17 3877-0002 2 ELBOW 90 08MP-08M37
18 3896-0003 1 TEE 08F37-08M37-08M37
19 3897-0001 1 REDUCER TUBE 08-04
20 3890-0003 1 NUT TUBE 08
21 3892-0001 1 ELBOW 90 04F37-04M37
 FIGURE 4.10
WATER INJECTION CIRCUIT
REF PART NUMBER QTY DESCRIPTION

22 2999-0076 * 1 MOTOR HYD CHAR-LYNN 2000 6.2 (CHAR-LYNN #104-1037)

-- 5000-8652 1 KIT,SEAL (CHAR-LYNN #61258)
CONSISTING OF:
-- --- 1 SEAL DUST
-- --- 4 SEAL 3" ID
-- --- 1 SEAL SHAFT
-- --- 1 SEAL SHAFT FACE
-- --- 1 SEAL FACE INNER
-- --- 1 SEAL FACE OUTER
-- 5000-8212 1 KEY (CHAR-LYNN #14193)
23 3883-0001 1 ELBOW 90 04M0A-04M37
24 3332-0035 1 CONN 12MO-08M37
25 3883-0007 1 ELBOW 90 12MOA-08M37
26 3892-0003 1 ELBOW 90 08F37-08M37
27 2826-0416 1 HOSE HYD 100R 2 04x102 37S
28 2826-0821 1 HOSE HYD 100R 2 04x202 37S
29 2826-0373 1 HOSE HYD 100R 2 08x 33 37S
30 2826-0408 1 HOSE HYD 100R 2 08x215 37S
31 2826-1235 1 HOSE HYD 100R 2 08x270 37S
32 2826-0390 1 HOSE HYD 100R 2 12x 94 37S
33 2826-1163 1 HOSE HYD 100R13 12x104 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.11
WATER AND FOAM INJECTION PUMP ASSEMBLY

TO TO
FOAM NEEDLE AIR VALVE 71
15 VALVE
33
70 26 34 32
16 35
60
36
24
59 25 35
12 37
56 20 38
58
9 11 57 24
55 23
17 27

18 54 20
28
53 29
13 61 21
2 70
5 19 22
1 26
3 7 46 45
48
8 49 47
63 50
4
64
6

3 44

40 41
9
42
10
43
59

66 62
64
52

51

67
68
64
65

68
64
69
65
 FIGURE 4.11
WATER AND FOAM INJECTION PUMP ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

1 0861-0094 * 1 PUMP WATER-FOAM 2525 L/SHEAVE

-- 5000-5004 1 KIT PISTON REPAIR (CAT #30252)
CONSISTING OF:
-- --- 6 O-RING CYLINDER
-- --- 3 INLET VALVE
-- --- 3 CUP PISTON
-- --- 3 PISTON
-- --- 3 PISTON RETAINER
-- --- 3 PISTON SPACER
-- --- 3 CONICAL WASHER
-- --- 3 COTTER PIN
-- --- 3 SLOTTED NUT
-- --- 1 CUP INSERT
-- --- 1 INSTRUCTION SHEET
-- 5000-3746 1 KIT SHORT CUP REPAIR 2520 PMP (CAT #30256)
CONSISTING OF:
-- --- 6 O-RING CYLINDER
-- --- 3 CUP PISTON
-- --- 3 COTTER PIN
-- --- 3 COTTER PIN
-- --- 1 CUP INSERTER
-- --- 1 INSTRUCTION SHEET
-- 5000-4976 1 OIL CAT FOR CAT PUMPS 21 OZ.
2 5000-1287 1 KEY
3 5000-9945 1 KIT MOUNTING RAIL 2525 PUMP
4 5000-9946 1 PROTECTOR SHAFT 2525 PUMP
5 5000-5428 1 OILER GRAVITY FEED
6 0877-0908 1 SUPPORT 2520 PUMP DIRECT DRIVE
7 9S01-0071 4 SCREW CAP NC 1/2X1-1/4
8 9W01-0007 4 WASHER PLATE 1/2
9 9W03-0008 8 WASHER LOCK 1/2
10 9N01-0025 4 NUT HEX UNC 1/2 GR5
11 0877-0907 1 SUPPORT HYD MOTOR
12 9S01-0071 4 SCREW CAP NC 1/2X1-1/4
13 0697-0101 1 COUPLING ELASTOMERIC JAW L-150
14 2909-0030 1 ADAPTOR PUMP 3.25 PILOT (NOT SHOWN)
 FIGURE 4.11
WATER AND FOAM INJECTION PUMP ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

15 2999-0076 * 1 MOTOR HYD CHAR-LYNN 2000 6.2 (CHAR-LYNN #104-1038)

-- 5000-8652 1 KIT,SEAL (CHAR-LYNN #61258)
CONSISTING OF:
-- --- 1 SEAL DUST
-- --- 4 SEAL 3" ID
-- --- 1 SEAL SHAFT
-- --- 1 SEAL SHAFT FACE
-- --- 1 SEAL FACE INNER
-- --- 1 SEAL FACE OUTER
-- 2003-0005 1 KEY WOODRUFF 15
16 9S07-0007 2 SCREW CAP NC FCBR 1/2X1
17 0821-0037 1 GUARD COUPLING
18 2029-0004 4 SCREW TAPTITE NC 5/16X3/4
19 3337-0030 1 NIPPLE DS CLOSE X-HVY 1
20 3343-0007 2 TEE DS 1 XHP
21 2558-0010 1 BUSHING DS RED 1X1/4 STEEL
22 0992-0002 1 COCK DRAIN 1/4
23 3337-0035 1 NIPPLE DS X-HVY 1X4
24 2558-0011 2 BUSHING DS RED 1X3/4 STEEL
25 2767-0009 1 VALVE RELIEF 3/4 700
26 3877-0003 2 ELBOW 90 12MP-12M37 XHP
27 3337-0021 1 NIPPLE DS CLOSE X-HVY 3/4
28 3288-0029 1 VALVE BALL 3-WAY 3/4 400
29 2221-0039 1 ELBOW 90 12FPS-12MP
30 2826-1134 1 HOSE HYD 100R 2 04x280 37S
31 3341-0007 1 ELBOW DS SERV 90 3/4 XHP
32 3346-0004 1 PLUG HEX 12MP
33 3332-0024 1 CONN 12MP-12M37
34 2558-0006 1 BUSHING DS RED 3/4X3/8 STEEL
35 3337-0008 2 NIPPLE DS CLOSE X-HVY 3/8
36 2767-0031 1 VALVE RELIEF 3/8-25PSI
37 3341-0003 1 ELBOW DS SERV 90 3/8
38 2050-0003 1 COUPLING QUICK DSC PLUG 3/8FP
39 9P05-0034 1 ELBOW SER 90 1-1/4
40 9P08-0120 1 NIPPLE 1-1/4X4-1/2
41 9P07-0019 2 TEE 1-1/4
42 9P01-0018 1 BUSHING RED 1-1/4X1/4
43 0992-0002 1 COCK DRAIN 1/4
44 9P08-0120 1 NIPPLE 1-1/4X4-1/2
 FIGURE 4.11
WATER AND FOAM INJECTION PUMP ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

45 9P05-0034 1 ELBOW SER 90 1-1/4

46 2746-0003 1 STRAINER PIPELINE 1-1/4
CONSISTING OF:
-- 5000-6506 1 BOWL
-- 5000-6507 1 GASKET
-- 5000-9512 1 SCREEN
-- 5000-6509 1 HEAD
47 9P08-0112 1 NIPPLE CLOSE 1-1/4
48 9P01-0021 1 BUSHING RED 1-1/4X3/4
49 9P01-0023 1 BUSHING RED 1-1/4X1
50 2221-0042 1 ELBOW 90 16FPS-16MP
51 0877-0818 1 SUPPORT SINGLE FOAM JUG BIN
52 1121-0002 1 CONTAINER 5 GAL PLASTIC
53 2558-0007 1 BUSHING DS RED 3/4X1/2 STEEL
54 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
55 3288-0014 1 VALVE BALL 1/2 FULL OPEN 400#
56 5000-4391 1 PUMP PULSE 1QT FOAM/MIN
-- 5000-5795 1 DIAPHRAGM ASY
57 2221-0046 1 ELBOW 90 04FPS-04FP
58 2018-0001 1 NIPPLE HOSE 1/4X1/4P
59 9H01-0001 4' HOSE BULK AIR PUSHON 1/4" 300#
60 3832-0001 1 ELBOW 90 04FP-04M37
61 3346-0005 1 PLUG HEX 16MP
62 3227-0018 1 SUPPORT WATER INJ 25 GAL T450W
63 9S01-0076 4 SCREW CAP NC 1/2X2-1/2
64 9W01-0007 10 WASHER PLATE 1/2
65 0374-0016 10 NUT LOCK UNC 1/2 STOVER GR B
66 9S01-0073 6 SCREW CAP NC 1/2X1-3/4
67 9S01-0037 2 SCREW CAP NC 3/8X1
68 9W02-0004 4 WASHER PLATE SAE 3/8
69 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
70 2826-0978 1 HOSE HYD 100R 2 12x 29 37S
71 2826-1234 1 HOSE SUC 100R 4 24x 32 NPT

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

 FIGURE 4.12
LUBRICATOR, ON-OFF VALVE & OIL METERING VALVE

35

TO
33
31 CHECK VALVE
30 34 AT MAIN AIR
25 LINE
25
26 33 FROM
25
REGULATOR
35 28 AT AIR/OIL
27 29 TANK
25
25 36
25

21
24 22
19 23
7
20 25
32 8

18 35
35
15
32

17
12
15
14 3
13
16

5
10 6

PB0142-4-35 11 12/99
 FIGURE 4.12
LUBRICATOR, ON-OFF VALVE & OIL METERING VALVE
REF PART NUMBER QTY DESCRIPTION

1 2912-0031 1 TANK PRESSURE LUBRICATOR 18 GL

INCLUDES:
-- 0598-0041 1 GAUGE OIL LEVEL ASY
2 2117-0016 * 1 LUBRICATOR AIR DRIVE 50:1RATIO
(GRACO MODEL #207-609)
-- 5001-1042 1 KIT REPAIR GRACO LUBRICATOR (GRACO #204-164)
3 3676-0002 1 GASKET LUBRICATOR PUMP/TANK
4 9S01-0037 4 SCREW CAP NC 3/8X1
5 9W01-0005 8 WASHER PLATE 3/8
6 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
7 9S01-0006 2 SCREW CAP NC 1/4X3/4
8 9W03-0004 2 WASHER LOCK 1/4
9 9P01-0027 1 BUSHING RED 1-1/2X3/4
10 9P05-0022 1 ELBOW SER 90 3/4
11 9P09-0009 1 PLUG PIPE SQ HD 3/4
12 3337-0003 1 NIPPLE DS CLOSE X-HVY 1/4
13 3343-0002 1 TEE DS 1/4
14 3337-0005 1 NIPPLE DS X-HVY 1/4X2-1/2
15 3892-0001 1 ELBOW 90 04F37-04M37
16 3341-0002 1 ELBOW DS SERV 90 1/4
17 3337-0012 1 NIPPLE DS RED 1/2X1/4
18 3332-0032 1 CONN 08FP-08MO
19 2767-0059 1 VALVE HYD RELIEF RV1-10-S-8T18
20 3332-0067 1 CONN 08MO-04M37
21 3341-0003 1 ELBOW DS SERV 90 3/8
22 2558-0002 1 BUSHING DS RED 3/8X1/4 STEEL
23 3337-0005 1 NIPPLE DS X-HVY 1/4X2-1/2
24 0092-0005 2 VALVE NEEDLE 1/4 ST
25 3877-0001 5 ELBOW 90 04MP-04M37
26 2368-0001 1 KIT VALVE PANEL MOUNTING 1/4
27 0822-0136 1 SPACER 3/8X1-5/16O.D.X15/16ID
28 3288-0020 1 VALVE BALL 1/4 3000
29 3896-0001 1 TEE 04F37-04M37-04M37
30 2064-0037 1 GAUGE PR 2000# 2-1/2" PSI/BAR
31 3332-0065 1 CONN 04FP-04M37
 FIGURE 4.12
LUBRICATOR, ON-OFF VALVE & OIL METERING VALVE
REF PART NUMBER QTY DESCRIPTION

32 2826-0369 1 HOSE HYD 100R 2 04x 16 37S

33 2826-0565 1 HOSE HYD 100R 2 04x 17 S90
34 2826-0901 1 HOSE HYD 100R 2 04x 38 S90
35 2826-0583 2 HOSE HYD 100R 2 04x160 37S
36 2826-0751 1 HOSE HYD 100R 2 04x246 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.13
HYDRAULIC TANK CONNECTIONS

64
36 23
64
26 22
35 25
24
65 21
58 TO
19
HYD TANK
57 FILTER

56 18
63
55 54 45 17
20
53 46 61
62 45
13 45
16
14
48 61
49 15 13 45
51
52 14 11
10
13 12
47 14
50
12
59
60 30 28
31 34
66 6 32
33
64
7 34
8 64
5
1
29

66 37
42
43
44
27 4
3
39 2
40
41
38

61

45 61
45
63
45
62
45
 FIGURE 4.13
HYDRAULIC TANK CONNECTIONS
REF PART NUMBER QTY DESCRIPTION

1 2912-0050 1 TANK HYD. 100 GAL. T660WII

2 9S01-0097 4 SCREW CAP NC 5/8X1-1/4
3 9W03-0010 4 WASHER LOCK 5/8
4 9W02-0007 4 WASHER PLATE SAE 5/8
5 9P08-0077 1 NIPPLE CLOSE X-HVY 1
6 9P05-0028 1 ELBOW STREET 90 DEG 1" BLK MI
7 3288-0011 1 VALVE BALL 1 400
8 9P09-0011 1 PLUG PIPE SQ HD 1
9 0598-0044 1 GAUGE OIL LEVEL 12" CENTERS
10 0480-0341 1 COVER HYD TANK T660WII
11 0480-0342 2 COVER HYD TANK W/FILTER FLANGE
12 2764-0173 3 O RING .139X12.984 -279
13 9S01-0036 24 SCREW CAP NC 3/8X3/4
14 9W03-0006 24 WASHER LOCK 3/8
15 0992-0006 1 COCK DRAIN 1/2
16 3346-0003 1 PLUG HEX 08MP
17 9P07-0016 1 TEE SER 1" BMI
18 2558-0011 1 BUSHING DS RED 1X3/4 STEEL
19 2767-0084 1 VALVE RELIEF 5 PSIG
20 2558-0009 1 BUSHING DS RED 1X1/2 STEEL
21 3336-0003 1 TEE DS SERV 1/2
22 2558-0003 1 BUSHING DS RED 1/2X1/4 STEEL
23 2247-0076 1 VALVE SAFETY 1/4 10
24 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
25 2250-0006 1 VALVE CHECK 1/2 400 BRONZE
26 3332-0029 1 CONN 08MP-08M37
27 2065-0067 4 GUAGE INDICATOR HYD FILTER
28 0862-0172 1 BRACKET MTG COALESCING FILTER
INCLUDES:
-- --- 4 SCREW SELF-TAPPING (10-24 x 1/2)
29 3151-0025 1 FILTER COALESCING 1/2" HI-TEMP
30 9S01-0006 2 SCREW CAP NC 1/4X3/4
31 9W02-0002 2 WASHER PLATE SAE 1/4
32 9W03-0004 2 WASHER LOCK 1/4
33 9N01-0021 2 NUT HEX UNC 1/4 GR5
34 3877-0002 2 ELBOW 90 08MP-08M37
35 9P09-0001 1 PLUG PIPE SQ HD 1/8
36 3332-0029 1 CONN 08MP-08M37
37 9P09-0020 1 PLUG PIPE FLUSH 2
 FIGURE 4.13
HYDRAULIC TANK CONNECTIONS
REF PART NUMBER QTY DESCRIPTION

38 0862-0461 1 BRACKET HYD FILTER INDICATORS

39 9S01-0037 3 SCREW CAP NC 3/8X1
40 9W03-0006 3 WASHER LOCK 3/8
41 9W02-0004 3 WASHER PLATE SAE 3/8
42 3341-0001 4 ELBOW DS SERV 90 1/8
43 9P08-0001 4 NIPPLE CLOSE 1/8
44 9P03-0001 4 COUPLING ST 1/8
45 3877-0011 8 ELBOW 90 02MP-04M37
46 9P09-0011 1 PLUG PIPE SQ HD 1
47 0862-0429 1 BRACKET HAND PUMP
48 9S01-0036 4 SCREW CAP NC 3/8X3/4
49 9W03-0006 4 WASHER LOCK 3/8
50 2796-0009 1 PUMP ROTARY HAND
51 9S01-0022 4 SCREW CAP NC 5/16X1-1/4
52 9W03-0005 4 WASHER LOCK 5/16
53 9P01-0023 1 BUSHING RED 1-1/4X1
54 9P07-0016 1 TEE SER 1" BMI
55 9P09-0011 1 PLUG PIPE SQ HD 1
56 9P08-0077 1 NIPPLE CLOSE X-HVY 1
57 2250-0046 1 VALVE CHECK 1 IN 400PSI
58 3332-0095 1 CONN 16MP-12M37
59 9P01-0021 1 BUSHING RED 1-1/4X3/4
60 3332-0024 1 CONN 12MP-12M37
61 2826-0644 2 HOSE HYD 100R 2 04x 19 37S
62 2826-0371 1 HOSE HYD 100R 2 04x 24 37S
63 2826-0440 1 HOSE HYD 100R 2 04x 30 37S
64 1666-0159 2 HOSE AIR/OIL 100R 5 08x180 S90
65 2826-0437 1 HOSE HYD 100R 2 12x 22 S90
66 2826-0631 1 HOSE HYD 100R 2 12x 76 37S
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.14a
HYDRAULIC TANK CONNECTIONS (SHEET 2)
(USE WITH RIGS S/N J124-5927 AND EARLIER)

21
35
3
4
5
3
48 2 4
5
2
18
20 28 32 9
21 19
19
20 58
FROM
23 HYD OIL
50
35 24 COOLER
20 20
34 35 22 21
25
34 52 23 48
35 34 24
26 53 25
FROM
FAN MOTOR 28 24
21 48
TO
35 HYD OIL 31 26 3
COOLER 30 4
3 28
37 51 4 27 5
FROM 2
PIPE 5
2 29
38 36 HANDLING
57 9
44 38 20 VALVE 56 TO
HYD OIL 10
18 FROM
COOLER 11
12 6
FROM 19 CMX
8
VALVE 16
SLOWFEED 20 7
20
VALVE 13
21 17
23
50 14 46
39
54 15 FROM
HYD FILL
HAND PUMP
FROM 55
HYD OIL FROM
COOLER CASE DRAIN
MANIFOLD
40
41
42
43 1
47

45 FROM
WATER INJ.
VALVE
FROM
WATER INJ.
MOTOR
 FIGURE 4.14a
HYDRAULIC TANK CONNECTIONS (SHEET 2)
(USE WITH RIGS S/N J124-5927 AND EARLIER)
REF PART NUMBER QTY DESCRIPTION

1 2912-0050 1 TANK HYD. 100 GAL. T660WII

2 0277-0060 4 FILTER ASY OIL (SCHROEDER #RT-2KS7-P24-50-Y2)
INCLUDES:
-- 5000-9756 1 GASKET RT INTANK FILTER
-- 2295-0036 2 ELEMENT FILTER KS7
-- 5000-5520 1 CONNECTOR
3 9S01-0038 16 SCREW CAP NC 3/8X1-1/4
4 9W03-0006 16 WASHER LOCK 3/8
5 9W02-0004 16 WASHER PLATE SAE 3/8
6 9P01-0037 1 BUSHING RED 2X1-1/2
7 9P05-0038 1 ELBOW SER 90 1-1/2
8 0655-0012 1 SEPARATOR MAGNETIC SUCTION
9 9P08-0148 2 NIPPLE X-HVY 1-1/2X8
10 9P07-0023 1 TEE 1-1/2
11 9P01-0030 1 BUSHING RED 1-1/2X1-1/4
12 3341-0027 1 ELBOW DS SERV 90 1-1/4 XHP
13 9P08-0113 1 NIPPLE CLOSE X-HVY 1-1/4
14 2250-0096 1 VALVE CHECK 1-1/4 400 PSI
15 3332-0022 1 CONN 20MP-20M37
16 9P01-0027 1 BUSHING RED 1-1/2X3/4
17 3877-0003 1 ELBOW 90 12MP-12M37 XHP
18 9P08-0146 2 NIPPLE 1-1/2X7
19 9P04-0007 3 CROSS 1-1/2
20 9P01-0028 8 BUSHING RED 1-1/2X1
21 3877-0004 5 ELBOW 90 16MP-16M37 XHP
22 3341-0008 1 ELBOW DS SERV 90 1 XHP
23 3332-0023 3 CONN 16MP-16M37
24 2764-0016 3 O RING .116X 1.171 -916
25 2250-0085 2 VALVE CHK 5000PSI 65CRK
26 3332-0048 1 CONN 20MP-16M37
27 3343-0008 1 TEE DS 1-1/4 XHP
28 3877-0010 3 ELBOW 90 20MP-20M37 XHP
29 3896-0008 1 TEE 20F37-20M37-20M37 XHP
30 3897-0017 1 REDUCER TUBE 20-16
31 3890-0007 1 NUT TUBE 20
32 9P01-0030 1 BUSHING RED 1-1/2X1-1/4
33 3884-0004 1 TEE 16M37-16M37-16MOA XHP
34 3896-0006 3 TEE 16F37-16M37-16M37 XHP
35 3892-0006 5 ELBOW 90 16F37-16M37 XHP
 FIGURE 4.14a
HYDRAULIC TANK CONNECTIONS (SHEET 2)
(USE WITH RIGS S/N J124-5927 AND EARLIER)
REF PART NUMBER QTY DESCRIPTION

36 3897-0010 1 REDUCER TUBE 16-12

37 3897-0004 1 REDUCER TUBE 16-08
38 3890-0006 2 NUT TUBE 16
39 3893-0006 1 ELBOW 45 16F37-16M37 XHP
40 3896-0005 1 TEE 12F37-12M37-12M37 XHP
41 3897-0002 1 REDUCER TUBE 12-08
42 3890-0005 1 NUT TUBE 12
43 3892-0003 1 ELBOW 90 08F37-08M37
44 2826-1135 1 HOSE HYD 100R 2 08x 85 37S
45 2826-0408 1 HOSE HYD 100R 2 08x215 37S
46 2826-0437 1 HOSE HYD 100R 2 12x 22 S90
47 2826-0390 1 HOSE HYD 100R 2 12x 94 37S
48 2826-0547 1 HOSE HYD 100R 2 16x 34 37S
49 2826-0864 1 HOSE HYD 100R 2 16x 46 37S
50 2826-0372 1 HOSE HYD 100R 2 16x 27 37S
51 2826-0628 1 HOSE HYD 100R 2 16x160 37S
52 2826-0403 1 HOSE HYD 100R 2 16x200 37S
53 2826-1215 1 HOSE HYD 100R 2 16x285 37S
54 2826-1212 1 HOSE HYD 100R 2 16x330 37S
55 2826-1193 1 HOSE HYD 100R 2 20x100 37S
56 2826-1201 1 HOSE HYD 100R 2 20x108 37S
57 2826-xxxx 1 HOSE HYD 100R 2 20x260 37S
58 2826-xxxx 1 HOSE HYD 100R 2 20x280 37S
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.14b
HYDRAULIC TANK CONNECTIONS (SHEET 2)
(USE WITH RIGS S/N J124-6028 AND LATER)

28
35 31
30
21 35 63 29
3
4
20 3
48 5
2 58
4
62 5
35 2
18
20 32 9
21 19 19
FROM
20 HYD OIL
23 63 COOLER
35
50 24 59 60 20 20
35 22 21
34 25 34
34 23 48
26
37 24
53 FROM 25
38 FAN MOTOR 24
TO 48 28
21 26 3
44 35 HYD OIL 31
COOLER 30 4
3 27 5
FROM 4 2
51 PIPE 5 61 28
FROM 2 29 9
SLOWFEED 36 HANDLING
VALVE 57 10
VALVE
38 20 TO
53 HYD OIL 11
18 COOLER 6
20 19 FROM 12 16
21 CMX 7
20 VALVE
13 17 8
50 21 TO
HYD OIL 14
COOLER
15 FROM
35
HYD FILL
54 55 HAND PUMP

FROM FROM
HYD OIL CASE DRAIN
COOLER MANIFOLD

41 40
42
1
43 47
FROM
45 WATER INJ.
VALVE
FROM
WATER INJ.
MOTOR
 FIGURE 4.14b
HYDRAULIC TANK CONNECTIONS (SHEET 2)
(USE WITH RIGS S/N J124-6028 AND LATER)
REF PART NUMBER QTY DESCRIPTION

1 2912-0050 1 TANK HYD. 100 GAL. T660WII

2 0277-0060 4 FILTER ASY OIL (SCHROEDER #RT-2KS7-P24-50-Y2)
INCLUDES:
-- 5000-9756 1 GASKET RT INTANK FILTER
-- 2295-0036 2 ELEMENT FILTER KS7
-- 5000-5520 1 CONNECTOR
3 9S01-0038 16 SCREW CAP NC 3/8X1-1/4
4 9W03-0006 16 WASHER LOCK 3/8
5 9W02-0004 16 WASHER PLATE SAE 3/8
6 9P01-0037 1 BUSHING RED 2X1-1/2
7 9P05-0038 1 ELBOW SER 90 1-1/2
8 0655-0012 1 SEPARATOR MAGNETIC SUCTION
9 9P08-0148 2 NIPPLE X-HVY 1-1/2X8
10 9P07-0023 1 TEE 1-1/2
11 9P01-0030 1 BUSHING RED 1-1/2X1-1/4
12 3341-0027 1 ELBOW DS SERV 90 1-1/4 XHP
13 9P08-0113 1 NIPPLE CLOSE X-HVY 1-1/4
14 2250-0096 1 VALVE CHECK 1-1/4 400 PSI
15 3332-0022 1 CONN 20MP-20M37
16 9P01-0027 1 BUSHING RED 1-1/2X3/4
17 3877-0003 1 ELBOW 90 12MP-12M37 XHP
18 9P08-0146 2 NIPPLE 1-1/2X7
19 9P04-0007 3 CROSS 1-1/2
20 9P01-0028 8 BUSHING RED 1-1/2X1
21 3877-0004 6 ELBOW 90 16MP-16M37 XHP
22 3341-0008 1 ELBOW DS SERV 90 1 XHP
23 3332-0023 2 CONN 16MP-16M37
24 2764-0016 3 O RING .116X 1.171 -916
25 2250-0085 2 VALVE CHK 5000PSI 65CRK
26 3332-0048 1 CONN 20MP-16M37
27 3343-0008 1 TEE DS 1-1/4 XHP
28 3877-0010 3 ELBOW 90 20MP-20M37 XHP
29 3896-0008 2 TEE 20F37-20M37-20M37 XHP
30 3897-0017 2 REDUCER TUBE 20-16
31 3890-0007 2 NUT TUBE 20
32 9P01-0030 1 BUSHING RED 1-1/2X1-1/4
33 3884-0004 1 TEE 16M37-16M37-16MOA XHP
34 3896-0006 3 TEE 16F37-16M37-16M37 XHP
35 3892-0006 8 ELBOW 90 16F37-16M37 XHP
 FIGURE 4.14b
HYDRAULIC TANK CONNECTIONS (SHEET 2)
(USE WITH RIGS S/N J124-6028 AND LATER)
REF PART NUMBER QTY DESCRIPTION

36 3897-0010 1 REDUCER TUBE 16-12

37 3897-0004 1 REDUCER TUBE 16-08
38 3890-0006 2 NUT TUBE 16
39 3893-0006 1 ELBOW 45 16F37-16M37 XHP
40 3896-0005 1 TEE 12F37-12M37-12M37 XHP
41 3897-0002 1 REDUCER TUBE 12-08
42 3890-0005 1 NUT TUBE 12
43 3892-0003 1 ELBOW 90 08F37-08M37
44 2826-1135 1 HOSE HYD 100R 2 08x 85 37S
45 2826-0408 1 HOSE HYD 100R 2 08x215 37S
46 2826-0437 1 HOSE HYD 100R 2 12x 22 S90
47 2826-0390 1 HOSE HYD 100R 2 12x 94 37S
48 2826-0547 1 HOSE HYD 100R 2 16x 34 37S
49 2826-0864 1 HOSE HYD 100R 2 16x 46 37S
50 2826-0372 1 HOSE HYD 100R 2 16x 27 37S
51 2826-0628 1 HOSE HYD 100R 2 16x160 37S
52 2826-0403 1 HOSE HYD 100R 2 16x200 37S
53 2826-1215 1 HOSE HYD 100R 2 16x285 37S
54 2826-1212 1 HOSE HYD 100R 2 16x330 37S
55 2826-1193 1 HOSE HYD 100R 2 20x100 37S
56 2826-1201 1 HOSE HYD 100R 2 20x108 37S
57 2826-xxxx 1 HOSE HYD 100R 2 20x260 37S
58 2826-xxxx 1 HOSE HYD 100R 2 20x280 37S
59 3332-0115 1 CONN 16MO-16F37
60 2157-0019 1 VALVE THERMAL CONTROL 120 DEG
-- 5001-1097 -- SERVICE KIT THERMAL VALVE
61 3334-0008 1 ELBOW 45 16MOA-16M37
62 3883-0011 1 ELBOW 90 16MOA-16M37
63 2826-0372 1 HOSE HYD 100R 2 16x 27 37S
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.15
HYDRAULIC TANK CONNECTIONS

18

19

13

14
15
16 2 4
17 16 3 4 1

22 17
2
22 3
FROM
HRC VALVE
FROM
TORQUE
LIMITER

15 13

16 14
17
21 16
17 5
FROM 5
6
CMX VALVE
CASE DRAIN 20
FROM ROT. 26 7
COMPENSATOR
5
TO
6 8
SLOWFEED / BREAKOUT
HYD PUMP

10 9
5
6 11
25 10

TO 12
26 L.H. ROT. / R.F.
24
HYD PUMP
TO
TO RIG SET-UP & PIPE
R.H. ROT. / R.F. HANDLING VALVE
HYD PUMP
TO
WATER INJ. 23
HYD PUMP
 FIGURE 4.15
HYDRAULIC TANK CONNECTIONS
REF PART NUMBER QTY DESCRIPTION

1 2912-0050 1 TANK HYD. 100 GAL. T660WII

2 0655-0012 2 SEPARATOR MAGNETIC SUCTION
3 9P01-0050 2 BUSHING RED 3X2
4 0655-0013 2 SEPARATOR MAGNETIC SUCT 100GPM
5 2248-0005 4 VALVE GATE BR 2
6 2221-0057 3 ELBOW 90 32FPS-32MP
7 9P05-0042 1 ELBOW SER 90 2
8 9P08-0156 1 NIPPLE CLOSE X-HVY 2
9 3343-0009 1 TEE 2 300# MI
10 9P01-0037 2 BUSHING RED 2X1-1/2
11 2221-0062 1 ELBOW 90 24FPS-24MP
12 2221-0070 1 ELBOW 45 24FPS-24MP
13 3877-0024 2 ELBOW 90 08MP-06M37
14 3896-0002 2 TEE 06F37-06M37-06M37
15 3892-0002 2 ELBOW 90 06F37-06M37
16 3897-0005 4 REDUCER TUBE 06-04
17 3890-0002 4 NUT TUBE 06
18 9P09-0011 1 PLUG PIPE SQ HD 1
19 2159-0009 1 SENDER MURPHY TEMP 130-250F
20 2826-0641 1 HOSE HYD 100R 2 04x 74 S90
21 2826-0942 1 HOSE HYD 100R 2 04x110 37S
22 2826-0438 2 HOSE HYD 100R 2 04x140 37S
23 2826-1231 1 HOSE SUC 100R 4 24x 84 NPT
24 2826-1230 1 HOSE SUC 100R 4 24x 92 NPT
25 2826-0419 1 HOSE SUC 100R 4 32x 52 NPT
26 2826-0786 1 HOSE SUC 100R 4 32x 86 NPT
PB0142-4-53

T685WS ROTADRILL
11
TO
10 CASE DRAIN
FROM
9 MANIFOLD 20

WATER INJECTION, SLOWFEED, OUTRIGGER &

HYD TANK
36

32 TO
31 WATER INJ.
NEEDLE
12 8 VALVE
1

PIPE HANDLING HYD PUMPS

2
7 19
3
30
34

FIGURE 4.16
TO TO 6
RIG SET-UP SLOWFEED/
28 21 5
VALVE BREAKOUT 4
VALVE
33
29
24 13
23
22 14
15

25 16
26
17
27
18
37
35

PAGE 4-53
FROM
HYD TANK
TO
WATER INJ.
VALVE
12/99
T685WS ROTADRILL PAGE 4-54

FIGURE 4.16
WATER INJECTION, SLOWFEED, OUTRIGGER &
PIPE HANDLING HYD PUMPS
REF PART NUMBER QTY DESCRIPTION

1 2766-0213 * 1 PUMP HYD PISTON LS 3.48 CIR

(SUNSTRAND #45R057LS-20-20-NN-A3-S1B2A1NAAA-NNN-NNN)
-- 5001-0952 1 KIT SEAL (SUNSTRAND #4510094)
CONSISTING OF:
-- --- 15 O-RING
-- --- 2 BACK-UP RING
-- --- 1 SHAFT SEAL
-- --- 2 SEAL NUT
2 5000-1730 1 COUPLING PUMP ADAPTOR SAE C
3 2764-0144 1 O RING .139X 4.984 -250
4 9S01-0072 4 SCREW CAP NC 1/2X1-1/2
5 9W03-0008 4 WASHER LOCK 1/2
6 0224-0001 4 WASHER HEAD STUD 1/2
7 0995-0158 1 FLANGE ELBOW 90 2" PAD/NPTF
(ANCHOR #W168-32-32U-1/4GP)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-6)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 2 SOCKET HEAD CAPSCREW (ANCHOR #M477-27)
-- --- 2 SOCKET HEAD CAPSCREW (ANCHOR #M477-25)
8 2558-0029 1 BUSHING DS RED 2X1-1/2 STEEL
9 3341-0018 1 ELBOW SERV 90 1-1/2 300# MI
10 9P08-0143 1 NIPPLE X-HVY 1-1/2X5
11 2221-0067 1 ELBOW 90 24FPS-24FP
12 9P09-0003 1 PLUG PIPE SQ HD 1/4
13 0995-0059 1 FLANGE HYD 1TUBEX1PAD (ANCHOR #W46-16-16U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-24)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-1)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-5)
14 3332-0006 1 CONN 16FP-16MO
15 3337-0042 1 NIPPLE DS X-HVY 1X6
16 3832-0005 1 ELBOW 90 16FP-16M37 XHP
17 3897-0010 1 REDUCER TUBE 16-12
18 3891-0006 1 SLEEVE TUBE 16
19 3332-0014 1 CONN 10MO-08M37
20 3883-0001 1 ELBOW 90 04M0A-04M37
 FIGURE 4.16
WATER INJECTION, SLOWFEED, OUTRIGGER &
PIPE HANDLING HYD PUMPS
REF PART NUMBER QTY DESCRIPTION

21 2766-0166 * 1 PUMP HYD TWIN GEAR T685W SFWI

(COMMERCIAL #P43013197B1AB07GVAB07-1)
-- 5001-0396 1 KIT SEAL P430 PUMP (COMMERCIAL #391-1802-693)
CONSISTING OF:
-- --- 1 SEAL LIP
-- --- 2 SEAL GASKET
-- --- 2 SEAL CHANNEL
22 9S01-0072 2 SCREW CAP NC 1/2X1-1/2
23 9W03-0008 2 WASHER LOCK 1/2
24 9W02-0006 2 WASHER PLATE SAE 1/2
25 3332-0105 1 CONN 24FP-24MO
26 9P08-0145 1 NIPPLE X-HVY 1-1/2X6
27 2221-0067 1 ELBOW 90 24FPS-24FP
28 3332-0019 1 CONN 16MO-12M37
29 3332-0034 1 CONN 16MO-08M37
30 3892-0005 1 ELBOW 90 12F37-12M37 XHP
31 2826-0416 1 HOSE HYD 100R 2 04x102 37S
32 2826-0728 1 HOSE HYD 100R 2 08x 72 37S
33 2826-1274 1 HOSE HYD 4250WP 08x 76 37S
34 2826-0932 1 HOSE HYD 100R13 12x 90 37S
35 2826-1163 1 HOSE HYD 100R13 12x104 37S
36 2826-1231 1 HOSE SUC 100R 4 24x 84 NPT
37 2826-1230 1 HOSE SUC 100R 4 24x 92 NPT

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 TO
WINCH/ROT./R.F. 25
CMX VALVE
(CONTROL PANEL SIDE )
11

TO
CASE DRAIN
MANIFOLD
24
9
17

18 5
19 4
FIGURE 4.17

3
16
15
6 14
22
FROM 7
HYD TANK
23 TO
RAPID FEED
WINCH, ROTATION & RAPID FEED HYD PUMPS

COMPENSATOR
TO VALVE
8 WINCH/ROT./R.F. (L.S. PORT)
HYD PUMP
(L.H. )
 FIGURE 4.17
WINCH, ROTATION & RAPID FEED HYD PUMPS
REF PART NUMBER QTY DESCRIPTION

1 2766-0194 * 1 PUMP HYD PVH131C-RAF-12D11-

(VICKERS #PVH131C-RAF-12D10-C33V-31-039)
-- 5001-0368 1 KIT SHAFT SEAL PVH 131 (VICKERS #02-102266)
CONSISTING OF:
-- --- 11 O-RING
-- --- 1 GASKET
2 2764-0144 1 O RING .139X 4.984 -250
3 9S01-0072 4 SCREW CAP NC 1/2X1-1/2
4 9W03-0008 4 WASHER LOCK 1/2
5 0224-0001 4 WASHER HEAD STUD 1/2
6 0995-0060 1 FLANGE HYD 2-1/2NPTX2-1/2PAD (ANCHOR #W43-32-32U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-10)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-9)
7 2558-0026 1 BUSHING RED 2-1/2X2 2000#
8 2221-0057 1 ELBOW 90 32FPS-32MP
9 0995-0148 1 FLANGE 1-1/4 TUBE X PAD 6000 (ANCHOR #W48-20-20U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-27)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-25)
10 3332-0086 1 CONN 20MO-16M37
11 2764-0016 1 O RING .116X 1.171 -916
12 2250-0109 1 VALVE CHECK 1 5000PSI 5#CRACK
13 3883-0011 1 ELBOW 90 16MOA-16M37 XHP
14 3883-0002 1 ELBOW 90 06M0A-04M37
15 3896-0001 1 TEE 04F37-04M37-04M37
16 3892-0001 1 ELBOW 90 04F37-04M37
17 3883-0005 1 ELBOW 90 10MOA-08M37
18 2764-0073 1 O RING .139X 3.234 -236
19 0480-0322 1 COVER PUMP SAE A 2-BOLT
20 9S01-0037 2 SCREW CAP NC 3/8X1
21 9W03-0006 2 WASHER LOCK 3/8
 FIGURE 4.17
WINCH, ROTATION & RAPID FEED HYD PUMPS
REF PART NUMBER QTY DESCRIPTION

22 2826-0565 1 HOSE HYD 100R 2 04x 17 S90

23 2826-0944 1 HOSE HYD 100R 2 04x 42 37S
24 2826-0730 1 HOSE HYD 100R 2 08x 66 37S
25 2826-1145 1 HOSE HYD 100R13 16x 27 37S
26 2826-0419 1 HOSE SUC 100R 4 32x 52 NPT

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
PB0142-4-61

T685WS ROTADRILL
11

43
FROM
HYD TANK
8

WINCH, ROTATION, RAPID FEED & FAN HYD PUMPS

9 20
21
10
38 TO
7 CASE DRAIN
MANIFOLD
5
4
6 3 2
TO
WINCH/ROT./R.F.
HYD PUMP
(L.H.)
1 21

FIGURE 4.18
35
TO 19
WINCH/ROT./R.F. 18 24 39
TO
20 CMX VALVE
36 CASE DRAIN
(L.S. PORT)
8 MANIFOLD
20
7

10
12 6
23
11 24
13
42

14 25 5
33 FROM 4
HYD TANK 3
15
TO
16
27 HYD PRESSURE
17 REGULATOR

34 37

PAGE 4-61
40 TO 28 32
WINCH/ROT./R.F.
CMX VALVE 31
TO
(L.S. PORT) FAN HYD
29 MOTOR
12/99

30
41
T685WS ROTADRILL PAGE 4-62

FIGURE 4.18
WINCH, ROTATION, RAPID FEED & FAN HYD PUMPS
REF PART NUMBER QTY DESCRIPTION

1 2766-0194 * 1 PUMP HYD PVH131C-RAF-12D11-

(VICKERS #PVH131C-RAF-12D10-C33V-31-039)
-- 5001-0368 1 KIT SHAFT SEAL PVH 131 (VICKERS #02-102266)
CONSISTING OF:
-- --- 11 O-RING
-- --- 1 GASKET
2 2764-0144 1 O RING .139X 4.984 -250
3 9S01-0072 8 SCREW CAP NC 1/2X1-1/2
4 9W03-0008 8 WASHER LOCK 1/2
5 0224-0001 8 WASHER HEAD STUD 1/2
6 0995-0060 2 FLANGE HYD 2-1/2NPTX2-1/2PAD (ANCHOR #W43-32-32U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M346-10)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-9)
7 2558-0026 2 BUSHING RED 2-1/2X2 2000#
8 3341-0010 2 ELBOW SERV 90 2 300# MI
9 9P08-0216 1 NIPPLE 2X4
10 3340-0005 2 ELBOW 90 2 300# MI
11 2220-0008 2 CONN 32FPS-32MP
12 0995-0148 1 FLANGE 1-1/4 TUBE X PAD 6000 (ANCHOR #W48-20-20U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-27)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-25)
13 2558-0013 1 BUSHING DS RED 1-1/4X1 STEEL
14 3341-0008 1 ELBOW DS SERV 90 1 XHP
15 2764-0016 1 O RING .116X 1.171 -916
16 2250-0109 1 VALVE CHECK 1 5000PSI 5#CRACK
17 3332-0018 1 CONN 16MO-16M37
18 3883-0002 1 ELBOW 90 06M0A-04M37
19 3896-0001 1 TEE 04F37-04M37-04M37
20 3883-0005 2 ELBOW 90 10MOA-08M37
21 3892-0003 2 ELBOW 90 08F37-08M37
22 5001-0293 1 KIT FLANGE SAE 'C' FOR ALL PVH
23 5001-0346 1 COUPLING SAE 'C' SPLINE
24 2764-0101 1 O RING .103X 3.237 VITON -152
T685WS ROTADRILL PAGE 4-63

FIGURE 4.18
WINCH, ROTATION, RAPID FEED & FAN HYD PUMPS
REF PART NUMBER QTY DESCRIPTION

25 2766-0212 * 1 PUMP HYD VICKERS ASY 02-315241

(VICKERS #PVH98C-RSF-2S10-C25-31)
-- 5001-0446 1 KIT SINGLE SHAFT SEAL PVH 98 (VICKERS #02-102263)
CONSISTING OF:
-- --- 12 O-RING
26 9P08-0160 1 NIPPLE 2X3
27 0995-0059 1 FLANGE HYD 1TUBEX1PAD (ANCHOR #W46-16-16U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-24)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-1)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-5)
28 3332-0018 1 CONN 16MO-16M37
29 3893-0006 1 ELBOW 45 16F37-16M37 XHP
30 3896-0006 1 TEE 16F37-16M37-16M37 XHP
31 3897-0018 1 REDUCER TUBE 16-04
32 3890-0006 1 NUT TUBE 16
33 3332-0023 1 CONN 16MP-16M37
34 3892-0006 1 ELBOW 90 16F37-16M37 XHP
35 2826-0944 1 HOSE HYD 100R 2 04x 42 37S
36 2826-0586 1 HOSE HYD 100R 2 04x 52 S90
37 2826-0532 1 HOSE HYD 100R 2 04x 49 S90
38 2826-0730 1 HOSE HYD 100R 2 08x 66 37S
39 2826-0728 1 HOSE HYD 100R 2 08x 72 37S
40 2826-0962 1 HOSE HYD 100R13 16x 38 37S
41 2826-1029 1 HOSE HYD 100R13 16x185 37S
42 2826-1231 1 HOSE SUC 100R 4 24x 84 NPT
43 2826-0786 1 HOSE SUC 100R 4 32x 86 NPT

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.19
SLOW FEED CIRCUIT

21
20

19
33
19
33 8
TO
R.F. CMX VALVE 33
(REAR) 16
9 5
4 15
9
5 TO
37 4 R.F. CMX VALVE
6 14 (FRONT)
2 9 7
6 2 37
7 34
1 9
1 10
4 34
3 5 3 4
5
17 18 11
13
12 33
12
13 13
36 14
34

27
14

30
35 34
23 29
28
24 38

22 FROM
25 HYD. PUMP
26 32
35
32
28 31 36

39
TO
CHECK VALVE
BACK OF HYD.
TANK
 FIGURE 4.19
SLOW FEED CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2767-0074 * 2 VALVE RELIEF ASY 300-5000

(INTEGRATED HYDRAULICS #1AR150-R-8T-35S)
-- --- 1 SEAL KIT (INTEGRATED HYDRAULICS #SK-164)
CONSISTING OF:
-- --- 4 O-RING
-- --- 2 SEAL WASHER
-- 2767-0073 1 VALVE RELIEF CARTRIDGE 5000psi
(INTEGRATED HYDRAULICS #1AR100-R-35S)
2 2429-0044 2 ANGLE SUPPORT HYD VALVE
3 9S01-0028 4 SCREW CAP NC 5/16X2-3/4
4 9W03-0005 6 WASHER LOCK 5/16
5 9N01-0022 6 NUT HEX UNC 5/16 GR5
6 9S01-0021 2 SCREW CAP NC 5/16X1
7 9W02-0003 2 WASHER PLATE SAE 5/16
8 3892-0001 1 ELBOW 90 04F37-04M37
9 3883-0016 4 ELBOW 90 08MOA-06M37
10 2764-0009 1 O RING .087X 0.644 -908
11 2250-0067 1 VALVE CHECK 1/2 5000PSI 3#CRAK
12 3897-0003 2 REDUCER TUBE 08-06
13 3890-0003 3 NUT TUBE 08
14 3896-0002 3 TEE 06F37-06M37-06M37
15 3897-0005 1 REDUCER TUBE 06-04
16 3890-0002 1 NUT TUBE 06
17 3885-0002 1 TEE 08MOA-08M37-08M37
18 3897-0001 1 REDUCER TUBE 08-04
19 3332-0065 2 CONN 04FP-04M37
20 2065-0057 1 GAUGE PR 3000 PSI/BAR 3.5" PNL
21 2065-0056 1 GAUGE PR 6000 PSI/BAR 3.5" PNL
22 2258-0211 * 1 VALVE HYD 5000 2 SECT HI-PRES
22A 2259-0060 * 1 VALVE SECT 5001-A-1 INLET (HUSCO #5001-A-1)
-- 5001-0927 1 VALVE RELIEF ASY 2500-5000 PSI (HUSCO #51650-2)
22B 2259-0078 * 1 VALVE SECT 5002-DA5 DETENTED (HUSCO #5002-DA5)
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
22C 2259-0086 * 1 VALVE SECT 5002-A269 W/PR CAV
(HUSCO #5002-DA5 with PORT RELIEF)
 FIGURE 4.19
SLOW FEED CIRCUIT
REF PART NUMBER QTY DESCRIPTION

-- 5000-8751 2 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)

-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 WIPER SEAL
-- --- 2 SPOOL SEAL
-- --- 2 SECTION O-RING
-- --- 1 LOAD CHECK POPPET
-- --- 1 LOAD CHECK SPRING
22D 2259-0065 * 1 VALVE SECT 5003-A-4 (HUSCO #5003-A-4)
23 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
24 9W02-0004 4 WASHER PLATE SAE 3/8
25 9W03-0006 4 WASHER LOCK 3/8
26 9N01-0023 4 NUT HEX UNC 3/8 GR5
27 2916-0111 1 LEVER KIT 5000 45 DEG
28 3346-0013 2 PLUG HEX 10MO
29 3885-0012 1 TEE 10MOA-08M37-04M37
30 3889-0001 1 CAP 04F37
31 3332-0014 1 CONN 10MO-08M37
32 3332-0057 1 CONN 08MO-06M37
33 2826-0371 2 HOSE HYD 100R 2 04x 24 37S
34 2826-0647 2 HOSE HYD 100R 2 06x 17 37S
35 2826-0592 1 HOSE HYD 100R 2 06x 21 S90
36 2826-0742 1 HOSE HYD 100R 2 06x 27 S90
37 2826-0523 2 HOSE HYD 100R 2 06x105 S90
38 2826-1274 1 HOSE HYD 4250WP 08x 76 37S
39 2826-1135 1 HOSE HYD 100R 2 08x 85 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.20
RAPID FEED & ROTATION REMOTE COMPENSATOR VALVES

3
16
TO
10 BACK OF
2
HYD TANK
9
8

12
12

9 5
14 12
9
10
TO 10
CMX VALVE 9
(ROTATION)
FRT
5
14 13 9
7
12

6
TO 9
9 13
CMX VALVE
(ROTATION)
REAR
10

13
TO
15 WINCH/ROT/R.F.
R.H. HYD PUMP
TO (LS PORT)
CMX VALVE
(RAPID FEED)
REAR
 FIGURE 4.20
RAPID FEED & ROTATION REMOTE COMPENSATOR VALVES
REF PART NUMBER QTY DESCRIPTION

1 3322-0046 2 BOSS TAPPED

2 0862-0426 1 BRKT MTG 2258-0314 ON T450W
3 9S01-0070 2 SCREW CAP NC 1/2X1
4 9W03-0008 2 WASHER LOCK 1/2
5 2258-0314 2 VALVE ASY COMPENSATOR
CONSISTING OF:
-- 2767-0082 1 VALVE RELIEF CARTRIDGE
-- 2258-0315 1 VALVE CARTRIDGE
-- 2250-0107 1 VALVE SHUTTLE CARTRIDGE
-- 0566-0072 1 MANIFOLD ONLY
6 9S01-0014 2 SCREW CAP NC 1/4X3
7 9W02-0002 2 WASHER PLATE SAE 1/4
8 0374-0003 2 NUT LOCK UNC 1/4 FLEXLOC
9 3332-0044 7 CONN 06MO-04M37
10 3883-0002 1 ELBOW 90 06M0A-04M37
11 3896-0001 3 TEE 04F37-04M37-04M37
12 2826-0429 2 HOSE HYD 100R 2 04x 13 S90
13 2826-0565 2 HOSE HYD 100R 2 04x 17 S90
14 2826-0533 2 HOSE HYD 100R 2 04x 36 S90
15 2826-0944 1 HOSE HYD 100R 2 04x 42 37S
16 2826-0641 1 HOSE HYD 100R 2 04x 74 S90
 FIGURE 4.21
ROTATION TORQUE LIMITER

TO
BACK OF
1 HYD TANK
2
3 6
4
15

5
11

13

9
4
3
10 6
6
12 14
8
11
7
TO
CMX VALVE
'L.S.' PORT
8 FROM
RAPID FEED
13 HRC VALVE
 FIGURE 4.21
ROTATION TORQUE LIMITER
REF PART NUMBER QTY DESCRIPTION

1 2767-0083 1 VALVE ASY PILOT OP RELIEF

-- 5001-0776 1 KIT SEAL
-- 2767-0082 1 VALVE RELIEF CARTRIDGE
2 9S01-0006 2 SCREW CAP NC 1/4X3/4
3 9W03-0004 4 WASHER LOCK 1/4
4 9W02-0002 4 WASHER PLATE SAE 1/4
5 3332-0011 1 CONN 04MO-04M37
6 3883-0002 4 ELBOW 90 06M0A-04M37
7 3288-0020 1 VALVE BALL 1/4 3000
8 3877-0001 2 ELBOW 90 04MP-04M37
9 2258-0254 1 VALVE HYD 2 WAY
10 9S01-0010 1 SCREW CAP NC 1/4X1-3/4
11 2826-0369 1 HOSE HYD 100R 2 04x 16 37S
12 2826-0414 1 HOSE HYD 100R 2 04x 48 37S
13 2826-0944 1 HOSE HYD 100R 2 04x 42 37S
14 2826-0536 1 HOSE HYD 100R 2 04x 97 S90
15 2826-0438 1 HOSE HYD 100R 2 04x140 37S
 FIGURE 4.22
RAPID FEED CIRCUIT

25
26
24
27
19
43 49
20
TO ROTATION FROM
21
TOP GAUGE WINCH/ROT/R.F. 23
REMOTE HYD PUMP
44 COMPENSATOR
VALVE 35

40 WINCH 52
22
7 ROTATION 34
44 5 ROTATION TO
38 RAPID CV BACK
FEED
OF HYD TANK
37 RAPID
FEED
5 36 7 46
12
13
6 TO
22 41
2-WAY
5 HYD VALVE
TO
18 WINCH/ROT/R.F.
5
HYD PUMP
23 (L.S. PORT)
5

50 44
22 22 6
22 22
FROM 44
45
WINCH/ROT/R.F.
HYD PUMP 31 TO 48
28 28 BACK
30 OF HYD TANK
29 28
33
32
25 24
25 TO
HOLDBACK
31 REG
30
25

25 24 4
51
TO
TO 51 MAST
51 2
MAST
TUBING 1 3
TUBING TO
TO
48 33 51 MAST 6
MAST
32 TUBING TUBING 44 5

7 7
TO 9
DOWNFEED 44 6
4
3 REG FROM 5
FAN HYD 8
TO
41 5 6
PUMP 2-WAY HYD 11
VALVE 7
14 12
17 44 39 7 7

5 42 6 13
39 6
16 TO 47
44 BACK OF
15 HYD TANK 39
5
39
 FIGURE 4.22
RAPID FEED CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0287 * 1 VALVE HYD ASY 3-SECT HRC

(WINCH/ROTATION/RAPID FEED)
CONSISTING OF:
1A 2258-0278 * 1 VALVE HYD HRC 50-295 PSI S.CTR
(SPRING CENTER)(WINCH)
(HUSCO #7470-A w/TYPE 2 CAPSULES)(50-295 PSI)
1B 2258-0297 * 1 VALVE HYD HRC 45-375 PSI F.LCK (FRICTION LOCK)
(ROTATION)(HUSCO #7470-A-23 w/ #51969
TYPE 2 CAPSULES)(45-375 PSI)
1C 2258-0242 * 1 VALVE HYD HRC 45-375 PSI S.CTR (SPRING CENTER)
(RAPID FEED) (HUSCO #7470-A w/TYPE 2 CAPSULES)
(45-375 PSI)
-- 3030-0217 1 KIT VALVE REPAIR HUSCO HRC
CONSISTING OF:
-- --- 2 PLUG SAE
-- --- 2 O-RING
-- --- 1 BOOT HANDLE
1D 0822-0235 2 SPACER VALVE
1E 2764-0057 4 O RING .139X 0.734 -210
1F 2764-0137 4 O RING .139X 0.921 -213
1G 9S01-0150 3 SCREW CAP NC 5/16X7-1/2
1H 9W02-0003 6 WASHER PLATE SAE 5/16
1I 0374-0032 3 NUT LOCK UNC 5/16 FLEXLOC
1J 2916-0113 2 LEVER RAPID FEED VALVE 45
1K 2916-0117 1 HANDLE HRC VALVE 1/2NF X 2
1L 0933-0003 3 KNOB HAND 1-3/8DIAX1/2NF
2 9S01-0006 6 SCREW CAP NC 1/4X3/4
3 9W02-0002 8 WASHER PLATE SAE 1/4
4 0374-0003 8 NUT LOCK UNC 1/4 FLEXLOC
5 3332-0044 10 CONN 06MO-04M37
6 3892-0001 7 ELBOW 90 04F37-04M37
7 3896-0001 7 TEE 04F37-04M37-04M37
8 3889-0001 1 CAP 04F37
9 3883-0016 1 ELBOW 90 08MOA-06M37
11 3892-0002 1 ELBOW 90 06F37-06M37
12 3897-0005 2 REDUCER TUBE 06-04
13 3890-0002 2 NUT TUBE 06
14 3249-0294 1 PLATE REG. SUPPORT
 FIGURE 4.22
RAPID FEED CIRCUIT
REF PART NUMBER QTY DESCRIPTION

15 2253-0040 1 REG HYD PRS PILOT OPERATED

(HYDRAFORCE #HF951208)
-- 5001-0793 1 KIT SEAL (HYDRAFORCE #SK10-3N-BM)
-- 5001-0794 1 VALVE HYD CARTRIDGE
(HYDRAFORCE #PR10-36A-O-N-15)
16 9S01-0011 2 SCREW CAP NC 1/4X2
17 3883-0002 1 ELBOW 90 06M0A-04M37
18 2258-0319 * 1 VALVE HYD CMX160-F2 5 SECTION
(VICKERS ASY #02-319825)
-- 5001-0584 1 INLET SECTION CMX160
-- 5001-0580 3 VALVE SECTION CMX160-F2 (WORK)
-- 5001-0581 2 VALVE SECTION CMX160-F2 (FEED)
-- 5001-0633 1 ASY OUTLET COVER AUX INLET
-- 5001-0595 1 SEAL KIT INLET SECT CMX160
CONSISTING OF:
-- --- 5 SEALS L.S. & DRAIN
-- --- 1 SEAL PRESSURE
-- --- 1 SEAL TANK PORT
-- 5001-0547 1 KIT SEAL CMX160 "25" DESIGN
CONSISTING OF:
-- --- 19 PACKING
-- --- 4 RING BACK-UP
-- --- 2 GASKET
19 0252-0028 3 SCREW CAP M12X1.75X 30MM
20 9W03-0008 3 WASHER LOCK 1/2
21 9W02-0006 3 WASHER PLATE SAE 1/2
22 0995-0124 6 FLANGE HYD 3/4TUBEX3/4PAD 6000
(ANCHOR #W48-12-12U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-19)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-1)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-31)
23 3883-0009 2 ELBOW 90 12MOA-16M37 XHP
24 3896-0006 3 TEE 16F37-16M37-16M37 XHP
25 3892-0006 5 ELBOW 90 16F37-16M37 XHP
26 3897-0018 1 REDUCER TUBE 16-04
27 3890-0006 1 NUT TUBE 16
28 3332-0017 3 CONN 12MO-16M37
29 3886-0008 1 CONN 12MO-16M37 LONG
 FIGURE 4.22
RAPID FEED CIRCUIT
REF PART NUMBER QTY DESCRIPTION

30 3897-0004 2 REDUCER TUBE 16-08

31 3890-0006 2 NUT TUBE 16
32 3897-0003 2 REDUCER TUBE 08-06
33 3890-0003 2 NUT TUBE 08
34 0995-0126 1 FLANGE 1-1/4 TUBE X PAD 3000 (ANCHOR #W46-20-20U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-27)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-2)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-7)
35 3883-0012 1 ELBOW 90 20MOA-20M37 XHP
36 3332-0159 1 CONN 06MO-06M37 RESTR .040
37 3854-0005 1 CONN 04FP-04F37
38 3332-0026 1 CONN 04MP-04M37
39 2826-0533 2 HOSE HYD 100R 2 04x 36 S90
40 2826-0944 1 HOSE HYD 100R 2 04x 42 37S
41 2826-0414 2 HOSE HYD 100R 2 04x 48 37S
42 2826-0532 1 HOSE HYD 100R 2 04x 49 S90
43 2826-0397 1 HOSE HYD 100R 2 04x 86 37S
44 2826-0625 4 HOSE HYD 100R 2 04x104 S90
45 2826-0942 1 HOSE HYD 100R 2 04x110 37S
46 2826-0585 1 HOSE HYD 100R 2 04x 64 S90
47 2826-0438 1 HOSE HYD 100R 2 04x140 37S
48 2826-0523 2 HOSE HYD 100R 2 06x105 S90
49 2826-1145 1 HOSE HYD 100R13 16x 27 37S
50 2826-0962 1 HOSE HYD 100R13 16x 38 37S
51 2826-0000 4 HOSE HYD 100R13 16x ---
52 2826-1201 1 HOSE HYD 100R 2 20x108 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

 FIGURE 4.23
WINCH CIRCUIT

19 6
27
20 26
37
21 24
TO ROTATION 43
GAUGE
23 FROM
WINCH/ROT/R.F.
HYD PUMP
31
22
46
38 WINCH

34 ROTATION 30 TO
33 ROTATION CV BACK
5 OF HYD TANK
RAPID
FEED
RAPID 32
FEED
12 7 41
5 13

TO
6 40 2-WAY
38 HYD VALVE
TO
WINCH/ROT/R.F.
22
18 HYD PUMP
5 (L.S. PORT)
23

44 44 22

TO
FROM BACK
WINCH/ROT/R.F. 22 OF HYD TANK 45
HYD PUMP
29 28
TO
WINCH

28 TO 4
45 WINCH
2
1 3

FROM
FAN HYD
4 PUMP
3 5
38 9
14
36
5
5 8
17 6
38
11
5
35 7 7 12
16 35 13

15 TO 42 6
5 BACK OF
35 HYD PUMP
35
 FIGURE 4.23
WINCH CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0287 * 1 VALVE HYD ASY 3-SECT HRC

(WINCH/ROTATION/RAPID FEED)
CONSISTING OF:
1A 2258-0278 * 1 VALVE HYD HRC 50-295 PSI S.CTR
(SPRING CENTER)(WINCH)
(HUSCO #7470-A w/TYPE 2 CAPSULES)(50-295 PSI)
1B 2258-0297 * 1 VALVE HYD HRC 45-375 PSI F.LCK (FRICTION LOCK)
(ROTATION)(HUSCO #7470-A-23 w/ #51969
TYPE 2 CAPSULES)(45-375 PSI)
1C 2258-0242 * 1 VALVE HYD HRC 45-375 PSI S.CTR (SPRING CENTER)
(RAPID FEED) (HUSCO #7470-A w/TYPE 2 CAPSULES)
(45-375 PSI)
-- 3030-0217 1 KIT VALVE REPAIR HUSCO HRC
CONSISTING OF:
-- --- 2 PLUG SAE
-- --- 2 O-RING
-- --- 1 BOOT HANDLE
1D 0822-0235 2 SPACER VALVE
1E 2764-0057 4 O RING .139X 0.734 -210
1F 2764-0137 4 O RING .139X 0.921 -213
1G 9S01-0150 3 SCREW CAP NC 5/16X7-1/2
1H 9W02-0003 6 WASHER PLATE SAE 5/16
1I 0374-0032 3 NUT LOCK UNC 5/16 FLEXLOC
1J 2916-0113 2 LEVER RAPID FEED VALVE 45
1K 2916-0117 1 HANDLE HRC VALVE 1/2NF X 2
1L 0933-0003 3 KNOB HAND 1-3/8DIAX1/2NF
2 9S01-0006 6 SCREW CAP NC 1/4X3/4
3 9W02-0002 8 WASHER PLATE SAE 1/4
4 0374-0003 8 NUT LOCK UNC 1/4 FLEXLOC
5 3332-0044 8 CONN 06MO-04M37
6 3892-0001 4 ELBOW 90 04F37-04M37
7 3896-0001 3 TEE 04F37-04M37-04M37
8 3889-0001 1 CAP 04F37
9 3883-0016 1 ELBOW 90 08MOA-06M37
11 3892-0002 1 ELBOW 90 06F37-06M37
12 3897-0005 2 REDUCER TUBE 06-04
13 3890-0002 2 NUT TUBE 06
14 3249-0294 1 PLATE REG. SUPPORT
 FIGURE 4.23
WINCH CIRCUIT
REF PART NUMBER QTY DESCRIPTION

15 2253-0040 1 REG HYD PRS PILOT OPERATED

(HYDRAFORCE #HF951208)
-- 5001-0793 1 KIT SEAL (HYDRAFORCE #SK10-3N-BM)
-- 5001-0794 1 VALVE HYD CARTRIDGE
(HYDRAFORCE #PR10-36A-O-N-15)
16 9S01-0011 2 SCREW CAP NC 1/4X2
17 3883-0002 1 ELBOW 90 06M0A-04M37
18 2258-0319 * 1 VALVE HYD CMX160-F2 5 SECTION
(VICKERS ASY #02-319825)
-- 5001-0584 1 INLET SECTION CMX160
-- 5001-0580 3 VALVE SECTION CMX160-F2 (WORK)
-- 5001-0581 2 VALVE SECTION CMX160-F2 (FEED)
-- 5001-0633 1 ASY OUTLET COVER AUX INLET
-- 5001-0595 1 SEAL KIT INLET SECT CMX160
CONSISTING OF:
-- --- 5 SEALS L.S. & DRAIN
-- --- 1 SEAL PRESSURE
-- --- 1 SEAL TANK PORT
-- 5001-0547 1 KIT SEAL CMX160 "25" DESIGN
CONSISTING OF:
-- --- 19 PACKING
-- --- 4 RING BACK-UP
-- --- 2 GASKET
19 0252-0028 3 SCREW CAP M12X1.75X 30MM
20 9W03-0008 3 WASHER LOCK 1/2
21 9W02-0006 3 WASHER PLATE SAE 1/2
22 0995-0124 4 FLANGE HYD 3/4TUBEX3/4PAD 6000 ]
(ANCHOR #W48-12-12U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-19)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-1)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-31)
23 3883-0009 2 ELBOW 90 12MOA-16M37 XHP
24 3896-0006 1 TEE 16F37-16M37-16M37 XHP
25 3892-0006 1 ELBOW 90 16F37-16M37 XHP
26 3897-0018 1 REDUCER TUBE 16-04
27 3890-0006 1 NUT TUBE 16
28 3883-0008 2 ELBOW 90 12MOA-12M37 XHP
29 3892-0005 1 ELBOW 90 12F37-12M37 XHP
 FIGURE 4.23
WINCH CIRCUIT
REF PART NUMBER QTY DESCRIPTION

30 0995-0126 1 FLANGE 1-1/4 TUBE X PAD 3000 (ANCHOR #W46-20-20U)

CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-27)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-2)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-7)
31 3883-0012 1 ELBOW 90 20MOA-20M37 XHP
32 3332-0159 1 CONN 06MO-06M37 RESTR .040
33 3854-0005 1 CONN 04FP-04F37
34 3332-0026 1 CONN 04MP-04M37
35 2826-0533 2 HOSE HYD 100R 2 04x 36 S90
36 2826-0532 1 HOSE HYD 100R 2 04x 49 S90
37 2826-0397 1 HOSE HYD 100R 2 04x 86 37S
38 2826-0625 2 HOSE HYD 100R 2 04x104 S90
39 2826-0942 1 HOSE HYD 100R 2 04x110 37S
40 2826-0414 1 HOSE HYD 100R 2 04x 48 37S
41 2826-0585 1 HOSE HYD 100R 2 04x 64 S90
42 2826-0438 1 HOSE HYD 100R 2 04x140 37S
43 2826-1145 1 HOSE HYD 100R13 16x 27 37S
44 2826-0962 1 HOSE HYD 100R13 16x 38 37S
45 2826-0000 2 HOSE HYD 100R13 12x ---
46 2826-1201 1 HOSE HYD 100R 2 20x108 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

 FIGURE 4.24
ROTATION CIRCUIT

25
19
24
26
20
21 27
40 23
34
FROM
WINCH/ROT/R.F.
TO HYD PUMP
ROTATION
GAUGE

TO 22 30
REMOTE
COMPENSATOR
35 VALVE
43
7 32 WINCH

5 ROTATION 29 TO
CV BACK OF
ROTATION
HYD TANK
35 RAPID
FEED
5 RAPID
FEED
31 38
18 12 7
6
5 13
TO
22 TO
7 37 2-WAY
HYD
32 REMOTE
5 COMPENSATOR VALVE
VALVE
TO
WINCH/
ROT/R.F. HYD
23 35 PUMP
(L.S. PORT)
5
41 6 22
36 22 35
22
FROM
WINCH/ROT/R.F. TO
22
HYD PUMP BACK OF
HYD TANK
28 42 28

28
TO TO
TO MAST MAST
28 42 MAST 42
TUBING TUBING
TO TUBING
4
42 MAST
2
TUBING 1
6 3
35
5
35 7
4 9
3 FROM
14 7
FAN HYD 5 5
35
PUMP 8 6 11
17 6

35 32 7 7
5 33 12
13
32 16
TO 6
15 BACK OF 39
5 HYD TANK 32
32
 FIGURE 4.24
ROTATION CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0287 * 1 VALVE HYD ASY 3-SECT HRC

(WINCH/ROTATION/RAPID FEED)
CONSISTING OF:
1A 2258-0278 * 1 VALVE HYD HRC 50-295 PSI S.CTR
(SPRING CENTER)(WINCH)
(HUSCO #7470-A w/TYPE 2 CAPSULES)(50-295 PSI)
1B 2258-0297 * 1 VALVE HYD HRC 45-375 PSI F.LCK (FRICTION LOCK)
(ROTATION)(HUSCO #7470-A-23 w/ #51969
TYPE 2 CAPSULES)(45-375 PSI)
1C 2258-0242 * 1 VALVE HYD HRC 45-375 PSI S.CTR (SPRING CENTER)
(RAPID FEED) (HUSCO #7470-A w/TYPE 2 CAPSULES)
(45-375 PSI)
-- 3030-0217 1 KIT VALVE REPAIR HUSCO HRC
CONSISTING OF:
-- --- 2 PLUG SAE
-- --- 2 O-RING
-- --- 1 BOOT HANDLE
1D 0822-0235 2 SPACER VALVE
1E 2764-0057 4 O RING .139X 0.734 -210
1F 2764-0137 4 O RING .139X 0.921 -213
1G 9S01-0150 3 SCREW CAP NC 5/16X7-1/2
1H 9W02-0003 6 WASHER PLATE SAE 5/16
1I 0374-0032 3 NUT LOCK UNC 5/16 FLEXLOC
1J 2916-0113 2 LEVER RAPID FEED VALVE 45
1K 2916-0117 1 HANDLE HRC VALVE 1/2NF X 2
1L 0933-0003 3 KNOB HAND 1-3/8DIAX1/2NF
2 9S01-0006 6 SCREW CAP NC 1/4X3/4
3 9W02-0002 8 WASHER PLATE SAE 1/4
4 0374-0003 8 NUT LOCK UNC 1/4 FLEXLOC
5 3332-0044 10 CONN 06MO-04M37
6 3892-0001 6 ELBOW 90 04F37-04M37
7 3896-0001 8 TEE 04F37-04M37-04M37
8 3889-0001 1 CAP 04F37
9 3883-0016 1 ELBOW 90 08MOA-06M37
11 3892-0002 1 ELBOW 90 06F37-06M37
12 3897-0005 2 REDUCER TUBE 06-04
13 3890-0002 2 NUT TUBE 06
14 3249-0294 1 PLATE REG. SUPPORT
 FIGURE 4.24
ROTATION CIRCUIT
REF PART NUMBER QTY DESCRIPTION

15 2253-0040 1 REG HYD PRS PILOT OPERATED

(HYDRAFORCE #HF951208)
-- 5001-0793 1 KIT SEAL (HYDRAFORCE #SK10-3N-BM)
-- 5001-0794 1 VALVE HYD CARTRIDGE
(HYDRAFORCE #PR10-36A-O-N-15)
16 9S01-0011 2 SCREW CAP NC 1/4X2
17 3883-0002 1 ELBOW 90 06M0A-04M37
18 2258-0319 * 1 VALVE HYD CMX160-F2 5 SECTION
(VICKERS ASY #02-319825)
-- 5001-0584 1 INLET SECTION CMX160
-- 5001-0580 3 VALVE SECTION CMX160-F2 (WORK)
-- 5001-0581 2 VALVE SECTION CMX160-F2 (FEED)
-- 5001-0633 1 ASY OUTLET COVER AUX INLET
-- 5001-0595 1 SEAL KIT INLET SECT CMX160
CONSISTING OF:
-- --- 5 SEALS L.S. & DRAIN
-- --- 1 SEAL PRESSURE
-- --- 1 SEAL TANK PORT
-- 5001-0547 1 KIT SEAL CMX160 "25" DESIGN
CONSISTING OF:
-- --- 19 PACKING
-- --- 4 RING BACK-UP
-- --- 2 GASKET
19 0252-0028 3 SCREW CAP M12X1.75X 30MM
20 9W03-0008 3 WASHER LOCK 1/2
21 9W02-0006 3 WASHER PLATE SAE 1/2
22 0995-0124 6 FLANGE HYD 3/4TUBEX3/4PAD 6000
(ANCHOR #W48-12-12U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-19)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-1)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-31)
23 3883-0009 2 ELBOW 90 12MOA-16M37 XHP
24 3896-0006 1 TEE 16F37-16M37-16M37 XHP
25 3892-0006 1 ELBOW 90 16F37-16M37 XHP
26 3897-0018 1 REDUCER TUBE 16-04
27 3890-0006 1 NUT TUBE 16
28 3334-0007 4 ELBOW 45 12MOA-16M37
 FIGURE 4.24
ROTATION CIRCUIT
REF PART NUMBER QTY DESCRIPTION

29 0995-0126 1 FLANGE 1-1/4 TUBE X PAD 3000 (ANCHOR #W46-20-20U)

CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-27)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-2)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-7)
30 3883-0012 1 ELBOW 90 20MOA-20M37 XHP
31 3332-0159 1 CONN 06MO-06M37 RESTR .040
32 2826-0533 4 HOSE HYD 100R 2 04x 36 S90
33 2826-0532 1 HOSE HYD 100R 2 04x 49 S90
34 2826-0397 1 HOSE HYD 100R 2 04x 86 37S
35 2826-0625 4 HOSE HYD 100R 2 04x104 S90
36 2826-0942 1 HOSE HYD 100R 2 04x110 37S
37 2826-0414 1 HOSE HYD 100R 2 04x 48 37S
38 2826-0585 1 HOSE HYD 100R 2 04x 64 S90
39 2826-0438 1 HOSE HYD 100R 2 04x140 37S
40 2826-1145 1 HOSE HYD 100R13 16x 27 37S
41 2826-0962 1 HOSE HYD 100R13 16x 38 37S
42 2826-1147 4 HOSE HYD 100R13 16x116 37S
43 2826-1201 1 HOSE HYD 100R 2 20x108 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

 FIGURE 4.25
WINCH ASSEMBLY

TO
WINCH CMX
VALVE

14

5
6
14
5

TO
WINCH CMX
VALVE

4 TO
3 MAST
TUBING

2
13
1
9

10

11

12
 FIGURE 4.25
WINCH ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

1 1120-0051 * 1 WINCH ASY BRADN PD12C 10K PULL

(BRADEN #PD12C-41039-02U)
CONSISTING OF:
-- 2999-0123 * 1# MOTOR HYD GEAR (BRADEN #25896)
(COMMERCIAL SHEARING #312-9710-059)
-- 5001-0502 * 1 KIT SEAL M30C
(COMMERCIAL SHEARING #391-1801-103)
-- 5001-0525 * 1# MOTOR GEAR (BRADEN #25515)
(COMMERCIAL SHEARING #312-9710-050)
-- 5000-9928 1 KIT SEAL M30A
(COMMERCIAL SHEARING #391-1801-032)
CONSISTING OF:
-- --- 1 STRIP POPPET SEAL
-- --- 2 SEAL GASKET
-- --- 1 SEAL SHAFT
-- 5000-9968 1 KIT SEAL PD12C WINCH (BRADEN #61715)
CONSISTING OF:
-- --- 1 SEAL PISTON
-- --- 1 SEAL OIL
-- --- 1 O-RING
-- --- 1 SEAL OIL
-- --- 1 O-RING
-- --- 1 O-RING
-- --- 1 RING BACK-UP
-- --- 2 O-RING
2 9S01-0100 8 SCREW CAP NC 5/8X2
3 9W03-0010 8 WASHER LOCK 5/8
4 0224-0002 8 WASHER HEAD STUD 5/8
5 3332-0019 2 CONN 16MO-12M37
6 3892-0005 1 ELBOW 90 12F37-12M37 XHP
7 3896-0001 1 TEE 04F37-04M37-04M37
8 3854-0005 1 CONN 04FP-04F37
9 3332-0039 1 CONN 04MP-04M37 RESTR .055
10 3317-0038 1 CABLE WINCH 1/2 X 150'
11 3530-0011 1 SHACKLE ANCHOR 7/8
 FIGURE 4.25
WINCH ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

12 2789-0021 1 HOOK WINCH 13000# CAPACITY

13 2826-0000 1 HOSE HYD 100R 2 04x ---
14 2826-0000 2 HOSE HYD 100R13 12x ---

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

# = CHECK PLATE ON MOTOR FOR PART NUMBER BEFORE ORDERING PARTS

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.26
TRAVERSE CYLINDER CIRCUIT

TO
RAPID FEED
CMX VALVE

5
7
9
6

TO
8
RAPID FEED
CMX VALVE TO
6 RAPID FEED
9 CMX VALVE
5 7 1
1
7
6
9
6
6

8
8
9
7 4
TO
6
6 RAPID FEED
CMX VALVE 3

6 2
4

8
3

2
 FIGURE 4.26
TRAVERSE CYLINDER CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2813-0277 2 CYL HYD 6.00x2.75x180.00

2 3332-0006 2 CONN 16FP-16MO
3 3337-0033 2 NIPPLE DS X-HVY 1X3
4 3332-0061 2 CONN 08MP-12M37
5 3332-0018 2 CONN 16MO-16M37
6 3892-0006 8 ELBOW 90 16F37-16M37 XHP
7 3896-0006 4 TEE 16F37-16M37-16M37 XHP
8 2826-0961 2 HOSE HYD 100R13 16x 34 37S
9 2826-0000 4 HOSE HYD 100R13 16x ---
 FIGURE 4.27
CASE DRAIN MANIFOLD

16

FROM
WINCH / ROT / R.F.
HYD PUMP
8
17

FROM
12 WATER INJ.
11
13 6 HYD PUMP
14 6 6
5
FROM
8
WATER INJ.
MOTOR
6
1

9 7
11 6
19
6 2
TO 6 5
18 C.V. ON
IN-TANK 15
HYD FILTER
FROM 9
FROM 1
FAN MOTOR 16
MAST TUBING
(ROTATION
MOTORS) 17 10 3
FROM 6 4
WINCH / ROT / RF
5
HYD PUMP
FROM
FAN MOTOR
HYD PUMP
 FIGURE 4.27
CASE DRAIN MANIFOLD
REF PART NUMBER QTY DESCRIPTION

1 0566-0065 2 MANIFOLD HYD 500AT

2 9S01-0032 4 SCREW CAP NC 5/16X3-3/4
3 9W03-0005 4 WASHER LOCK 5/16
4 9N01-0022 4 NUT HEX UNC 5/16 GR5
5 3346-0006 2 PLUG HEX 12MO
6 3346-0012 9 PLUG HEX 08MO
7 3335-0001 1 TEE 24MOA-24MOA-20M37
8 3883-0007 2 ELBOW 90 12MOA-08M37
9 3332-0035 2 CONN 12MO-08M37
10 3332-0013 1 CONN 08MO-08M37
11 3883-0016 2 ELBOW 90 08MOA-06M37
12 3897-0005 1 REDUCER TUBE 06-04
13 3890-0002 1 NUT TUBE 06
14 2826-0821 1 HOSE HYD 100R 2 04x202 37S
15 2826-1025 1 HOSE HYD 100R 2 06x160 37S
16 2826-0730 2 HOSE HYD 100R 2 08x 66 37S
17 2826-0728 2 HOSE HYD 100R 2 08x 72 37S
18 2826-0910 1 HOSE HYD 100R 2 08x180 S90
19 2826-1193 1 HOSE HYD 100R 2 20x100 37S
 FIGURE 4.28
ROTATION GEARBOX HYDRAULIC CIRUIT (SHEET 1)

42
6
43

29 38 TO 7
49 MAST
30 PIPING
46
28
31 33
1
32 2

3 1
40 3
39 5 3

39 39
41
21
20 26
10
42 22 9
3
39 4 25
2 22 8
43
24
41 13 27
21 23
20 15 24
34
3 16 37
11 45
39 4 36 44
19
1 45 35
41 15 45
21 17
20
19
3 TO
40 4 45
MAST
2 47 PIPING
12 48
48
41 49
11 47
21
20 15
49
3 18
39 4
14 15 19
1
16
50
19
50
 FIGURE 4.28
ROTATION GEARBOX HYDRAULIC CIRUIT (SHEET 1)
REF PART NUMBER QTY DESCRIPTION

1 3332-0018 4 CONN 16MO-16M37

2 3886-0004 3 CONN 16MO-16M37 LONG
3 3892-0006 7 ELBOW 90 16F37-16M37 XHP
4 3896-0006 4 TEE 16F37-16M37-16M37 XHP
5 3883-0011 1 ELBOW 90 16MOA-16M37 XHP
6 3332-0057 2 CONN 08MO-06M37
7 3292-0133 1 PAD TAPPED
8 0877-1613 1 SUPPORT HOSE T685W 90K
9 9S01-0071 4 SCREW CAP NC 1/2X1-1/4
10 9W03-0008 4 WASHER LOCK 1/2
11 2767-0067 2 VALVE CROSS PORT RELIEF ASY.
INCLUDES:
-- 2767-0065 1 VALVE HYD RELIEF FAST RESPONSE
(SUN HYDRAULICS #RPEE-LCN)
12 3346-0033 4 PLUG HEX SOCKET 04MO
13 9S01-0157 2 SCREW CAP NC 5/8X7-1/2
14 0374-0019 2 NUT LOCK UNC 5/8 STOVER GR B
15 3332-0006 4 CONN 16FP-16MO
16 3337-0035 2 NIPPLE DS X-HVY 1X4
17 3337-0036 1 NIPPLE DS X-HVY 1X5
18 3337-0030 1 NIPPLE DS CLOSE X-HVY 1
19 2927-0039 4 SWIVEL HYDRAULIC 16FP-16M37
-- 3030-0275 -- KIT REPAIR 2927-0039 SWIVEL
20 3897-0004 4 REDUCER TUBE 16-08
21 3890-0006 4 NUT TUBE 16
22 3332-0133 2 CONN 06FP-06M37
23 2767-0063 1 VALVE INLINE CHECK 3/8-5PSI
24 3332-0103 1 CONN 06FP-04M37
25 3896-0002 1 TEE 06F37-06M37-06M37
26 3889-0002 1 CAP 06F37
27 3889-0001 1 CAP 04F37
28 2558-0041 1 BUSHING RED 3X2-1/2 2000#
29 9P08-0189 1 NIPPLE X-HVY 2-1/2X7
30 3340-0016 1 ELBOW 90 2-1/2 2000# STL
31 2927-0047 1 CONNECTOR AIR T685WS
32 2558-0026 1 BUSHING RED 2-1/2X2 2000#
33 2220-0008 1 CONN 32FPS-32MP
34 3454-0003 1 BRACKET PIPE SUPPORT
35 1018-0050 1 BOLT U 2-1/2 PIPE
 FIGURE 4.28
ROTATION GEARBOX HYDRAULIC CIRUIT (SHEET 1)
REF PART NUMBER QTY DESCRIPTION

36 9W03-0006 2 WASHER LOCK 3/8

37 9N01-0023 2 NUT HEX UNC 3/8 GR5
38 0045-0019 1 CABLE HOSE SAFETY 1-1/2 TO 3
39 2826-0961 3 HOSE HYD 100R13 16x 34 37S
40 2826-0962 1 HOSE HYD 100R13 16x 38 37S
41 2826-0000 2 HOSE HYD 4250WP 08x 20 37S
42 2826-0647 1 HOSE HYD 100R 2 06x 17 37S
43 2826-0742 1 HOSE HYD 100R 2 06x 27 S90
44 2826-0845 1 HOSE HYD 100R 2 06x240 S90
45 2826-1141 4 HOSE HYD 100R13 16x225 S90
46 1184-0106 1 HOSE AIR 100R 2 32x233 NPT
47 9E03-0018 36' SLEEVE NYLON 2-7/8" I.D. (MAKES 2 SLEEVES)
48 2021-0027 6 GROMMET BRASS NO.3
49 2789-0009 8 HOOK 'S' 1-1/2
50 9M09-0019 17' CHAIN MACHINE STR LINK SIZE 4
(CUT TO LENGTH NEEDED)
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 4.29
ROTATION GEARBOX HYDRAULIC CIRUIT (SHEET 2)

36

36
FROM
WINCH
TO
BLEED
CASE DRAIN
49 TO
MANIFOLD
ROTATION
52 48 CMX
35 51
50 44
VALVE
30
33 30
36 29 44
32 29 44
29
30
44
29
34 30

31
38

40
41 34
TO 39
ROTATION 38
GEARBOX 40
31
41 43
39
30
42 FROM
AIR
33 VALVE
43 (WATER
30 INJ)
45
32
29 43
30
TO
AIR
43 VALVE
29 30 11 37
10
2 9 47
29
2 8 7
TO
6
29 ROTATION
GEARBOX 12
37 37
46 1 13
23 2
24 7
6
2
26
25

16 28 27
6 1
14 3
4
5
15
17
21
18
22 3
4
19 5
20

18
 FIGURE 4.29
ROTATION GEARBOX HYDRAULIC CIRUIT (SHEET 2)
REF PART NUMBER QTY DESCRIPTION

1 0814-0020 1 AIR LINE ASY 2-1/2 T685W MAST

2 1018-0050 4 BOLT U 2-1/2 PIPE
3 9W01-0005 8 WASHER PLATE 3/8
4 9W03-0006 8 WASHER LOCK 3/8
5 9N01-0023 8 NUT HEX UNC 3/8 GR5
6 2558-0026 3 BUSHING RED 2-1/2X2 2000#
7 2220-0008 2 CONN 32FPS-32MP
8 9P08-0156 1 NIPPLE CLOSE X-HVY 2
9 3343-0028 1 TEE 2 2000# STL
10 2558-0027 1 BUSHING RED 2X3/4 2000#
11 3332-0024 1 CONN 12MP-12M37
12 9P08-0167 1 NIPPLE X-HVY 2X6
13 3340-0009 1 ELBOW 90 2 2000# STL
14 9P08-0156 1 NIPPLE CLOSE X-HVY 2
15 3288-0025 1 VALVE BALL 2 IN 1500 PSI
16 2276-0020 1 LEVER BALL VALVE 2 IN.
17 9P08-0268 1 NIPPLE X-HVY 2X24
18 3340-0005 2 ELBOW 90 2 300# MI
19 9P08-0170 1 NIPPLE 2X8
20 3331-0080 1 PIPE TOE 2 X 50
21 3373-0018 1 CHANNEL CLAMP SUPPORT 11 IN LG
22 3312-0028 1 CLAMP ASY PIPE 2 IN
23 0877-1261 1 SUPPORT VENT CABLE T685W
24 0923-0059 1 CABLE CONTROL 288"
25 9N02-0015 1 NUT HEX UNF 5/16 GR5
26 0678-0001 1 YOKE 5/16NFX11/32SLOTX5/16PIN
27 0669-0007 1 PIN OPERATING CROSS SHAFT
28 9C01-0005 1 PIN COTTER PLT 3/32X3/4
29 3880-0055 4 TUBING ASY HYD 37 BD 1X152
30 3864-0004 8 CONN 16M37-16M37
31 3312-0024 20 CLAMP ASY TUBING 1 OD
32 3880-0042 1 TUBING ASY HYD 37 BD .50X152
33 3864-0008 2 CONN 08M37-06M37
34 3312-0022 6 CLAMP ASY TUBING 1/2 OD
35 0896-0188 1 GUARD MAST TUBING
36 2029-0002 6 SCREW TAPTITE NC 1/4X1/2
37 0045-0019 2 CABLE HOSE SAFETY 1-1/2 TO 3
38 9E03-0018 36' SLEEVE NYLON 2-7/8" I.D. (MAKES 2 SLEEVES)
 FIGURE 4.29
ROTATION GEARBOX HYDRAULIC CIRUIT (SHEET 2)
REF PART NUMBER QTY DESCRIPTION

39 2021-0027 6 GROMMET BRASS NO.3

40 2789-0009 8 HOOK 'S' 1-1/2
41 9M09-0019 17' CHAIN MACHINE STR LINK SIZE 4
(CUT TO LENGTH NEEDED)
42 2826-0845 1 HOSE HYD 100R 2 06x240 S90
43 2826-1141 4 HOSE HYD 100R13 16x225 S90
44 2826-1147 4 HOSE HYD 100R13 16x116 37S
45 2826-0492 1 HOSE HYD 100R 2 12x110 37S
46 1184-0106 1 HOSE AIR 100R 2 32x233 NPT
47 1184-0074 1 HOSE AIR 100R 2 32x 84 NPT
48 2826-1025 1 HOSE HYD 100R 2 06x160 37S
49 2826-0000 1 HOSE HYD 100R 2 04x --- S90
50 3896-0002 1 TEE 06F37-06M37-06M37
51 3897-0005 1 REDUCER TUBE 06-04
52 3890-0002 1 NUT TUBE 06
 T685WS ROTADRILL

CHAPTER 5
MAST AND ROTATION
GEARBOX COMPONENTS

PB0142 12/99
PB0142-5-1

T685WS ROTADRILL
46
71 70 56
62 71 70
69 69 57 52
64A 63 62 53
61 63 69 69 49
64B 50
64C 64A 61
65 64B
64C 45 58
66 65 59
67 44
68 66 60
67
68 54A
43
50 54
48
26
36 42
55A
6

MAST ASSEMBLY - TOP

34
35 33
6
23 32A
24 32
26 22A 32A
22 55

FIGURE 5.01
12 33
13 25 23
11 14

72 1
72 41 10 28 & 28A
40 30 27
46
31
29 21
19
77 20
76
16 38 37

39
4 3 15
2A
7 3 20
5 2 4
8 42 42A
6
8 43 18

PAGE 5-1
7 44
9 45
74
6 73
12/99

75
 1 3351-0118 1 MAST ASY T685WII 30 FT TRAV
2 1063-0126 2 SPROCKET ASY IDLER 10.844 PD
INCLUDES:
2A 0860-0020 1 BUSHING 2-1/2X2X2-1/2 E GRV
3 0886-0019 4 SEAL OIL 2X2-7/8X15/32
4 1076-0001 4 WASHER PLATE 3-1/2X1/8X2-1/64
5 0509-0008 2 SHAFT IDLER SPROCKET
6 2208-0001 8 FITTING GREASE ST 1/8P
7 9S02-0047 4 SCREW CAP NF 1/2X3-3/4
8 0374-0005 4 NUT LOCK UNF 1/2 STOVER GR B
9 2825-0021 2 PIN 2 X 7
10 0509-0081 1 SHAFT TIMING TUBE 180 T685WII
11 2518-0011 2 BLOCK PILLOW ROLLER BRG 3.94 D
12 9S01-0133 4 SCREW CAP NC 1X3-1/2
13 9W03-0013 4 WASHER LOCK 1
14 9W02-0010 4 WASHER PLATE SAE 1
15 2813-0277 2 CYL HYD 6.00x2.75x180.00
16 2911-0152 2 SUPPORT CYL 7" TRAVERSE
17 0555-0120 -- SHIM HYD CYL (AS NEEDED)
18 9S01-0100 2 SCREW CAP NC 5/8X2
19 9S01-0164 2 SCREW CAP NC 5/8X6-1/2
20 9W03-0010 2 WASHER LOCK 5/8
21 3390-0030 2 SPROCKET BLOCK ASY
22 1063-0123 2 SPROCKET IDLER ASY 10.844 P.D.
INCLUDES:
22A 0860-0152 2 BUSHING 2-1/2X2X4-1/2 E GRU
23 1076-0007 4 WASHER THRUST
24 0914-0285 2 PIN IDLER 2 X 7.12 SLOTTED
25 0658-0017 2 PLATE LOCKING
26 2029-0004 8 SCREW TAPTITE NC 5/16X3/4
27 0465-0118 2 GUIDE SPROCKET BLOCK
28 0465-0142 1 GUIDE SPROCKET BLOCK S.A.M.
28A 0465-0143 1 GUIDE SPROCKET BLOCK S.A.M.
29 3292-0135 2 PAD WEAR SPROCKET GUIDE BLOCK
30 9S01-0072 12 SCREW CAP NC 1/2X1-1/2
31 9W03-0008 12 WASHER LOCK 1/2
32 1063-0125 2 SPROCKET ASY 2-1/4 PITCH
INCLUDES:
32A 2331-0007 2 BEARING MCGILL GUIDEROL #GR-72
33 2331-0008 4 BEARING INNERRACE MCGILL MI-62
34 1076-0014 4 WASHER THRUST
35 0509-0080 2 SHAFT IDLER SPROCKET 3.87X7.12
36 0658-0008 2 PLATE LOCKING
37 0914-0286 2 PIN CYL ROD 1-1/4 X 7-1/4
38 9C01-0021 2 PIN COTTER PLT 3/16X2
39 3356-0031 2 SCREW CHAIN TENSION #180DC
40 0570-0149 2 WASHER 4.00X.25X 2.0625
41 9N06-0008 4 NUT JAM HVY HEX 2"NC
42 3356-0003 4 SCREW CHAIN TENSION ADJUST
INCLUDES:
42A 0860-0071 1 BUSHING PIN FINISHED 160HE
43 0570-0129 4 WASHER 2-1/2X1/4X1-5/16 H.T.
44 9N02-0025 4 NUT HVY HEX UNF 1-1/4 GR2H
45 9N07-0011 4 NUT JAM HVY HEX 1-1/4NF
46 2516-0131 2 CHAIN ROLLER 2.25"P X 225P
-- 2516-0133 -- ROLLER LINK UNIT SIZE 180DC
-- 2516-0132 -- PIN LINK UNIT SIZE 180DC
47 2516-0038 2 CHAIN ROLLER #160H HVY 305P
-- 2516-0072 -- ROLLER LINK UNIT #160H HVY
-- 2516-0062 -- PIN LINK UNIT #160 HVY CHAIN
48 0822-0312 2 SPACER TRUNNION T685WII
49 3356-0032 2 SCREW ADJUSTABLE CHAIN COUPLER
50 9N06-0008 8 NUT JAM HVY HEX 2"NC
51 3541-0005 2 BLOCK LOCK 1/4X2X1-21/32
52 9S01-0019 4 SCREW CAP NC 5/16X3/4
53 9W03-0005 4 WASHER LOCK 5/16
54 3394-0025 1 TRUNNION BAR FRONT T685WII
INCLUDES:
54A 0860-0065 1 BUSHING TUNNION 2-1/2
55 3394-0024 1 TRUNNION BAR REAR T685WII
INCLUDES:
55A 0860-0065 1 BUSHING TRUNNION 2-1/2
54 3394-0027 1 TRUNNION BAR FRONT
(USE w/ HIGH CAPACITY GEARBOX)
INCLUDES:
54A 0860-0151 1 BUSHING TRUNNION 3"
55 3394-0026 1 TRUNNION BAR REAR T685WII
(USE w/ HIGH CAPACITY GEARBOX)
INCLUDES:
55A 0860-0151 1 BUSHING TRUNNION 3"
56 9S01-0136 16 SCREW CAP NC 3/4X2-1/2
57 9W03-0011 16 WASHER LOCK 3/4
58 3292-0069 2 PAD GEARBOX STOP T660H
59 9S01-0137 2 SCREW CAP NC 1X5
60 9N06-0007 2 NUT JAM HEX 1"NC
61 0465-0140 4 GUIDE ROLLER T685WII
62 9S02-0092 8 SCREW CAP NF 7/8X2-1/2
63 9W03-0012 8 WASHER LOCK 7/8
64 0465-0105 16 GUIDE ROLLER ASY 2-1/4"
INCLUDES:
64A 2333-0007 1 BEARING CAMROL 2-1/4 DIA.
64B 0570-0147 1 WASHER FLAT 2.00X0.91X0.18TK
64C 0059-0001 1 CAM SLABBACK
65 0570-0147 16 WASHER FLAT 2.00X0.91X0.18TK
66 9W03-0012 16 WASHER LOCK 7/8
67 9N02-0022 16 NUT HEX UNF 7/8 GR5
68 2215-0003 16 FITTING GREASE 65 3/16 DRIVE
69 9S35-0006 16 SCREW SET ALN KNRLCP 3/8X3/8
70 9S01-0035 8 SCREW CAP NC 3/8X1/2
71 9S01-0036 8 SCREW CAP NC 3/8X3/4
72 3319-0009 2 SHEAVE WIRE ROPE 8" SIZE F.S.
73 3083-0001 2 PIN 1X3-9/16
74 9S01-0043 2 SCREW CAP NC 3/8X2-1/2
75 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
76 2103-0007 4 LIGHT TRACTOR
-- 2103-0010 1 LAMP SEALED BEAM 5-3/4 60W 28V
77 9W02-0007 8 WASHER PLATE SAE 5/8
 ROTATION GEARBOX ASSEMBLY (HIGH CAPACITY)

62 42
61 43
42
60
43
24

25
41
22
46 23
39
47 21
40 46
36 44 20 53
39 46
48
45 54 18 49
38 20 52 47
19 44
53
37
35
45
36 50
17
34
27 32 51
28 33
32
26
59 15
14
30
31
13
29
4

2
3 5

16
6 16
16
16
58
1
7

7 57

8 56

9 55
56
10
12
5
11
63 4
 ROTATION GEARBOX ASSEMBLY (HIGH CAPACITY)
REF PART NUMBER QTY DESCRIPTION

-- 0870-0119 * 1 GRBX ROT ASY 3.5:1 FH KNG SEAL

1 2527-0015 1 HOUSING GEARBOX 4 MOTOR
2 0914-0293 1 PIN GEARBOX 3" DIA TM160
3 2764-0026 1 O RING .139X 2.734 -232
4 2336-0015 2 BEARING CUP 13.000 OD (TIMKEN #H936310)
5 2335-0015 2 BEARING CONE 6.625 ID (TIMKEN #H936349)
6 1961-0031 1 SHAFT DRIVE 5-1/2 API I.F.
7 0886-0135 2 SEAL OIL 7.5 DIA SHAFT (NATIONAL #415551)
SERVICE NOTE:
FOR WORN SHAFT, USE FOLLOWING SEALS--
7A 0886-0136 2 SEAL OIL 7.5 DIA SHAFT (CHICAGO RAWHIDE #75050)
8 2764-0173 1 O RING .139X12.984 -279
9 0318-0018 1 RETAINER OIL SEAL LOWER
10 2208-0001 1 FITTING GREASE ST 1/8P
11 9S01-0038 8 SCREW CAP NC 3/8X1-1/4
12 9W03-0006 8 WASHER LOCK 3/8
13 0508-0016 1 WASHER THRUST 4 MTR GRBX
14 1964-0014 1 GEAR DRIVEN 70T 14PD 5P SLIDE
15 0974-0050 1 NUT ADJ LOCK AN-32
16 0077-0047 4 PIN DOWEL 5/8X1-3/4
17 1042-0009 1 COVER GEARBOX 4 MTRS 10000 SER
18 9S01-0076 10 SCREW CAP NC 1/2X2-1/2
19 9W03-0008 10 WASHER LOCK 1/2
20 0886-0069 2 SEAL OIL 6X7-1/2X1/2 (CHICAGO RAWHIDE #60027)
21 2764-0077 1 O RING .139X 7.484 -264
22 0318-0017 1 RETAINER OIL SEAL UPPER
23 2568-0002 1 FITTING GREASE 45 1/4-28
24 9S01-0037 6 SCREW CAP NC 3/8X1
25 9W03-0006 6 WASHER LOCK 3/8
26 0822-0318 6 SPACER SEAL HOUSING
USE AS NEEDED FOR IDEAL CAVITY DIMENSION--
27 0570-0150 -- WASHER HEAT TREATED .080 THICK
28 0570-0032 -- WASHER HT 1-5/16X1/8X25/32
29 2764-0050 1 O RING .139X 6.234 -259
30 0122-0051 1 SLEEVE ADAPTOR 4 MTR GEARBOX
31 3495-0042 2 BOLT LOCK
32 0713-0014 2 PACKING 5-1/4 I.D.
33 0860-0150 1 BUSHING WEAR 5.12 I.D.
 ROTATION GEARBOX ASSEMBLY (HIGH CAPACITY)
REF PART NUMBER QTY DESCRIPTION

34 2764-0179 1 O RING .139X 7.734 -265

35 1951-0366 1 PLATE SEAL HOUSING 4 MTR GRBX
36 2208-0001 2 FITTING GREASE ST 1/8P
37 9N01-0028 1 NUT HEX UNC 3/4 GR5
38 2822-0033 1 PACKING V SET
39 2764-0077 2 O RING .139X 7.484 -264
40 0995-0173 1 FLANGE ADAPTOR PACKING 4 MTR.
41 2927-0035 1 CONNECTOR AIR LINE/SEAL GLAND
42 9S01-0118 5 SCREW CAP NC 3/4X3-1/2
43 9W03-0011 5 WASHER LOCK 3/4
44 0480-0345 1 COVER PLUG W/ O-RING 4 BOLT
45 2764-0125 2 O RING .139X 6.734 -261
46 9S02-0063 16 SCREW CAP NF 5/8X2
47 9W03-0010 8 WASHER LOCK 5/8
48 0224-0002 16 WASHER HEAD STUD 5/8
49 2999-0096 * 2 MOTOR HYD CHARLYNN 10000 29.2
(CHAR-LYNN #120-1014-003)
-- 5000-5236 1 KIT MOTOR SEAL 10000 SERIES (CHAR-LYNN #6405)
CONSISTING OF:
-- --- 4 SEAL O-RING
-- --- 1 O-RING
-- --- 1 SEAL INNER FACE
-- --- 1 SEAL OUTER FACE
-- --- 8 SEAL
-- 5000-5237 1 KIT SHAFT SEAL 10000 SERIES (CHAR-LYNN #6406)
CONSISTING OF:
-- --- 1 O-RING
-- --- 1 SEAL SHAFT
-- --- 1 WASHER BACK-UP
-- --- 1 SEAL DUST
50 0038-0005 2 PINION INPUT 20T 4PD 5P
51 9C01-0033 2 PIN COTTER PLT 1/8X3
52 9P07-0017 1 TEE SIDE OUTLET 1
53 9P09-0011 2 PLUG PIPE SQ HD 1
54 2298-0004 1 VENT BREATHER 1 NPT 40 MICRON
55 0061-0015 1 PLUG MAGNETIC SQ HD 1/2 NPT
56 0061-0001 2 PLUG MAGNETIC FLUSH 1 NPT
57 0066-0001 1 PLUG PIPE FLUSH 3/8
 ROTATION GEARBOX ASSEMBLY (HIGH CAPACITY)
REF PART NUMBER QTY DESCRIPTION

58 3346-0012 1 PLUG HEX 08MO

59 2764-0117** 1 O RING .139X 5.359 -253
60 0995-0174** 1 FLANGE AIR GLAND 4 MTR GRBX
61 3332-0039** 1 CONN 04MP-04M37 RESTR .055
62 3889-0001** 1 CAP 04F37
63 0122-0052** 1 SLEEVE GEARBOX WEAR 5"

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

** = USED WITH REVERSE CIRCULATION ONLY

 PIPE HANDLING SLING

1
5
3
4

2
6
 PIPE HANDLING SLING
REF PART NUMBER QTY DESCRIPTION

1 3323-0039 1 SLING ASY 4-1/2 PIPE 194 CABLE (4-1/2" OD x 25 FEET)

CONSISTING OF:
2 3482-0030 1 TONG PIPE HANDLING ASY 4-1/2OD
3 3530-0003 2 SHACKLE ANCHOR 1/2
4 3317-0006 1 CABLE SLING 5/16 X 194"
5 2789-0026 1 HOOK DRILL PIPE GRAB
6 3530-0001 1 SHACKLE ANCHOR 5/8
 PIPE WRENCH

4
6
3

2 1
 PIPE WRENCH
REF PART NUMBER QTY DESCRIPTION

1 2264-0013 1 WRENCH PIPE BREAKOUT 60 IN

CONSISTING OF:
2 2263-0008 1 SPRING SET FOR 60 INCH WRENCH
3 2263-0007 1 JAW HEEL & PIN FOR 60IN WRENCH
4 2263-0005 1 JAW HOOK FOR 60 INCH WRENCH
5 2263-0004 1 NUT FOR 60 INCH WRENCH
6 2263-0006 1 PIN FOR 60 INCH WRENCH
 JIB BOOM
8
9

9
10
13

7
11
35

12

15
16

14
17
22 1
21 17 7 8
20
19 24 18 9
23

25 9
10
3

4
5 33
25
26
32 27

34
32 31
28
30
29
 JIB BOOM
REF PART NUMBER QTY DESCRIPTION

1 3169-0244 1 TUBE ASY JIB BOOM

2 2574-0023 1 HOUSING PIVOT JIB BOOM
3 0978-0203 10 SCREW CAP NF 5/8X2-3/4 GR8
4 9W02-0007 20 WASHER PLATE SAE 5/8
5 0374-0023 10 NUT LOCK UNF 5/8 STOVER GR B
6 3169-0242 1 TUBE JIB BOOM INNER 140 DEGREE
7 2813-0205 1 CYL HYD 2.50x1.25x 40.00
8 0978-0250 2 SCREW CAP NC 1X4-3/4 GR8
9 9W02-0010 2 WASHER PLATE SAE 1
10 0374-0042 2 NUT LOCK UNC 1 STOVER GR B
11 3416-0094 1 PIN 1-1/2 DIA X 4-1/2 LG
12 9S01-0052 1 SCREW CAP NC 3/8X4-3/4
13 0374-0033 1 NUT LOCK UNC 3/8 FLEXLOC
14 2911-0133 1 SUPPORT HYD CYLINDER
15 9S01-0044 2 SCREW CAP NC 3/8X2-3/4
16 9W03-0006 2 WASHER LOCK 3/8
17 0877-1029 2 SUPPORT SHEAVE W/ PIN LOCK
18 0914-0182 1 PIN SHEAVE 140 DEGREE JIB BOOM
19 9S01-0080 1 SCREW CAP NC 1/2X3-1/2
20 9W03-0008 1 WASHER LOCK 1/2
21 9S01-0156 4 SCREW CAP NC 5/8X5
22 9W03-0010 4 WASHER LOCK 5/8
23 3877-0011 1 ELBOW 90 02MP-04M37
24 3319-0010 1 SHEAVE 6 OD X 2 SHAFT 5/8 ROPE
25 2826-0607 1 HOSE HYD 100R 2 04x 8 37S
26 3332-0063 1 CONN 02MP-04M37
27 2911-0117 1 SUPPORT HYD. CYLINDER
28 2208-0001 1 FITTING GREASE ST 1/8P
29 9S01-0074 8 SCREW CAP NC 1/2X2
30 9W03-0008 8 WASHER LOCK 1/2
31 2813-0193 1 CYL HYD 3.00x1.50x 8.00
32 0914-0181 2 PIN HYD. CYL. SUPPORT
33 9S01-0044 2 SCREW CAP NC 3/8X2-3/4
34 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
35 2873-0023 1 BLOCK SNATCH 16000 LB CAPACITY
36 2873-0026 2 BLOCK STOP JIB BOOM (NOT SHOWN)
37 2873-0027 1 BLOCK STOP JIB BOOM (NOT SHOWN)
 FLOATING SUB ASSEMBLY

11
7

9
10

8
 FLOATING SUB ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

1 3357-0223 1 SUB 3.500REG Px4.500 FH PxFS

CONSISTING OF:
2 3357-0222 1 SUB 4.500 FH Px6.000 OD TTUBE
3 2209-0001 1 FITTING GREASE ST 1/4-28
4 3357-0219 1 SUB COLLAR FLOATING 7.500 OD
5 3327-0013 1 STRIP ROD WIPER 14-13/16 LG
6 3357-0218 1 SUB SHAFT FLOATING 7.500 OD
7 3169-0289 1 TUBE AIR SEAL
8 2764-0116 1 O RING .210X 2.850 VITON -336
9 9S12-0004 24 SCREW CAP SKT HD 5/8-18UNRFX2
10 2764-0085 1 O RING .139X 4.234 -244
11 3357-0224 1 SUB 3.500REG Px7.500 OD DSHFT
 ROTATION GEARBOX ASSEMBLY

45
AIR INLET 28
46
MUD INLET 29
44
44 61
43
42 23
20
24
40 42A 21
41 19 12
22 13
39
34 18
38 25
35 17 14
36
35 11
32
37
33 10
16

31
9
27

30
8

6
26
55 5
15
2 4
54
15 3

47
51 48
56 47 50
52
48 51 49
58 50 62 53
49
57
63
21 59
60
 ROTATION GEARBOX ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

-- 0870-0110 1 GRBX ROT ASY 3.5:1 FH KNG SEAL

1 2527-0008 1 HOUSING GEARBOX DUCTILE
2 0914-0133 2 PIN GEARBOX TRUNNION 2-1/2
3 2764-0079 2 O RING .139X 2.234 -228
4 2336-0008 1 BEARING CUP 9 OD CEVM STEEL
(TIMKEN # HM926710V TYPE TSS)
5 2335-0008 1 BEARING CONE 4-1/2 ID CEVM ST
(TIMKEN #HM926740V TYPE TSS)
6 0508-0009 1 WASHER THRUST 6X1/4X4-9/16
7 1964-0008 1 GEAR DRIVEN 7OT 14PD 5P SLIDE
8 0508-0007 1 WASHER THRUST 6X7/16X4-1/8
9 0974-0042 1 NUT ADJ LOCK AN-21 4-1/8-12
10 1110-0004 1 GASKET GEAR HOUSING COVER
11 1042-0002 1 COVER GEAR HOUSING
12 9S01-0074 16 SCREW CAP NC 1/2X2
13 9W03-0008 16 WASHER LOCK 1/2
14 2298-0004 1 VENT BREATHER 1 NPT 40 MICRON
15 0077-0026 2 PIN DOWEL 1/2X1-1/2
16 9P09-0011 1 PLUG PIPE SQ HD 1
17 0886-0102 1 SEAL OIL 3-7/8X5-1/8X1/2 (NATIONAL #415697)
18 2764-0086 1 O RING .139X 5.734 -256
19 0318-0011 1 RETAINER OIL SEAL UPPER
20 9S01-0021 6 SCREW CAP NC 5/16X1
21 9W03-0005 6 WASHER LOCK 5/16
22 2568-0002 1 FITTING GREASE 45 1/4-28
23 2999-0096 * 2 MTR HYD CHRLYN 10K 29.2
-- 5000-5237 * -- KIT SHAFT SEAL 10000 SERIES (CHAR-LYNN #6406)
CONSISTING OF:
-- --- 1 O-RING FRONT RETAINER
-- --- 1 SEAL SHAFT
-- --- 1 WASHER BACK-UP
-- --- 1 SEAL DIRT
-- 5001-5236 * -- KIT MOTOR SEAL 10,000 SER. 2SP
(CHAR-LYNN #6405)
CONSISTING OF:
-- --- 4 SEAL O-RING
-- --- 1 O-RING
-- --- 1 SEAL INNER FACE
-- --- 1 SEAL OUTER FACE
-- --- 8 SEAL
 ROTATION GEARBOX ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

24 0038-0005 2 PINION INPUT 20T 4PD 5P

25 9C01-0033 2 PIN COTTER PLT 1/8X3
26 3346-0012 1 PLUG HEX 8 MO
27 2764-0089 1 O-RING .139 x 3.859 VITOW -241
28 9S02-0063 8 CAPSCREW 5/8WF x 2
29 0224-0002 8 WASHER HEAD STUD 5/8
30 0213-0040 1 RETAINER SLEEVE
31 0122-0040 1 SLEEVE ADAPTOR
32 9S07-0004 4 SCREW CAP NC FCBR 3/8X2
33 9W03-0006 4 WASHER LOCK 3/8
34 2764-0031 1 O RING .139X 4.484 -246
35 0713-0010 2 PACKING 3-1/4 ID
36 0860-0117 1 BUSHING WEAR 3-1/4 ID
37 2764-0089 1 O RING .139X 3.859 VITON -241
38 0822-0239 4 SPACER SEAL HOUSING 5/8 THDS
39 9N06-0005 8 NUT JAM HEX 5/8NC
40 9N01-0027 4 NUT HEX UNC 5/8 GR5
41 1951-0252 1 PLATE SEAL HOUSING MOUNTING
42 3232-0038 1 HOUSING ROTARY SEAL
INCLUDES:
42A 0860-0131 1 BUSHING WEAR 4.00" I.D.
43 9S03-0019 4 SCREW CAP NC SKT 5/8X2-1/2
44 2927-0035 1 CONNECTOR AIR LINE/SEAL GLAND
(AIR/MUD DRILLING)
44 3232-0039 1 HOUSING ROTARY SEAL W/PIPE THD
(REVERSE CIRCULATION)
45 9S01-0099 4 SCREW CAP NC 5/8X1-3/4
46 9W03-0010 4 WASHER LOCK 5/8
47 0822-0278 2 SPACER GEARBOX T685W
48 9W01-0004 4 WASHER PLATE 5/16
49 9S01-0022 4 SCREW CAP NC 5/16X1-1/4
50 9W03-0005 4 WASHER LOCK 5/16
51 0061-0001 2 PLUG MAGNETIC FLUSH 1 NPT
52 9P09-0005 1 PLUG PIPE SQ HD 3/8
53 0061-0015 1 PLUG MAGNETIC SQ HD 1/2 NPT
54 1961-0022 1 SHAFT DRIVE 4-1/2 FH
55 0122-0042 1 SLEEVE GEARBOX WEAR
56 0886-0069 2 SEAL OIL 6X7-1/2X1/2 (C.R. #60027 TYPE CRWH)
57 0318-0010 1 RETAINER OIL SEAL LOWER
 ROTATION GEARBOX ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

58 2764-0083 1 O RING .210X 8.725 -372

59 2208-0001 1 FITTING GREASE ST 1/8P
60 9S01-0022 6 SCREW CAP NC 5/16X1-1/4
61 2764-0117 1 O RING .139X 5.359 -253
62 2336-0005 1 BEARING CUP 9 OD (TIMKEN #HM926710 TYPE TSS)
63 2335-0005 1 BEARING CONE 4-1/2 ID (TIMKEN #HM926740 TYPE TSS)

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

T685WS ROTADRILL PAGE 5-21

(THIS PAGE IS INTENTIONALLY BLANK)

 T685WS ROTADRILL

CHAPTER 6
COMPONENT BREAKDOWN

PB0142 12/99
T685WS ROTADRILL PAGE 6-1

FIGURE 6.01
FRONT OUTRIGGER CYLINDER

1
T685WS ROTADRILL PAGE 6-2

FIGURE 6.01
FRONT OUTRIGGER CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0248 -- CYL HYD 4.00x2.50x 44.50

-- 3030-0203 1 KIT SVC CYL 4X2.5 2813-0166
CONSISTING OF:
1 --- 1 RING SCRAPER
2 --- 1 RING BACK-UP
3 --- 1 O-RING (.210 x 3.600)
4 --- 1 O-RING (.139 x 1.234)
5 --- 1 PACKING HYDRAULIC
6 --- 1 SEAL PISTON (NO O-RING)
7 --- 1 PACKING
8 5000-9128 1 GLAND PACKING
9 5000-9129 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY
T685WS ROTADRILL PAGE 6-3

FIGURE 6.02
REAR OUTRIGGER CYLINDER

3
6

1
T685WS ROTADRILL PAGE 6-4

FIGURE 6.02
REAR OUTRIGGER CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0216 -- CYL HYD 5.00x3.25x 41.00

-- 3030-0151 1 KIT SVC CYL 5X3.25 2813-0215
CONSISTING OF:
1 --- 1 WIPER
2 --- 1 PACKING
3 --- 1 SEAL PISTON (NO O-RING)
4 --- 1 RING BACK-UP
5 --- 1 O-RING (.275 x 4.475)
6 --- 2 SEAL PISTON ROD
7 --- 1 SEAL PISTON (w/PIP)
8 5000-1979 1 GLAND PACKING
9 5000-9674 1 PISTON 5 IN.BORE CYL-U SEALS

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-5

FIGURE 6.03
MAST TILT CYLINDER

11
7
8
6
5

10

1
3
9
2
1
T685WS ROTADRILL PAGE 6-6

FIGURE 6.03
MAST TILT CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0198 -- CYL HYD 5.00x2.50x 37.00

-- 3030-0215 1 KIT SER CYL 5X2-1/2 CUSHIONED
CONSISTING OF:
1 --- 2 RING PISTON
2 --- 1 SEAL PISTON
3 --- 1 O-RING (.139 x 1.484)
4 --- 1 O-RING (.275 x 4.475)
5 --- 1 RING BACK-UP
6 --- 1 SEAL ROD
7 --- 1 WIPER
8 5000-5317 1 GLAND, PACKING
9 5000-6123 1 PISTON
10 5000-9152 1 ROD ASY
11 0860-0045 4 BUSHING BR. 2X1-5/8X1-1/2

BARREL NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-7

FIGURE 6.04
TRAVERSE CYLINDER - STANDARD

9 6 7

2
3

10
T685WS ROTADRILL PAGE 6-8

FIGURE 6.04
TRAVERSE CYLINDER - STANDARD
REF PART NUMBER QTY DESCRIPTION

-- 2813-0274 -- CYL HYD 5.50x2.75x 180.00

-- 3030-0295 1 KIT SERVICE 5.5 X 2.75 HI PRS
CONSISTING OF:
1 --- 1 SEAL PISTON
2 --- 2 BAND WEAR
3 --- 1 O-RING (.139 x 2.359)
4 --- 1 O-RING (.275 x 4.975)
5 --- 1 WASHER BACK-UP
6 --- 1 SEAL ROD
7 --- 1 WIPER
8 5001-0851 1 ROD PISTON
9 5001-0853 1 GLAND PACKING
10 5001-0852 1 PISTON

BARREL NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY
T685WS ROTADRILL PAGE 6-9

FIGURE 6.05
TRAVERSE CYLINDER - OPTIONAL

9 6 7

8
5

2
3

10
T685WS ROTADRILL PAGE 6-10

FIGURE 6.05
TRAVERSE CYLINDER - OPTIONAL
REF PART NUMBER QTY DESCRIPTION

-- 2813-0277 -- CYL HYD 6.00x2.75x180.00

-- 3030-0318 1 KIT SEAL 2813-0277
CONSISTING OF:
1 --- 1 SEAL PISTON
2 --- 2 BAND WEAR
3 --- 1 O-RING (.139 x 2.359)
4 --- 1 O-RING (.275 x 5.475)
5 --- 1 WASHER BACK-UP
6 --- 1 PACKING
7 --- 1 WIPER
8 5001-0851 1 ROD PISTON
9 5001-0957 1 GLAND PACKING
10 5001-0956 1 PISTON

BARREL NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-11

FIGURE 6.06
BREAKOUT CYLINDER

3 2

6
T685WS ROTADRILL PAGE 6-12

FIGURE 6.06
BREAKOUT CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0256 -- CYL HYD 3.00x1.50x 8.00 T300

-- 3030-0043 1 KIT SERVICE CYL 3X1.5
CONSISTING OF:
1 --- 2 WIPER
2 --- 2 O-RING (.139 x 1.484)
3 --- 2 O-RING (.139 x 2.984)
4 --- 2 PACKING ROD
5 --- 1 O-RING (.139 x 0.734)
6 --- 1 PACKING HYDRAULIC
7 --- 1 SEAL PISTON (NO O-RING)
8 5000-1925 1 GLAND
9 5000-5227 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY
T685WS ROTADRILL PAGE 6-13

FIGURE 6.07
JIB BOOM SWING CYLINDER

2
3

8
6
5
T685WS ROTADRILL PAGE 6-14

FIGURE 6.07
JIB BOOM SWING CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0193 -- CYL HYD 3.00x1.50x 8.00

-- 3030-0220 1 KIT SER CYL 3 X 1.5 X 3
CONSISTING OF:
1 --- 1 WIPER
2 --- 1 O-RING (.139 x 1.484)
3 --- 1 O-RING (.139 x 2.984)
4 --- 1 SEAL ROD
5 --- 1 O-RING (.139 x 0.734)
6 --- 1 SEAL PISTON
7 5000-1925 1 GLAND
8 5000-9529 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-15

FIGURE 6.08
JIB BOOM EXTENSION CYLINDER

4
7

5
T685WS ROTADRILL PAGE 6-16

FIGURE 6.08
JIB BOOM EXTENSION CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0205 -- CYL HYD 2.50x1.25x 40.00

-- 3030-0130 1 KIT SER CYL 2.5X1.25
CONSISTING OF:
1 --- 1 WIPER
2 --- 1 SEAL U-CUP
3 --- 1 O-RING (.210 x 2.100)
4 --- 1 O-RING (.139 x 0.734)
5 --- 2 SEAL U-CUP
6 5000-5226 1 GLAND
7 5000-5225 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-17

FIGURE 6.09
LAZY SUSAN SWING CYLINDER - OUTSIDE LAZY SUSAN

4 2

3
7

5
6
8
T685WS ROTADRILL PAGE 6-18

FIGURE 6.09
LAZY SUSAN SWING CYLINDER - OUTSIDE LAZY SUSAN
REF PART NUMBER QTY DESCRIPTION

-- 2813-0269 -- CYL HYD 4.00x1.50x 6.50

-- 3030-0139 1 KIT SER CYL 4 X 1.5
CONSISTING OF:
1 --- 1 WIPER ROD
2 --- 1 PACKING
3 --- 1 SEAL GLAND
4 --- 1 RING BACK-UP
5 --- 1 O-RING (.139 x 0.734)
6 --- 2 PACKING HYDRAULIC
7 5000-5389 1 PACKING GLAND
8 5000-5390 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY
T685WS ROTADRILL PAGE 6-19

FIGURE 6.10
LAZY SUSAN LOCK PIN CYLINDER

4
8
T685WS ROTADRILL PAGE 6-20

FIGURE 6.10
LAZY SUSAN LOCK PIN CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0214 -- CYL HYD L.S. LOCK PIN 7/8 STRK

-- 3030-0148 1 KIT SVC CYL LAZY SUSAN LOCK
CONSISTING OF:
1 --- 1 WIPER SCRAPER
2 --- 1 SEAL ROD
3 --- 1 SEAL HYDRAULIC CYLINDER
4 --- 1 O-RING (.139 x 2.234)
5 2812-0005 1 BODY LOCK PIN CYLINDER T450
6 2814-0015 1 ROD PISTON LOCK PIN CYL
7 0198-0004 1 SPRING DISCHARGE VALVE HLDDOWN
8 0480-0230 1 COVER PLATE
T685WS ROTADRILL PAGE 6-21

FIGURE 6.11
LAZY SUSAN SWING CYLINDER - INSIDE LAZY SUSAN

3 2

6
T685WS ROTADRILL PAGE 6-22

FIGURE 6.11
LAZY SUSAN SWING CYLINDER - INSIDE LAZY SUSAN
REF PART NUMBER QTY DESCRIPTION

-- 2813-0010 -- CYL HYD 3.00x1.50x 6.00

-- 3030-0043 1 KIT SERVICE CYL 3X1.5
CONSISTING OF:
1 --- 2 WIPER
2 --- 2 O-RING (.139 x 1.484)
3 --- 2 O-RING (.139 x 2.984)
4 --- 2 PACKING ROD
5 --- 1 O-RING (.139 x 0.734)
6 --- 1 PACKING HYDRAULIC
7 --- 1 PACKING HYDRAULIC (NO O-RING)
8 5000-1925 1 GLAND
9 5000-5227 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-23

FIGURE 6.12
AIR VALVE CYLINDER

1
9
T685WS ROTADRILL PAGE 6-24

FIGURE 6.12
AIR VALVE CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0126 -- CYL HYD .87x .50x 5.00

-- 3030-0149 1 KIT SVC 7/8X1/2 2813-0126
CONSISTING OF:
1 --- 1 SEAL PISTON
2 --- 1 SEAL PISTON ROD
3 --- 1 WIPER ROD
4 --- 1 SEAL BACK-UP
5 --- 1 O-RING (.139 x 0.734)
6 --- 1 O-RING (.103 x 0.487)
7 --- 1 RING RETAINING
8 5000-5259 1 GLAND HYD CYL
9 5000-6286 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-25

FIGURE 6.13
HOLDING SLIP CYLINDER

4
5
7
T685WS ROTADRILL PAGE 6-26

FIGURE 6.13
HOLDING SLIP CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0276 -- CYL HYD 2.00x1.25X 15

-- 3030-0263 1 KIT SVC CYL 2 X 1-1/4
CONSISTING OF:
1 --- 1 WIPER ROD
2 --- 1 SEAL GLAND
3 --- 1 SEAL ROD
4 --- 1 O-RING (.103 x 0.799)
5 --- 1 PACKING PISTON
6 5001-0404 1 GLAND PACKING
7 5001-0403 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-27

FIGURE 6.14
CONTROL PANEL EXTEND/ RETRACT CYLINDER

7
4 5
T685WS ROTADRILL PAGE 6-28

FIGURE 6.14
CONTROL PANEL EXTEND/ RETRACT CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0225 -- CYL HYD 2.00x1.00x 8.00

-- 3030-0237 1 KIT SVC CYL 2x1 2813-0225
CONSISTING OF:
1 --- 1 WIPER ROD
2 --- 1 SEAL GLAND
3 --- 1 SEAL ROD
4 --- 1 PACKING PISTON
5 --- 1 O-RING (.103 x 0.799)
6 5000-7114 1 GLAND
7 5000-9996 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY
T685WS ROTADRILL PAGE 6-29

FIGURE 6.15
MAST SLIDE CYLINDER

4
5

6
3
T685WS ROTADRILL PAGE 6-30

FIGURE 6.15
MAST SLIDE CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0221 -- CYL HYD 4.00x2.50x108.00 SLIDE

-- 3030-0203 1 KIT SVC CYL 4X2.5 2813-0166
CONSISTING OF:
1 --- 1 WIPER
2 --- 1 PACKING
3 --- 1 PISTON SEAL (REMOVE O-RING)
4 --- 1 RING BACK-UP
5 --- 1 O-RING (.210 x 3.600)
6 --- 1 O-RING (.139 x 1.234)
7 --- 1 PISTON SEAL
8 5000-9128 1 GLAND PACKING
9 5000-9129 1 PISTON

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-31

FIGURE 6.16
MINIMUN PRESSURE VALVE

7
2

3
4

7
5 6

8
T685WS ROTADRILL PAGE 6-32

FIGURE 6.16
MINIMUN PRESSURE VALVE
REF PART NUMBER QTY DESCRIPTION

-- 3997-0015 -- VALVE MIN PRS 2" 150/200 PSI

-- 3030-0219 1 KIT MINIMUM PRES VALVE REPAIR
CONSISTING OF:
1 --- 1 RING RETAINING (USED IN EARLY VALVES)
2 --- 1 RING TEFLON SEAL
3 --- 1 PISTON CHECK
4 --- 1 WASHER SEALING
5 --- 1 WASHER RETAINING
6 --- 1 SCREW BUTTON HEAD (5/16NF x 3/4)
7 --- 2 O-RING (.118 x 2.337)
8 --- 1 SEAT
T685WS ROTADRILL PAGE 6-33

FIGURE 6.17
PIVOTING CONTROL PANEL CYLINDER

10

1,2

8
5
6

9
T685WS ROTADRILL PAGE 6-34

FIGURE 6.17
PIVOTING CONTROL PANEL CYLINDER
REF PART NUMBER QTY DESCRIPTION

-- 2813-0291 -- CYL HYD 2.5 X 1.5 X 6.0

-- 3030-0322 1 KIT SEAL 2813-0286
CONSISTING OF:
1 --- 1 WIPER
2 --- 1 O-RING
3 --- 1 PACKING
4 --- 1 O-RING
5 --- 1 SEAL
6 --- 1 O-RING
7 5001-1036 1 GLAND
8 5001-1033 1 PISTON
9 5001-1214 1 BUSHING BARREL
10 5001-1215 1 BUSHING ROD

BARREL & ROD NOT SOLD SEPARATELY.

ORDER HYDRAULIC CYLINDER ASSEMBLY.
T685WS ROTADRILL PAGE 6-35

(THIS PAGE IS INTENTIONALLY BLANK)

 T685WS ROTADRILL

CHAPTER 7
ACCESSORIES

PB0142 12/99
 5 57 TO
56 WELDER
55
47
54
1
53 58

48
52 TO
9 BATTERY
8
2
6
7
50 TO
CV BACK OF
HYD TANK

3 ENGINE OIL PRESSURE

4
46
48
17
47 16 28
23
11
15 22
26,27

14 19
18 20
21
14
22
10 23 49
24
12
25
13

49
36
35
33

34 43
31
51 42
TO 30
WINCH/ROT/RF 41
HYD PUMP 30 39 44
46
40 45
29 TO
38 REMOTE
JUMPER
COMP
PUMP
37
REF PART NUMBER QTY DESCRIPTION

1 0700-0015 1 WELDER 200 AMP BELCO HYD

2 9S01-0040 4 SCREW CAP NC 3/8X1-3/4
3 9W01-0005 4 WASHER PLATE 3/8
4 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
5 3883-0005 1 ELBOW 90 10MOA-08M37
6 3883-0008 1 ELBOW 90 12MOA-12M37 XHP
7 3896-0005 1 TEE 12F37-12M37-12M37 XHP
8 3897-0002 1 REDUCER TUBE 12-08
9 3890-0005 1 NUT TUBE 12
10 2261-0013 1 VALVE FLOW CONTROL
11 9S01-0013 2 SCREW CAP NC 1/4X2-3/4
12 9W01-0003 2 WASHER PLATE 1/4
13 0374-0003 2 NUT LOCK UNC 1/4 FLEXLOC
14 3346-0012 2 PLUG HEX 08MO
15 3885-0002 1 TEE 08MOA-08M37-08M37
16 3897-0001 1 REDUCER TUBE 08-04
17 3890-0003 1 NUT TUBE 08
18 3332-0032 1 CONN 08FP-08MO
19 3341-0004 1 ELBOW DS SERV 90 1/2
20 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
21 3343-0004 1 TEE DS 1/2
22 3332-0029 2 CONN 08MP-08M37
23 2764-0009 2 O RING .087X 0.644 -908
24 3288-0055 1 VALVE BALL 1/2" 7250 PSI
25 3883-0004 1 ELBOW 90 08MOA-08M37
26 2258-0298 1 VALVE BODY SUNHYD FAJ/S
27 2767-0065 1 VALVE HYD RELIEF FAST RESPONSE
28 3332-0013 1 CONN 08MO-08M37
29 0995-0148 1 FLANGE 1-1/4 TUBE X PAD 6000 (ANCHOR #W48-20-20U)
CONSISTING OF:
-- --- 1 O-RING (ANCHOR #M345-27)
-- --- 4 HI-COLLAR SPRING LOCKWASHER (ANCHOR #M478-3)
-- --- 4 SOCKET HEAD CAPSCREW (ANCHOR #M477-25)
30 3332-0086 1 CONN 20MO-16M37
31 2764-0016 1 O RING .116X 1.171 -916
32 2250-0109 1 VALVE CHECK 1 5000PSI 5#CRACK
33 3883-0011 1 ELBOW 90 16MOA-16M37 XHP
34 3896-0006 1 TEE 16F37-16M37-16M37 XHP
35 3897-0004 1 REDUCER TUBE 16-08
REF PART NUMBER QTY DESCRIPTION

36 3890-0006 1 NUT TUBE 16

37 3332-0066 1 CONN 04FP-06MO
38 3337-0003 1 NIPPLE DS CLOSE X-HVY 1/4
39 2250-0054 1 VALVE SHUTTLE 1/4 NPT
40 3877-0001 1 ELBOW 90 04MP-04M37
41 3332-0026 1 CONN 04MP-04M37
42 3896-0001 1 TEE 04F37-04M37-04M37
43 3892-0001 1 ELBOW 90 04F37-04M37
44 2826-0565 1 HOSE HYD 100R 2 04x 17 S90
45 2826-0944 1 HOSE HYD 100R 2 04x 42 37S
46 2826-1157 1 HOSE HYD 100R 2 04x228 37S
47 2826-0806 1 HOSE HYD 4250WP 08x 35 S90
48 2826-0340 1 HOSE HYD 100R 2 08x 42 S90
49 2826-0601 1 HOSE HYD 4250WP 08x200 37S
50 2826-0823 1 HOSE HYD 100R 2 12x198 37S
51 2826-1145 1 HOSE HYD 100R13 16x 27 37S
52 3332-0069 1 CONN 06FP-06MO
53 2558-0002 1 BUSHING DS RED 3/8X1/4 STEEL
54 9P05-0005 1 ELBOW SER 45 1/8
55 9P08-0001 1 NIPPLE CLOSE 1/8
56 9P03-0001 1 COUPLING ST 1/8
57 2144-0016 1 SWITCH PRESSURE N/O SET 10 PSI
58 3195-0003 1 HOLDER FUSE IN-LINE 1/4X1-1/4
59 0700-0007 * 1 KIT WELDING ACCESSORY
CONSISTING OF:
-- --- 2 50 FEET 1/0 WELDING CABLE
-- --- 2 ATTACHMENT LUGS
-- --- 1 ELECTRODE HOLDER 250 AMP
-- --- 1 GROUND CLAMP 250 AMP
-- --- 1 WIDE VISION WELDING HELMET
-- --- 1 COMBINATION CHIPPING HAMMER/WIRE BRUSH
-- --- 2 4 x 5 #10 LENS FILTER (FOR HELMET)
-- --- 3 PACK (4 PCS) 4-1/2 x 5-1/4 CLEAR PLASTIC COVER
(HELMET)
-- --- 1 PR WELDING GLOVES

* = NOT SHOWN
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 7.02
OUTSIDE LAZY SUSAN

25
37 36
26

11
12

10 18
8
29
45
44 43 34
9 19
17

16
15 33

31

20E
20F
35
30

13
27

20A 20B
31
24
22 21 20D
23 20C
23 8

3 28
1 30

4 32
42

48
47
1B 46
14 8
1A 7
3 6
38
4 5
8

41
2
40 39
 FIGURE 7.02
OUTSIDE LAZY SUSAN
REF PART NUMBER QTY DESCRIPTION

1 2911-0128 1 SUPPORT HYD CYL SUSAN SWING

INCLUDES:
-- 9S01-0108 2 SCREW CAP NC 5/8X4
-- 9W03-0010 2 WASHER LOCK 5/8
2 3238-0078 1 SUPPORT PIPE HOLDER LOWER
3 9S01-0100 12 SCREW CAP NC 5/8X2
4 0374-0019 12 NUT LOCK UNC 5/8 STOVER GR B
5 2329-0002 1 RING INNER BEARING (ROLLER BEARING #IR-B325A)
6 2329-0001 1 RING OUTER BEARING (ROLLER BEARING #B-325A)
7 0886-0081 1 SEAL OIL 2-3/4X3-3/4X1/2 (NATIONAL #455004 TYPE 45)
8 2208-0001 4 FITTING GREASE ST 1/8P
9 1951-0192 1 PLATE MTG PIPE HOLDER SUPPORT
10 3238-0060 1 SUPPORT PIPE HOLDER UPPER
11 9S01-0072 4 SCREW CAP NC 1/2X1-1/2
12 9W03-0008 4 WASHER LOCK 1/2
13 3238-0082 1 SUPPORT PIPE HOLDER 25' T685W
14 0914-0084 1 PIN PIPE HOLDER 2-3/4X6-1/8
15 3624-0003 1 BUSHING 3-3/16X2 SLF ALIGN (ROLLER BEARING #B-322)
16 0886-0038 1 SEAL OIL 2-1/4X3-1/4X1/2 (NATIONAL #410316 TYPE 41)
17 0914-0083 1 PIN PIPE HOLDER 2-1/4X8-5/8
18 0978-0023 1 SCREW CAP NC 1/2X5-1/2 GR8
19 0374-0016 1 NUT LOCK UNC 1/2 STOVER GR B
20 3238-0083 2 SUPPORT PIPE HOLDER CENTER
CONSISTING OF:
20A --- 1 HOLDER SUPPORT PIPE
20B --- 1 HOLDER PIPE
20C 9S01-0108 2 SCREW CAP NC 5/8X4
20D 9W03-0010 2 WASHER LOCK 5/8
20E 9S01-0071 4 SCREW CAP NC 1/2X1-1/4
20F 9W03-0008 4 WASHER LOCK 1/2
21 2813-0269 1 CYL HYD 4.00x1.50x 6.50
22 0914-0212 1 PIN BUTT END LAZY SUS. HYD CYL
23 2442-0010 4 PIN ROLL 3/16X1-5/8
24 0914-0211 1 PIN RAM END LAZY SUSAN HYD CYL
25 9S01-0134 1 SCREW CAP NC 1X4
26 9N06-0007 1 NUT JAM HEX 1"NC
27 3244-0073 1 CAROUSEL PIPE 7PC 25FT T685W (4-1/2 OD PIPE)
27 3244-0096 1 CAROUSEL 4” x 25’ 7- PIPE
28 0914-0152 1 PIN LAZY SUSAN ROTATE LOWER
 FIGURE 7.02
OUTSIDE LAZY SUSAN
REF PART NUMBER QTY DESCRIPTION

29 0914-0151 1 PIN LAZY SUSAN DRIVE

30 0914-0112 2 PIN TAPER THREADED B&S 8X4-3/4
31 0374-0016 2 NUT LOCK UNC 1/2 STOVER GR B
32 0070-0010 1 BEARING THRUST 3.094X4.031X.62
(TIMKEN #T-309 TYPE TTSP)
33 3249-0441 1 PLATE PIPE HOLDER 4-1/2 UPPER
33 3249-0479 1 PLATE PIPE HOLDER 4” UPPER
34 9S01-0103 6 SCREW CAP NC 5/8X2-3/4
35 0374-0019 6 NUT LOCK UNC 5/8 STOVER GR B
36 2999-0051 * 1 MOTOR HYD ROLLER STATOR 32CUIN (CHAR-LYNN
#104-1421 or WHITE HYDRAULICS MODEL #RE884)
37 9S07-0008 6 SCREW CAP NC FCBR 1/2X1-1/2
38 2813-0214 1 CYL HYD L.S. LOCK PIN 7/8 STRK
39 3249-0315 1 PLATE INDEXING T660H
40 9S01-0107 4 SCREW CAP NC 5/8X3-3/4
41 9W03-0010 6 WASHER LOCK 5/8
42 9S22-0021 1 SCREW SET ALN CUP 5/8X1-1/2
43 3292-0106 1 PAD TAPPED
44 9S01-0130 1 SCREW CAP NC 1X2
45 9N01-0030 1 NUT HEX UNC 1 GR5
46 3322-0054 1 BOSS TAPPED
47 9S01-0137 1 SCREW CAP NC 1X5
48 9N06-0007 1 NUT JAM HEX 1"NC

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 7.03
OUTSIDE LAZY SUSAN HYDRAULIC CIRCUIT

TO
21 SLOWFEED
46 VALVE RETURN

34 35
36 42
37 33 18 18
35 40
42
36
37
40
41
31 32
43
24 30 40
29 40
23 41 16
38 16
20
24
20 38 15

24 17
43 19
39 23 8
24
24 16 16
27
39 26 43
43
25

14 9
45 10
11 47 & 47A
TO
CHECK VALVE
BACK OF HYD 12
TANK
1 2
13 3
FROM
44 48
RIG SET-UP
VALVE ('R'
PORT)
8
7
48 4
5
38 44
6
39
FROM
RIG SET-UP
VALVE
('PB' PORT)
 FIGURE 7.03
OUTSIDE LAZY SUSAN HYDRAULIC CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2258-0277 * 1 VALVE HYD ASY 5 SECT JB/LS/BO

(HOLDING FORK/JIB BOOM/LAZY SUSAN)
CONSISTING OF:
1A 2259-0060 * 1 VALVE SECT 5001-A-1 (INLET)(HUSCO #5001-A-1)
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
1B 2259-0061 * 3 VALVE SECT 5002-A-1 (1ST, 2ND & 3RD SECTIONS)
1C 2259-0063 * 1 VALVE SECT 5002-A-10 (4TH SECTION)
1D 2259-0086 * 1 VALVE SECT 5002-A269 W/PR CAV (5TH SECTION)
-- 5000-8751 1 VALVE RELIEF ASY 1500-3500 (HUSCO #5060)
-- 3030-0216 1 KIT VALVE REPAIR HUSCO 5000
CONSISTING OF:
-- --- 2 SEAL WIPER
-- --- 2 SEAL SPOOL
-- --- 2 O-RING SECTION
-- --- 1 POPPET LOAD CHECK
-- --- 1 SPRING LOAD CHECK
1E 2259-0065 * 1 VALVE SECT 5003-A-4 (OUTLET)(HUSCO #5003-A-4)
1F 5000-9201 1 TIE ROD KIT 5 SECT 5000
2 9S01-0038 4 SCREW CAP NC 3/8X1-1/4
3 9W02-0004 4 WASHER PLATE SAE 3/8
4 9W03-0006 4 WASHER LOCK 3/8
5 9N01-0023 4 NUT HEX UNC 3/8 GR5
6 3885-0013 1 TEE 10MOA-12M37-04M37 SPL
7 3889-0001 1 CAP 04F37
8 3346-0013 2 PLUG HEX 10MO
9 3332-0003 1 CONN 08FP-10MO
10 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
11 2558-0009 1 BUSHING DS RED 1X1/2 STEEL
12 3343-0007 1 TEE DS 1 XHP
13 3877-0017 1 ELBOW 90 16MP-12M37
14 3877-0004 1 ELBOW 90 16MP-16M37 XHP
15 3879-0002 2 TUBING AY HYD 37 ST .50X240.00
16 3864-0003 4 CONN 08M37-04M37
17 3312-0022 10 CLAMP ASY TUBING 1/2 OD
18 3883-0001 1 ELBOW 90 04M0A-04M37
19 2813-0269 1 CYL HYD 4.00x1.50x 6.50
20 3332-0026 2 CONN 04MP-04M37
21 2813-0214 1 CYL HYD L.S. LOCK PIN 7/8 STRK
23 2251-0002 1 VALVE DUAL SEQUENCE 1000 PSI
 FIGURE 7.03
OUTSIDE LAZY SUSAN HYDRAULIC CIRCUIT
REF PART NUMBER QTY DESCRIPTION

24 3332-0067 5 CONN 08MO-04M37

25 9S01-0031 2 SCREW CAP NC 5/16X3-1/2
26 9W03-0005 2 WASHER LOCK 5/16
27 9W01-0004 2 WASHER PLATE 5/16
28 3332-0032 1 CONN 08FP-08MO
29 2558-0003 1 BUSHING DS RED 1/2X1/4 STEEL
30 3337-0003 1 NIPPLE DS CLOSE X-HVY 1/4
31 2250-0054 1 VALVE SHUTTLE 1/4 NPT
32 3332-0026 1 CONN 04MP-04M37
33 3877-0001 1 ELBOW 90 04MP-04M37
34 2999-0051 * 1 MOTOR HYD ROLLER STATOR 32CUIN
(CHAR-LYNN #104-1421)
-- 5000-8652 1 KIT,SEAL (CHAR-LYNN #61258)
CONSISTING OF:
-- --- 1 SEAL DUST
-- --- 4 SEAL 3" I.D.
-- --- 1 SEAL SHAFT
-- --- 1 SEAL SHAFT FACE
-- --- 1 SEAL FACE INNER
-- --- 1 SEAL FACE OUTER
-- 0048-0010 1 KEY DRIVE 5/16X5/16X1-1/2
35 3332-0014 2 CONN 10MO-08M37
36 3897-0008 2 REDUCER TUBE 08-04 RESTR .040
37 3890-0003 2 NUT TUBE 08
38 2826-0749 2 HOSE HYD 100R 2 04x235 S90
39 2826-0584 2 HOSE HYD 100R 2 04x160 S90
40 2826-0877 2 HOSE HYD 100R 2 04x 43 S90
41 2826-0596 1 HOSE HYD 100R 2 04x 13 S45
42 2826-0398 1 HOSE HYD 100R 2 04x120 37S
43 2826-0824 2 HOSE HYD 100R 2 04x 14 37S
44 2826-1158 2 HOSE HYD 100R13 12x 30 37S
45 2826-0628 1 HOSE HYD 100R 2 16x160 37S
46 2826-1038 1 HOSE HYD 100R 2 04x258 37S
47 2916-0111 2 LEVER KIT 5000 45 DEG
47A 2916-0110 3 LEVER KIT 5000 VERTICAL
48 3332-0067 4 CONN 08MO-04M37

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 7.04
AUXILIARY PIPE HANDLING ARM ASSEMBLY

3 8
4

13
9 6

TO 2
MAST
60 TUBING 14
57 7 11
59 19
1 58 19
60 60

62 55
56 7
60 31 27
28
62 5
26
22
62
18 14
21 20 23
17
16 10 37
13 12
62 43 30 32 50
18 33 TO
66
17 MAST
36 TUBING
19
16
24
TO
29 25
HOSE 50
JUNCTION TO 66
PLATE MAST
35 TUBING
40
64
TO
65 49
41 MAST
61
65 TUBING
42
34 TO
67
MAST 44
39 TO 47
TO TUBING
MAST 46
MAST
TUBING 67
TUBING 45
38 47
46
52

48
53 45 61
51
53

54
 FIGURE 7.04
AUXILIARY PIPE HANDLING ARM ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

1 0877-1096 1 SUPPORT JIB BOOM

2 0330-0059 1 PIVOT JIB BOOM
3 0978-0243 8 SCREW CAP NC 5/8X2-1/2 GR8
4 0374-0019 8 NUT LOCK UNC 5/8 STOVER GR B
5 3169-0292 1 TUBE JIB BOOM 8X6X1/4
6 0914-0195 1 PIN PIVOT
7 0570-0132 2 WASHER PLATE 4-1/4 OD x 3 ID
8 0978-0090 1 SCREW CAP NC 3/8X5 GR8
9 0374-0033 1 NUT LOCK UNC 3/8 FLEXLOC
10 2813-0227 1 CYL HYD TELESCOPIC 26 STR
11 0914-0197 1 PIN CYLINDER 1.5X9.25
12 0914-0196 1 PIN CYLINDER 1.5 X 4.25
13 0978-0131 2 SCREW CAP NC 3/8X3 GR8
14 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
15 3877-0006 1 ELBOW 90 12MP-08M37 XHP
16 3877-0002 1 ELBOW 90 08MP-08M37
17 3897-0001 2 REDUCER TUBE 08-04
18 3890-0003 2 NUT TUBE 08
19 2208-0001 3 FITTING GREASE ST 1/8P
20 3471-0004 * 1 ACTUATOR ROT HELAC 15K 360 DEG
21 9S01-0118 4 SCREW CAP NC 3/4X3-1/2
22 0374-0021 4 NUT LOCK UNC 3/4 STOVER GR B
23 3332-0062 1 CONN 04MO-04M37 RESTR .024
24 3332-0011 1 CONN 04MO-04M37
25 0877-1097 1 SUPPORT BOOM-LOWER
26 0877-1098 1 SUPPORT BOOM-UPPER
27 9S01-0072 16 SCREW CAP NC 1/2X1-1/2
28 9W03-0008 16 WASHER LOCK 1/2
29 3169-0293 1 TUBE JIB BOOM-OUTER
30 9S01-0136 1 SCREW CAP NC 3/4X2-1/2
31 0374-0021 1 NUT LOCK UNC 3/4 STOVER GR B
32 9S01-0104 1 SCREW CAP NC 5/8X3
33 9N06-0005 2 NUT JAM HEX 5/8NC
34 3169-0255 1 TUBE JIB BOOM-INNER
35 2813-0226 1 CYL HYD 2.50x1.25x 33.00
36 9S02-0096 1 SCREW CAP NF 1X7
37 0374-0022 1 NUT LOCK UNS 1-14 STOVER GR C
38 9S01-0137 1 SCREW CAP NC 1X5
39 0374-0042 1 NUT LOCK UNC 1 STOVER GR B
 FIGURE 7.04
AUXILIARY PIPE HANDLING ARM ASSEMBLY
REF PART NUMBER QTY DESCRIPTION

40 3332-0026 1 CONN 04MP-04M37

41 3332-0065 1 CONN 04FP-04M37
42 1120-0065 * 1 WINCH PLANETARY PULLMASTER PL2
43 9S03-0021 4 SCREW CAP NC SKT 3/8X1-1/2
44 0374-0033 4 NUT LOCK UNC 3/8 FLEXLOC
45 3883-0007 2 ELBOW 90 12MOA-08M37
46 3897-0003 2 REDUCER TUBE 08-06
47 3890-0003 2 NUT TUBE 08
48 3332-0026 1 CONN 04MP-04M37
49 3852-0001 1 TEE 04MP-04M37-04M37
50 3892-0001 2 ELBOW 90 04F37-04M37
51 3317-0051 1 CABLE WINCH 3/8 X 65'
52 3530-0001 2 SHACKLE ANCHOR 5/8
53 2873-0021 1 BLOCK SNATCH 8000 LB CAPACITY
54 2789-0018 1 HOOK WINCH 7300# CAPACITY
55 3147-0011 1 SUPPORT CHECK VALVE
56 2250-0011 1 VALVE CHECK 3/8 NPT 2000 PSI
57 9W01-0004 2 WASHER PLATE 5/16
58 9W03-0005 2 WASHER LOCK 5/16
59 9S01-0025 2 SCREW CAP NC 5/16X2
60 3332-0054 4 CONN 06MP-04M37
61 2826-0429 1 HOSE HYD 100R 2 04x 13 S90
62 2826-0365 2 HOSE HYD 100R 2 04x 22 S90
63 2826-0643 2 HOSE HYD 100R 2 04x 74 37S
64 2826-0401 1 HOSE HYD 100R 2 04x264 S90
65 2826-0566 2 HOSE HYD 100R 2 04x151 S90
66 2826-0438 2 HOSE HYD 100R 2 04x140 37S
67 2826-0844 2 HOSE HYD 100R 2 06x173 37S

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 7.05
SLIDING MAST PIVOT MATERIAL

15
17

16 1

10
11
13
17 14

16
25
27 3 THRU 9
12
26

33 24
30
35 22
34 36
28
29 31 2
18,19
24

23
31
32 20,21
 FIGURE 7.05
SLIDING MAST PIVOT MATERIAL
REF PART NUMBER QTY DESCRIPTION

1 3351-0084 1 MAST ASY SLIDING 30 FT T685W

2 1951-0299 1 PLATE SLIDING MAST PIVOT T685W
3 0555-0080 2 SHIM LOWER
4 0555-0081 2 SHIM UPPER
5 0822-0252 2 SPACER LOWER
6 0822-0253 2 SPACER UPPER
7 0931-0091 2 CLAMP MAST SLIDE LOWER
8 0931-0092 2 CLAMP MAST SLIDE CENTER
9 0931-0093 2 CLAMP MAST SLIDE UPPER
10 9S01-0117 50 SCREW CAP NC 3/4X3
11 0570-0032 50 WASHER HT 1-5/16X1/8X25/32
12 0374-0021 50 NUT LOCK UNC 3/4 STOVER GR B
13 2813-0221 1 CYL HYD 4.00x2.50x108.00 SLIDE
14 0914-0193 1 PIN 1-5/8X6-1/4
15 0914-0194 1 PIN 1-5/8X8-1/2
16 9S01-0044 2 SCREW CAP NC 3/8X2-3/4
17 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
18 0862-0322 1 BRACE ANGLE DRILL INNER 5-15
19 0862-0320 1 BRACE ANGLE DRILL INNER 20-45
20 0862-0321 1 BRACE ANGLE DRILL OUTER 5-15
21 0862-0319 1 BRACE ANGLE DRILL OUTER 20-45
22 0914-0124 1 PIN ANGLE DRILLING BRACE 6" LG
23 0914-0125 1 PIN ANGLE DRILLING BRACE 8" LG
24 0914-0001 4 PIN COTTER HAIR 1"
25 2911-0107 1 SUPPORT HYD CYL
26 9S01-0108 2 SCREW CAP NC 5/8X4
27 9W03-0010 2 WASHER LOCK 5/8
28 0860-0103 2 BUSHING 3 ID X 3 LG DXR
29 2574-0021 2 HOUSING MAST PIVOT BRG ASY
30 0978-0291 8 SCREW CAP NF 3/4X10 GR8
31 0570-0032 16 WASHER HT 1-5/16X1/8X25/32
32 9N02-0021 8 NUT HEX UNF 3/4 GR5
33 3416-0097 2 PIN 1-5/8 x 8
34 9S01-0080 2 SCREW CAP NC 1/2X3-1/2
35 0374-0016 2 NUT LOCK UNC 1/2 STOVER GR B
36 2208-0001 2 FITTING GREASE ST 1/8P
PB0142-7-19

T685WS ROTADRILL
34
35 34
36 27
35
37 33

WATER INJ PUMP ASSEMBLY (18 GPM BEAN)

28 15
26 44 23
30 25 44 16 17
5
25 24 1 4
22 18 46
29 47
TO
19
CHECK VALVE
48
62 AT HYD TANK 15 20 47
31 FILTER 9 49
32 45 21
52 51

FIGURE 7.06
53 55
55 56 10 11
60 38
56 TO
61 39
CHECK VALVE
AT HYD TANK
13 FILTER
59 6
42 41
54
12 3
50

2 39
7 40
8 TO
CASE DRAIN
13 MANIFOLD
FROM
MOTOR SPEED
14 CONTROL VALVE

PAGE 7-19
57 43
56
58
58
12/99
1 0861-0098 * 1 PUMP WATER INJ FMC E0413C
-- 5000-8731 2 KIT VALVE (FMC #5251825)
CONSISTING OF:
-- --- 4 VALVE SPRING & DISC ASY S.S.
-- --- 4 SEAT VALVE S.S.
-- --- 6 O-RING 1-3/16 x 1/8
-- 5000-8730 2 KIT CYLINDER PACKING (FMC #5251827)
CONSISTING OF:
-- --- 2 CYLINDER PACKING 1/5-8" BUNA & NYLON
-- --- 4 GASKET CYLINDER
-- --- 2 H.H.C.S. 5/16 x 1-1/2 S.S.
-- --- 2 O-RING 3/4 x 3/32
-- --- 2 O-RING 11/16 x 1/16
2 0877-0966 1 SUPPORT WATER INJ 18 GAL BEAN
3 9S01-0037 8 SCREW CAP NC 3/8X1
4 9W03-0006 8 WASHER LOCK 3/8
5 9N01-0023 8 NUT HEX UNC 3/8 GR5
6 2909-0030 1 ADAPTOR PUMP 3.25 PILOT
7 2999-0076 * 1 MOTOR HYD CHAR-LYNN 2000 6.2 (CHAR-LYNN #104-1038)
-- 5000-8652 1 KIT,SEAL (CHAR-LYNN #61258)
CONSISTING OF:
-- --- 1 SEAL DUST
-- --- 4 SEAL 3" ID
-- --- 1 SEAL SHAFT
-- --- 1 SEAL SHAFT FACE
-- --- 1 SEAL FACE INNER
-- --- 1 SEAL FACE OUTER
8 9S07-0007 2 SCREW CAP NC FCBR 1/2X1
9 0697-0106 1 COUPLING ELASTOMERIC JAW L-150
10 0480-0255 1 COVER WATER INJECTION COUPLING
11 2029-0002 4 SCREW TAPTITE NC 1/4X1/2
12 3883-0001 1 ELBOW 90 04M0A-04M37
13 3883-0007 2 ELBOW 90 12MOA-08M37
14 3893-0003 1 ELBOW 45 08F37-08M37
15 9P07-0021 2 TEE SER 1-1/4
16 9P01-0018 1 BUSHING RED 1-1/4X1/4
17 9P09-0003 1 PLUG PIPE SQ HD 1/4
18 9P08-0113 1 NIPPLE CLOSE X-HVY 1-1/4
19 2746-0003 1 STRAINER PIPELINE 1-1/4
CONSISTING OF:
-- 5000-6506 1 BOWL
-- 5000-6507 1 GASKET
-- 5000-9512 1 SCREEN
-- 5000-6509 1 HEAD
20 9P01-0023 1 BUSHING RED 1-1/4X1
21 2220-0020 1 CONN 16FPS-16MP
22 9P01-0021 1 BUSHING RED 1-1/4X3/4
23 3877-0003 1 ELBOW 90 12MP-12M37 XHP
24 3341-0007 1 ELBOW DS SERV 90 3/4 XHP
25 3337-0021 2 NIPPLE DS CLOSE X-HVY 3/4
26 3342-0008 1 CROSS DS 3/4
27 2767-0009 1 VALVE RELIEF 3/4 700
28 3332-0024 1 CONN 12MP-12M37
29 3288-0029 1 VALVE BALL 3-WAY 3/4 400
30 2221-0039 1 ELBOW 90 12FPS-12MP
31 3332-0024 1 CONN 12MP-12M37
32 3893-0005 1 ELBOW 45 12F37-12M37 XHP
33 2558-0006 1 BUSHING DS RED 3/4X3/8 STEEL
34 3341-0003 2 ELBOW DS SERV 90 3/8
35 3337-0008 2 NIPPLE DS CLOSE X-HVY 3/8
36 2767-0031 1 VALVE RELIEF 3/8-25PSI
37 2050-0003 1 COUPLING QUICK DSC PLUG 3/8FP
38 9S01-0072 4 SCREW CAP NC 1/2X1-1/2
39 9W02-0006 8 WASHER PLATE SAE 1/2
40 0374-0016 4 NUT LOCK UNC 1/2 STOVER GR B
41 2826-0643 1 HOSE HYD 100R 2 04x 74 37S
42 2826-0659 1 HOSE HYD 100R 2 08x120 S90
43 2826-0465 1 HOSE HYD 100R 2 08x203 37S
44 2826-0437 1 HOSE HYD 100R 2 12x 22 S90
45 2826-1047 1 HOSE HYD 100R 2 12x168 S90
46 9P05-0008 1 ELBOW SER 90 1/4
47 9P08-0008 2 NIPPLE CLOSE 1/4
48 3288-0001 1 VALVE BALL 1/4
49 9P03-0002 1 COUPLING ST 1/4
50 0861-0126 1 PUMP CHEMICAL FEED 24VDC 13GPM
51 3232-0043 1 HOUSING ELECTRIC FOAM PUMP
52 9S01-0006 2 SCREW CAP NC 1/4X3/4
53 9W02-0002 2 WASHER PLATE SAE 1/4
54 0374-0003 2 NUT LOCK UNC 1/4 FLEXLOC
55 9S01-0037 6 SCREW CAP NC 3/8X1
56 9W02-0004 10 WASHER PLATE SAE 3/8
57 9W01-0005 2 WASHER PLATE 3/8
58 0374-0033 6 NUT LOCK UNC 3/8 FLEXLOC
59 0577-0017 2 CLIP 1/4 TUBE-3/8 CS-INSUL
60 2021-0007 1 GROMMET RUBBER 5/16
61 0877-0818 1 SUPPORT SINGLE FOAM JUG BIN
62 1121-0002 1 CONTAINER 5 GAL PLASTIC

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

PB0142-7-23

T685WS ROTADRILL
43
33
43
33
FROM 42 21
HYD
CONTROL 20
VALVE

CYCLONE SAMPLER AND WET SPLITTER

22 19 34
45 10
45 23 36
22 18 11
23 22 12 17 39 35
22 37
16
18
9
1
FROM
FROM 16 INLET OF 2
HYD CONTROL 13 15
VALVE
17 14 42 START/RUN

FIGURE 7.07
VALVE
38

44
32
42 31
7 31
30
26
27
6 25 28 3
1 43
29
29 24

43
4 5
6 42 40 37
7
35 36
41
40

PAGE 7-23
39
12/99
T685WS ROTADRILL PAGE 7-24

FIGURE 7.07
CYCLONE SAMPLER AND WET SPLITTER
REF PART NUMBER QTY DESCRIPTION

1 2414-0002 1 CYCLONE W/SPLITTER MINEX

2 3292-0124 1 PAD MTG CYCLONE
3 1951-0367 1 PLATE MTG CYCLONE
4 9S01-0099 8 SCREW CAP NC 5/8X1-3/4
5 9W03-0010 8 WASHER LOCK 5/8
6 2558-0003 2 BUSHING DS RED 1/2X1/4 STEEL
7 3877-0001 2 ELBOW 90 04MP-04M37
8 1951-0445 1 PLATE MTG FLOW CONTROL VALVE
9 2261-0013 1 VALVE FLOW CONTROL
10 9S01-0009 2 SCREW CAP NC 1/4X1-1/2
11 9W03-0004 2 WASHER LOCK 1/4
12 9W01-0003 2 WASHER PLATE 1/4
13 3883-0004 1 ELBOW 90 08MOA-08M37
14 3897-0001 1 REDUCER TUBE 08-04
15 3890-0003 1 NUT TUBE 08
16 3332-0032 2 CONN 08FP-08MO
17 3341-0004 2 ELBOW DS SERV 90 1/2
18 3337-0011 1 NIPPLE DS CLOSE X-HVY 1/2
19 3336-0003 1 TEE DS SERV 1/2
20 2558-0003 1 BUSHING DS RED 1/2X1/4 STEEL
21 3877-0001 1 ELBOW 90 04MP-04M37
22 3347-0015 2 COUPLING HYD 1/2" 5000 PSI
23 3332-0029 2 CONN 08MP-08M37
24 3292-0151 1 PAD MOUNTING AIR VALVE
25 2768-0021 1 VALVE PNEUMATIC 2-POSTION 1/4"
26 9S01-0010 2 SCREW CAP NC 1/4X1-3/4
27 9W03-0004 2 WASHER LOCK 1/4
28 9W01-0003 2 WASHER PLATE 1/4
29 3332-0063 2 CONN 02MP-04M37
30 3337-0001 1 NIPPLE DS RED 1/4X1/8
31 3347-0017 1 COUPLING HYD 1/4" 5000 PSI
32 3332-0026 1 CONN 04MP-04M37
33 3864-0009 2 CONN 04M37-04M37
34 0577-0005 2 CLIP 1/4 TUBE-5/16 CS-INSUL
35 9W01-0003 1 WASHER PLATE 1/4
36 0374-0003 1 NUT LOCK UNC 1/4 FLEXLOC
37 9M09-0003 4' CHAIN #2 DBLE LOOP COIL PLATED
38 0914-0001 1 PIN COTTER HAIR 1"
39 0914-0002 2 PIN COTTER HAIR 1/2"
T685WS ROTADRILL PAGE 7-25

FIGURE 7.07
CYCLONE SAMPLER AND WET SPLITTER
REF PART NUMBER QTY DESCRIPTION

40 0213-0050 2 RETAINER PIN WET SPLITTER

41 0914-0313 1 PIN LOCKING WET SPLITTER
42 2826-0824 2 HOSE HYD 100R 2 04x 14 37S
43 2826-0840 2 HOSE HYD 100R 2 04x 80 S90
44 2826-0652 1 HOSE HYD 100R 2 04x168 37S
45 2826-0598 2 HOSE HYD 100R 2 08x203 S90
46 9M09-0016 * 1 CHAIN 3/8X3'
47 3530-0015 * 1 COUPLER CHAIN 9/32 REMOVEABLE
48 3530-0003 * 1 SHACKLE ANCHOR 1/2

* = NOT SHOWN
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 7.08
SLOW FEED UP PRESSURE CONTROL CIRCUIT

19 20
21
21 30
31
30

15
8 14
13
38
8 TO
38 3 R.F. CMX
36 VALVE
4
5
TO 8
R.F. CMX 35
1
4 3 VALVE 76
5 6
8 7 17
1 13 2
18
32
6
7 2 10
6
7 11
9
13
10 32
12
11 11 33
34 31
TO
SLOWFEED
TO VALVE
SLOWFEED
VALVE

36
29
35 24
16

27 22
26

26
27

TO 23
SLOWFEED
VALVE
37 28
29 25
 FIGURE 7.08
SLOW FEED UP PRESSURE CONTROL CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 2767-0074 * 2 VALVE RELIEF ASY 300-5000 (INTEGRATED

HYDS. #1AR150-R-8T-35S)
-- 5001-0382 1 KIT SEAL REGULATOR (INTEGRATED HYDS. #SK164)
CONSISTING OF:
-- --- 4 O-RING
-- --- 2 SEAL WASHER
-- 2767-0073 1 VALVE RELIEF CARTRIDGE 5000PSI (INTEGRATED
HYDS. #1AR100-R-35S)
2 2429-0044 2 ANGLE SUPPORT HYD VALVE
3 9S01-0028 4 SCREW CAP NC 5/16X2-3/4
4 9S01-0021 2 SCREW CAP NC 5/16X1
5 9W02-0003 2 WASHER PLATE SAE 5/16
6 9W03-0005 6 WASHER LOCK 5/16
7 9N01-0022 6 NUT HEX UNC 5/16 GR5
8 3883-0016 4 ELBOW 90 08MOA-06M37
9 3885-0002 1 TEE 08MOA-08M37-08M37
10 3897-0003 2 REDUCER TUBE 08-06
11 3890-0003 3 NUT TUBE 08
12 3897-0001 1 REDUCER TUBE 08-04
13 3896-0002 3 TEE 06F37-06M37-06M37
14 3897-0005 1 REDUCER TUBE 06-04
15 3890-0002 1 NUT TUBE 06
16 3332-0012 1 CONN 06MO-06M37
17 2764-0009 1 O RING .087X 0.644 -908
18 2250-0067 1 VALVE CHECK 1/2 5000PSI 3#CRAK
19 2065-0057 1 GAUGE PR 3000 PSI/BAR 3.5" PNL
20 2065-0056 1 GAUGE PR 6000 PSI/BAR 3.5" PNL
21 3332-0065 2 CONN 04FP-04M37
22 2258-0325 1 VALVE HYD 3 WAY 2 POSITION
(HYDAFORCE #MR10-31-6T-N W/5342060 KNOB)
23 0862-0489 1 BRACKET MOUNTING SLOW FEED UP
24 9S01-0010 2 SCREW CAP NC 1/4X1-3/4
25 9S01-0006 2 SCREW CAP NC 1/4X3/4
26 9W03-0004 4 WASHER LOCK 1/4
27 9N01-0021 4 NUT HEX UNC 1/4 GR5
28 9W02-0002 2 WASHER PLATE SAE 1/4
29 3883-0015 2 ELBOW 90 06MOA-06M37
30 2826-0565 1 HOSE HYD 100R 2 04x 17 S90
31 2826-0371 1 HOSE HYD 100R 2 04x 24 37S
 FIGURE 7.08
SLOW FEED UP PRESSURE CONTROL CIRCUIT
REF PART NUMBER QTY DESCRIPTION

32 2826-0647 1 HOSE HYD 100R 2 06x 17 37S

33 2826-0592 1 HOSE HYD 100R 2 06x 21 S90
34 2826-0742 1 HOSE HYD 100R 2 06x 27 S90
35 2826-0898 1 HOSE HYD 100R 2 06x 26 37S
36 2826-0920 1 HOSE HYD 100R 2 06x 34 S90
37 2826-0655 1 HOSE HYD 100R 2 06x 36 S90
38 2826-0523 2 HOSE HYD 100R 2 06x105 S90

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 7.09
PIVOT CONTROL PANEL
(S/N J124-6028)

3 4
15
13

1
12

12

2
7

6
8

6
9

11 10
13

11
16

6
13

2
9

15

4 3
 FIGURE 7.09
PIVOT CONTROL PANEL
(S/N J124-6028)
REF PART NUMBER QTY DESCRIPTION

1 3249-0466 2 PLATE SUPPORT CONTROL PANEL

2 9S01-0037 14 SCREW CAP NC 3/8X1
3 9W02-0004 28 WASHER PLATE SAE 3/8
4 0374-0033 14 NUT LOCK UNC 3/8 FLEXLOC
5 0877-1738 1 SUPPORT CONTROL PANEL PIVOT
6 1076-0001 4 WASHER PLATE 3-1/2X1/8X2-1/64
7 0914-0300 2 PIN PIVOT CONTROL PANEL TM160
8 9S01-0083 2 SCREW CAP NC 1/2X4-1/2
9 0374-0016 2 NUT LOCK UNC 1/2 STOVER GR B
10 2208-0001 4 FITTING GREASE ST 1/8P
11 3322-0058 2 BOSS TAPPED 1-8NC 2.5x2LG
12 2911-0167 4 SUPPORT HYD CYL CONTROL PANEL
13 2813-0291 2 CYL HYD 2.5 X 1.5 X 6.0
14 9S01-0133 2 SCREW CAP NC 1X3-1/2
15 0374-0042 2 NUT LOCK UNC 1 STOVER GR B
16 9S01-0134 2 SCREW CAP NC 1X4
 18
10 19
10
13

14 16
16
13 18 8 15
19

10
9
10 9

11 3 4
11 15 12
16
FIGURE 7.10

2 3
(AFTER J124-6028)
PIVOT CONTROL PANEL

3 2
16

4
5 1
6
6
 FIGURE 7.10
PIVOT CONTROL PANEL
(AFTER J124-6028)
REF PART NUMBER QTY DESCRIPTION

1 3249-0484 2 PLATE SUPPORT CAB MTG

2 9S01-0037 16 SCREW CAP NC 3/8X1
3 9W02-0004 32 WASHER PLATE SAE 3/8
4 0374-0033 16 NUT LOCK UNC 3/8 FLEXLOC
5 0877-1738 1 SUPPORT CONTROL PANEL PIVOT
6 1076-0001 4 WASHER PLATE 3-1/2X1/8X2-1/64
7 0914-0300 2 PIN PIVOT CONTROL PANEL TM160
8 9S01-0083 2 SCREW CAP NC 1/2X4-1/2
9 0374-0016 2 NUT LOCK UNC 1/2 STOVER GR B
10 2208-0001 6 FITTING GREASE ST 1/8P
11 3322-0059 2 BOSS TAPPED 1/2-13NC
12 2911-0167 4 SUPPORT HYD CYL CONTROL PANEL
13 2813-0291 2 CYL HYD 2.5 X 1.5 X 6.0
14 0914-0323 2 PIN 1.015 X 4.00
15 9W01-0011 4 WASHER PLATE 1
16 2442-0010 4 PIN ROLL 3/16X1-5/8
17 9S01-0070 2 SCREW CAP NC 1/2X1
18 9W03-0008 2 WASHER LOCK 1/2
19 9W01-0007 2 WASHER PLATE 1/2
(THIS PAGE IS INTENTIONALLY BLANK)
 T685WS ROTADRILL

CHAPTER 8
SCHEMATICS

PB0142 12/99
T685WS ROTADRILL PAGE 8-1

ELECTRICAL DIAGRAM (0859-0150)

ELECTRICAL DIAGRAM (0859-0150)
HYDRAULIC DIAGRAM - VICKERS MAIN PUMPS (3861-0228)
HYDRAULIC DIAGRAM - VICKERS MAIN PUMPS (3861-0228)
HYDRAULIC DIAGRAM - REXROTH MAIN PUMPS (3861-0261)
HYDRAULIC DIAGRAM - REXROTH MAIN PUMPS (3861-0261)
(THIS PAGE IS INTENTIONALLY BLANK)
 T685WS ROTADRILL
with T685W MAST ASSEMBLY

2741-0142
PARTS MANUAL
for S/N J124-6028

SCHRAMM, INC.
800 East Virginia Avenue
West Chester, PA 19380 USA
Phone: (610) 696-2500
Fax:(610) 696-6950
E-mail: [email protected]
T685WS ROTADRILL PAGE 4

(THIS PAGE IS INTENTIONALLY BLANK)

J124-6028- 4 12/99
PRINTED IN USA 12/99
T685WS ROTADRILL PAGE 6

(THIS PAGE IS INTENTIONALLY BLANK)

J124-6028- 6 12/99
CHAPTER 1 MAIN FRAME COMPONENTS

FIG. 1.01 FRONT OUTRIGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-1

FIG. 1.02 REAR OUTRIGGER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-5
FIG. 1.03 TOOL BOX . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-7
FIG. 1.04 BATTERIES . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-9
FIG. 1.05 FUEL TANK . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1-11
FIG. 1.06 WORK PLATFORM & PIPE STORAGE RACK . . . . . . . . . . . . . . .1-13

CHAPTER 2 ENGINE, HEAT EXCHANGER & PUMP DRIVE

GEARBOX COMPONENTS

--- DECK ENGINE SERVICE COMPONENTS . . . . . . . . . . . . . . . . .2-2

FIG. 2.01 ENGINE AIR CLEANER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-3
FIG. 2.02 HYDRAULIC PUMP DRIVE GEARBOX . . . . . . . . . . . . . . . . . . . .2-7
FIG. 2.03 HYDRAULIC COOLERS, FUEL COOLER &
FAN DRIVE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2-9
FIG. 2.04 ENGINE HEAT EXCHANGER . . . . . . . . . . . . . . . . . . . . . . . . . . .2-13
FIG. 2.05 ENGINE & COMPRESSOR SUPPORTS
(GHH COMPR w/ CLUTCH) . . . . . . . . . . . . . . . . . . . . . . . . . .2-17
FIG. 2.06 ENGINE & COMPRESSOR SUPPORTS
(SULLAIR COMPRESSOR) . . . . . . . . . . . . . . . . . . . . . . . . . .2-19
FIG. 2.07 MISCELLANEOUS ENGINE PARTS - SHEET 1 . . . . . . . . . . . . .2-21
FIG. 2.08 MISCELLANEOUS ENGINE PARTS - SHEET 2 . . . . . . . . . . . . .2-23
FIG. 2.09 ENGINE MUFFLER CONNECTIONS . . . . . . . . . . . . . . . . . . . . . .2-25

CHAPTER 3 COMPRESSOR AND AIR LINE CIRCUIT

--- COMPRESSOR SERVICE COMPONENTS

(SULLAIR 1150/350) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-1
--- COMPRESSOR SERVICE COMPONENTS
(GHH 1000/500) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-4
FIG. 3.01 COMPRESSOR OIL FILTER & THERMOSTATIC VALVE . . . . . . .3-5
FIG. 3.02 COMPRESSOR AIR CLEANER w/
SULLAIR COMPRESSOR . . . . . . . . . . . . . . . . . . . . . . . . . . .3-9
 FIG. 3.03 COMPRESSOR AIR CLEANER w/ GHH COMPRESSOR . . . . . .3-13
FIG. 3.04 COMPRESSOR CONTROL MATERIAL . . . . . . . . . . . . . . . . . . . .3-17
FIG. 3.05 ENGINE/COMPRESSOR CLUTCH DRIVE
MATERIAL w/ SULLAIR . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-19
FIG. 3.06 ENGINE/COMPRESSOR CLUTCH DRIVE
MATERIAL w/ GHH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-22
FIG. 3.07 COMPRESSOR AIR INTAKE w/ GHH COMPRESSOR . . . . . . . .3-23
FIG. 3.08a COMPR CONNECTIONS w/ SULLAIR
(USE WITH RIGS S/N J124-5927 AND EARLIER) . . . . . . . . .3-25
FIG. 3.08b COMPR CONNECTIONS w/ SULLAIR
(USE WITH RIGS S/N J124-6028 AND LATER) . . . . . . . . . . .3-27
FIG. 3.09 COMPRESSOR CONNECTIONS w/ GHH COMPRESSOR . . . . .3-29
FIG. 3.10 COMPRESSOR & AIR SELECTOR VALVES . . . . . . . . . . . . . . . .3-33
FIG. 3.11 COMPRESSOR CONTROL MATERIAL w/ GHH 1000/500 . . . . .3-35
FIG. 3.12 AIR-OIL TANK MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-39
FIG. 3.13 COMPRESSOR CLUTCH LINKAGE MATERIAL . . . . . . . . . . . . .3-43
FIG. 3.14 AIR VALVE MATERIAL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3-47

CHAPTER 4 CONTROL PANEL, HYDRAULIC CIRCUITS AND

HYDRAULIC PUMPS

FIG. 4.01 CONTROL PANEL - ENGINE . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-1

FIG. 4.02 CONTROL PANEL - DRILLING FUNCTIONS . . . . . . . . . . . . . . . .4-3
FIG. 4.03 OPERATOR'S PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-7
FIG. 4.04 HELPER'S PLATFORM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-9
FIG. 4.05 OUTRIGGER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-11
FIG. 4.06 BREAKOUT WRENCH CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . .4-15
FIG. 4.07 HYDRAULIC FAN MOTOR CONNECTIONS . . . . . . . . . . . . . . . .4-17
FIG. 4.08 MAST TILT CYLINDER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . .4-19
FIG. 4.09 JIB BOOM HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . .4-23
FIG. 4.10 WATER INJECTION CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . .4-27
FIG. 4.11 WATER AND FOAM INJECTION PUMP ASSEMBLY . . . . . . . . . .4-33
FIG. 4.12 LUBRICATOR, ON-OFF VALVE &
OIL METERING VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-35
FIG. 4.13 HYDRAULIC TANK CONNECTIONS - SHEET 1 . . . . . . . . . . . . .4-39
 FIG. 4.14a HYD TANK CONNECTIONS - SHEET 2
(USE WITH S/N J124-5927 AND EARLIER) . . . . . . . . . . . . . .4-43
FIG. 4.14b HYD TANK CONNECTIONS - SHEET 2
(USE WITH S/N J124-6028 AND LATER) . . . . . . . . . . . . . . . .4-47
FIG. 4.15 HYDRAULIC TANK CONNECTIONS - SHEET 3 . . . . . . . . . . . . .4-51
FIG. 4.16 WATER INJ, SLOWFEED, OUTRIGGER &
PIPE HANDLING PUMPS . . . . . . . . . . . . . . . . . . . . . . . . . . .4-53
FIG. 4.17 WINCH, ROTATION & RAPID FEED HYD PUMPS . . . . . . . . . . .4-57
FIG. 4.18 WINCH, ROTATION RAPID FEED & FAN HYD PUMPS . . . . . . .4-59
FIG. 4.19 SLOW FEED CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-63
FIG. 4.20 RAPID FEED & ROTATION REMOTE
COMPENSATOR VALVES . . . . . . . . . . . . . . . . . . . . . . . . . . .4-67
FIG. 4.21 ROTATION TORQUE LIMITER . . . . . . . . . . . . . . . . . . . . . . . . . .4-69
FIG. 4.22 RAPID FEED CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-71
FIG. 4.23 WINCH CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-77
FIG. 4.24 ROTATION CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-81
FIG. 4.25 WINCH ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-85
FIG. 4.26 TRAVERSE CYLINDER CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . .4-89
FIG. 4.27 CASE DRAIN MANIFOLD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4-91
FIG. 4.28 ROTATION GEARBOX HYD CIRCUIT (SHEET 1) . . . . . . . . . . . .4-93
FIG. 4.29 ROTATION GEARBOX HYD CIRCUIT (SHEET 2) . . . . . . . . . . . .4-97

CHAPTER 5 MAST AND ROTATION GEARBOX COMPONENTS

FIG. 5.01 MAST ASSEMBLY - TOP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-1

FIG. 5.02 ROTATION GEARBOX ASSEMBLY (HIGH CAPACITY) . . . . . . . .5-5
FIG. 5.03 PIPE HANDLING SLING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-9
FIG. 5.04 PIPE WRENCH . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-11
FIG. 5.05 JIB BOOM . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-13
FIG. 5.06 FLOATING SUB ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . .5-15
FIG. 5.07 ROTATION GEARBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . .5-17
CHAPTER 6 COMPONENT BREAKDOWN

FIG. 6.01 FRONT OUTRIGGER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . .6-1

FIG. 6.02 REAR OUTRIGGER CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . .6-3
FIG. 6.03 MAST TILT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-5
FIG. 6.04 TRAVERSE CYLINDER - STANDARD . . . . . . . . . . . . . . . . . . . . .6-7
FIG. 6.05 TRAVERSE CYLINDER - OPTIONAL . . . . . . . . . . . . . . . . . . . . .6-9
FIG. 6.06 BREAKOUT CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-11
FIG. 6.07 JIB BOOM SWING CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . .6-13
FIG. 6.08 JIB BOOM EXTENSION CYLINDER . . . . . . . . . . . . . . . . . . . . . .6-15
FIG. 6.09 LAZY SUSAN SWING CYLINDER -
OUTSIDE LAZY SUSAN . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-17
FIG. 6.10 LAZY SUSAN LOCK PIN CYLINDER . . . . . . . . . . . . . . . . . . . . . .6-19
FIG. 6.11 LAZY SUSAN SWING CYLINDER -
INSIDE LAZY SUSAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-21
FIG. 6.12 AIR VALVE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-23
FIG. 6.13 HOLDING SLIP CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-25
FIG. 6.14 CONTROL PANEL EXTEND/RETRACT CYLINDER . . . . . . . . . . .6-27
FIG. 6.15 MAST SLIDE CYLINDER . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6-29
FIG. 6.16 MINIMUM PRESSURE VALVE . . . . . . . . . . . . . . . . . . . . . . . . . . .6-31

CHAPTER 7 ACCESSORIES

FIG. 7.01 WELDER HYDRAULIC CIRCUIT . . . . . . . . . . . . . . . . . . . . . . . . .7-1

FIG. 7.02 OUTSIDE LAZY SUSAN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-5
FIG. 7.03 OUTSIDE LAZY SUSAN HYDRAULIC CIRCUIT . . . . . . . . . . . . .7-9
FIG. 7.04 AUXILIARY PIPE HANDLING ARM ASSEMBLY . . . . . . . . . . . . . .7-13
FIG. 7.05 SLIDING MAST PIVOT MATERIAL . . . . . . . . . . . . . . . . . . . . . . .7-17
FIG. 7.06 WATER INJ PUMP ASSEMBLY (18 GPM BEAN) . . . . . . . . . . . . .7-19
FIG. 7.07 CYCLONE SAMPLER AND WET SPLITTER . . . . . . . . . . . . . . . .7-23
FIG. 7.08 SLOW FEED UP PRESSURE CONTROL CIRCUIT . . . . . . . . . . .7-27
FIG. 7.09 PIVOT CONTROL PANEL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7-31
CHAPTER 8 SCHEMATICS

--- ELECTRICAL SYSTEM (0859-0150) . . . . . . . . . . . . . . . . . . . . . .8-1&2

--- HYDRAULIC SYSTEM (VICKERS MAIN PUMPS)
(3861-0228) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-3&4
--- HYDRAULIC SYSTEM (REXROTH MAIN PUMPS)
(3861-0261) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8-5&6

CHAPTER 9 T685W MAST COMPONENTS

FIG. 9.01 T685W MAST ASSEMBLY - TOP . . . . . . . . . . . . . . . . . . . . . . . . .9-1

FIG. 9.02 T685W MAST ASSEMBLY - BOTTOM . . . . . . . . . . . . . . . . . . . . .9-5
FIG. 9.03 T685W ROTATION GEARBOX HYDRAULIC CIRCUIT . . . . . . . .9-9
FIG. 9.04 T685W ROTATION GEARBOX
W/ REVERSE CIRCULATION . . . . . . . . . . . . . . . . . . . . . . . .9-13
FIG. 9.05 T685W TRAVERSE CYL CIRCUIT W/ ANGLE DRILLING . . . . . .9-17
T685WS ROTADRILL PAGE 12

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J124-6028- 12 12/99
 T685WS ROTADRILL

CHAPTER 9
T685W MAST COMPONENTS

J124-6028 12/99
J124-6028- 9-1

T685WS ROTADRILL
52 73
53
74 54
55
72 72 77
57
75 76
25 52 55 58
34
53 54
56
6 44
32 51 73
6 33 31
30A

T685W MAST ASSEMBLY - TOP

25 23 30 74 49
30A 56A
24 22 31
21A 32 49 46
47
9 21 48 46
22 58
1 11 56A

FIGURE 9.01
39 12
13 57
38
45
59 27 & 27A 56
10
63 28
29 20
64
26
37
70
35
65 36
16
45

4 3 10
14 43A
2
7 43
8
3
61 5 4 19
6 19
6

PAGE 9-1
60 66 40 18
8 41
62
42
70
12/99

7 15 68
69
 1 3351-0111 1 MAST ASY SAM 30FT TRVL 90K
2 1063-0126 2 SPROCKET ASY IDLER 10.844 PD
INCLUDES:
-- 0860-0020 1 BUSHING 2-1/2X2X2-1/2 E GRV
3 0886-0019 4 SEAL OIL 2X2-7/8X15/32 (NATIONAL #450083)
4 1076-0001 4 WASHER PLATE 3-1/2X1/8X2-1/64
5 0509-0008 2 SHAFT IDLER SPROCKET
6 2208-0001 8 FITTING GREASE ST 1/8P
7 9S02-0047 4 SCREW CAP NF 1/2X3-3/4
8 0374-0005 4 NUT LOCK UNF 1/2 STOVER GR B
9 0509-0079 1 SHAFT SPROCKET TIMING 180 CHN
10 2518-0011 2 BLOCK PILLOW ROLLER BRG 3.94 D
11 9S01-0133 4 SCREW CAP NC 1X3-1/2
12 9W03-0013 4 WASHER LOCK 1
13 9W02-0010 4 WASHER PLATE SAE 1
14 2813-0274 2 CYL HYD 5.50x2.75x 180.00
14A 2813-0277 2 CYL HYD 6.00x2.75x180.00
15 2825-0021 2 PIN 2 X 7
16 2911-0149 2 SUPPORT CYL TRAVERSE 6.25 OD
16A 2911-0152 2 SUPPORT CYL 7" TRAVERSE
17 0555-0120 -- SHIM HYD CYL (USE AS NEEDED)
18 9S01-0100 2 SCREW CAP NC 5/8X2
19 9W03-0010 4 WASHER LOCK 5/8
20 3390-0030 2 SPROCKET BLOCK ASY
21 1063-0123 2 SPROCKET IDLER ASY 10.844 P.D.
INCLUDES:
21A 0860-0152 1 BUSHING 2-1/2X2X4-1/2 E GRU
22 1076-0007 4 WASHER THRUST
23 0914-0285 2 PIN IDLER 2 X 7.12 SLOTTED
24 0658-0017 2 PLATE LOCKING
25 2029-0004 8 SCREW TAPTITE NC 5/16X3/4
26 0465-0118 2 GUIDE SPROCKET BLOCK
27 0465-0142 2 GUIDE SPROCKET BLOCK S.A.M.
27A 0465-0143 2 GUIDE SPROCKET BLOCK S.A.M.
28 9S01-0072 12 SCREW CAP NC 1/2X1-1/2
29 9W03-0008 12 WASHER LOCK 1/2
30 1063-0125 2 SPROCKET ASY 2-1/4 PITCH
INCLUDES:
30A 2331-0007 2 BEARING MCGILL GUIDEROL #GR-72
31 2331-0008 2 BEARING INNERRACE MCGILL MI-62
32 1076-0014 4 WASHER THRUST
33 0509-0080 2 SHAFT IDLER SPROCKET 3.87X7.12
34 0658-0008 2 PLATE LOCKING
35 0914-0286 2 PIN CYL ROD 1-1/4 X 7-1/4
36 9C01-0022 4 PIN COTTER PLT 3/16X2-1/2
37 3356-0031 2 SCREW CHAIN TENSION #180DC
38 0570-0149 2 WASHER 4.00X.25X 2.0625
39 9N06-0008 4 NUT JAM HVY HEX 2"NC
40 0570-0149 2 WASHER 4.00X.25X 2.0625
41 9N02-0012 2 NUT HEX UNF 1-1/4 GR8
42 9N07-0011 2 NUT JAM HVY HEX 1-1/4NF
43 3356-0003 2 SCREW CHAIN TENSION ADJUST
INCLUDES:
43A 0860-0071 1 BUSHING PIN FINISHED 160HE
44 2516-0131 2 CHAIN ROLLER 2.25"P X 225P
-- 2516-0133 -- ROLLER LINK UNIT SIZE 180DC
-- 2516-0132 -- PIN LINK UNIT SIZE 180DC
45 2516-0038 2 CHAIN ROLLER #160H HVY 305P
-- 2516-0072 -- ROLLER LINK UNIT #160H HVY
-- 2516-0062 -- PIN LINK UNIT #160 HVY CHAIN
46 0822-0328 2 SPACER TRUNNION 4 MTR GEARBOX
47 3356-0032 2 SCREW ADJUSTABLE CHAIN COUPLER
48 0860-0071 2 BUSHING PIN FINISHED 160HE
49 9N06-0008 8 NUT JAM HVY HEX 2"NC
50 0877-1736 2 SUPPORT MAST SLIDES
51 0877-1737 2 SUPPORT MAST SLIDES
52 9S02-0092 8 SCREW CAP NF 7/8X2-1/2
53 9W03-0012 8 WASHER LOCK 7/8
54 0930-0084 8 HOLDER WEAR PAD SLIDING MAST
55 2873-0033 8 BLOCK WEAR SLIDING MAST
56 3394-0019 2 TRUNNION GEARBOX 3 PIN
INCLUDES:
56A 0860-0151 1 BUSHING TRUNNION 3"
57 9S01-0136 16 SCREW CAP NC 3/4X2-1/2
58 9W03-0011 16 WASHER LOCK 3/4
59 3319-0009 2 SHEAVE WIRE ROPE 8" SIZE F.S.
60 3083-0001 2 PIN 1X3-9/16
61 9S01-0043 2 SCREW CAP NC 3/8X2-1/2
62 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
63 9W02-0007 2 WASHER PLATE SAE 5/8
64 2103-0007 4 LIGHT TRACTOR
-- 2103-0010 -- LAMP SEALED BEAM 5-3/4 60W 28V
65 9S01-0102 2 SCREW CAP NC 5/8X2-1/2
66 9N01-0027 2 NUT HEX UNC 5/8 GR5
68 0896-0238 2 GUARD CHAIN T685WII
69 0896-0239 2 GUARD SPROCKET T685WII
70 2029-0001 4 SCREW TAPTITE NC 3/8X3/4
71 3292-0135 2 PAD WEAR SPROCKET GUIDE BLOCK
72 9S19-0015 32 SCREW MCH SKT FL 5/16 X 1
73 9S22-0028 64 SCREW SET ALN CUP 1/2 X 1/2
74 9S01-0078 32 SCREW CAP NC 1/2X3
75 3292-0069 2 PAD GEARBOX STOP T660H
76 9N06-0007 2 NUT JAM HEX 1"NC
77 9S01-0137 2 SCREW CAP NC 1X5
 T685W MAST ASSEMBLY - BOTTOM

48 57
56 49
51
34
42 52 50
55
58
54 30
29 38
35
53 30 37
36
28
34
39 31
33
41
40

32
44
45 45
47
42
43B 46

27
43A
10
4
5

43 25 11
9
12
25
24 2 8 13
7
6
23 7 11
26 1 8 3 12

18

19

19
20
16
21
22 15
17
 T685W MAST ASSEMBLY - BOTTOM
REF PART NUMBER QTY DESCRIPTION

1 3351-0081 1 MAST ASY 30 FT T685W

-- OR --
1 3351-0083 1 MAST ASY 35 FT T685W
2 0862-0336 1 BRACKET PIPE WRENCH MTG. T660H
3 9S01-0100 6 SCREW CAP NC 5/8X2
4 9W03-0010 6 WASHER LOCK 5/8
5 9N01-0027 6 NUT HEX UNC 5/8 GR5
6 2825-0014 1 PIN 1 X 6-1/2
7 9W02-0010 2 WASHER PLATE SAE 1
8 9C01-0020 2 PIN COTTER PLT 3/16X1-1/2
9 0860-0103 2 BUSHING 3 ID X 3 LG DXR
10 0978-0291 8 SCREW CAP NF 3/4X10 GR8
11 0570-0032 16 WASHER HT 1-5/16X1/8X25/32
12 2574-0021 2 HOUSING MAST PIVOT BRG ASY
13 2208-0001 2 FITTING GREASE ST 1/8P
14 9N02-0021 8 NUT HEX UNF 3/4 GR5
15 9S01-0070 17 SCREW CAP NC 1/2X1
16 9W03-0008 17 WASHER LOCK 1/2
17 3389-0028 1 DEFLECTOR PIPE UPPER
18 9S01-0043 1 SCREW CAP NC 3/8X2-1/2
19 9W02-0004 2 WASHER PLATE SAE 3/8
20 9W03-0006 1 WASHER LOCK 3/8
21 9N01-0023 1 NUT HEX UNC 3/8 GR5
22 3389-0040 1 DEFLECTOR PIPE LOWER T660
23 3361-0097 1 SLIP HOLDING FORK 3.88" FLATS
24 3374-0070 1 PLATE MAST ANCHOR T660H
25 0914-0219 1 PIN MAST ANCHOR T660H
26 0914-0221 2 PIN SAFETY SNAP 5/16 X 2-1/2
27 0914-0239 2 PIN HINGE 1-1/2 X 5-3/4
28 3169-0253 1 TUBING BREAKOUT CYL
29 9S01-0027 1 SCREW CAP NC 5/16X2-1/2
30 0374-0032 2 NUT LOCK UNC 5/16 FLEXLOC
31 2813-0011 1 CYL HYD 3.00x1.50x 8.00
32 2208-0001 1 FITTING GREASE ST 1/8P
33 3169-0301 1 TUBE W/ SWIVEL BREAKOUT
34 2825-0013 2 PIN 1 X 4-1/2
35 3199-0024 1 YOKE SWIVEL BREAKOUT
36 0978-0303 1 SCREW CAP ALT GR5 NC
 T685W MAST ASSEMBLY - BOTTOM
REF PART NUMBER QTY DESCRIPTION

37 9N06-0006 1 NUT JAM HEX 3/4NC

38 2208-0001 1 FITTING GREASE ST 1/8P
39 0149-0030 1 ROD SLIP RETAINING 5/8X28-1/2
40 0896-0198 1 GUARD CHAIN RH T685W
41 0896-0197 1 GUARD CHAIN LH T685W
42 0914-0240 2 PIN SAFETY SNAP 1/4 X 1-3/4
43 3389-0061 1 DEFLECTOR CHIP W/CURTAINS
INCLUDES:
43A 2750-0064 1 CURTAIN CHIP DEFLECTOR REAR
43B 2750-0073 2 CURTAIN DUST T685W SIDE
43C 2750-0067 1 CURTAIN CHIP HOOD FRONT
44 9S01-0099 8 SCREW CAP NC 5/8X1-3/4
45 9W01-0008 8 WASHER PLATE 5/8
46 9W03-0010 8 WASHER LOCK 5/8
47 9N01-0027 8 NUT HEX UNC 5/8 GR5
48 9S01-0099 6 SCREW CAP NC 5/8X1-3/4
49 9W03-0010 6 WASHER LOCK 5/8
50 3360-0009 2 HANDLE GUIDE SLIP T450
51 3359-0130 1 GUIDE SLIP 4-1/2 OD T450H/685W
INCLUDES:
-- 3359-0090 1 SLIP GUIDE LINER 4-1/2
52 3366-0017 1 ADAPTER SLIP 14-7/16 OD X 8 ID
53 0149-0031 1 ROD SLIP RETAINING 5/8X21-1/2
54 3366-0018 1 SLIP ADAPTOR 22" T685W
55 0930-0056 1 HOLDER PIPE SEAL
56 0886-0114 1 SEAL PIPE 14 OD X 4-1/2 ID
57 2264-0013 1 WRENCH PIPE BREAKOUT 60 IN
58 9S01-0031 1 SCREW CAP NC 5/16X3-1/2
(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 9.03
T685W ROTATION GEARBOX HYDRAULIC CIRCUIT

27 37

26

31
29 30

33
22 32

20 22
37

42 20
28 31
38 30
41
26

29

33
32
22

20

42

23

41

20
40
25
42 24 8
18 8

20
41 16 9 9

19
24
25
40 12
40 14 38
40 25 12
16
25 24 TO
15
24 43 MAST
19
TUBING
42 19 11 16
21
34
43 4
5 3
41 7
21 35
10
10 37 TO
2 39 MAST
TUBING
12
13
16
12
43 TO
14 MAST
TUBING
16

43
 FIGURE 9.03
T685W ROTATION GEARBOX HYDRAULIC CIRCUIT
REF PART NUMBER QTY DESCRIPTION

1 0870-0119 1 GRBX ROT ASY 3.5:1 FH KNG SEAL

2 0877-1613 1 SUPPORT HOSE T685W 90K
3 9S01-0097 4 SCREW CAP NC 5/8X1-1/4
4 9W03-0008 4 WASHER LOCK 1/2
5 1951-0384 1 PLATE HOSE JUNCTION
6 3292-0133 1 PAD TAPPED
7 2767-0067 2 VALVE CROSS PORT RELIEF ASY.
CONSISTING OF:
-- 2767-0066 1 VALVE CROSS PORT RELIEF
-- 2767-0065 2 VALVE HYD RELIEF FAST RESPONSE
8 9S01-0168 2 SCREW CAP NC 5/8X8
9 9W02-0007 2 WASHER PLATE SAE 5/8
10 0374-0019 2 NUT LOCK UNC 5/8 STOVER GR B
11 3346-0033 4 PLUG HEX SOCKET 04MO
12 3332-0006 4 CONN 16FP-16MO
13 3337-0030 1 NIPPLE DS CLOSE X-HVY 1
14 3337-0035 2 NIPPLE DS X-HVY 1X4
15 3337-0042 1 NIPPLE DS X-HVY 1X6
16 2927-0039 4 SWIVEL HYDRAULIC 16FP-16M37
-- 3030-0275 -- KIT REPAIR 2927-0039 SWIVEL
17 3332-0018 1 CONN 16MO-16M37
18 3896-0006 1 TEE 16F37-16M37-16M37 XHP
19 3885-0004 3 TEE 16MOA-16M37-16M37 XHP
20 3892-0006 5 ELBOW 90 16F37-16M37 XHP
21 3893-0006 2 ELBOW 45 16F37-16M37 XHP
22 3332-0018 3 CONN 16MO-16M37
23 3883-0011 1 ELBOW 90 16MOA-16M37 XHP
24 3897-0004 4 REDUCER TUBE 16-08
25 3890-0006 4 NUT TUBE 16
26 3332-0057 2 CONN 08MO-06M37
27 3892-0002 1 ELBOW 90 06F37-06M37
28 3896-0002 1 TEE 06F37-06M37-06M37
29 2999-0096 * 2 MOTOR HYD CHARLYNN 10000 29.2
(CHARLYNN #120-1014-003)
-- 5000-5236 -- KIT MOTOR SEAL 10000 SERIES (CHARLYNN #6405)
CONSISTING OF:
-- --- 4 SEAL O-RING
-- --- 1 O-RING
 FIGURE 9.03
T685W ROTATION GEARBOX HYDRAULIC CIRCUIT
REF PART NUMBER QTY DESCRIPTION

-- --- 1 SEAL INNER FACE

-- --- 1 SEAL OUTER FACE
-- --- 8 SEAL
-- 5000-5237 -- KIT SHAFT SEAL 10000 SERIES (CHARLYNN #6406)
CONSISTING OF:
-- --- 1 O-RING
-- --- 1 SEAL SHAFT
-- --- 1 WASHER BACK-UP
-- --- 1 SEAL DUST
30 0038-0005 2 PINION INPUT 20T 4PD 5P
31 9C01-0033 2 PIN COTTER PLT 1/8X3
32 9S02-0063 8 SCREW CAP NF 5/8X2
33 0224-0002 8 WASHER HEAD STUD 5/8
34 3332-0103 1 CONN 06FP-04M37
35 2767-0063 1 VALVE INLINE CHECK 3/8-5PSI
36 3332-0053 1 CONN 06MP-06M37
37 2826-0742 1 HOSE HYD 100R 2 06x 27 S90
38 2826-0338 1 HOSE HYD 100R 2 06x 22 37S
39 2826-0741 1 HOSE HYD 100R 2 06x204 S90
40 2826-0804 2 HOSE HYD 4250WP 08x 23 S90
41 2826-1203 2 HOSE HYD 100R13 16x 31 37S
42 2826-0961 2 HOSE HYD 100R13 16x 34 37S
43 2826-0857 4 HOSE HYD 100R13 16x204 S90

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

(THIS PAGE IS INTENTIONALLY BLANK)
 FIGURE 9.04
T685W ROTATION GEARBOX W/ REVERSE CIRCULATION

67
66

23

65
22

38 47 68
58
21 71
20
37
45
19 25
34 45
32 15 24 66
33 15 14 72
32 18 58
14
22

16 72 23
35 32
36 13
10
11 67
9
37 12 44 69
52 34 17 46
70
51 2 61
60 58 71
52 64
63
25
47
8 6 57
59
49
43 7
42 3 62
41
48 44 5
4
31
39
50 45

54,55,56 40
46
26 1
27
53 28
 FIGURE 9.04
T685W ROTATION GEARBOX W/ REVERSE CIRCULATION
REF PART NUMBER QTY DESCRIPTION

1 0870-0119 1 GRBX ROT ASY 3.5:1 FH KNG SEAL

2 3213-0021 * 1 SWIVEL KING 4.5 SPL
3 0862-0448 1 BRACKET STOP KING SWIVEL
4 9S01-0071 2 SCREW CAP NC 1/2X1-1/4
5 9W03-0008 2 WASHER LOCK 1/2
6 9P08-0156 1 NIPPLE CLOSE X-HVY 2
7 3340-0005 1 ELBOW 90 2 300# MI
8 2220-0008 1 CONN 32FPS-32MP
9 3332-0063 1 CONN 02MP-04M37
10 3892-0001 1 ELBOW 90 04F37-04M37
11 1162-0031 * 1 VALVE BLOWBACK
-- 3030-0308 -- KIT SERVICE 1162-0030 VALVE
CONSISTING OF:
-- --- -- WEAR SLEEVES
-- --- -- SEALS
12 0312-0046 1 GASKET 4.75OD X 2.00ID X .062
13 9S07-0007 4 SCREW CAP NC FCBR 1/2X1
14 3877-0001 2 ELBOW 90 04MP-04M37
15 3893-0001 2 ELBOW 45 04F37-04M37
16 3877-0004 1 ELBOW 90 16MP-16M37 XHP
17 3892-0006 1 ELBOW 90 16F37-16M37 XHP
18 2764-0029 1 O RING .139X 3.484 -238
19 0995-0177 1 FLANGE CONNECTOR 3" PIPE
20 1224-0016 4 SCREW CAP SKT M12X1.75X 50MM
21 9P08-0249 1 NIPPLE CLOSE XX-HVY 3
22 3343-0013 2 TEE 3 2000# STL
23 3346-0016 2 PLUG HEX 48MP
24 3331-0154 1 PIPE TBE 3" 24 SCH 160
25 0383-0017 1 CLAMP MUFFLER
26 0877-1613 1 SUPPORT HOSE T685W 90K
27 9S01-0097 4 SCREW CAP NC 5/8X1-1/4
28 9W03-0008 4 WASHER LOCK 1/2
29 1951-0384 1 PLATE HOSE JUNCTION
30 3292-0133 1 PAD TAPPED
31 3346-0015 1 PLUG HEX 32MP
32 9P08-0156 3 NIPPLE CLOSE X-HVY 2
33 3343-0009 1 TEE 2 300# MI
34 3340-0005 2 ELBOW 90 2 300# MI
35 9P08-0162 1 NIPPLE X-HVY 2X4
 FIGURE 9.04
T685W ROTATION GEARBOX W/ REVERSE CIRCULATION
REF PART NUMBER QTY DESCRIPTION

36 2927-0011 1 JOINT SWIVEL 2 STEEL 90

-- 3030-0141 -- KIT SERVICE AIR SWIVEL STEEL
CONSISTING OF:
-- --- 2 O-RING
-- --- 48 BALL BEARING
-- --- 2 SEAL DUST
37 2220-0008 2 CONN 32FPS-32MP
38 2221-0057 1 ELBOW 90 32FPS-32MP
39 3894-0001 2 CONN 04M37-04M37 BLKHD
40 3894-0006 1 CONN 16M37-16M37 BLKHD
41 3332-0103 1 CONN 06FP-04M37
42 2767-0063 1 VALVE INLINE CHECK 3/8-5PSI
43 3332-0054 1 CONN 06MP-04M37
44 2826-0371 1 HOSE HYD 100R 2 04x 24 37S
45 2826-0440 2 HOSE HYD 100R 2 04x 30 37S
46 2826-0552 1 HOSE HYD 100R 2 16x 26 S45
47 1184-0013 1 HOSE AIR 100R 2 32x 30 NPT
48 2826-0600 2 HOSE HYD 100R 2 04x300 S90
49 2826-0945 1 HOSE HYD 100R 2 04x241 S90
50 2826-1141 1 HOSE HYD 100R13 16x225 S90
51 1184-0106 1 HOSE AIR 100R 2 32x233 NPT
52 0045-0019 1 CABLE HOSE SAFETY 1-1/2 TO 3
53 9E03-0018 18' SLEEVE NYLON 2-7/8" I.D. (18 FEET LONG)
54 2021-0027 2 GROMMET BRASS NO.3
55 2789-0009 4 HOOK 'S' 1-1/2
56 9M09-0019 3.5' CHAIN MACHINE STR LINK SIZE 4 (3-1/2 FEET LONG)
57 0887-1646 1 SUPPORT RC PIPE
58 0383-0013 1 CLAMP MUFFLER 6 IN.
59 0378-0092 1 BAND AIR CLEANER MTG 9”
60 9S01-0023 1 SCREW CAP NC 5/16X1-1/2
61 0374-0032 1 NUT LOCK UNC 5/16 FLEXLOC
62 9S01-0037 2 SCREW CAP NC 3/8X1
63 9W02-0004 2 WASHER PLATE SAE 3/8
64 0374-0033 2 NUT LOCK UNC 3/8 FLEXLOC
65 2558-0047 1 BUSHING HEX 4X3 2000#
66 3343-0037 2 TEE THREADED 4” 3000# STEEL
67 3346-0032 2 PLUG HEX 64MP
 FIGURE 9.04
T685W ROTATION GEARBOX W/ REVERSE CIRCULATION
REF PART NUMBER QTY DESCRIPTION

68 9P08-0277 1 NIPPLE XX-HVY 4 X 30

69 9P08-0276 1 NIPPLE CLOSE XX-HVY 4"
70 2578-0013 1 SPUD FEMALE 4"
71 0383-0005 1 CLAMP MUFFLER 5"
72 9W02-0004 8 WASHER PLATE SAE 3/8 (AS NEEDED)

* = SEE REPAIR MANUAL FOR DETAILED INFORMATION

 FIGURE 9.05
T685W TRAVERSE CYLINDER CIRCUIT W/ ANGLE DRILLING

17 18
17
9 9
19 20
18 8 8
10 9 9
20 19
8 8

12

11

46 12
8 8
46 21 9 9
21 8 8
16 15 1
9 9 10
21 21
FROM 16 15
RAPID FEED
VALVE 3
15
5
3

4 4
5 14 7
15 6
4
FROM
RAPID FEED
VALVE
4 6 16
7 14 5
4

5 14
16 7 6
4 4 2

4
6 7 14
 FIGURE 9.05
T685W TRAVERSE CYLINDER CIRCUIT W/ ANGLE DRILLING
REF PART NUMBER QTY DESCRIPTION

1 2813-0274 2 CYL HYD 5.50x2.75x 180.00 (STANDARD)

1A 2813-0277 2 CYL HYD 6.00x2.75x180.00 (OPTIONAL)
2 3886-0004 2 CONN 16MO-16M37 LONG
3 3332-0018 2 CONN 16MO-16M37
4 3892-0006 8 ELBOW 90 16F37-16M37 XHP
5 3896-0006 4 TEE 16F37-16M37-16M37 XHP
6 3897-0004 4 REDUCER TUBE 16-08
7 3890-0006 4 NUT TUBE 16
8 3879-0046 4 TUBING ASY HYD 37 ST 1X153
9 3864-0004 8 CONN 16M37-16M37
10 3893-0006 1 ELBOW 45 16F37-16M37 XHP
11 3373-0019 8 CHANNEL CLAMP SUPPORT 6 IN LG
12 3312-0024 16 CLAMP ASY TUBING 1 OD
13 3894-0006 4 CONN 16M37-16M37 BLKHD
14 2826-0374 2 HOSE HYD 100R 2 08x 19 37S
15 2826-1218 2 HOSE HYD 100R13 16x 37 S90
16 2826-1156 2 HOSE HYD 100R13 16x 47 S90
17 2826-1239 1 HOSE HYD 100R13 16x 80 37S
18 2826-0931 1 HOSE HYD 100R13 16x 90 37S
19 2826-1049 1 HOSE HYD 100R13 16x102 37S
20 2826-1112 1 HOSE HYD 100R13 16x110 37S
21 2826-1216 4 HOSE HYD 100R13 16x320 37S
(THIS PAGE IS INTENTIONALLY BLANK)