Module 5 - Robotics Applications
Module 5 - Robotics Applications
Content
Material Handling: pick and place, palletizing and depalletizing, machining loading and unloading,
Unmanned vehicles: ground, aerial and underwater applications, robotics for CIM.
Types of robots: Manipulator, Legged robot, wheeled robot, aerial robots, Industrial robots,
• The robot is required to move a work part from one location to another.
• The basic of these applications is where the robot picks the part up from one position and transfers it to
another position.
• Robots used in these applications do not generally possess highly sophisticated sensors that enable
them to seek out a part and identify its orientation before picking it up
2. Gripper design
• Special end effectors must be designed for the robot to grasp and hold the work part during the
handling operation
Material Handling
• The material-handling application should be planned so as to minimize the distances that the parts must
be moved.
• This can be accomplished by proper design of the workcell layout (e.g., keeping the equipment in the cell
close together), by proper gripper design (e.g., using a double gripper in a machine loading/unloading
• The cell layout must be designed with proper consideration given to the robot’s capability to reach the
extreme locations in the cell and still allow room to manoeuvre the gripper.
• A robot with a sufficient weight carrying capacity must be specified for the application.
Material Handling
• Some applications require the materials to be handled with very high precision.
• Other applications are less demanding. The robot must be specified accordingly.
• Many parts transfer operations are accomplished by a robot with 2 to 4 joints of motion.
• Palletizing and picking parts from a moving conveyor, where the control requirements are more demanding.
Material Handling
• The applications has to effectively utilize all pieces of equipment in the cell.
• In a machine loading/unloading operation, the robot will be idle while the machine is working, and the
• In cases where a long machine cycle, the robot is idle a high proportion of the time.
• To increase the utilization of the robot, consideration should be given to the robot to service more
• To move a part from one location to another without any complex constraints is termed material transfer
operation
• The place where the material is available for picking by the robot is known as the pick-up point.
• The robot’s end effector approaches this known location (point A), grasps by its gripper, moves away to a safe
distance (point B), moves close to another point (point C) and places the part at the desired location (point D).
• Moving the part through multiple points in the work cycle to avoid obstacles
MATERIAL TRANSFER APPLICATIONS
• The robot picks the part from one location and places it in another location.
• Some material transfer applications have motion patterns that change from cycle to cycle, thus
• The robot must place each part in a different location on the pallet, thus forcing the robot to remember
Pick-and-Place Operations
• The robot picks up the part at one location and moves it to another
location.
• An input interlock (limit switch) will indicate the part is in position and ready
for pickup.
• The robot would pick it up, move it, and position it at a desired location.
1. in material transfer operations is when the robot tracks the parts along a
moving conveyor, and the robot is required to pick parts from the
conveyor.
2. The opposite case is when the robot must put parts onto the moving
conveyor.
determine the presence and location of the parts in the robot’s tracking
window.
Palletizing and Depalletizing
• A pallet is a place that has several materials uniformly stacked.
• Palletizing is the process of staking materials side by side or one over the other.
them systematically.
• Stacking medicinal pills, bottles, and gas cylinders are examples of palletizing.
• The pallets can be moved mechanically within the plant by forklift trucks or
conveyors.
Limitations
Solution
• Differences in the loading / unloading of the pallets must be accomplished by means of program
• Depalletizing operations, the optical reader system would identify the pallet
MACHINE LOADING AND UNLOADING / MACHINE TENDING
• The loading of parts into a machine and unloading it from the machine are the tasks for a robot.
• The robot picks up the part from a specific location and places it in a desired position and orientation into a
work-holding device.
• After completing its processing, the machine gives a signal to the robot to unload the part.
• The robot unloads the part from the machine, and the part is delivered to another point, which may be a
• The former point is known as the ‘loading point’ and the latter is the ‘unloading point’.
• In the machine, loading and unloading are to be coordinated with machine timings (machine cycle time).
• Machine loading and unloading application is best characterized by the robot-centred work cell of the robot.
Welding
• The end effector has a tool instead of a gripper; the robot manipulator performs manufacturing processes.
• The tool is temporarily attached to the end of the robot, this provides flexibility for tool changing.
1. Arc welding
2. Spot welding.
• Artificial intelligence is applied in some form of robot applications, Chess coin movement.
Welding
Arc Welding
• The quality of arc weld depends on the speed of electrode movement. If the speed is low, more metal will
deposit, and the weld will weaken. If the speed increases, less metal will deposit, and the weld is weak.
• The arc emits UV radiation, which is injurious to the human eye and can cause permanent vision damage.
• Arc welding has other hazards, such as high temperature, molten metal, flying sparks and toxic fumes.
• Used primarily for welding two or more metal sheets together by applying pressure and heat from an
• This integration allows individual processes to exchange information with each part.
• CIM relies on closed-loop control processes based on real-time input from sensors.
Key to controlling the cost of inventories of finished and in-process goods and will allow total flexibility
in the factory.
Development of universal multipurpose fixtures, and tool-changing systems with unlimited numbers
of tools, storage of part-machining and assembly programs in computer memory, setup probes, and
• manufacturing processes is to start with grouping parts with similar characteristics into families.
• Parts related by design parameters and/or manufacturing characteristics are grouped together
• Interactive system in which the designs of the parts are optimized to be manufactured efficiently,
• The manufacturing process has the flexibility to accommodate relatively smaller numbers of a larger
variety of parts.
Objectives of CIM
• Materials procurement and handling are typically the largest manufacturing cost items (50 %)
• Just-in-time (JIT) production minimizes handling, and work-in-progress (WIP) inventory can dramatically
reduce capital requirements, improve cash flow, and reduce the breakeven point.
• In a properly designed CIM system, work cells are integrated with shop floor and factory management
• Robotized workstations in flexible manufacturing and assembly systems use minimal floor space.
• Pallet shuttles and vertical, gravity-fed parts delivery systems also efficiently use space.
ASSEMBLY
• An estimation says that as much as 30–50% of human labour is required to get the finished product.
• The majority of products have only low and medium production, employ robots or other programmable or
• Assembly refers to, joining two or more discrete parts to form a new part or subassembly
ASSEMBLY
• The final assembly requires a complex way of assembling parts, which requires
• In case of deviations, a robot would be, most of the time, unable to perform the
Inspection
Medical Robotics
• Most medical robots are designed to cooperate with surgeons and assist them during the operation.
• Robotic hand-held surgical instruments are enhanced mechatronic tools with a degree of integrated
• They can assist the surgeons by adjusting movements and constraining the level of interaction with the
operative field.
• During the last three decades, medical robots have been increasingly used to perform many health tasks.
• They show promising future potential for use in a wide range of health issues
Medical Robotics
• In the past few decades, surgical practice has been revolutionised by introducing advanced
instrumentation, enabling a paradigm shift from traditional open surgery to minimally invasive
surgery (MIS).
• The main advantage of MIS is attributed to a reduction in patient trauma, lower hospitalisation
costs, reduced tissue scar and surgical trauma, less pain and faster recovery
Medical Robotics
(1) Medical devices, including surgery robotic devices, diagnosis and drug delivery devices
(3) Robots mimicking the human body, including prostheses, artificial organs, and body-part
simulators.
Types of Medical Robots
State of the art of robotics in the field of healthcare Types of Medical Robots
1.Surgical Robots:
2. Rehabilitation Robots:
2. Gait Training Robots: Aid individuals in recovering walking abilities after injuries
3. Diagnostic Robots:
error.
4. Telepresence Robots:
pharmacies.
6. Robotic Prosthetics:
8. Endoscopic Robots:
9. Nanorobotics:
extremely small robots designed to operate at the cellular or molecular level for
3. CyberKnife and Gamma Knife: Systems that use robotic arms to deliver highly
1. Robots for Navigation. A robot arm moves the surgical instrument. This allows precise positioning based
on pre-operative imaging. The motion of anatomic structures (e.g. caused by respiration and pulsation) can
be tracked.
2. Robots for Motion Replication. The robot replicates the surgeon’s hand motion, via a passive robotic
interface. Thus , we can downscale the motion, reduce shocks, and improve minimally invasive methods.
3. Robots for Imaging. An imaging device is mounted to a robotic arm, to acquire 2D or 3D images.
4. Rehabilitation and Prosthetics. Mechatronic devices can support the recovery process of stroke patients.
• Robotic exoskeletons controlled by brain-computer interfaces (BCI) can replace or support damaged
anatomical structures.
Navigation
Some key aspects of medical robotics navigation;
Image-Guided Surgery (IGS): Utilizes preoperative or intraoperative imaging data, such as CT scans or MRI,
to create a 3D map of the patient's anatomy. This map is then used for real-time navigation during surgery.
Robot-Assisted Navigation: Integrates robotic systems with navigation technologies to enhance the precision
and capabilities of surgical robots. Surgeons can benefit from improved visualization and guidance during
procedures.
Navigation
3. Orthopedic Navigation:
Computer-Assisted Orthopedic Surgery (CAOS): Used in orthopedic procedures, this navigation system
aids in precise implant placement, alignment, and bone resections, improving the overall accuracy of surgeries
4. Neurosurgical Navigation:
Intraoperative Neuroimaging: Enables neurosurgeons to navigate and visualize critical structures in the brain
during surgery, enhancing the accuracy of tumour resections and other neurosurgical procedures.
Navigation
• ENT (Ear, Nose, and Throat) Navigation: Aid in navigating complex anatomical structures in the head and
• Cardiac Navigation Systems: Aid in navigating the intricate structures of the heart
• Endoscopic Navigation: Providing real-time guidance for navigation through the gastrointestinal tract.
• Robotic Bronchoscopy: Combines robotics with navigation to enhance the accuracy of bronchoscopic
• Spinal Surgical Navigation: Assists in spine surgeries by providing real-time guidance for accurate screw
• Stereotactic Radiosurgery Navigation: Integrates robotics with radiosurgery systems for precise targeting of
Image-Guided Surgery (IGS): Utilizes preoperative or intraoperative imaging data, such as CT scans or MRI,
to create a 3D map of the patient's anatomy. This map is then used for real-time navigation during surgery.
Robot-Assisted Navigation: Integrates robotic systems with navigation technologies to enhance the precision
and capabilities of surgical robots. Surgeons can benefit from improved visualization and guidance during
procedures.
Navigation
3. Orthopedic Navigation:
Computer-Assisted Orthopedic Surgery (CAOS): Used in orthopedic procedures, this navigation system
aids in precise implant placement, alignment, and bone resections, improving the overall accuracy of surgeries
4. Neurosurgical Navigation:
Intraoperative Neuroimaging: Enables neurosurgeons to navigate and visualize critical structures in the brain
during surgery, enhancing the accuracy of tumour resections and other neurosurgical procedures.
Agricultural Applications
• Robots are designed to perform various tasks in the agricultural field, providing efficiency, precision,
spacing and depth, ensuring efficient use of resources and maximizing crop yield.
• Precision Weeding: Robots can identify and remove weeds selectively, reducing the need for herbicides
• Drones and UAVs: UAVs with sensors can monitor crop health by capturing high-resolution images. This
data helps farmers identify areas that require attention, such as pest infestations or nutrient deficiencies.
• Autonomous Tractors and Harvesters: Robots can be programmed to navigate through fields
levels, and crop health. Enables farmers to make informed decisions and optimize agricultural practices.
Livestock Monitoring
• To monitor and manage livestock by automating feeding processes and guiding animals within designated
areas.
Post-Harvest Operations
• Sorting and Packaging Robots: Automation in sorting and packaging helps streamline post-harvest
1. Planetary Exploration
• Robots like rovers are deployed to explore the surfaces of other planets and moons.
• Example: NASA's Mars rovers, Spirit, Opportunity, and Curiosity, have provided valuable data about
the Martian surface.
2. Sample Collection
• Robotic arms and drills are used to collect samples from extraterrestrial bodies like asteroids, comets,
and planets.
7. Environmental Monitoring
• Robots equipped with sensors can be deployed to monitor environmental conditions on other
planets or moons, providing valuable data for scientific research.
9. Autonomous Exploration
• Artificial intelligence and robotics advances enable autonomous exploration missions where robots
can navigate, make decisions, and adapt to unforeseen situations without constant human
intervention.
1. Industrial Automation:
• Assembly, welding, and painting in industries like automotive, electronics, and consumer goods
production.
2. Agriculture:
• Planting, harvesting, and monitoring crops, contributing to precision agriculture and increased efficiency.
• Robots equipped with sensors and cameras are deployed in search and rescue missions to locate and
4. Defence and Security: Reconnaissance, bomb disposal, and surveillance tasks in hostile environments.
Unmanned Vehicles
Aerial Applications
• Drones are widely used for aerial photography, videography, mapping, and surveying applications
2. Environmental Monitoring
• Aerial robots equipped with sensors are employed for monitoring air quality, wildlife habitats, and forest
3. Disaster Response
• Drones can be deployed in disaster-affected areas for rapid damage assessment, search and rescue
• Remotely Operated Vehicles (ROVs) and Autonomous Underwater Vehicles (AUVs) are used for exploring the ocean
floor, conducting marine research, and studying underwater ecosystems and geological features.
2. Pipeline Inspection
• Underwater robots are employed for inspecting pipelines, underwater structures, and offshore oil rigs, detecting leaks,
corrosion, and other defects without the need for human divers.
3. Marine Archaeology
• ROVs equipped with cameras and sensors are utilised for exploring shipwrecks, underwater archaeological sites, and
4. Aquaculture
• Underwater robots are employed in fish farming operations for tasks such as monitoring water quality, feeding fish,
inspecting aquaculture facilities, and improving productivity and sustainability in the aquaculture industry.
Types of Robots
Manipulator
• Manipulator robots are typically robotic arms with multiple joints that can manipulate objects with
precision.
• Commonly used in manufacturing, assembly lines, and research laboratories.
Legged robot
Aerial Robots
• Used in manufacturing and industrial settings for tasks such as welding, painting, assembly, and material
handling.
Humanoids
• Humanoid robots are designed to resemble and mimic human movements and behaviours to varying
degrees.
• Used in research, entertainment, and assistive roles such as elderly care and rehabilitation.
• Designed to work alongside humans in shared workspaces, collaborating on tasks without safety
barriers.
• Equipped with sensors and advanced programming to ensure safe interaction with humans.
Types of Robots
Autonomous Robots
• Operate independently without direct human intervention, relying on sensors, algorithms, and
decision-making capabilities to navigate and accomplish tasks.
• Used in various domains such as transportation, exploration, and environmental monitoring.
Swarm Robots
• A group of relatively simple robots that work together in a coordinated manner to accomplish tasks.
• They are inspired by collective behaviours observed in nature, such as swarms of insects or flocks of
birds
• Used in applications like search and rescue, surveillance, and environmental monitoring.
End of Module