FD0525 - Software and Programming Manual
FD0525 - Software and Programming Manual
PURPOSE
This manual contains important instructions for the configuration and use of Power Electronics’ Freemaq
DC/DC converters. From now on, this manual refers to DC/DC Converter with the term “equipment”.
TARGET AUDIENCE
This manual is intended for qualified customers who will configure and operate the Power Electronics
Freemaq DC/DC converters.
Only trained electricians approved by Power Electronics may configure and operate converters.
REFERENCE MANUALS
The following reference guides are available for the Freemaq DC/DC converters:
REVISIONS CONTROL
DATE (DD/MM/YYYY) REVISION DESCRIPTION
01 / 02 / 2018 A First Edition
02 / 03 / 2018 B Second Edition
New codification. Former codification: FSMTSW09BI.
14 / 08 / 2019 C
Contact information. Status bar. Misprints correction.
02 / 01 / 2020 D New functionality for G9.1
About. Safety symbols. Status, warning and fault messages.
22 / 04 / 2020 E Description of programming parameters. Modbus Communication.
Misprints corrections.
Acronyms. Status, warning and fault messages. Programming
30 / 09 / 2020 F
parameters. Modbus communication.
Acronyms. Visualization and status parameters. Description of
05 / 05 / 2021 G programming parameters. Modbus communication. Misprints
correction.
Acronyms. Status, warning and fault messages. Visualization and
30 / 08 / 2021 H status parameters. Description of programming parameters. Modbus
communication.
EN
The equipment and technical documentation are periodically updated. Power Electronics reserves the right to modify all or part of the
contents of this manual without previous notice. To consult the most updated information of this product, you may access our website
www.power-electronics.com, where the latest version of this manual can be downloaded. The reproduction or distribution of the present
manual is strictly forbidden, unless express authorization from Power Electronics.
REVISIONS CONTROL 3
FREEMAQ DC/DC POWER ELECTRONICS
TABLE OF CONTENTS
ACRONYMS ................................................................................................................................................. 6
4 TABLE OF CONTENTS
POWER ELECTRONICS FREEMAQ DC/DC
TABLE OF CONTENTS 5
FREEMAQ DC/DC POWER ELECTRONICS
ACRONYMS
The terms commonly used in the documentation of Power Electronics’ products are listed in the table
below.
Please notice this is a general series of terms and it encompasses all our product divisions (industrial,
solar, storage, and electric mobility), thus, some of the following expressions may not apply to this
particular manual.
ACRONYM MEANING
AASS Auxiliary Services
AC Alternating Current
AI Analogue Input
AO Analogue Output
BESS Battery Energy Storage System
BMS Battery Manager Solution
CCID Charge circuit interrupting device
CCL Charge Current Limit.
CCS Combined charging system – charging and communications protocol following the standard IEC
61851-23 Annex CC
CHAdeMO Charging and communications protocol following the standard IEC 61851-23 Annex AA
CPU Central Processing Unit
DC Direct Current
DCL Discharge Current Limit
DI Digital Input
DSP Digital Signal Processor
DO Digital Output
EV Electric Vehicle
FPGA Programmable device (Field-Programmable Gate Array)
FRU Field Replaceable Unit
GFDI Ground Fault Detector Interrupter
GPRS General Packet Radio Services, a data transmission system
HVAC Heating, Ventilation, and Air Conditioning
IGBT Insulated Gate Bipolar Transistor
IMI Insulation monitoring device
IT Grid system where the power supply is kept isolated and the electrical equipment system is
grounded.
LOTO Lock Out – Tag Out
MCB Miniature Circuit Breaker
MPCS Multi Power Conversion System
MID Measuring Instrument Directive
MV Medium Voltage. This term is used to refer to high voltage in general
PE Ground connection
PI Proportional and Integral
POI Point Of Interconnection
6 ACRONYMS
POWER ELECTRONICS FREEMAQ DC/DC
ACRONYM MEANING
PPE Personal Protection Equipment
PV Photovoltaic energy
RCD Residual Current Device
RCM Residual Current Monitor
RFID Radio Frequency Identification
SOC State Of Charge – referred to battery
SOH State Of Health – referred to battery. It compares the actual state of the battery to its initial
conditions. It is measured in percentage
STO Safe Torque Off
TN Grid system where the power supply is grounded, and the electrical equipment system is brought
to the same ground through the neutral connector.
TT Grid system where both the power supply and the electrical devices are connected to the ground
via separate connections
UPS Uninterruptible Power Supply
VSD / VFD Variable Speed Drive, Variable Frequency Drive. Both terms are used
EN
ACRONYMS 7
FREEMAQ DC/DC POWER ELECTRONICS
SAFETY SYMBOLS
Always follow safety instructions to prevent accidents and potential hazards from occurring.
Hot surface. Be careful and follow the instructions to avoid burns and personal injuries.
Risk of fire. Be careful and follow the instructions to prevent causing an unintentional fire.
Caution, risk of electric shock. Energy storage timed discharge. Wait for the indicated
time to avoid electrical hazards.
8 SAFETY SYMBOLS
POWER ELECTRONICS FREEMAQ DC/DC
SAFETY INSTRUCTIONS
IMPORTANT!
Read carefully all documentation to maximize the performance of the product and ensure its safe use.
In order to use appropriately the converter, please, follow all instructions described in the Hardware and
Installation Manual referred to transport, installation, electrical connection and commissioning of the
equipment.
Power Electronics accepts no responsibility or liability for partial or total damages resulting from
inappropriate equipment use.
For maintenance operations, follow the instructions from the DC/DC Maintenance Manual.
Refer to the DC/DC Converter maintenance manual for Personal Protection Equipment (PPE). EN
CAUTION
Read carefully the Hardware and Installation Manual, Maintenance Manual and all documentation related
to the converter to ensure its safe use and to prevent risks of personal injuries and equipment damage.
SAFETY INSTRUCTIONS 9
FREEMAQ DC/DC POWER ELECTRONICS
The top line of the display is called the STATUS LINE. It shows, at all times, the converter status as well
as the latest fault and warning [1] codes (if there have been any).
Below the STATUS LINE, by default, key values about the current status of the converter are displayed in
the main screen:
• In the first line, the voltage, the current and power in the PV side:
[1] For the definition of status, warning and faults, please refer to section “Status, warning and fault messages”.
• In the second line, the voltage, the current and power in the BESS side:
o BV: Shows the voltage in the BESS side.
o BC: Shows the current in the BESS side.
o BP: Shows the power in the BESS side.
• In the third, and last line, the information displayed is:
The indicator LED (status LED) supplies information about the equipment operational status and there are
eight control keys that will be explained in section “Control Keypad”.
Status LED
The status LED shows, at all times and in a simple and comprehensive way for the user, the Freemaq EN
DC/DC status when it is powered, providing output or fault information on screen.
• No light: The converter has no control voltage or the display is not connected.
Control keypad
As commented before, the display has eight control key buttons. Their use and functionalities are
explained below:
Enter or exit the menu. It can also be used as editing help during parameter adjustment. To
enable it, go to Menu – Settings – Variables edit mode and select “Manual precision”. Use
the arrows right / left to increase / decrease the digit “ED”. See example below.
Not used.
Scroll up the menu or change the value of a parameter. Press to save changes or
to cancel.
Scroll left the main visualization screen or return to the previous screen in the Menu options.
Cancel changes made to a parameter.
Scroll right the main visualization screen or enter to the different options of the Menu. Save
changes made to a parameter.
Stop the equipment. In case of tripping, this key can be used to reset the equipment.
1. Ensure “Variables edition mode”, in the SETTINGS menu of the display, is set to “Manual
precision”.
2. Enable edit mode by pressing “Menu” key. “EDx1” will appear in the top of the screen.
3. Choose the scale by using the left/right arrow keys (see example).
4. Adjust the digit – according to the selection made on step 2 – by using the up/down arrow keys.
Parameter value 1 4 5 3 , 2
• Visualization and status parameters cannot be modified and display useful information about
the converter, such as: voltage, fault messages and many more. Please refer to section
“Visualization and status parameters” for a detailed list of all parameters and their attributes.
• Configuration parameters allow setting and modifying the equipment operating conditions and
general parameters such as the current date and user password. Please refer to section
“Description of programming parameters” for a detailed list of all parameters and their attributes.
To prevent unintentional modifications that could lead to malfunctioning and even damage to the EN
equipment, access to status, visualization and configuration parameters is password protected and
managed by Power Electronics.
The following table shows the user modes and access level for each:
USER MODE
VISIBLE GROUPS
[G1.3]
• Group 1 (G1) of configuration
Customer parameters
• Visualization and status parameters
Qualified • Configuration parameters
customer • Visualization and status parameters
To change user mode, go to [G1.4] and enter your password. The corresponding user mode will
automatically be set in [G1.3]. if you do not have a password or require assistance, please contact Power
Electronics.
STATUS messages provide information about the current state of the converter (e.g. ready to start,
operating…).
WARNING messages, provide useful information about what is going on in the converter (e.g. low PV
voltage). They should be checked periodically and the corresponding actions should be taken (if required).
A FAULT is a condition that, if satisfied, will force the converter to stop (e.g. high PV voltage, overcurrent).
Status, warning and fault messages are listed in the following subsections.
Also, the converter includes four status LEDs in the front part of the equipment to show its operation status:
Flashing: Ready
Green LED Converter OFF
Still: Converter ON
Flashing: Warning
Red LED No faults or warnings
Still: Fault
WARNING
During OFF status the converter is stopped but it could be powered. Please check the voltage presence
and send the converter to discharge status if required before performing any action.
W11 PDVDC Derating V Voltage derating conditions are fulfilled. A derating is active.
W44 NOSD SD not present No SD card detected. Verify that it is inserted and properly placed.
W100 DCOMS Display comms Communication between the display and the control board has been lost.
W101 DSCPV Overcurrent shoot PV
Overcurrent shoot These warnings allow to understand which overcurrent sensor has
W102 DSCBESS
BESS triggered the hardware overcurrent fault (F73).
W103 DSCL1 Overcurrent shoot L1 Check if the Hall effect sensor is correctly connected.
W104 DSCL2 Overcurrent shoot L2
The NTC probe that measures the temperature of the IGBTs is
NTC
W105 NTCDB disconnected.
disconnected/broken
The equipment will reduce the power to 25 %.
Communication with the DC insulation monitor cannot be stablished.
DC insulation monitor
W130 ISODCCM Check the RS485 cable or, if your converter does not include a DC
comms
insulation monitor, make sure [G9.1.1] is not set to ‘Power Electronics’.
The DC insulation monitor has detected an insulation resistance below the
W131 INSDC Insulation DC
threshold set in [G9.1.4].
The DC insulation monitor has detected a higher insulation resistance than
W132 IRTHDC Ins resistor high DC
the admissible (maximum value is 2 megaohms).
W150 IGBTDERST IGBT Derating Start Warning disabled, it will never be triggered.
W151 PVOP PV breaker open The PV breaker has been opened. Digital input 3 is open.
Voltage in the PV side has overcome the threshold value set in the
protections (G5.2).
W152 HVPV High PV Voltage
Note: When this warning appears, it indicates the protection will be
triggered shortly.
Voltage in the BESS side has overcome the threshold value set in the
protections (G5.2).
W154 HVBESS High BESS Voltage
Note: When this warning appears, it indicates the protection will be
triggered shortly.
Voltage in the BESS side has dropped below the threshold set in G5.1.3.
is reaching a dangerous level in the BESS side. Its value is below the value
W155 LVBESS Low BESS Voltage set in the protections (G5.1).
Note: When this warning appears, it indicates the protection will be
triggered shortly.
W156 LVMINPV Min Vdc PV Minimum Vdc PV limit has been reached.
W158 HVDCPV Max Vdc PV Maximum Vdc PV limit has been reached.
W159 HVDCBESS Max Vdc BESS Maximum Vdc BESS limit has been reached.
W160 IUNPV PV Bus Unbal. PV side unbalance threshold has been reached.
W161 IUNBESS BESS Bus Unbal. BESS side unbalance threshold has been reached.
W162 IDCLIMPV Idc Limit PV Maximum Idc PV limit has been reached.
W163 IDCLIMBESS Idc limit BESS Current in BESS has exceeded the maximum value allowed.
W164 DLIM Discharge limit Maximum discharge limit has been reached.
W165 CLIM Charge limit Maximum charge limit has been reached.
EN
The table below shows all possible converter faults, along with the possible causes of each fault and
recommended actions to fix them.
If you need further assistance, please contact Power Electronics technical department.
The central FPGA has not been configured Disconnect and reconnect the auxiliary services
correctly. Check that the 3 joined LEDs are supply.
turned on. Check fiber optics wiring.
MSTFPGA F10: Master FPGA
Try to load software manually.
There is no communication between the If the fault persists, request Power Electronics’
DSP and the FPGA. technical assistance.
IMI has detected an insulation problem. Check if the converter has any isolated string. If
INSL F45: Insulation[1]
Digital input 4 is open. so, check the insulation of those strings.
SCADA communication problem during the Disconnect and reconnect the SCADA. Check
SCAHB F51: SCADA Heartbeat
time configured in G6.3.2. SCADA connections.
A remote emergency stop command has Verify with your plant controller supplier to
REMRSTP F56: Remote emergency stop been received through Modbus determine if the emergency stop was intended
communications. and the plant can be restarted.
The microcontroller and DSP software Check and update, if necessary, the software
SWCMM F58: Control SW mismatch
versions are not compatible. version.
The software version read through
MODSWI F59:Module SW mismatch communications and the version stored in Contact Power Electronics.
the microcontroller do not match.
The hardware version read through
MODHWI F60:Module HW mismatch communications and the version stored in Contact Power Electronics.
the microcontroller do not match.
Soft charge feedback from SC contactor Check soft charge contactor wiring (power and
SCCON F66:DCSC Contactor
has not been received within 2 seconds. control).
This fault will be triggered if any of these
situations occur:
- In READY status, the PV disconnector is
PVMB F67:DC PV Breaker feedback activated. Contact Power Electronics.
- In ON status, the PV opens.
- If user tries to make the soft charge but
the PV contactor is not closed.
DSATS6L F109:IGBT desat. Inv S6 (L) Gate driver of IGBT has to be replaced, or
the gate driver is not receiving properly the Contact Power Electronics.
24Vdc.
DSATS7H F110:IGBT desat. Inv S7 (H)
[1] In the event any of these faults is triggered, disconnection means outside the converter must be opened in both
sides, batteries and PV field.
SV2.2.3-Negative Vdc BESS = 0 V V Shows the negative voltage on the BESS side.
SV2.2.4-BESS input power = 0 kW kW Shows the DC input power on the BESS side.
Others
SV2.3-Induct current average = 0 A A Shows the average current in the inductances of the DC/DC.
Please notice that group SV3.1 will only be displayed if [G9.1.1] is set to ‘Power Electronics’.
Group SV3.1: DC
Screen Units Description
Shows the status of isolation protection according to the following table:
OPTION STATUS
0 Idle
SV3.1.1-Status = Idle NONE 1 Inter measurement guard
2 Measurement in progress
3 Self-test in progress
4 Risk addressed state
SV3.1.3-Meas started time = 0 s s Shows the time that has elapsed since the last resistance measure.
SV3.1.4-Self-test started time = 0 s s Shows the elapsed time from the auto test start.
SV3.1.5-Self-test exec count = 0 min min Shows the number of minutes remaining for the next auto-test.
SV4.2.1-P limit inst = 100.00 % % Shows the instant active power available in the converter.
SV4.2.1a-P available charge = 100.00
% Shows the active power available for battery charging.
%
SV4.2.1b-P availab. discharge = 100.00
% Shows the active power available for battery discharging.
%
SV4.3.4-Start conditions Vdc = No NONE Shows if there are DC voltage start conditions.
SV4.4.8a-PV overcurr prot low = 950 A A Shows the low overcurrent protection threshold for the PV side.
SV4.4.8b-PV overcurr prot mid = 830 A A Shows the middle overcurrent protection threshold for the PV side.
SV4.4.8c-PV overcrr prot high = 560 A A Shows the high overcurrent protection threshold for the PV side.
SV4.4.9a-BESS overc prot low = 950 A A Shows the low overcurrent protection threshold for the BESS side.
SV4.4.9b-BESS overc prot mid = 830 A A Shows the middle overcurrent protection threshold for the BESS side.
SV4.4.9c-BESS overc prot high = 560 A A Shows the high overcurrent protection threshold for the BESS side.
SV4.4.16-Max Dischar P limit = 100.00
% Shows the maximum power value discharge limit.
%
SV4.4.16-Max Charge P limit = 100.00 % % Shows the maximum power value charge limit.
Date and time of the register number 7 of fault Please refer to section “Status, warning and fault
SV6.14-Date = 01/01/2000 00:00
history messages” for details about faults and troubleshooting.
SV6.15-Third fault = No faults Register number 8 of fault history
Date and time of the register number 8 of fault
SV6.16-Date = 01/01/2000 00:00
history
SV6.17-Second fault = No faults Register number 9 of fault history
Date and time of the register number 9 of fault
SV6.18-Date = 01/01/2000 00:00
history
SV6.19-First fault = No faults Register number 10 of fault history
Date and time of the register number 10 of
SV6.20-Date = 01/01/2000 00:00
fault history
Date and time of the register number 7 of The list of all possible warnings and their codes is shown
SV7.14-Date = 01/01/2000 00:00
warning history. in section “Status, warning and fault messages”.
SV7.15-Third warning = 0 Register number 8 of the warning history.
Date and time of the register number 8 of
SV7.16-Date = 01/01/2000 00:00
warning history.
SV7.17-Second warning = 0 Register number 9 of the warning history.
Date and time of the register number 9 of
SV7.18-Date = 01/01/2000 00:00
warning history.
SV7.19-First warning = 0 Register number 10 of the warning history.
Date and time of the register number 10 of
SV7.20-Date = 01/01/2000 00:00
warning history.
More detailed information is shown in subgroup SV9.2, where the user can select a module and all its
related information (status, values of current and temperature, etc.) will be displayed.
SV9.9-DC BESS current = 0.0 A A Shows the current in the BESS side.
SV9.12-P BESS = 0.0 kW kW Shows the reactive power in the BESS side.
SV9.16-Hw version = 0x00 NONE Shows the hardware version (hexadecimal value).
SV9.17-Sw version = 0x00 NONE Shows the firmware version (hexadecimal value).
SV9.18-Temp. IGBT S1 = 0 ºC
SV9.19-Temp. IGBT S2 = 0 ºC
SV9.20-Temp. IGBT S3 = 0 ºC
SV9.21-Temp. IGBT S4 = 0 ºC
ºC Shows the temperature in Celsius for each IGBT.
SV9.22-Temp. IGBT S5 = 0 ºC
SV9.23-Temp. IGBT S6 = 0 ºC
SV9.24-Temp. IGBT S7 = 0 ºC
SV9.25-Temp. IGBT S8 = 0 ºC
5. DESCRIPTION OF PROGRAMMING
PARAMETERS 5
Programming parameters enable the user to change the converter settings.
Once a user has entered his password in [G1.4], the user mode will be set in [G1.3], and the list of visible
and configurable parameters varies depending on the user mode (password protected):
Note: To check the permissions for your user role, please refer to section “User access level”
Set on
Screen Range Function
run
G1.2 Access code = 0 0 to 65535 Shows the access code. Yes
Shows the current user mode. It will change depending on the
password entered in [G1.4].
Customer
G1.3 User = Customer Commissioning According to the active mode, displayed parameters and writing Yes
Qualified Customer permissions change (access level is password protected and
managed by Power Electronics. If you require assistance, please
contact our technical department).
G1.4 User password = 0 0 to 65535 Allows entering the password to change the user mode. Yes
0 to 59 Yes
0 to 59 Yes
0 to 23 Yes
G1.5 Date/time = 01/01/2018 Sets the current date and time.
0:00:00 Format DD/MM/YYYY H:M:S
1 to 31 Yes
1 to 12 Yes
Set on
Screen Range Function
run
G2.1.1 PV Vdc low = 825V 700V to G2.1.2 Allows setting the minimum DC voltage in the PV side in order to start. Yes
Allows setting the maximum permissible DC voltage in the PV side in
G2.1.2 PV Vdc high = 1310V G2.1.1 to 1310V Yes
order to start.
Allows setting the minimum DC voltage in the BESS side in order to
G2.1.3 BESS Vdc low = 825V 825V to G2.1.4 Yes
start.
Allows setting the maximum permissible DC voltage in the BESS side
G2.1.4 BESS Vdc high = 1106V G2.1.3 to 1106V Yes
in order to start.
Allows setting the delay applied since the DC voltage conditions are
G2.1.6. Start delay = 0s 0 to 600s Yes
met.
Automatic restart functionality after a stop. Allows to restart when start
G2.1.7-Re-Start enable = Yes 0 to 1 conditions (G2.1) have been accomplished and time G2.1.8 has Yes
elapsed.
Allows to set the autostart delay time.
G2.1.8-Re-Start delay= 60s 3 to 300 Yes
Note: This parameter will only be shown when [G2.1.7] is set to ‘Yes’.
Set on
Screen Range Function
run
No Enables (Yes) or Disables (No) the disconnection due to low DC
G2.2.4 Min Vdc enable = Yes Yes
Yes voltage.
Allows setting the minimum DC PV voltage for automatic inverter
G2.2.5 Min Vdc = 808 V 680 to 1470 V Yes
shutdown after the preset time set on the parameter G2.2.6.
Allows setting the delay applied since the DC PV voltage is lower than
G2.2.6 Min Vdc delay = 1s 1 to 300 s Yes
the minimum DC voltage set on G2.2.5.
When a controlled shutdown occurs (changing the status from On to Ready, by setting the G2.2
parameters or setting off the selector), the equipment will try to avoid possible transients, so whenever
its current is higher than 50 A it will apply a shutdown ramp that will act reducing the current by 50%/s
until it reaches 50 A (approximately 10% of the nominal value), at that moment the switching will stop
and the equipment will stop abruptly. In case its current is lower than 50A or the stop is not controlled
(changing the status from On to Off by a fault or using the emergency stop) the equipment will stop
directly.
Set on
Screen Range Function
run
Off When the converter is in READY status this parameter must be set to
G2.3.1 Selector status = Off Yes
On one. The converter will start working if all conditions are met.
Enables (Yes) or disables (No) the commissioning mode in the
No converter.
G2.3.2 Commissioning = No Yes
Yes Note: Refer to the Hardware and Installation Manual,
“Commissioning” section for more information.
Enables (Yes) or disables (No) the softcharge mode in the converter.
No Note: This parameter will only be shown when [G2.3.7] is set to
G2.3.3 Softcharge = No Yes
Yes ‘Manual’. Refer to the Hardware and Installation Manual,
“Commissioning” section for more information.
If this parameter is set to ‘Yes’, an order to discharge the capacitors
No
G2.3.4-Discharge = No will be sent when the converter is stopped, and maintenance is to be Yes
Yes
performed in the equipment.
Set on
Screen Range Function
run
It enables the softcharge from the battery
G2.3.5-Reverse commissioning No side.
Yes
= No Yes Note: This parameter will only be shown when [G2.3.7] is set to
‘Manual’.
Time during which reverse commissioning contactors remain active
G2.3.6-Rev Comm delay
0.0 to 10.0 s while softcharge takes place, in equipment where there is ground Yes
contact = 2.5 s
connection.
Sets the working mode of the DCDC.
OPT. FUNCTION
Auto
G2.3.7-Start mode = Auto This option must be chosen when start-up conditions are Yes
Manual Auto
met.
This option must be chosen when [G2.3.3] is set to ‘Yes’ or
Manual
when [G2.3.2] is set to ‘Yes’.
In case of automatic soft charging, this parameter sets the charging
mode depending on the source of energy to perform the operation.
PV
G2.3.8-Charge mode = PV OPT. FUNCTION Yes
BESS
The energy comes from the PV field (reverse
PV
commissioning).
BESS The energy comes from the batteries.
EN
Group G3: Limits
Subgroup G3.4: Current
Set on
Screen Range Function
run
G3.4.2 DC discharge = 100.00% 0.00 to 100.00% Sets the DC current limit for batteries discharge. Yes
G3.4.3 DC charge = 100.00% 0.00 to 100.00% Sets the DC current limit for batteries charge. Yes
Set on
Screen Range Function
run
Enables (Yes) or disables (No) the active power rise gradient while the
G4.8.2.1 Rise Charge enable = No
converter is running. The converter will increase its output power per Yes
Yes Yes
second depending on the set value.
G4.8.2.2 Rise Charge = 50.0 %/s 0.1 to 1000.0 %/s Sets the power rise gradient value in case the reference changes. Yes
Enables (Yes) or disables (No) the reactive power rise gradient while
G4.8.2.3 Rise Disch. enable = No
the converter is running. The converter will increase its output power Yes
Yes Yes
per second depending on the set value.
G4.8.2.4 Rise Discharge =
0.1 to 1000.0 %/s Sets the power rise gradient value in case the reference changes. Yes
50.0 %/s
Set on
Screen Range Function
run
Enables (Yes) or disables (No) the active power drop gradient while
G4.8.3.1 Drop Charge enable = No
the converter is running. The converter will decrease its output power Yes
Yes Yes
per second depending on the set value.
G4.8.3.2 Drop Charge =
0.1 to 1000.0 %/s Sets the power drop gradient value in case the reference changes. Yes
50.0 %/s
Enables (Yes) or disables (No) the reactive power drop gradient while
G4.8.3.3 Drop Disch. enable = No
the converter is running. The converter will decrease its output power Yes
Yes Yes
per second depending on the set value.
G4.8.3.4 Drop Discharge =
0.1 to 1000.0 %/s Sets the power drop gradient value in case the reference changes. Yes
50.0 %/s
OPT. FUNCTION
The converter will take the IP address, subnet mask and
No No gateway set by the user from parameters [G6.2.1.1] to
G6.2.1 Automatic IP = No Yes
Yes [G6.2.1.3].
DHCP protocol is enabled and the network server will
Yes
automatically set the IP address, subnet mask and gateway.
G6.2.1.1 Assigned IP = 0.0.0.0 0 to 255 Shows the IP address assigned to the module when DHCP is active. Yes
G6.2.1.2 Assigned subnet =
0 to 255 Shows the subnet mask address assigned to the module. Yes
0.0.0.0
G6.2.1.3 Assigned gateway =
0 to 255 Shows the gateway address assigned to the module. Yes
0.0.0.0
Sets the IP address in the user’s local network, according to the
guidelines given by the network administrator.
G6.2.2 IP address =
0 to 255 IP address format is: A.B.C.D. Yes
192.168.1.143
To adjust this address, introduce a value in each of the four
parameters that compose it.
Sets the subnet mask address in the user’s local network, according
to the guidelines given by the network administrator.
G6.2.3 Subnet Mask =
0 to 255 Subnet mask address format is: A.B.C.D. Yes
255.255.255.0
To adjust this address, introduce a value in each of the four
parameters that compose it.
Set on
Screen Range Function
run
Sets the gateway address in the user’s local network so that the
converter is able to communicate to an external network. This address
must follow the guidelines given by the network administrator.
G6.2.4 Gateway = 0.0.0.1 0 to 255 Yes
Gateway’s address format is: A.B.C.D.
Set on
Screen Range Function
run
This function automatically resets the unit after a fault.
OPT. FUNCTION
No Disables the Auto Reset function.
Yes Enables the Auto Reset function.
OPT. Description
The converter maintains constant the output active current
I
set on [G8.1.3 Id reference].
I
G8.1.1 Control mode = I The converter maintains constant the output active power set No
P P on [G8.1.3 P reference]. This option only applies to PCS type
converters.
Note: Changing the control mode cannot be done whilst the converter
is in operation. In order to change the value of this parameter, a stop
order first needs to be sent to 43011, which will take the converter to
READY status. Then the control mode can be changed.
The reference for the active power depends on which control mode
has been chosen in [G8.1.1 Control mode].
G8.1.3 P reference = 0.00 % -100.00% to 100.00% Yes
Thus, parameter G8.1.3 will vary as shown in the following table:
Subgroup G9.1: DC
Set on
Screen Range Function
run
Selects the protection type:
OPTION Description
There is no leak protection.
When the parameter is set to ‘No IMI’, the IMI
device will stop sending pulses to measure
No IMI insulation.
G9.1.1 Type = No IMI Power Electronics No IMI Yes
External In order to stop IMI from sending pulses for
measuring, PE staff has to enable IMI
(G9.1=’PowerElectronics’) and afterwards
disable IMI (G9.1=’No IMI’)
Power Electronics The IMI used is Power Electronics’.
External The IMI used is external. EN
Allows activation (Yes) or deactivation (No) of the IMI.
OPTION Description
No IMI does not send pulses to measure insulation.
Yes IMI sends pulses to measure insulation.
No
G9.1.1a-Activation = Yes Yes
Yes
Additionally, if IGBT's are ON (switching) IMI will not send any pulse
to measure.
Note: This parameter will only be shown when the leak protection
type, [G9.x.1], is not set to ‘Power Electronics’.
Allows setting the fault threshold.
G9.1.2 Fault threshold = 5.0
0.5 to 300.0 kOhms Note: This parameter will only be shown when the leak protection Yes
kOhms
type, [G9.x.1], is set to ‘Power Electronics’.
Allows defining a hysteresis to emerge from FAULT status.
G9.1.3 Flt recover threshold =
101 to 130 % Note: This parameter will only be shown when the leak protection Yes
115%
type, [G9.x.1], is set to ‘Power Electronics’.
Allows setting the warning threshold.
G9.1.4 Warning threshold =
0.5 to 100.0 kOhms Note: This parameter will only be shown when the leak protection Yes
50.0 kOhms
type, [G9.x.1], is set to ‘Power Electronics’.
Allows setting the self-test execution period.
Notes:
This parameter will only be shown when the leak protection type,
[G9.x.1], is set to ‘Power Electronics’.
G9.1.7 Self test exec period =
5 to 1440 min Autotest BIST (self-test that checks if a known internal resistance is Yes
1440min
correctly measured) does not run at leak protection power up.
OPTION DESCRIPTION
G9.1.7= 5min The BIST autotest is not executed periodically.
G9.1.7>5min In case of failure will appear F49.
Allows activating manually the IMI self-test.
G9.1.8 Self test manual No
Note: This parameter will only be shown when the leak protection Yes
command = No Yes
type, [G9.x.1], is set to ‘Power Electronics’.
Allows setting the number of measures that the isolation monitor must
take before determining the resistance value measured is valid.
G9.1.9b-Num. Meas wait = 8 2 to 10 Yes
This is useful to prevent false measures that could trigger a fault when
starting the equipment.
6. COMMISSIONING
RECOMMENDATIONS 6
Data connection equipment description
The converter has two optional communication ports.
• Ethernet port.
• Fiber port.
Ethernet port allows stablishing TCP / IP connections between the converter and a LAN. With a LAN
connection we can:
• Communicate any data logger that implements Modbus TCP with the converter in order to add
data for its next computer process.
• Make a system control and monitoring using a Modbus TCP customer.
• Receive orders from other peripherals as a Scada.
For the commissioning process refer to the Hardware and Installation Manual.
40 COMMISSIONING RECOMMENDATIONS
POWER ELECTRONICS FREEMAQ DC/DC
7. MODBUS COMMUNICATION
7
Supported Modbus function codes
Serial communications protocol provided by FREEMAQ converter adheres to Modicon's industrial
standard communications protocol, Modbus. The converter uses the following two reading and writing
functions from the Modbus protocol:
The implementation of this function code in the converter allows reading up to 120 registers into a
EN
parameters group in a frame. If you want to access to a consecutive memory register, but belonging to
different groups, you should access in so many frames as groups are involved.
The implementation of this function code in the converter allows reading up to 120 registers with
consecutive addresses of the converter in a single frame.
In the next example, a frame is shown where the master tries to read the minimum MPP Voltage via
communications. The information that should be attached in the ask frame is the following one:
The answer of the converter (slave) should contain the following fields:
Each register consists of 2 bytes (2x8bits=16 bits). This is the default registry length of the FREEMAQ
converter.
MODBUS COMMUNICATION 41
FREEMAQ DC/DC POWER ELECTRONICS
Modbus Address Modbus Function Code Starting Data Address Registers Number CRC-16
0x0A 0x03 0x00A0 0x0001 0x8553
Suppose that the value of voltage is 450V (Modbus value 450 decimal = 0x01C2 Hexadecimal). The
answer of the slave will be:
Modbus Address Modbus Function Code Bytes Number Data (address 20) CRC-16
0x0A 0x03 0x02 0x01C2 0x9D84
The implementation of this function code in the equipment allows writing one register of the equipment
in a single frame.
Up next, a frame is shown where the master tries to write the content of a register. The information that
should be attached in the request frame is:
42 MODBUS COMMUNICATION
POWER ELECTRONICS FREEMAQ DC/DC
The implementation of this function code in the converter allows writing up to 5 registers of the converter
in a single frame.
Up next, a frame is shown where the master tries to write the content of a register. The information that
should be attached in the request frame is:
Addressing modes
Broadcast addressing mode
Broadcast addressing mode allows the master to access at the same time to all of the slaves connected
to the Modbus network. The Modbus function code that admits this global addressing mode is:
Function Description
16 Registers writing
In order to access to all of the equipment connected in a Modbus network, you must use the address
0.
When this address is used, all of the slaves in the Modbus network execute the required task but they
do not prepare any answer.
MODBUS COMMUNICATION 43
FREEMAQ DC/DC POWER ELECTRONICS
RESET
Screen -
Range 0–1
Modbus address 43012
Modbus range 0 to 1
Read / Write YES
Description Sends a reset command to the equipment through the communications network.
EMERGENCY STOP
Screen -
Range 0–1
Modbus address 43200
Modbus range 0 to 1
Read / Write YES
Description Sends an emergency stop command to the equipment through the communications network.
COMMISSIONING
Screen -
Range 0–1
Modbus address 44491
Modbus range 0 to 1
Read / Write YES
Description
Sends the start command for commissioning to the equipment through the communications network.
SOFT CHARGE
Screen -
Range 0–1
Modbus address 44427
Modbus range 0 to 1
Read / Write YES
Description Sends the command for implementing the soft charge through the communications network.
DISCHARGE
Screen -
Range 0–1
Modbus address 44441
Modbus range 0 to 1
Read / Write YES
Description Sends the command for discharge through the communications network.
44 MODBUS COMMUNICATION
POWER ELECTRONICS FREEMAQ DC/DC
Programming parameters
G2.1.4
BESS Vdc low = 825 V
44403
700 to G2.1.4-BESS Vdc high V 700 to G2.1.4-BESS Vdc high
G2.1.3-BESS Vdc low to 1500
G2.1.3-BESS Vdc low to 1500
RW
RW
EN
V
G2.1.6 Start delay = 0 s 40036 0s to 600 s 0 to 600 RW
No 0
G2.1.7 Re-Start enable = Yes 40037 RW
Yes 1
G2.1.8 Re-Start delay = 60 s 40038 3 to 300 s 3 to 300 RW
No 0
G2.2.4 Min PV V enable = Yes 40044 RW
Yes 1
G2.2.5 Min PV Vdc = 808 V 40045 680 to 1475 V 780 to 1500 RW
G2.2.6 Min PV V delay = 1 s 40046 1 s to 300 s 1 to 300 RW
Off 0
G2.3.1 Selector status = Off 42042 RW
On 1
No 0
G2.3.2 Commissioning = No 44491 RW
Yes 1
No 0
G2.3.3 Softcharge = No 44427 RW
Yes 1
No 0
G2.3.4 Discharge = No 44441 RW
Yes 1
Reverse commissioning = No 0
G2.3.5 44622 RW
No Yes 1
Rev Comm delay contact
G2.3.6 44623 0.0 to 10.0 s 0 to 100 RW
= 2.5 s
Auto 0
G2.3.7 Start mode = Auto 44626 RW
Manual 1
PV 0
G2.3.8 Charge mode = PV 44627 RW
BESS 1
G3.4.2 DC discharge = 100.00 % 40127 0.00 to 100.00% 0 to 10000 RW
G3.4.3 DC charge = 100.00 % 40128 0.00 to 100.00% 0 to 10000 RW
No 0
G4.8.2.1 Rise Charge enable = Yes 44477 RW
Yes 1
G4.8.2.2 Rise Charge = 50.0 %/s 44478 0.1 to 1000.0 %/s 1 to 10000 RW
No 0
G4.8.2.3 Rise Disch. enable = Yes 44475 RW
Yes 1
G4.8.2.4 Rise Discharge = 50.0 %/s 44476 0.1 to 1000.0 %/s 1 to 10000 RW
No 0
G4.8.3.1 Drop Charge enable = Yes 44481 RW
Yes 1
G4.8.3.2 Drop Charge = 50.0 %/s 44482 0.1 to 1000.0 %/s 1 to 10000 RW
No 0
G4.8.3.3 Drop Disch. enable = Yes 44479 RW
Yes 1
G4.8.3.4 Drop Discharge = 50.0 %/s 44480 0.1 to 1000.0 %/s 1 to 10000 RW
No 0
G5.1.1 Enable = Yes 40301 RW
Yes 1
MODBUS COMMUNICATION 45
FREEMAQ DC/DC POWER ELECTRONICS
46 MODBUS COMMUNICATION
POWER ELECTRONICS FREEMAQ DC/DC
MODBUS COMMUNICATION 47
FREEMAQ DC/DC POWER ELECTRONICS
48 MODBUS COMMUNICATION
POWER ELECTRONICS FREEMAQ DC/DC
Visualization parameters
Status bar
As mentioned before, the top line of the display shows at all times if there are any faults or warnings
as well as the inverter status, current and power. These elements are signaled in the figure below with
letters A to E, respectively.
EN
The value read at the Modbus register is equivalent to the fault code. Refer to section “Status, warning and fault messages” for further
details about fault messages.
Examples:
• Modbus value 75 = F75: OCBESS (Overcurrent Idc BESS).
• Modbus value 43 = F43: EMRGSTP (F43: Emergency stop).
For quick reference, the table below summarizes fault codes and acronyms:
Code Acronym Code Acronym Code Acronym Code Acronym Code Acronym
F0 No faults F14 DRVSLT F58 SWCMM F75 OCBESS F111 DSATS8H
F1 WD F15 COMM F59 MODSWI F76 VUPV F112 DSATS7L
F2 HWVPV F16 OCPV F60 MODHWI F77 VUBESS F113 DSATS8L
F3 SFTCHR F17 LOWVPV F64 INVMAC F78 IPVD F114 DSATS1H
F4 DISCHR F18 VBESSMinC F65 EXTFLT F79 IBESSD F115 DSATS2H
F5 DCMSW F43 EMRGSTP F66 SCCON F80 TIGHW F116 DSATS1L
F6 SCTO F44 DRVSLT F67 PVMB F100 DCOMS F117 DSATS2L
F7 NOMOD F45 INSL F68 PVMBTO F101 AUXVAC F118 DSATS3H
F8 LVBESS F46 DTFLT F69 OVTL F105 DSATIGBT F119 DSATS4H
F9 FPGACMS F47 WTCHDG F70 NIC F106 DSATS5H F120 DSATS3L
F10 MSTFPGA F48 INTCMS F71 LASV F107 DSATS6H F121 DSATS4L
F11 PVMWR F49 IMISLFT F72 HTEMP F108 DSATS5L
F12 HVPV F51 SCAHB F73 HWOC F109 DSATS6L
F13 VMAXBESS F56 REMRSTP F74 DCCFB F110 DSATS7H
(B) Current warning. 41122 0 to 199
MODBUS COMMUNICATION 49
FREEMAQ DC/DC POWER ELECTRONICS
The value read at the Modbus register is equivalent to the warning code. Refer to section “Status, warning and fault messages” for further
details about fault messages.
Examples:
• Modbus value 5 = W5: NSC (No start conditions).
• Modbus value 152 = W152: HVPV(High PV Voltage).
For quick reference, the table below summarizes warning codes and acronyms:
ode Acronym Code Acronym Code Acronym Code Acronym
W0 NO WRN W43 VSWM W131 INSDC W157 LVDCBESS
W4 SCM W44 NOSD W132 IRTHDC W158 HVDCPV
W5 NSC W100 DCOMS W150 IGBTDERST W159 HVDCBESS
W6 NOMD W101 DSCPV W151 PVOP W160 IUNPV
W7 PLIM W102 DSCBESS W152 HVPV W161 IUNBESS
W11 PDVDC W103 DSCL1 W153 LVPV W162 IDCLIMPV
W16 TD W104 DSCL2 W154 HVBESS W163 IDCLIMBESS
W20 UMF W105 NTCDB W155 LVBESS W164 DLIM
W21 AUXRLAC W130 ISODCCM W156 LVMINPV W165 CLIM
(C) Current status 41123 0 to 65535
The value read at the Modbus register is equivalent to the status code. Refer to section “Status, warning and fault messages” for further
details about status messages. Status messages for each module are displayed in visualization group SV9.2.
Examples:
• Modbus value 20 = INIT (Initializing).
• Modbus value 30 = STOP.
For quick reference, the table below summarizes status codes and acronyms:
Visualization parameters
Parameter Screen Address Modbus Conversion
SV2.1.1 DC PV voltage bus 44463 Real value = Modbus value
SV2.1.2 Positivo Vdc PV 44404 Real value = Modbus value
SV2.1.3 Negative Vdc PV 44405 Real value = Modbus value
SV2.1.4 PV input power 44439 Real value = Modbus value
SV2.1.5 PV input current 44440 Real value = Modbus value
SV2.2.1 BESS voltage bus 44449 Real value = Modbus value
SV2.2.2 Positive Vdc BESS 44410 Real value = Modbus value
SV2.2.3 Negative Vdc BESS 44411 Real value = Modbus value
SV2.2.4 BESS input power 44450 Real value = Modbus value
SV2.2.5 BESS input curr 44451 Real value = Modbus value
SV2.3 Induct current average 44437 Real value = Modbus value
SV2.3a Inductance current 1 44624 Real value = Modbus value
SV2.3b Inductance current 2 44625 Real value = Modbus value
SV2.4 BESS Contactor status 44428 Real value = Modbus value
SV2.5 PV M. Breaker status 44430 Real value = Modbus value
50 MODBUS COMMUNICATION
POWER ELECTRONICS FREEMAQ DC/DC
MODBUS COMMUNICATION 51
FREEMAQ DC/DC POWER ELECTRONICS
52 MODBUS COMMUNICATION
POWER ELECTRONICS FREEMAQ DC/DC
SV9.1.1
(DD/MM/YY-HH:MM)
Running modules
41380 – Time
41391
See SV6.2
[*] The value of these parameters is shown as a 32-bits DWord, two 16-bits words (MSB and LSB).
The high byte (MSB) corresponds with the lowest Modbus address and the low byte (LSB) corresponds with the highest
Modbus address.
Thus, to correctly read the value, perform the calculation:
MODBUS COMMUNICATION 53
FREEMAQ DC/DC POWER ELECTRONICS
54 MODBUS COMMUNICATION
24H TECHNICAL ASSISTANCE 365 DAYS A YEAR