RIGGING SAFETY
IDENTIFICATION MARKING:
Every tackle shall have Identification Marking with following details.
. Identification No. !. S"# $. First Tested %ate
COLOUR CODE FOR LIFTING TACKLES.
THE WEIGHT OF THE JOB MUST NOT EXCEED THE SAFE WORKING LOAD OF LIFTING TACKLE.
BOW SHACKLE:
AKS 3550 SWL 5 T 10 / 03 / 00
BOW
BODY
PIN HEAD
COLLAR
JAW
THREADED PORTION OF PIN
DEE SHACKLE:
PIN HEAD
SSE 550 SWL5T 10/03/ 00
BODY
COLLAR
JAW
THREADED PORTION OF PIN
!ERTICAL LIFTING CLAMP:
BULL RING
RETAINING BRACKET FOR CHAIN CHAIN
SSE 550 SWL 5 T 10/03/ 00
GRIPPING JAW BODY OF CLAMP
JAW OPENING
HORI"ONTAL PLATE LIFTING CLAMP:
B#$$ R%&' () L%*+%&' R%&' G)%22%&' J,5 M,)-%&' (& +./ 0$,12
SSE 505 SWL 5 T 08/0 / 009
S2$%+ P%& N#+ T//+. (& ')%22%&' 7,5 T//+. (& 6(34
B(34 (* 0$,12
!ERTICAL PLATE LIFTING CLAMP: : ROLLER TYPE;
L(,3 2%& L(,3 6),0-/+ B(34 (* 0$,12
SSE 535 SWL T 08/0 / 009
K&#)$%&' / S/)),+%(&<
R($$/)
R($$/) B),0-/+
P$,+/ +( 6/ $%*+/3
HOOK:
MARKING OF ORIGINAL THROAT DIMENSION
11 SW 0 08 L /0 1 9/ 0 00 T
EE K
=UALITY MARK
ALL SLINGS SHOULD CARRY IDENTIFICATION TAGS:
13 11 > ? 1@ F.C. ID.NO.: APS 111 TEST DATE: 0/0 / 009 SWL: T(&< :!/)+%0,$;
I%ENTIFI&ATI'N (#ATE
M)#TI#EGGE% &*AIN S#ING+
EEK 111 SWL 10 T :AT O TO @0; 10/0 / 00 IDENTIFICATION PLATE
MSTER LINK INTERMEDIATE LINKS JOINING LINKS
RE AC H
CHAIN SLING HOOK OR OTHER TERMINAL FITTING
MAIN RING
SSE 501
FRONT SIDE
SSE 501
BACK SIDE
CHAIN PULLEY BLOCK:
IDENTIFICATION PLATE
WEBBING SLING: CAPACITY BY COLOUR CODING
INS(E&TI'N 'F RIGGING *AR% "ARE+
INS(E&TI'N F'R %IFFE&TS 'F TA&,#ES -EF'RE TA,ING IN T' )SE.
1. SHACKLES . PLATE LIFTING CLAMPS 3. HOOK 9. TURNBUCKLES 5. WIRE ROPE SLINGS >. CHAIN SLINGS 8. CHAIN PULLEY BLOCKS A. WEBBING SLINGS @. PULLEY AND DRUM
INSPECTION OF SHACKLE:
F,3/3 P#&0. M,)-< C./0- *() 5/,) B D/*()1,+%(& C./0- *() 5/,) B S+),%'.+&/<<
C./0- *() 2%& %< ,$5,4< </,+/3 C./0- *() (2/&%&' (* 7,5 ,&3 0(12,)/ 5%+. ()%'%&,$ 3%1/&<%(&<
INSPECTION OF LIFTING CLAMP:
!
$ %IS&AR%+
1;. F$,5< %& 1,%& 6(34. ;. W./& )%&' /$(&',+/<. 3;. W%3/&%&' (* (2/&%&'. 9;. J,5 3,1,'/<.
INSPECTION OF HOOK:
C./0- *() 5/,) ,&3 3/*()1,+%(&
C./0*() 0),0-< ,&3 +5%<+%&'
C./0- +.,+ .((%< &(+ +5%<+/3
C./0- *() 5/,) ,&3 0),0-<
&*E&, ITEMS AN% E/AM(#ES
%IS&AR% &RITERIA
CHECK ITEMS AND EXAMPLES
DISCARD CRITERIA
CHECK ITEMS AND EXAMPLES
DISCARD CRITERIA
CHECK ITEMS AND EXAMPLES
DISCARD CRITERIA
&*E&, ITEM AN% E/AM(#ES
%IS&AR% &RITEREA
&*E&, ITEMS AN% E/AM(#ES
%IS&AR% &RITERIA
INSPECTION OF WIRE ROPE BEFORE USE.
L((2/3 5%)/ ,< , )/<#$+ (* +()<%(&,$ %16,$,&0/ ,&3 / () <.(0- $(,3%&'
M#$+% <+),&3 )(2/ C 6%)3 0,'/3D 3#/ +( +()<%(&,$ %16,$,&0/.
INSPECTION OF WIRE ROPE BEFORE USE.
P)(+)#<%(& (* )(2/ 0/&+)/ )/<#$+%&' *)(1 6#%$3 #2 (* +#)&.
B)/,- #2 (* IWRC )/<#$+%&' *)(1 .%'. <+)/<< ,22$%0,+%(&.
INSPECTION OF WIRE ROPE .
INSPECTION OF CHAIN BEFORE USE.
B/&+ L%&-
D/*/0+ %& 5/$3%&'
E$(&',+/3
I&+/) L%&W/,) (& L%&-<
INS(E&T A## #IN,S F'R GA)GES0 &*I(S AN% &)TS+
THE DEPTH OF ALL CHIPSE CUTSE ETC. MUST NOT EXCEED THAN ALLOWABLE LIMIT.
INS(E&T A## #IN,S F'R "EAR AT T*E -EARING S)RFA&ES+
WEAR
EXTREME WEAR AT BEARING SURFACES
INS(E&TI'N 'F "E--ING S#ING+
SAFE RIGGING (RA&TI&ES
METHOD OF USING BULL DOG CLAMPS
4D 4D 6D DEAD END OF ROPE
BRIDGE
LIVE END OF ROPE CORRECT METHOD METHOD OF CLAMP INSTALLATION NUTS
GENERAL - USE PROPER SIZE OF CLAMPS AS PER DIAMETER OF ROPE. - MINIMUM 3 No . OF CLAMPS ARE NEEDED FOR ANY LOOP. - USE CORRECT NUMBER OF CLAMPS AND SPACING BET!EEN 2 CLAMPS AS PER DIAMETER OF ROPE.
APPLY FIRST CLAMP No (1)
ONE BASE WIDTH FROM DEAD END OF WIRE ROPE - TIGHTEN NUTS EVENLY
APPLY CLAMP No (3)
NEAR TO THE LOOP AS CLOSE AS POSSIBLE TURN THE NUT FIRMLY BUT DO NOT TIGHTEN TOO TIGHT APPLY CLAMP No (2)
SPACE EQUALLY BETWEEN CLAMP No (1) AND (3) TURN ON NUTS-TAKE UP ROPE SLACK AND TIGHTEN ALL NUTS EVENLY ON ALL CLAMPS
Installing wire ro1e cli1s+
INSTALLING WIRE ROPE CLIPS:
&'RRE&T+ ) 2 -olt of all cli1s on dead end
of ro1e.
IN&'RRE&T+ %o not stagger cli1s.
IN&'RRE&T+ )3-olt of all cli1s on live end
of ro1e.
INSTALLING WIRE ROPE CLIPS:
Installed 1ro1erly as to number, direction, spacing ,and torque. Mini454 Nos. of 65ll dogs to 6e fitted+ )1 to dia. 'f wire ro1e 44 7. )1 to and incl5ding !8 !7. over !8 51 to and incl5ding $! $7. 'ver $! 51 to and incl5ding $9 .7. For . Min. No. of Gri1es $ . : ;
PROPER USE OF SHACKLE.
R"#o$$"%&"&
No' R"#o$$"%&"&
R"#o$$"%&"&
PROPER USE OF SHACKLE.
Never re1lace a shackle 1in with a 6olt.
An ordinary 6olt will 6end 5nder load.
PROPER USE OF SHACKLE.
P(() P),0+%0/ N/F/) ,$$(5 <.,0-$/ +( 6/ 2#$$/3 ,+ ,& ,&'$/G +./ $/'< 5%$$ (2/& #2.
G((3 2),0+%0/ P,0- +./ 2%& 5%+. 5,<./)< +( 0/&+),$%H/ +./ <.,0-$/.
PROPER USE OF SHACKLE.
P(() P),0+%0/
G((3 2),0+%0/ S.,0-$/ 2%& 0,& &(+ +#)&.
DO NOT USE SCREW PIN SHACKLES IF THE PIN CAN ROLL UNDER LOAD AND UNSCREW.
SAFE USE OF CHAIN SLINGS.
&onnecting chain links with 6olts or wires to 6e avoided.
"ra11ing the chain several ti4es aro5nd a hook to 6e avoided
NE!ER SHORTEN A CHAIN BY TWISTING OR KNOTTING IT OR WITH NUTS AND BOLTS.
D(&D+ T5%<+ D(&D+ K&(+
RIGGING PRACTICES:
A$5,4< .((- 5%+. , I0$(</3 .((-J ,)),&'/1/&+ :.((-< *,0%&' (#+;.
<
P,0-%&' 2%/0/< (* /%+./) +%16/) 6$(0-< () </0+%(&< (* +4)/ <.(#$3 6/ #</3 +( 2)(3#0/ , ),3%#< ,)(#&3 , @0 3/')// /3'/.
I&</)+ +./ <+//$ 2$,+/ +( +./ *#$$/<+ 3/2+.
#ifting direction
(5ll 51 in the arrow direction
(late
HORI"ONTAL PLATE LIFTING CLAMP
SAFE AND UNSAFE LIFTING CONDITIONS
CG
UNSAFE
CG IS HIGHER THAN LIFT POINTS.
SAFE AND UNSAFE LIFTING CONDITIONS
CG
CG
UNSAFE
HOOK AND CG NOT IN LINE.
LOAD WILL SHIFT UNTIL CG IS BELOW HOOK.
CG
SAFE HOOK IS O!ER CG.
SAFE G/+ <+,6%$%+4 5./& +./ <$%&' ,&'$/ :A; %< 1#0. $,)'/) +.,& ,&'$/ :B;.
UNSAFE G/+ ,& #&<+,6$/ $(,3 5./& +./ <$%&' ,&'$/ :A; %< $/<< +.,& :B;.
SAFE AND UNSAFE LIFTING CONDITIONS
SAFE CLAMP IN CG.
UNSAFE CLAMP NOT IN CG.
SAFE AND UNSAFE LIFTING CONDITIONS
SAFE PLATE CLAMP USED
UNSAFE LIFTING BY HOOKS
UNSAFEGMETHODS OF HANDLING PIPES
2LEG C(AIN SLING 2LEG C(AIN SLING NO PAC)ING IS PROVIDED (ERE
C. G.
C. G.
T(E LEAS OF T(E SLING ARE BINDING (OO)S 2LEG C(AIN SLING LOOP TYPE !IRE ROPE SLING
C(AIN IS )NOTTED (ERE
NO PAC)ING IS PROVIDED (ERE C. G. ONE C(AIN SLING IS )NOTTED C. G.
WRONG METHOD OF USE PLATE CLAMPS
CORRECT METHOD OF USE PLATE CLAMPS
SAFE B UNSAFE METHODS OF MATERIALS HANDLING
(OIST LINE
(#
E AT
C*
E LIN D LOA
C*
E LIN D LOA
SAFE
UNSAFE
(#ATE %IRE&T#Y #IFTE% 'N *'',S 'F S#ING
SAFE
S(AC)LE TESTED PIN S(AC)LE
UNSAFE
ORDINARY BOLT
ORDINARY BOLT
SAFE
SAFE
UNSAFE
TESTED ENDLESS C(AIN SLING
UNSAFE
SAFE AND UNSAFE LIFTING CONDITIONS
UN SAFE SAFETY LATCH NOT IN POSITION
T*AN, Y')
=3 SAFE MANAGEMENT IN&. S)RAT
