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Compression Testing

Compression testing involves applying a compressive load to a specimen to determine its strength and behavior under pressure. A compression testing machine applies the load, which tends to squeeze or compact the specimen. For brittle materials, compressive strength is based on the load at which failure occurs, while for ductile materials it is based on an arbitrary deformation value, as they buckle instead of fracturing. The test procedure involves measuring the specimen dimensions, centering it in the machine, applying a steady loading rate until half the anticipated strength is reached, then slowing to observe changes in behavior.

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315 views13 pages

Compression Testing

Compression testing involves applying a compressive load to a specimen to determine its strength and behavior under pressure. A compression testing machine applies the load, which tends to squeeze or compact the specimen. For brittle materials, compressive strength is based on the load at which failure occurs, while for ductile materials it is based on an arbitrary deformation value, as they buckle instead of fracturing. The test procedure involves measuring the specimen dimensions, centering it in the machine, applying a steady loading rate until half the anticipated strength is reached, then slowing to observe changes in behavior.

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dinesh23cbe
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© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Compression Testing

Compression Testing - Introduction

Simplistically, compression testing is the opposite of tensile testing.


A compressive load tends to squeeze or compact the specimen.
Metals and many plastics

it is important to choose the test that best reflects the loads and conditions the
material will be subjected to in application or service.

Compressive stress
Compressive stress is the stress applied to
materials resulting in their compaction
(decrease of volume).
Usually compressive stress is applied to bars,
columns, etc.

Compression Testing Procedure


During a typical compression test, data are collected regarding the
applied load, resultant deformation or deflection, and condition of the
specimen.

For brittle materials, the compressive strength is relatively easy to


obtain, showing marked failure.

ductile materials, the compressive strength is generally based on an


arbitrary deformation value.
Ductile materials do not exhibit the sudden fractures that brittle
materials present. They tend to buckle and "barrel out".

Apparatus

Compression testing machine ,the compression plate of which shall


have ball seating in the form of portion of a sphere center of which
coincides with the centre of the plate.

compression ratio vs deformation

Comp.stress vs strain

Barreling or Bulging of a Sample under


Compressive Loads

Prior to this and any test, the dimensions of the specimen


should be measured with adequate precision using proper
instruments. Once these measurements have been taken and
recorded, the specimen should be loaded into the testing
machine.
In compression testing, and testing in general, care should
be taken to insure that the axis of the specimen is centered
and aligned with the axis of loading.
Loading rates should be steady and continuous. Rates vary,
but a general figure is 0.005 inches per minute strain rate.
Loading rates typically range from 500-1000 lb/min.

As in most tests of mechanical properties, the loading rate can


adversely affect the results if you get carried away.
Loading continues at this rate up to approximately one-half of the
anticipated strength and, then, should be reduced to allow for more
frequent data collection.
In this way, subtle changes can be observed in the specimen's
behavior.
As in all of these tests, please observe proper safety procedures.
Obtain and properly wear personal protective equipment. Some of
these materials exhibit violent fractures with explosive results.

10

Areas used

Aerospace and Automotive Industry


Construction Industry
Cosmetics Industry
Electrical and Electronic Industry
Medical Device Industry
Packaging Industry
Paper and Board Industry
Plastics, Rubber and Elastomers Industry
Safety, Health, Fitness and Leisure Industry

Standards used
ASTM, BS, DIN, ISO and MIL
ASTM C864-05, ASTM D575-91, D905-98, D1710-02,
D6147-97, D6713-01, ASTM E9-89a, ASTM F628-06
BS 7325:1990, BS EN 2591-612:2001, BS EN 12365-2:2003,
BS EN 61300-2-11:1997, BS EN 61212-2:1996, BS ISO
844:2001
IEC 61300-2-11:199
ISO 7743:2008, ISO 9895:1989, ISO 15527:2007

Advantages
Optimise your designs
Ensure consistency in manufacture and improve your
productivity
Bring products to market faster to maximise growth
in turnover and profit
Reduce material costs and achieve lean
manufacturing goals
Ensure products are manufactured to international
standards and industry specifications.

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