When Generator Rewind
In General
MELCO
TURBINE GENERATOR STATOR RE-WINDING
Recommendation
Initial Dielectric Strength 5E(kV)
Required Dielectric Strength = 2E+3(kV)
40%
4,000
8,000
Starts & Stops (time)
40%
50%
60%
Re-wound
70%
0
It is recommended to
rewind stator windings
before
the
dielectric
strength decline to 40% of
initial mean value.
Considering the safety
operation,
it
is
recommendable to rewind
stator windings by nearly
45% of initial mean value.
The generators shown on
right chart were rewound
based on the dielectric
strength
estimating
mentioned above.
100,000
200,000
Operation Hours (hours)
TURBINE GENERATOR STATOR RE-WINDING
Dielectric Strength Estimating
Based on multiple regression analysis of the dielectric strength on the
267 used coils sampled from 10 generators, We got the following
knowledge. It is the function of operation hours and starts & stops that
the dielectric strength of polyester/mica based coil insulation.
80%
60%
60%
40%
40%
Sto
ps(T
im
e)
200,000
s&
2,000
4,000
6,000
8,000
Star
t
100,000
Dielectric Strength
80%
Dielectric Strength
80%
e ra
p
O
n
tio
Ho
)
Hr
(
s
ur
60%
40%
ROTOR COIL REWINDING
MATERIALS CHRONOLOGY
1960
Turn
Insulation
Shellac Mica
1970
1980
1990
Glass Melamine
Glass Epoxy
Shellac Mica
Slot Cell
Glass Epoxy Mica Lapper
Life be evaluated in Turn Insulation.
Rotor coil rewinding be planed at
around 160,000 hours operation.