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Process Visualisation

This document provides an overview of process mapping and visualization techniques. It discusses the benefits of process mapping such as making invisible processes visible and building consensus. It reviews different types of process mapping like top-down, deployment, and workflow maps. The document demonstrates how to create a process map using Microsoft drawing tools in Excel. It provides tips for developing an accurate process map like getting the right people involved, using consistent terminology, and validating the map. The document also identifies things to watch out for, or "BOLOs", when reviewing processes like assumptions, duplication, and resistance to change.

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Saikumar Sela
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0% found this document useful (0 votes)
64 views60 pages

Process Visualisation

This document provides an overview of process mapping and visualization techniques. It discusses the benefits of process mapping such as making invisible processes visible and building consensus. It reviews different types of process mapping like top-down, deployment, and workflow maps. The document demonstrates how to create a process map using Microsoft drawing tools in Excel. It provides tips for developing an accurate process map like getting the right people involved, using consistent terminology, and validating the map. The document also identifies things to watch out for, or "BOLOs", when reviewing processes like assumptions, duplication, and resistance to change.

Uploaded by

Saikumar Sela
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPT, PDF, TXT or read online on Scribd
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Visualizing

Information
Institute of Internal Auditors

Calibration Questions
(Show of Hands)
Who currently does process mapping or
flow charting?
How many use process mapping
software?
How many have the M/S Office suite?

Processes Defined Simply


Its simple, you just take something and do
something to it, and then do something
else to it. Keep doing this, and pretty soon
youve got something.
-- Jasper Johns

Our Roadmap
Process Mapping Overview
Choosing the Tool to Use
Reviewing Processes
Considerations
BOLOs

Why Diagram Processes?


"The first step in any organization is to draw
a flow diagram to show how each
component depends on others. Then
everyone may understand what his/her job
is. If people do not see the process, they
cannot improve it."
Paul Batalden quoting W. E. Deming

Two More Views


Any problem can be solved as long as it
is stated properly.
-- Dr. Edwin Land
A problem well-stated is a problem
half-solved.
-- John Dewey

Ways and Why We


Visualize Information
Partial List of Ways

Why

Affinity Diagrams (Fishbone)


The 4 Ms: (Methods, Machines,
Materials, Manpower)
The 4 Ps: (Place, Procedure,
People, Policies)
The 4 Ss: (Surroundings,
Suppliers, Systems, Skills)

Cause & Effect


Control Charts
Force Field Analysis
Graphs/Charts
Pareto
Process Maps

Array information to
enhance knowledge
and understanding
for action.

Process Maps Can Help


Make the invisible visible!
See Relationships Builds Consensus
Compare & Contrast

Perception/Reality/Ideal

Improve Processes
As Is

To Be

Training
Inspections - Audits

Process Map/Flowchart
Step I

NO Step 2

Step 2

NO Step 1

Step 3

NO

Decision?
YES

Stop

YES Step I

Shapes Have Meaning


On Process Maps
Ellipses/Ovals (Terminators)
Rectangles (Steps/Activities)
Diamonds (Decisions)
Torn sheets (Documents)
Large D (Delay)
Arrows show direction/flow

Process Flowchart
Step I

NO Step 2

Step 2

NO Step 1

Step 3

NO

Decision?
YES

Stop

YES Step I
Color Codes
Value added Green
Rework, repair, wait Red
Inspection Yellow
Transport -- Blue

Types of Process Flowcharts


Top-down
Major Steps
Inspections, REwork, Other Quality Issues

Deployment
Clarify Roles/Accountability

Workflow
People, materials, paperwork

System Maps

Top-Down Flowchart
Step I

Step 2

Step 3

Step 4

Ia

2a

3a

4a

Ib

2b

3b

4b

Ic

2c

3c

4c

2d

Deployment Flowchart
(Cross-Functional Flowchart)

A
B
C

What it Looks Like

Define Framework or
Boundaries of Process
What level of detail
Balance

Macro first
Concepts

Get It Down
Right people
Brainstorm all major activities
Determine shapes

Describe process steps


Verb - Noun

Get It Right
Sequence the steps
Terminology
Revise and Edit
Variations
Acknowledge them allResolve what you can
StandardizeNote exceptions
Document RulesWho authorizes deviations?

Identify pre-defined steps

Test
Validate
Use people who were not part of initial team
Seek out harshest critics
Capture their variations
Review, then appropriately incorporate

Ensure correct use of symbols


Decisions may not be obvious

All paths should close (loop) or terminate

A Most Common Gizmo


Microsofts Drawing Tools

Drawing Tools
(Word, Power Point, Excel)
Cost

Most already have M/S Office Suite

Training

Minimal; Tool within an Application

Capability

All Basic (28) Flow Charting Shapes

Standardization

Unified Approach

Portability
Doc Control
Collaboration

Interface with Other Office Applications

A Most Common Gizmo


Microsofts Drawing Tools
But which application?

Excel vs Word
Attribute

Excel

Word

Advantage

Drawing Canvas Unlimited

Page

Excel

Adding Text

Click onShape

Multiple Steps

Excel

Editing Shapes

Universal

EachShape

Excel

Text Alignment

Vertical Centering

User defines

Excel

Shape Size

Width Varies

Fixed

Word

Hyper linking

Cells

Shapes

Word

Tool Bugs

Intuitive; Fewer Quirks

Shapes Shift

Excel

Analysis

Data Dynamic

Static

Excel

M/S Autoshapes
28 Shapes available
Hover to see meanings

Set Defaults
Center Justify
Font Size 10

*To change AutoShapes


2003 Use Draw Menu
2007 App Specific - Excel - Edit Shape

Toolbars
How to create

View
Toolbars
Customize
New (Give it a name)
Click and Drag
desired icons

Can modify for


specific tasks (if
needed)

Office 2003

Office 2003

Office 2007

Helpful Hints
Swim Lanes

Column or Row
Wide border by skinny
Place shapes in wide spaces
Move text vertically in
a cell (Alt + Enter)

Can Copy Shapes


Cntrl C (Cut)
Cntrl V (Paste)

Link to Relevant Metrics

Hyperlink to worksheet
Done via cells (not shapes)
Remember to create a return
path to process map

As Of:

Author:

Similar Processes?
Work most complex (or Vanilla) first
Copy worksheet
Boil off" excess (or add variations)
Make other revisions
Deal with those what if situations

Improving Processes

Basic Steps
Visualize the Process
Identify Types, Numbers, &
Impacts of Problems
Identify Causes for Each
Develop & Evaluate Solutions

Look for Opportunities to


Measure**
What indicates the process is effective or efficient?
Should some parts of the process be examined with a Talley Sheet?
Pareto Chart? A Run Chart? Use sample or All?

Eliminate
Does each step add value? Is there duplication?
Can you eliminate or minimize delays? Inspections? Filing steps?
Are some operations rework?

Change
How can the operation be changed? Different methods? Technology?
Equipment?
Less costly material or service?
Reduce the frequency or the number of people receiving the service?
Reduce the time it takes?

Look for Opportunities to


Rearrange
Is the layout or sequence the most efficient?
Can you eliminate transport steps? Or method being used electronic
vs. physical?

Combine
Can any operations be combined? With a supplier's operation? With a
customer's?

Simplify
What is the simplest way to achieve the objective(s) of the process?
Are the instructions easy to understand?

Imagine
What would be the perfect process?
How much time would it take?
A sub-process flow chart?

Can you flowchart it?

BOLOs
1.

Assumptions

Challenge all assumptions: It's easy to forget


that a process step was based on one or more
assumptions and not fact.

2.

Changes

Idiosyncratic change (or) changes made to be


creative or for some other reason that are NOT
linked to the business plan or a business need.

3.

Duplication

Duplicate data entry.

4.

Duplication

Duplicate work steps in another group.

5.

Flexibility

Can the process respond to changes in


customer/technology requirements?

6.

Forgot how, or
too complex

Mistakes because of a complex-clerical


procedure or mistakes because people forgot
what to do: Consider job aids: list, checksheet,
flowchart, picture, etc.

7.

Intermediaries

When you hear words like "coordinate," "pass it


by me first," "expedite" and "liaison," question
whether the intermediary step is value added.

BOLOs
8.

Lack of
consequences

Standards not followed and there is no


consequence or negative feedback.

9.

Old ways

Tools/software available that is not used because


people have not taken time to get trained or do
not want to.

10.

Old ways with


new tools

Lots of steps in software that are just replicating


the old by-hand process.

11.

Paper records

Is the process adding, maintaining or eliminating


paper records?

12.

Quality Control

QC of work when the "supplier" could have


checked and sent 100% ok input to you.

13.

Quality Control

QC is when someone else checks work not when


someone checks their own work.

14.

Quality Control

When talking about QC consider Poka Yoke


Can the work be mistake proofed to make it
impossible for the defect to be passed on?

BOLOs
15.

Quality control

Is the QC really needed? Prevention instead


of detection is the desired process.

16.

Repetition

Can repetitive work be automated?

17.

Resistance

Do people make changes rather than "stick


with the standard" or do they do what they
want to do?

18.

Resistance

Someone continually saying this won't


work, can't make any changes.

19.

Scalability

Is the process limited to the current


workload? Is it scalable to handle a larger
volume of work?

20.

Specifications/
every time like
first

Developing specifications each time


something is done instead of the first time
as a standard or template

21.

Supplier input

Input supplier sends inaccurate/incorrect


input.

Bonus Round

Status:

AASystem
SystemView
View

Feed Forward to Member

Feed Forward from


Supplier

Supplier

Inputs
Member

Output(s)

Feed Back from Member

Feed Back to Supplier

Supplier Gap Analysis


Supplier Specs:

We Get:

Process Gap Analysis


Process Specs:

We Get:

Member Gap Analysis


Member Expects:

They Get:

Shapes for Audit Processes

Which Aisle?
Candy or Produce?

51

57

44

Closing Thoughts
Accuracy is important
Are you looking at symptoms or root causes?
Consider other situations
Out of the ordinary
Emergencies

Measures should be meaningful to users


Get a feel for best / worst cases and what is the
average. How many of each?
Leading indicators are better than lagging ones

Final Wrap-up
Introduction to Process Mapping
Use M/S Draw Tools within Excel App
Maps to Help Identify Improvement Areas

www.visual-literacy.org/periodic_table/periodic_table.html

Application
Incorporation
Distillation
Collection

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