KREISEL GmbH & Co.

KG
Tempowerkring 1b • 21079 Hamburg • Germany
Mühlenstrasse 38 • 02957 Krauschwitz • Germany

Bulk Material
handling
Solutions
by KREISEL
1912 – 2017 (105 years KREISEL)

• Foundation 1912 as locksmithery and welding

• Family-owned enterprise with headquarters in Krauschwitz
Branch office in Hamburg & Blankenburg (KREISEL
Enineering GmbH)
Subsidiary in Tierhaupten (Schaeffer Verfahrenstechnik)
• Today with following business areas
 Pneumatic & mechanical conveyor and silo systems
 Dedusting system
 Bulk Solids handling-Special components
 Heat recovery system
KREISEL Materials Conveying Technology 2
Locations

3
KREISEL- Headquarters

4
KREISEL - own manufacturing on approx.
5200 m²

5
What is Pneumatic conveying?

KREISEL Materials Conveying Technology 8

KREISEL

KREISEL Materials Conveying Technology 9

Pneumatic conveying plant - overview

Receiving point, e.g. silo, Dedusting device, e.g.

burner, fluidized bed cyclone or filter

Storage bin or Feeding device, like

silo pressure vessel, rotary
feeder, jet feeder,
screw pump, double
pendulum flap airslide systems

loading
Pressure generator, equipment
e.g. plant air, blower
(up to 1.0 bar),or
compressor (> 1.0
bar) Conveying line

KREISEL Materials Conveying Technology 10

 Bulk solids

KREISEL Materials Conveying Technology 11

Bulk Solids

Chalk
Lime

Gypsum
Gypsum

Coal
Coal

Cement
Cement

Raw meal
Raw meal

Fly ash
Fly ash

Rice husks
Rice husks

Saw husks
Saw husks

KREISEL Materials Conveying Technology 12

Bulk Solids
Lime stone powder
Cor
Pet n t s
Sal Perlite
coke flak
Activ es e
a ston ar
Exp ted carb Quarz
e g
arse
li m Su
and on Co l
e d cl a Mea
Ric
e y
hus l dust
Ferti
ks Coa
liz er
s h ale
F ly a Oil lk
sh Cha
Barl der
e y ow
tic p
Gyps
u Plas ic
m
e plast
rs
Iron
ore Co a n
Titan Cor
ium
oxid m eal
at
Coars
e Wh e mina
Raw ligni
te dy alu
me Sa n
al yp sum
eal -G
Fish m
ent Sul Ure FGD
e m p he
a
C r

KREISEL Materials Conveying Technology 13

 Feeding devices for
pneumatic conveyance

KREISEL Materials Conveying Technology 14

KREISEL Pressure Vessel System

• SingleFeed (Single pressure

vessel)

• TwinFeed (Twin pressure vessel)

• Multi-Pressure vessel
Pressure vessel systems operate with
lowest transport velocities and highest
ratios of solid to air.

The System guarantees highest

availability, lowest energy consumption,
lowest maintenance costs. Careful
material transport and lowest wear of the
pipelines.
KREISEL Materials Conveying Technology 15
KREISEL Pressure Vessel System

• Characteristics
Conveying capacities up to 400 m³/h
• Conveying distances up to 6.000 m
• Coveying with high pressures (up to
20 bar)
• Low conveying velocities
• Low wear
• Conveying against high counter
pressures

KREISEL Materials Conveying Technology 16

KREISEL Jetfeed

Housing

Conveying pipe Venturi Nozzle Air pipe

KREISEL Materials Conveying Technology 17

Functional principle

18
KREISEL Materials Conveying Technology
KREISEL Jetfeed

Characteristics

• Low height

• Simple design

• Low investment costs

• Continuous conveying

KREISEL Materials Conveying Technology 19

KREISEL Airlift - Vertifeed

Dedusting socket Material Inlet

Conveying pipe

Bulk solid

Conceying nozzle
Housing

Fabric Aeration socket

Conveying air

KREISEL Materials Conveying Technology 20

KREISEL Airlift - Vertifeed

Characteristic
s
• Simple design
• Low investment costs
• Conveying capacities up to 1000
m³/h
• Continuously conveying
• Nearly no wear
• High availability
• No moving parts

KREISEL Materials Conveying Technology 21

 Airslides

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 Feeding devices:
Variants of rotary feeder

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Functional principle - rotary feeder

KREISEL Materials Conveying Technology 24

Rotary feeder types (RF)

Rotary High wear

feeder (RF) Blow RF with
Clearance resistant
with wear through elastic
protection RF ceramic
RF strips
strips RF

Max. back
0.3 0.3 1.0 0.5 1.5
pressure [bar]

Max. bulk
solids volume 300 75 100 50 200
flow [m³/h]
Max. hardness
acc. to Mohs of 4 4 1 5 9
the bulk solid

KREISEL Materials Conveying Technology 25

Rotary feeder (RF) with wear
protection strips

Max. bulk solids Max. hardness

Max. back
0.3 volume flow 300 acc. to Mohs of 4
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 26

Blow through Rotary feeder

Max. bulk solids Max. hardness

Max. back
0.3 volume flow 75 acc. to Mohs of 4
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 27

Rotary feeder with elastic strips

Max. bulk solids Max. hardness

Max. back
1.0 volume flow 100 acc. to Mohs of 1
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 28

Clearance Rotary feeder

Max. bulk solids Max. hardness

Max. back
0.5 volume flow 50 acc. to Mohs of 5
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 29

SELF-CLEANING Rotary feeder

Max. bulk solids Max. hardness

Max. back
1.0 volume flow 300 acc. to Mohs of 9
pressure [bar]
[m³/h] the bulk solid

Animation

KREISEL Materials Conveying Technology 30

SELF-CLEANING Rotary feeder

Max. bulk solids Max. hardness

Max. back
1.0 volume flow 300 acc. to Mohs of 9
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 31

SELF-CLEANING Rotary feeder

Max. bulk solids Max. hardness

Max. back
1.0 volume flow 300 acc. to Mohs of 9
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 32

High wear resistant ceramic Rotary feeder

Max. bulk solids Max. hardness

Max. back
1,5 volume flow 300 acc. to Mohs of 9
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 33

High wear resistant ceramic Rotary feeder

Max. bulk solids Max. hardness

Max. back
1,5 volume flow 300 acc. to Mohs of 9
pressure [bar]
[m³/h] the bulk solid

KREISEL Materials Conveying Technology 34

High wear resistant ceramic Rotary
feeder

For abrasive materials and

as feeding device for
pneumatic conveying
systems for Cement, Raw
meal, fly ash, gypsum and
clinker.

KREISEL Materials Conveying Technology 35

High wear resistant ceramic Rotary
feeder

Characteristics

• Low construction height

• Conveying capacities up to 200 m³/h
• Conveying distances up to 1000 m
• Conveying pressure up to 2.0 bar (g)
• Continuous conveying
• Long life time due to ceramic wear protection
• Available as pressure shock resistant
• Simple control system
• Low energy consumption

KREISEL Materials Conveying Technology 36

Function of the Leakage air collectors

KREISEL Materials Conveying Technology • 2016 37

 Silo
Technology

KREISEL Materials Conveying Technology 39

Silo Technology

• For storage capacities up to 7500 m³

• Pneumatic and mechanical discharge systems
• Incl. Engineering, delivery,erection & commissioning
• For dry bulk solids like fly ash, bottom ash, gypsum or lime
stone
• Incl. all necessary equipment like:
 Level measurement
 Dedusting (bag filter)
 discharge eqipment like rotary valves, flow control
vales
 airslide systems
KREISEL Materials Conveying Technology 40
Silo Technology - pneumatic discharge
system

Flat Bottom
Silos

Cone
Silos

KREISEL Materials Conveying Technology 41

Silo Discharge – pneumatic discharge
system

Flat Bottom Silo

Aeration

KREISEL Materials Conveying Technology 42

Silo Discharge – mechanical discharge
system

KREISEL Materials Conveying Technology 43

 Coal / ATEX

KREISEL Materials Conveying Technology 44

ATEX

Pneumatic transport plant

KREISEL Materials Conveying Technology 47

ATEX Equipment

KREISEL de-dusting
filters
KREISEL ATEX
Check flap

KREISEL
de-dusting pre
bin

KREISEL KREISEL
Leakage air Conveying line
compensator
collector

KREISEL
Rotary Feeders

KREISEL
Conveying line
KREISEL diverter
Blow pen

KREISEL Materials Conveying Technology 49

ATEX - Plants

KREISEL Materials Conveying Technology 50

 Dosing system for coal dust
Coal pre-bin
with
agitator on
load cells

Leakage
air
collector

Dosing
rotary
valve

4/10/19 KREISEL Materials Conveying Technology • 2014 51

 Secondary
Fuel Handling

KREISEL Materials Conveying Technology 52

 Dosing of coffee and rice husks

Lafarge is the world’s leading manufacturer of building materials, specialising in

production of cement, aggregates, concrete and gypsum. Present in 65 countries,
the Group responds to the world’s demand for housing and infrastructure. In Dar es
Salaam, close to the Sambia border, the cement production plant Mbeya Cement
Company is located, which operates as a subsidiary of Lafarge SA. By the
installation of the KREISEL dosing and pneumatic conveying system for Coffee and
Rice husks Lafarge underlines their efforts by using alternative fuels. The
KREISEL dosing system starts at the bucket elevator inlet at ends at the
connection the burner feeding conveying pipe. KREISEL delivers the main
equipment, like bucket elevator, belt weigher, rotary feeders, level indicators,
frequency converter and blower. The KREISEL control system bases on Siemens
S7-300.

TECHNICAL DATA
Customer: Mbeya Cement Tanzania
Bulk solid: Coffee & Rice husks
Plant location: Mbeya - Tansania
Conveying rate: 12 t/h (bucket elevator)
Conveying rate: 0.5-5 t/h (burner feeding pneumatic conveying system)
Conveying distance: ca. 60 m
Year: 2012
4/10/19 KREISEL Materials Conveying Technology • 2016 53
Dosing of coffee and rice husks

54
Dosing of coffee and rice husks

56
 Technical
Center

KREISEL Materials Conveying Technology 58

KREISEL TECHNICAL CENTER

KREISEL Materials Conveying Technology 59

 KREISEL TECHNICAL CENTER

Technical Data:

Conveying pipe
Length: ca. 152 m
Diameter 1: 88.9 x 6.3 mm
Diameter 2: 114.3 x 6.3 mm
 
Feeding device
Type: ZSC 320 x 315-11 HU
frequency converter
Motor : 1.1 kW
Conveying capacity: 20 m³/h
Max. pressure: 1000 mbar
Dome Valve: DN 200
 
Filter
Type: KJS14
Volume flow: 1000 Nm³/h
Fabric surface: 14 m²

KREISEL Materials Conveying Technology 60

Test Report

KREISEL Materials Conveying Technology 61

 References

KREISEL Materials Conveying Technology 62

Reference List
Germany
Polen

Ukraine

UAE

Namibia

South Afrika

Tanzania

63
 References

4/10/19 KREISEL Materials Conveying Technology • 2016 64

Contact details

Thank you for your attention

Contact:
Dipl. Ing. Christian Wienberg
KREISEL Engineering
Tempowerkring 6
21079 Hamburg - Germany

Phone: +49 (0) 40 79 01 28 72

Fax: +49 (0) 40 79 01 28 887 0
E-Mail: [email protected]

www.kreisel.eu
KREISEL Materials Conveying Technology 65