Machine Kinematics Basics
Machine Kinematics Basics
Introduction
Kinematics of Machines:
• It deals with the relative motions of different parts of a
mechanism without taking into consideration the
forces producing the motion.
• Thus, it is a study from geometric point of view, to
know the displacement, velocity and acceleration of
different parts of a mechanism.
Dynamics of Machines:
• on the other hand, it deals with the study of motion of
the different parts of a mechanism considering the
inertia forces and/or external forces causing the
motion.
Kinematic Link (or) Element:
• Each part of a machine, which moves relative to some
other part, is known as kinematic link or element.
Ex: Crank, Connecting rod, Engine frame, Piston, etc.
•The shaft shown in fig (b) can only rotate in the bearing as axial motion
is arrested by the end collars.
•The piston and cylinder shown in fig (c) form a pair and the motion is
constrained to reciprocate relative to the cylinder irrespective of the
direction of rotation of the crank.
2. Incompletely constrained motion: When the motion
between the elements of a pair can take place in more
than one direction, the motion is called motion is
called Incompletely constrained motion.
A change in direction of the impressed force may alter
the direction of relative motion between the pair.
Ex: A circular shaft in a circular hole shown in fig may rotate or
reciprocate and both motions are independent of each other.
3. Successfully constrained motion: When the motion
between the elements of a pair is such that the
constrained motion is not completed by itself, but by
some other means, the motion is said to be
successfully constrained motion.
Ex: The shaft in a foot step bearing may rotate in a bearing or it
may move upwards. But if the load is placed on the shaft , it
prevents axial upward movement.
Classification of kinematic Pairs
The kinematic pairs may be classified according to the
following considerations;
1. According to the type of relative motion between the
elements:
(a) Sliding pair: When the two elements of a pair are
connected in such a way that one can only slide
relative to the other, the pair is known as sliding pair.
Ex: Piston & Cylinder,
Cross head & guide of a steam engine,
Ram & guides in a shaper,
Tail stock on the lathe bed, etc.
(b) Turning pair: When the two elements of a pair are
connected in such a way that one can only turn or
revolve about a fixed axis of another link, the pair is
known as Turning pair.
Ex: A shaft in a circular hole with end collars
Lathe spindle rotating in head stock
Cycle wheels turning over their axles, etc.
(c) Rolling Pair: When the two elements of a pair are
connected in such a way that one rolls over another
fixed link, the pair is known as Rolling pair.
Ex: Ball & Roller bearings
(d) Screw pair: When the two elements of a pair are
connected in such a way that one element can turn
about the other by screw threads, the pair is known
as Screw pair.
Ex: Lead screw with half nut in a lathe
Bolt & nut
(e) Spherical Pair: When the two elements of a pair are
connected in such a way that one element (with
spherical shape) turns or swivels about another fixed
element, the pair is known as Spherical pair.
Ex: Ball & socket joint, Pen stand, Car mirror
attachment, etc.
2. According to the type of contact between the
elements: Kinematic pairs may be classified according
to the type of contact as;
(a) Lower pair: When the two elements of a pair have
surface contact when the relative motion takes place,
the pair is known as Lower pair.
Ex: Sliding pairs, turning pairs, screw pairs.
(b) Higher Pair: When the two elements of a pair have line
or point contact and the relative motion between
them is partly sliding & partly turning, the pair is
known as Higher pair.
Ex: A pair of friction wheels, Toothed gearing, Ball &
roller bearings, Cam & follower, etc.
Gear Drive Cam & Follower
3. According to the type of closure: Kinematic pairs may
be classified according to the type of closure as;
(a) Self closed pair: When the two elements of a pair are
connected together mechanically in such a way that
only the required kind of relative motion occurs, it is
known as Self closed pair.
Ex: All lower pairs.
(b) Force closed pair : When the two elements of a pair
are not connected mechanically but are kept in
contact by the action of external forces, the pair is
known as Force closed pair.
Ex: Cam & follower, as they are kept in contact by
spring force & gravity force.
Kinematic Chain:
• When the kinematic pairs are coupled in such a way that
the last link is joined to the first link to transmit definite
motion, (i.e. completely or successfully constrained
motion) it is called a Kinematic Chain.
Ex: The crank and the crank shaft makes first kinematic pair
Crank with connecting rod forms second kinematic pair
Connecting rod with piston forms the third kinematic pair
Piston in the cylinder forms the fourth kinematic pair
The total combination of these links is a kinematic
chain.
l (2 p 4)
2( j 2)
l
3
STRUCTURE
A structure is an assemblage of resistant
bodies having no relative motion between
among them. Usually they are meant for
carrying loads having straining action.
Ex: Railway bridge, Roof truss, Machine frames, etc.
Differences between a Machine & a Structure
Z
Degrees of freedom of a Free body in Space
Gruebler’s criterion for mobility of mechanisms
• It states that for a planar mechanism, the mobility or
number of degrees of freedom is given by;
n 3(l 1) 2 j h
where ;
l= number of links, including the fixed link.
j=Number of single degree of freedom joints (lower
pairs)
h= Number of two degree of freedom joints (higher
pairs)
Note: The above criterion is also called Kutzback criterion.
• If n > 0, it is a mechanism.
• If n = 0, it is a statically determinate
structure.
• If n < 0, it is a statically indeterminate
structure.
The degrees of freedom of various joints found in
planar mechanisms are given in table below:
Solution:
Here,
C
Number of links l=3
Number of one degree of freedom
2 joints j=3.
3
Number of two degree of freedom
joints h=0.
Number of degrees of freedom of the
1
mechanism, n=3(3-1)-(2x3)-0 = 0
D C
A B
Solution:
Here,
Number of links l=4
D 3 C Number of one degree of freedom
joints j=4.
4 2 Number of two degree of freedom
joints h=0.
A B Number of degrees of freedom of the
1 linkage, n=3(4-1)-(2x4)-0 = 1
B
O
Solution:
A
3
2
B
O 4
1 1
O3
A
O1 O2
Solution:
Here,
1
Number of links l=4
3 O3
A Number of one degree of freedom
4
joints j=5. (As there are 3 links at A)
2
K
G C
A B
Solution:
Here,
E Number of links l=8
5
F
4 Number of one degree of freedom
H D
6 8 joints j=10. (As there are 3 links at G)
K 3
G C Number of two degree of freedom
7
2 joints h=0.
A B Number of degrees of freedom of the
1
linkage, n= 3(8-1) -(2x10) -0 = 1
F C
A B
Solution:
E D
4 Here,
Number of links l=7
5 3
Number of one degree of freedom
F 7 C joints j=10.
(As there are 3 links at A, B, D, & E)
6
2
O1
Solution:
Here,
3 O2 Number of links l=4
4
1 Number of one degree of freedom
joints j=3.
2
3 Here,
Number of links l=5
4
Number of one degree of freedom
joints j=5.
2
Number of two degree of freedom
5
1 joints h=0.
Number of degrees of freedom of the
linkage, n= 3(5-1) -(2x5) -0 = 2
4 3 Here,
Number of links l=6
Number of one degree of freedom
5 6
joints j=7.
2
O2 O3
O1
Solution:
2
3
1
Solution:
Here,
Number of links l=3
2 Number of one degree of freedom
3 joints j=2.
3 Wheel
2
4
1
Solution: As the surface is given as smooth, the wheel may roll as well
as skid. Hence, it is a higher pair (two d.o.f joint)
3 Wheel
2
4
1
Here, Number of links l=4
Number of one degree of freedom joints j=3.
Number of two degree of freedom joints h=1.
Number of degrees of freedom of the linkage,
n=3(4-1)-(2x3)-1 = 2
Hence it is a mechanism with two degrees of freedom.
Note: If it is given that the surface is rough, the wheel can only
roll without slipping. Hence h=0, j=4, and hence n=1
Prob.11
Determine the mobility of the devices shown in
fig.
Solution:
• If l is the length of longest link, and s is the length of shortest link, and
the length of the remaining links are p and q, then according to
Grashof’s law,
l+s<p+q
• If the above law is not satisfied, i.e. if l + s > p + q, the mechanism is
always a double rocker mechanism irrespective of which link is
fixed.
NOTE:
• The above law applies only when either the shortest link or link
adjacent to shortest link is fixed.
• If the link opposite to the shortest link is fixed, it results in double rocker
mechanism though it satisfies Grashof's law.
Fig shows some four link mechanisms in which the numbers
indicate the lengths of the links in some standard units.
Indicate the type of each mechanism whether crank rocker or
double crank or double rocker.
9
7
7 9
6
5 7
4
(a)
(b)
5 7
10
10
7 4
8
9
(d)
(c)
(a) Length of longest link=9 units, Length of shortest link=5units,
Length of other links=7 & 6 units.
Since (9+5) > (7+6), it does not satisfy Grashof’s law. It is a double
rocker or double lever mechanism. (irrespective of fixed link).
(b) Length of longest link=9 units, Length of shortest link=4units,
Length of other links=7 & 7 units.
Since (9+4) < (7+7), it satisfies Grashof’s law. In this case as the
shortest link is fixed, It is a double crank mechanism.
(c) Length of longest link=10 units, Length of shortest link=5units,
Length of other links=9 & 7 units.
Since (10+5) < (9+7), it satisfies Grashof’s law. In this case as the
link opposite to shortest link is fixed, It is a double rocker
mechanism.
(d) Length of longest link=10 units, Length of shortest link=4units,
Length of other links=8 & 7 units.
Since (10+4) < (8+7), it satisfies Grashof’s law. In this case as the
link adjacent to shortest link is fixed, It is a Crank rocker
mechanism.
Fig shows some four link mechanisms in which the numbers
indicate the lengths of the links in some standard units.
Indicate the type of each mechanism whether crank rocker or
double crank or double rocker.
7
7
8
6
6
3
5
(a) 4
(b)
6
5
(c)
(a) Length of longest link=7 units, Length of shortest link=3
units, Length of other links=5 & 6 units.
Since (7+3) < (5+6), it satisfies Grashof’s law. In this case as
the link adjacent to shortest link is fixed, It is a Crank rocker
mechanism.
(b) Length of longest link=8 units, Length of shortest link=4units,
Length of other links=6 & 7 units.
Since (8+4) < (6+7), it satisfies Grashof’s law. In this case as
the shortest link is fixed, It is a double crank mechanism.
(c) Length of longest link=8 units, Length of shortest link=4 units,
Length of other links=5 & 6 units.
Since (8+4) > (5+6), it does not satisfy Grashof’s law.
irrespective of which link is fixed, It is a double rocker
mechanism.
Mechanisms
Definition:
When one of the links of a kinematic chain is fixed, the
chain is known as Mechanism.
C Connecting
D
Piston rod rod (Link 3)
Cylinder
Crank (link 2)
A
Frame (link 1)
B
Inversion of a four bar Chain
2. Coupling rod of a locomotive: (Double Crank
Mechanism): This is an example of a double crank
mechanism where both cranks rotate about fixed centers A & B
as shown In fig. In this mechanism, the opposite links are equal
in length i.e. AB=CD, AD=BC, Link AB is fixed. Link CD is the
coupling rod which is meant for transmitting rotary motion
from one wheel to another.
Link 2
Link 4
D Link 3 C
A B
Link 1
Drag Link Mechanism : (Double Crank Mechanism)
C
B B"
A E' E E"
C' D C"
Stroke
B'
Drag Link Mechanism : (Double Crank Mechanism): This is an
example of a double crank mechanism where both cranks rotate about
fixed centers A & D as shown In fig. In this mechanism, the rotation of link
AB through an angle in clock wise direction makes the link CD rotate
through 1800 during which ram moves from E’ to E’” (Forward stroke).
When the link AB continues to rotate an angle , link CD rotates through
another 1800 during which ram moves from E” to E’ (return stroke) . We
can observe that ;
Time of forward stroke
=
Time of return stroke
As ,
Time of return stroke Time of forward stroke
C
A E' E E"
C' D C"
Stroke
B'
3. Watt’s Indicator mechanism (Double lever Mechanism):
This is an example of double lever mechanism where both
the pivoted links can only oscillate about the fixed center
as shown in fig. The links AB & CD oscillate about the fixed
centers A & D and the point P on the connecting link CB
traces a figure–eight shaped path, a considerable portion
of which is approximately straight line.
C D
A B
Watt’s Indicator mechanism (Animation)
Single Slider Crank Chain & its Inversions
In this mechanism, the crank rotates about a fixed center, the
connecting rod oscillates The end of the connecting rod is
connected to a piston or slider which reciprocates in a fixed
guide or cylinder.
Applications: Reciprocating engine, Reciprocating compressor
A
3
2
B
O 4
1 1
Single Slider Crank Chain & its Inversions
By fixing the different links, one can obtain many
inversions which will find application in different
mechanisms.
Slider fixed
Crank fixed
1. BY FIXING THE CRANK
By fixing the crank, the following useful
mechanisms are obtained;
• Rotary or Gnome Engine
• Whitworth quick return motion mechanism
Rotary Engine Or Gnome Engine
(Not in use and obsolete)
Rotary Engine Or Gnome Engine
Rotary Engine
• In the olden days, rotary internal
(or) Gnome Engine
combustion engines were used in
aviation, but now they are replaced
by gas turbines.
• It consists of 7 cylinders in one
plane and all revolve about the
fixed center A as shown in fig.
•While the crank (link 2) is fixed,
the connecting rod (link 3) rotates
and the piston (link 4) reciprocates
in the cylinders which form link 1.
Whitworth quick return motion mechanism
(Used in work shops for metal cutting)
B
3
A
1
2 6
B" C' C" B'
O
5
C
Whitworth quick • The crank (link 2) is fixed and the link 1
return motion is extended backwards where link 5 is
mechanism pivoted.
• Link 3 rotates along with the slider 4,
which also slides on the link 1.
4
• The other end of link 5 is pivoted to the
B
3
tool, the forward stroke of which cuts
A
1 the metal.
• From the fig, as link 3 rotates ccw
2
B" C' C" B'
6
through an angle , the tool moves from
O
5
left extreme position to right extreme
C
position. (Forward stroke)
• As link 3 continues to rotate through an
Time of forward stroke
angle , the tool moves from right
=
Time of return stroke extreme position to left extreme
As , position. (Reverse stroke)
Time of return stroke Time of forward stroke
Thus quick return motion is achieved.
2. BY FIXING THE CONNECTING ROD
By fixing the connecting rod, the following
useful mechanisms are obtained;
• Crank & slotted lever quick return mechanism
• Oscillating cylinder engine
Crank and slotted lever quick return motion mechanism
(Used in Shaping, slotting machines & in rotary internal combustion engines)
5
1 Line of Stroke
4
2
3
Crank and slotted lever quick return motion mechanism
Courtesy:www.technologystudent.com
Oscillating cylinder engine:
• This arrangement is used
to convert reciprocating
motion into rotary motion.
•The connecting rod (link 3)
is fixed.
• As the piston reciprocates
inside the cylinder (link 4),
the cylinder oscillates
about a pin pivoted to fixed
link.
• This makes the link 2 to
rotate.
Oscillating cylinder engine:
3. BY FIXING THE SLIDER
Pendulum Pump or Hand • This arrangement is used
Pump to supply feed water to
boilers.
• It is obtained by fixing link
2 4 which is made in the
1
form of a cylinder.
• A plunger attached to link
1 reciprocates in link 4.
•As the crank (link 2)
3 rotates, the connecting rod
(link 3) oscillates about a
4
fixed pin on link 4.
DOUBLE SLIDER CRANK CHAIN
• It is a kinematic chain consisting of two
turning pairs and two sliding pairs.
• The inversions of a double slider chain may be
obtained by fixing either the sliding pairs or
turning pairs.
SCOTCH –YOKE MECHANISM
Turning pairs –1&2, 2&3; Sliding pairs – 3&4, 4&1
It gives exact Srtraight line motion. The link OO 1 is fixed as shown in fig.
The pin at A is constrained to move along the circumference of the circle
with OP as diameter. Length AC=CB= BD=DA =BQ & OO1 =O1 A.
The path of B is a st. line perpendicular to OP as the link O1 A rotates about O1
if (OA OB) = constant.
Proof :
The diagonals of the rhombus ABCD bisect at right angles at R.
Consider the right angled triangles ORC & BRC;
OC2 OR 2 RC 2 (i) and
BC2 RB 2 RC 2 (ii )
Subtracting (ii) from (i),
OC2 BC2 OR 2 RC 2 ( RB 2 RC 2 )
OC2 BC2 OR 2 RB 2 (OR RB )(OR RB ) OB OA
Since OR & RB are constants (link lengths), the product (OB OA) is a
constant. B traces a straight path normal to OP.
Pauecellier's mechanism
Hart’s Straight line motion mechanism
Robert’s mechanism
Approximate Straight line motion Mechanisms
Pantograph mirror
Pantograph • It consists of a parallelogram ABCD
A C
B
a = Wheel track
b = wheel base
b
a
f I
E F
EI EF FI a FI
cot
AE AE b This is known as
FI FI ‘Fundamental equation of
cot f correct gearing’
CF b
a FI FI a Mechanisms fulfilling this
cot cot f equation are known as
b b b ‘Steering Gears’
Davis steering mechanism
G E F H
h
B D
A C
x x
I
h H
B D
A f C
x x
I
h H
B D
A f C
x x
I
h H
B D
A f C
x x
I
h 2 cx c 2 h 2 cx c 2
cot f , cot
xh xh
h 2 cx c 2 h 2 cx c 2 2cx 2c
cot f cot cot f cot
xh xh xh h
cotf - cot = 2tana
Davis steering gear
f
G E F
h H
B D
A f C
x x
I
a a a
For correct steering cotφ - cotθ = 2 tan tanα =
b b 2b
Since tanα is a constant of design, this mechanism provides perfect steering.
Ackermann steering gear
• The Ackerman steering gear mechanism is much
simpler than Davis gear.
• The differences between the Ackerman and Davis
steering gears are ;
1. The whole mechanism of the Ackerman steering
gear is on back of the front wheels whereas in Davis
steering gear, it is in front of the wheels.
2. The Ackerman steering gear consists of turning
pairs, whereas Davis steering gear consists of
sliding members.
Ackermann steering gear
• It consists of only turning pairs and is based on a four bar chain with two
longer links unequal in length while two shorter links of equal length.
• It satisfies the condition for correct steering only if the links are suitably
proportioned, but only for particular angles of rotation of the front axles.
• In all other cases, pure rolling motion is not obtainable.
• As it has only turning pairs, the wear & tear is less.