HOSHI TOOLS (P) LTD
# B-76, 2nd Cross, 1st Stage, Peenya Industrial Area
Bangalore 560058 - INDIA
Phone : +91 80 28371728 Fax : +91 80 28371779
Email :
[email protected] Web site : www.hoshi-tools.com
MAC Group Companies
Company Name Location & Year Nature of Business
Automation & Safety, Motor Control, Power Distribution,
Bangalore
Estd Year: 1991
Hazardous Area Equipment & Control, Enclosure Systems
& Power Quality and Automation Services
Reconditioning / retrofitting of CNC Machine
Design, manufacture and prove out of jigs and fixtures
Bangalore
Estd Year: 1993
Industrial automation
Distribution of Mitsubishi inserts
Linear and positioning calibration of linear and rotary axis
Bangalore Manufacturing Special Cutting tools, Precision parts &
Estd Year: 1994 Aerospace parts machining
Bangalore
YUME TOOLS Estd Year: 1999 Manufacturing Standard Cutting tools & Cartridges
Dubai, UAE Single source for supply of machines, cutting tools and
Estd Year: 2006 spare parts
Saudi Arabia Single source for supply of machines, cutting tools and
Estd Year: 2014 spare parts
PROFILE – HOSHI TOOLS
Established in 1994, Company - Hoshi Tools (Pvt) Ltd
is today one of the leaders in Manufacture of Special
purpose Indexable insert type Custom designed
Cutting Tools and Precision engineering components.
The company is well equipped with CNC Vertical
machining centers, turning centers, conventional
machines set-up and Digital Quality Control
instruments. The manufacturing is fully integrated
with advanced high-end CAD/CAM systems for
manufacture of complex Tool holders & Precision
Parts.
The company is employed with qualified engineers
and workmen lead by well experienced technocrats.
Thus we are able to serve major automobile,
machine-building and aerospace industries, domestic
as well as overseas.
To be a global player in Comprehensive Tooling Solutions and
Precision Manufactured Parts.
Achieving customer satisfaction, by helping them to improve their
productivity, through quick response to their needs and prompt delivery
of comprehensive tooling solutions and precision manufactured parts,
with care for our employees to lead a quality life.
Customer focus: Focus on improving customers’ productivity through
quality, quick response, prompt delivery through continuous
improvement in every area.
Growth: Constantly looking for growth opportunities with long-term
vision and growth oriented policies.
Teamwork: Developing disciplined, aggressive, empowered team.
PREMISUS – HOSHI TOOLS
CNC VENTICAL MACHINING CENTERS
CNC VENTICAL MACHINING CENTERS
Table Size Stroke Rotary Axis Speed
Sl . No. Machine Specification LxB X Y Z B RPM
1 Makino FX 650 CNC VMC 4-axis with FANUC 16M CNC system 850 x 450 650 400 400 360° 80 - 8000
2 Makino BMC 60 CNC VMC 4-axis with FANUC 0M CNC system 800 x 450 600 400 400 360° 40 - 4000
3 Fanuc Robo Drill Model No- 14 DI with FANUC 18 IM CNC system 450 x 300 300 400 330 10000
4 Victor –Taiwan Make VMC Model - VC 70 4 1/2 axis with FANUC OiMB CNC system 850 x 450 700 450 550 360° & 30°- 90° 8000
5 Victor –Taiwan Make VMC Model - VC 70 4 1/2 axis with FANUC 21iM CNC system 850 x 450 700 450 550 360° & 30°- 90° 8000
6 Victor –Taiwan Make VMC Model - VC 70 4 1/2 axis with FANUC OiMB CNC system with 850 x 450 700 450 550 360° & 30°- 90° 8000
7 Victor –Taiwan Make VMC Model - VC 55 4 1/2 axis with FANUC OiMB CNC system 850 x 450 550 430 460 360° & 30°- 90° 8000
8 Victor –Taiwan Make VMC Model - VC 205 with FANUC 18iMB CNC system 2550 x 550 2050 550 560 12000
9 Victor –Taiwan Make VMC Model - VC 85 with FANUC Omi CNC system 900 x 500 850 450 500 80 - 8000
10 Victor –Taiwan Make VMC Model - VC 55 with APC with FANUC Omi CNC system 400 x 400 500 400 400 80 - 8000
11 AMS Make VMC Model - MCV 30 with FANUC Omi CNC system 500 x 400 550 400 400 60 - 6000
12 BFW Make VMC Model - MCV 40 with FANUC Omi CNC system 650 x 400 550 400 400 60 - 6000
13 MITSUISEKI - 5 AXIS MACHINE 550 600 450
14 VESTA-2000 – HWACHEON 900x400 2000 850 800 10000
CNC TURNING CENTERS
CNC TURNING CENTERS
Turning Size Speed
Sl . No. Machine Specification X Z Dia x Length RPM
1 Takisawa TC-200 CNC TC with FANUC 21iTC CNC system 145 370 290 x 300 4000
Victor –Taiwan Make VTurn Model - VT26 with FANUC OiTC CNC
2 225 750 450 x 750 3500
system
3 ACE Jobber X2 TC with FANUC O Ti CNC System 145 300 290 x 300 6000
4 HWACHEON Turning Centre Hi-TECH 230 CL 425 393 850 x 393 3500
5 AXIS - VENTICAL MACHINING CENTER
MITSUI SEIKI - VERTEX 55X II
Working Capacity
Table longitudinal travel (X axis) 550 mm (21.7")
Table cross stroke (Y axis) 600 mm (23.6")
Spindle head vertical stroke (Z axis) 450 mm (17.7")
Dist. From Spindle Centerline to Table Center (when A
100mm to 550 mm (3.94"-21.6")
axis is at 0º)
A axis (tilt table) +15 ~ -105 degrees
C axis (rotary table) 360º (Accuracy 0.001º)
Table (Pallet)
Working surface 400mm Ø (15.75" Ø)
Max permissible load on pallet (Horizontally) 350 kg.(770 lb.)
Table surface Tapped hole M12-P1.75 (28 pl)
Height from floor to table top 900mm (35.43")
Minimum Resolution
X, Y and Z axes 0.0001 mm (0.0000039")
A and C axes 0.0001º
Linear scale feedback
X, Y & Z axes
(precision glass scale standard)
Precision rotary encoder(shaft
A and C axes
mounted)
CNC Control FANUC 31i
CONVENTIONAL MACHINE SHOP / QUALITY CONTROL
CONVENTIONAL MACHINES
MILLING MACHINES
Sl . No. Machine Specification Qty
1 Vertical Milling (BFW- Size 1) 2
2 Vertical Milling (BFW- Size 1.5) 1
3 Vertical Milling (BFW- Size 2) 2
4 Vertical Milling (BFW- Size 3) 1
5 Horizontal Milling (HMT- Size 1) 1
6 DRO Milling (M1TR) 1
TURNING MACHINES
1 Kirloskar Enterprise – 400 4
2 PSG make 2
3 Anil make 3
DESIGN OFFICE AND CONFERENCE ROOM
BORING OPERATION
OD Groove / multiple spot facing,
Combination Cutters with cartridges for
Aluminium body Combination chamfering tool
Roughing / Finishing operations, with steel bodies
Cutters with cartridges for Roughing
/ Finishing operations where there is
limitation of cutter weight.
Combination of Profile Grooving
tool with heavy metal inserted
between adaptor and the cutter-
Eccentrically adjustable fine bore tool, Roughing & finishing
with dial marking of each division
measuring 0.01 mm. Maximum
adjustability +/- 0.15 mm. Combination Cutters with Micro bore units for Finishing
operations. Tools can be inclusive of Roughing / semi-
finishing & finishing operations
BORING OPERATION
MILLING OPERATION
SLOTTING CUTTER Ø 125 SIDE & FACE MILLING - Ø 63 SLOTTING CUTTER Ø 51 FACE MILLING – Ø 160
FACE MILLING CUTTER Ø 80 SIDE & FACE MILLING - Ø 60 FACE MILLING - Ø 80 FACE MILLING - Ø 100
FACE MILLING - Ø 400 FACE MILLING - Ø 100 SIDE & FACE MILLING - Ø 250 SLOTTING CUTTER Ø 125
MILLING OPERATION
Crank shaft flank - rough machining cutter, with Alternate design - Crank shaft flank - rough
staggered insert positions to cover the height of the machining cutter, with staggered insert positions to
flank. Inserts used are XPHT 160412 ES – PRAMET cover the height of the flank. Inserts used are ENHQ
make. Effective 2 cutting edges, number of inserts 8. 060304 – AVANTEC make. Effective 2 cutting edges,
number of inserts 20
Cutters for Twin Spindle SPM for machining dove-tail Plunge-milling cutter, with insert positioned cover
open slot on work hardening material, are developed the center to the outer diameter, can be used
with staggered insert positions to cover the height of plunging, cavity milling, ramping, facing etc. Insert
the dove-tail. Inserts used are RPMT 1204, TPKN used are PLHT 1305-PDX – ISCAR make
2204 PDR & JPMX 190412, MMC make.
VALVE SEAT (AUTO) – MACHINING TOOLS
INDIVIDUAL ROUGHING & FINISHING TOOLS – BT TAPER SHANK
TOOLS ASSEMBLED WITH CYLINDER HEAD FOR VERIFICATION
INDIVIDUAL ROUGHING & FINISHING TOOLS – HSK SHANK
COMBI ROUGHING & FINISHING TOOLS FLANGE MOUNTING (SPM)
Ring joint gaskets are metallic sealing rings
suitable for high pressure and high temperature
applications and are fitted in ring groove type
flanges.
They are widely used in the Oil / Gas and
Petrochemical industry, in valves and pipe-work.
Choice of material may be determined to suit
higher temperatures and aggressive media. They
comply with ASME B16.20 standards and API
spec 6A (where-ever applicable).
To accommodate the ring gaskets, API has
recommended Standard Groove Details for each
type of sealing requirements. The API grooves
may be directly formed on the flanges
/connectors, or while servicing of the worn-out
flanges, by filling material and forming the API
Grooves newly.
Hoshi Tools, have been providing SEAL_MASTER –
API Grooving Cutters for these grooving
operations, successfully.
Aero-space application, solid drilling -Ø 56, helical
flutes, flute length – 292 mm
Aero-space application, finishing tool –Ø 82,
straight flutes, flute length – 387 mm
Aero-space application, rough drilling -Ø 82, straight flutes,
flute length – 387 mm
FINE BORING TOOLS WITH GUIDE PADS
Cam bearing machining bar, roughing, finishing, chamfering
with 3 stage guide pads, GPL – 290 mm
Cam bearing machining bar, roughing, finishing, chamfering with
3 stage guide pads, GPL – 480 mm
FINE BORING TOOLS WITH GUIDE PADS
FINE BORING - ROUGH / FINISH WITH GUIDE PADS
PILOT & FULL LENGTH TOOLS
FINE BORING - ROUGH / FINISH WITH GUIDE PADS
PILOT & FULL LENGTH TOOLS
AEROSPACE & PRECISION COMPONENTS
AEROSPACE & PRECISION COMPONENTS
HOSHI TOOLS – AUTHORIZED DEALERS FOR
M/S AKKO - TURKEY
PRODUCT RANGE - M/S AKKO - TURKEY
PRODUCT RANGE - M/S AKKO - TURKEY
PRODUCT RANGE - M/S AKKO - TURKEY
Thank you for your
Time and attention
