SAWING PROCESSING
Gilang Restu Fajar
2110912036
001
OVERVIEW
01 Introduction 03 Sawing Operation
Types of Sawing
02 04 Characteristics
Blade
05 Types Of Sawing Machines
002
01 Introduction
Explain about Process of Sawing
003
INTRODUCTION
• Sawing is a process in which a narrow slit is cut into the work by
a tool, called saw consisting of series narrowly spaced teeth
• Each tooth remove a small amount of material with each stroke or
movement of the saw
• Each tooth forms a chip progressively as it passes through the
workpiece
• The chip are contained within the spaces between successive teeth
until the teeth pas from the work
• Can be used for all metallic and nonmetallic materials and is
capable of production various shapes
• It is one of the most economical means of cutting metal
• Sawing is used normally used to separate a workpart
• In most sawing operations, the work is held stationary and the saw
blade is move relative to it
02
TYPES OF SAWING BLADE
Explain about some variety of blade in sawing process
05
TYPES OF SAWING
01 02 03
Hack Saw Band Saw Circular
It is straight, relative It is sufficiently flexible It is rigid disk having
rigid, and of limited that a long length can be teeth on the periphery
length, with teeth on one formed into a continuous
edge band with teeth on one edge
HACKSAWING
1. It involves a linear reciprocating motion of the saw
againts the work
2. Often used in cutoff operation
3. Cutting only in forward stroke of saw blades
4. Due to untermittent cutting action less efficient than
the continouos sawing methods.
5. The hacksaw blade is thin straight tool with cutting
teeth on one edge
6. Hacksawing can be done either manually or with a power
hacksaw
BANDSAWING
1. It involves a linear continuous motion, using abandsaw blade made in
the form of an endlessflexible loop with teeth on one edge.
2. A pulley-like drive mechanism to continuouslymove and guide the
bandsaw blade past the work. Classified as vertical or horizontal.•
3. Vertical bandsaws are used for cutoff as well asother operations
such as contouring and slotting. .
4. Can be operated either manually, in which the operator guides and
feeds the work past the bandsaw blade, or automatically, in which the
work is power fed past the blade.
5. Use of CNC to perform contouring of complex outlines.
6. Horizontal bandsaws are normally used for cutoffoperations as
alternatives to power hacksaws.
CIRCULAR SAWING
1. It uses a rotating saw blade to provide a continuous motion of the tool past
the work.
2. Often used to cut long bars, tubes, and similar shapes to specified length.
3. Cutting action is similar to a slot milling operation, except that the saw
blade is thinner and contains many more cutting teeth than a slot milling
cutter.
4. Circular sawing machines have powered spindles to rotate the saw blade and a
feeding mechanism to drive the rotating blade into the work.•
5. Two operations related to circular sawing are abrasive cutoff and friction
sawing.
6. In abrasive cutoff, an abrasive disk is used to perform cutoff operations on
hard materials that would be difficult to saw with a conventional saw blade.
03
SAWING OPERATION
Explain about some operation in sawing process
010
SAWING OPERATION
CHARACTERISTIC
All saw blades have certain
common and basic features
known as characteristic
03
012
Characteristic
Material Tooth Form
Tooth forms, or patterns, refer
Generally are made from high-
to the shape and pattern of the
carbon and high-speed steels
saw teeth. The
Carbide, diamond or high-
three most common tooth forms
speed steel-tipped steel blades
are, Regular, Skip tooth, and
are
Hook
used to saw harder materials
Tooth Spacing Gage/Size
It controls the size of the Blade is specified by length,
teeth. From the viewpoint of width of blade, thickness and
strength, large teeth are number of teeth per unit
desirable. length.
TYPES OF SAWING
MACHINE
Explain about types of machine
in sawing process
05
014
TYPES OF SAWING MACHINES
Reciprocating Saw
a. Manual hacksaw
b. Power hacksaw
Band Saw
a. Vertical cut off
b. Horizontal cut off
Circular Saw c. Combination cutoff and contour
a. Cold saw
b. Abrasive Disc
c. Steel friction disk
Reciprocating Saw
Manual hacksaw Power hacksaw
1. Operator provides
1. Machines that mechanically
reciprocating motion
reciprocate a large hacksaw
manually.
blade. 2. These machines
2. Suitable only for
consist of a bed, a
small works.
Workholding frame, a power
mechanism for reciprocating
the saw frame, and feeding
mechanism.
3. 2 types crank driven and
hydraulically driven
Band saw
1. Most commonly encountered saws.
2. The blade is a continuous metal band with a
series of teeth ground into one edge of its
periphery.
3. Two large wheels are located at opposite
ends of the saw that both support and drive the
saw blade.
4. When the power is turned on, the drive
wheels begin to rotate, causing the saw blade
to move.
5. The continuous blade cuts constantly, which
reduces sawing time.
017
Band Saw
Types of Band Saw
Vertical Cutoff Harizontal Cutoff Combination
1.Blade is in a 1.Blade is in a 1.Used for cutoff work
vertical orientation horizontal or contour
supported by two orientation. sawing.Technology
wheels. 2.It is capable of systems
2.The lower wheel cutting off large 2.A table that pivots
supports the saw pieces of stock so that it can be
blade as well and 3.Ideal for producing tilted to any angle
provides the driving straight cuts through up to 45°.
motion to the blade. raw material 018
Circular Saw
1. Circular saw with metallic toothed blade
designed to cut metal
Cold 2. Available in both portable and fixed type
Saw 3. Heat generated transferred to chips
created, blade and material remain cool.
4. Solid high speed steel (HSS) or tungsten
carbide -tipped, resharpenable circular saw
blade.
Circular Saw
1. Also known as a cut-off saw or chop saw
2. Used to cut hard materials , such as
Abrasive metals, tile, and concrete using thin abrasive
disc
Cutoff Saw 3. Table top, free hand, and walk behind
models are available
4. A high-speed motor with abrasive cutting
disc mounted to its shaft that can produce
cuts very quickly.
Circular Saw
1. These saws consist of a steel disc that
rotates at high peripheral speeds (6000-7500
m/min).
Steel
2. The heat produced at the mating surface due
Friction to friction melts the part through the path
being cut. The saw blade then pulls the molten
Disc material out of the kerf.
3. Blades do not need to be sharp; have no
teeth—only occasionalnotches in the blade to
aid in removing the metal.
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