ASPHALT
LAB/PLANT ASPHALT LAB ACCREDITATION FOR ISO
17025
DEVELOPMENT ASPHALT PLANT DEVELOPMENT :
• EMULSION UNIT
& • PMB UNIT
CERTIFICATION MATERIAL SELECTION & CONTROL
INITIATIV & TIMELINE OF IMPLEM-
ENTATION
HOT Engineering &
Construction Co.
PREPARED BY
YAAKOUB DKHILLALI
SINIOR MATERIAL CONTROLLER
[email protected]
1
ASPHALT LAB ACCREDITATION FOR ISO 17025
ASPHALT LAB SECTIONS
HOT MIX
BITUMEN &
ASPHALT AGGREGAT TACK COAT
POLYMER
(HMA) E SECTION SECTION
SECTION
SECTION
2
HOT MIX ASPHALT SECTION
Performing all Hot Mix Asphalt
tests whether Marshall, Super-
pave or special mix as per PREPARATION &
international specification Sampling of HMA
( BS EN/ AASHTO & ASTM ). TESTING as per
Tests are performed by ASTM D979
qualified staff under specific QCS 2018
conditions to ensure accurate
results.
QUALITY CHEKING
REPORT SUBMITION FINAL REPORTING
& APPROUVE
3
Marshall sample testing prosess
SAMPLE
ASTM D979
DIVIDING OF
SAMPLE
AASHTO R47
COPACTION OF EXTRUCTION
Gmm Test TEST
HMA
ASTM D2041 ASTM D2172 &ASTM
ASTM D6926 D5444
VOLUMETRIC
PROPARATIS
IDT ASTM
D6931/D4867
& AASHTO T283
HWT TEST
AASHTO T324 4
Among the steps we have taken in preparation for
obtaining ISO 17025 accreditation :
HMA
LAB EQUIPMENT TEST PROCEDURE STAF TRAINING
5
LAB EQUIPMENT
Identifying of Identify the
equipment by making uncalibrated items then
LAB ID for each item calibrate it as per
(ISO requirement) standard
Identify missing Adjust the lab to be
equipment & tools safe & comply to
required by standard specification
6
TEST PROCEDURE
Prepare new LAB SHEETS Making in house calibration for some
(WORKSHEETS) as per standard. items to reduce the calibration cost
Prepare test procedure as per Follow up the calibration status of
standard equipment
Prepare request form for testing to
Prepare lab verification sheet & indicate the required tests and
ambient conditions daily control sample details as well as the
sheet specification followed in testing.
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INTERNAL TRAINING
THEORETICAL
TRAINING
PRACTICAL
TRAININ
RESULT
ANALYSIS
REPORTING 8
Aggregate
section
new area LAB TEST STAF
preparation EQUIPMENT PROCEDURE TRAINING
Same as Same as Same as
HMA HMA HMA
9
NEW AGGREGATE SECTION AREA
PREPARATION
Preparing of new
suitable area for
aggregate testing to Preparing of
comply with ISO 17025 preparation area
Preparing of sampling Preparing of SAFE
area testing area
1
0
BITUMEN
SECTION
LAB EQUIPMENT TEST PROCEDURE STAF TRAINING
Same as HMA Same as HMA Same as HMA
1
1
Emulsion
section
new area LAB TEST STAF
preparation EQUIPMENT PROCEDURE TRAINING
Same as Same as Same as
HMA HMA HMA
12
Tack coat section
This section is
covering all tests This section is one of
required by QCS 2018 MPW requirement to get
the accreditation of
specification. emulsion unit
The equipment of This section will increase
the quality of our
section is under trial product
All testing document
Calibration check list such as work sheets,
is done to insure that verification sheets & test
there is no missing in procedure sheets are
prepared & ready to use
calibration.
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ASPHALT PLANT DEVELOPMENT
ASPHALT
PLANT UNITS
ASPHALT BITUMEN & TACK COAT
UNIT PMB UNIT UNIT
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BITUMEN & PMB UNIT
DEVELOPMENT OF BITUMEN PIPE LINE SO INSTALLATION OF NEW PMB TANK
WE CAN CONTROL THE HEATING TO EQUIPPED WITH 3 STIRRERS, TO INCREASE
REDUCE THE COST THE CURING OF PMB,INCREASE THE
PERFORMANCE OF PMB & DECREASE THE
PERCENTAGE OF POLYMER.
CLEANING OF VERTICAL TANCKS FROM THE
OXIDISED BITUMEN & PMB WICH INCREASE
THE ABILITY OF HEATING/PRODUCTION
AND REDUCE THE CONSUMPTION OF DISEL SMART CONTROLLING SYSTEME IS UNDER
EXECUTION TO REDUCE THE HUMAN
INSTALLATION OF NEW HEATER TO ERRORE DURING PRODUCTION
INCREASE THE CONTROL ON STORAGED
BITUMEN HEATING
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EXEMPLE PHOTOS
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AL KABD PMB PLANT & ASPHALT
PLANT PIPE LINE LAYOUT
file
:///C:/Users/yaakoub.dkhillali/Downloads/Copy%20of%20AL%20K
ABD%20BITUMEN%20LAYOUT%20-1R.webp
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PMB TANKS/HEATING COILE CLEANING
BEFORE AFTER
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TACK COAT UNIT
SAFE WORKING AREA IS COMPLETE LABORATORY
PREPARED EQUIPMENT FOR
PRODUCTION QUALITY
CONTROL
FIXING OF SAMPLING POINT
ECHNICAL & FINANTIAL
ANALYSIS WAS DONE TO
SETTING OF ALL SENSORS SELECT THE BEST ROEW
(THERMOMETERS & MATERIAL WITH HIGHER
BALANCES) PERFERMENCE
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MATERIAL SELECTION & CONTROL
BEST QUALITY & LOWEST PRICE
WE SELECT
ITEMS BASE
ON
PRICE QUALITY
20
EXEMPLE OF ITEMS
• ASTM STANDARD • EMULSIFIER
• ISO 17025 • POLYMER
ROEW •
DOCUMENTS CONSOLTANCY & AGGREGATE
& SERVICES
ACREDITATION MATERIA • OIL STANDARD
L
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EXUMPLE COMPARASION TO SELECT THE
BEST ISO CONSOLTANCY AGENCY
AL NOUR AGENCY A2Z AGENCY
2 YEARS COST 2 YEARS COST
HAVE EXPERIENCE WITH ASPHALT NO EXPERIENCE WITH ASPHALT
PLANT PLANT
COST OF SERVICES:7550 KD COST OF SERVICES:7800 KD
22
EXUMPLE COMPARASION TO SELECT THE
BEST ISO CONSOLTANCY AGENCY
PRICE LIST COMPARASION FOR 2 YEAR Consultancy & ACCREDITATION AFTER NEGOSIATION:
AL-NOOR INTERNATIONAL
AGENCY A2Z
CONSULTANTS
Consultancy & Accrediation
(2 YEARS) Stages For 7800 KD 7550 KD
ASPHALT LAB
Consultancy & Accrediation
(2 YEARS) Stages 7800 KD 9600 KD
For NDT Departement
Total Price FOR 2 YEAR 15350 KD
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EXUMPLE COMPARASION TO SELECT THE
BEST WAY TO BUY ASTM STANDARD
PRICE LIST COMPARISATION OF ASTM STANDARD TEST METHOD
WITHOUTE WITH
SUBSCRIBE SUSCRIBE
ASTM STANDARD
COST 4000 USD 1000 USD/YEAR
NUMBER OF STANDARDS 45 UNLIMITED
VALID ONE WE CAN READ & DOWNLODE
COMMENT YEAR ONLY ANY STANDARD @ ANY TIME
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EMULSIFIERS COMPARASION
Emulsifier: ITESPECIAL CB Emulsifier: REDICOTE E7000
Compos %/1TON KG COST KD Compos %/1TON KG COST KD
Bitumen 57 570 59.90 Bitumen 57 570 59.90
Water 40.5 405 0 Water 41.08 410.8 0
Emulsifier 1.5 15 37.5 Emulsifier 1.8 18 27
NaOH 1 10 2.67 NaOH 0.12 1.2 0.32
TOTAL 100 1000 100.07 TOTAL 100 1000 87.22 25
COMPARASION OF AGGREGATE MATERIAL
ORYX COMBINED GROUP
2.990 Gsb dry ±1%
Gsb dry ±1% 2.930 (QCS2014)
(QCS2014)
2.970
2.950
2.910
1% above
2.930 =2.903
Dry Specific
Dry Specific
2.910 1% above 2.890
=2.905
Gravity
Gravity
Average
2.890 Average =2.874
=2.876
2.870
2.870
1% below =
2.850 2.847
1% below
2.850 =2.846
2.830
2.810
1 2 3 4 5 2.830
. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 26
Figure –a : Dry Specific Gravity ( 3/8'' ) Figure -b :Dry Specific Gravity ( 3/8 '' )
TIMELINE OF IMPLEM-ENTATION 2022
Asphalt Lab Construction & Certification/ISO 17025
Preparation of Preparation of
Emulsion new aggregate ISO
section section consultancy
06 10 11
08
QUARTER QUARTAR QUARTER
1 2 3 1 2 3 1 2 3 1 1 2 2 33 QUARTER 4
1 2 3
12
05 07 09
Start making Negotiation Internal
document with ISO training for
procedure consultancy staff
For all lab agency
ISO 17025
ACCREDITATION
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BEST QUALITY WITH LOWEST COST
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