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Egcs

This document describes the layout and alarm systems for an open-loop exhaust gas scrubber. It includes diagrams of the scrubber system layout and main screens. It then lists the alarm points for various components, including scrubber pressure and temperature, gas monitoring probes, water quality sensors, and system failures. Thresholds and delay times are provided for alarms and automatic trips. The document also discusses troubleshooting approaches, IMO requirements, and a maintenance schedule.

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hein chan
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319 views21 pages

Egcs

This document describes the layout and alarm systems for an open-loop exhaust gas scrubber. It includes diagrams of the scrubber system layout and main screens. It then lists the alarm points for various components, including scrubber pressure and temperature, gas monitoring probes, water quality sensors, and system failures. Thresholds and delay times are provided for alarms and automatic trips. The document also discusses troubleshooting approaches, IMO requirements, and a maintenance schedule.

Uploaded by

hein chan
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PPTX, PDF, TXT or read online on Scribd
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U-type (Open-loop) system

Lay out Diagram of Open loop scrubber(U-


Type)
System Layout
Screen Layout and Main screen
Exhaust Line Screen
Alarm history panel
Exhaust Gas Cleaning System
• U-Type open-loop system

NO Alarm Set Delay time Remark


• Alarm list(Exh. Gas sytem) point
1 Scrubber Total 140 25 sec Alarm
back pressure High mmAq
2 Scrubber Total 150 30 sec Trip
back pressure High mmAq

3 Pre-Absorber Gas 400’C 5 sec Alarm


inlet temp high
4 Pre-Absorber Gas 400’C 10 sec Trip
inlet temp high
Alarm list (Exh. Gas system)
NO Alarm Set point Delay time Remark
5 Absorber gas outlet temp high 55’C 5 sec Alarm
6 Absorber gas outlet temp high 60’C 10 sec Trip
high
7 Drain water level high 60 sec Alarm
8 Drain water level high high 5 sec Trip
9 ME intake/by pass damper fail Trip
10 AE intake/by pass damper fail Trip
11 Scrubber v/v mis-operation Trip
Alarm list(Panels)
No Alarm Set point Delay time Remark

1 GPS communication fail - 5 min Alarm

2 PLC response time out - 5 sec Trip

3 Main control panel power fail - - Trip

4 Em’cy stop - - Trip

5 Control panel inside temp high 50’C Alarm


Alarm list (Gas monitoring system)
No Alarm Set point Delay time Remark

1 GMS probe sensor fail - - Alarm

2 GMS hose temp sensor fail - - Alarm

3 GMS analyzer communication fail - - Alarm

4 GMS power fail - - Alarm

5 Scrubber SO2/CO2 ratio high 4.3/21.7 % 300 sec Alarm


Alarm list(Water monitoring system)
No Alarm Set point Delay time Remark
1 Inlet/outlet WMS pH and temp - - Alarm
sensor fail
2 Inlet/outlet WMS turbidity sensor - - Alarm
fail
3 Inlet/Outlet WMS pump flow fail - - Alarm
4 Outlet WMS pH low 2.88 25 sece4x Alarm
5 Differential turbidity High 22FNU 2 sec Alarm
6 Differential turbidity High High 25 FNU 2 sec Trip
7 Outlet water PAH High - 170 sec Alarm
Detail view Screen
Data setting page
SO2/CO2 ratio out ofcompliance
Alarm on out of compliance
Approach Against alarms and issues

•First follow the primary


troubleshooting way
•Follow the secondary
troubleshooting way to eliminate
root cause
Primary troubleshooting way
Secondary Troubleshooting way
Requirement from IMO
System malfunction
Maintenance Schedule for each component

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