Presentation Topic:
Extrusion
Plastics and Processing III
Presented by
Mehdi Hassan Milu
Department of Chemical Engineering,
Faculty of Science and Technology, University of Debrecen, Hungary
Teacher: Dr. Deák
Department György,
of Applied AssociateUniversity
Chemistry, Professor,of Debrecen, Hungary
Outline
1 Introduction
2 Objectives
3
2 Extrusion Process
4 Types of Extrusion
5 Materials for Extrusion
6 Equipment and Machinery
7 Process Control
4
58
Applications
5
9 Advantages, Challenges and Sustainability
10 Conclusion
11
6
Introduction
Definition of extrusion: A manufacturing process that involves shaping a
material by forcing it through a die (a cutting tool used to cut material to a
specific shape).
In short: a metal forming process in which metal or work piece is forced to flow through a die to reduce its
cross section or convert it into desire shape.
Importance of extrusion in plastics processing: Efficient and versatile
method for creating various plastic products.
Primary goals of plastic extrusion: High efficiency, quality control, cost-
effectiveness.
The Extrusion Process
Steps involved in the extrusion process:
1.Feeding of raw material
2.Melting of material
3.Conveying through the extruder
4.Shaping within the die
5.Cooling and solidification
Types of Plastic Extrusion
Types of Plastic Extrusion
Overview of different extrusion methods:
•Single screw
•Twin-screw
•Co-extrusion
Materials for Extrusion
Common plastic materials used in extrusion:
PVC, HDPE, LDPE, etc.
Special considerations for different materials:
Temperature requirements
Viscosity variations
Equipment and Machinery
Essential components:
• Extruder
• Die
• Cooling system
N.B: Importance of temperature control for melt consistency.
Process Control in Extrusion
Quality control measures:
Monitoring melt temperature
Pressure
Flow rate
Ensuring consistency and precision for product
quality.
Applications
Pipe/tubing
Weatherstripping
Fencing
Deck railings
Window frames
Plastic films and sheeting
Thermoplastic coatings
Wire insulation
Food and beverages
Aluminum Industries
Advantages, Challenges and Sustainability of
Extrusion
Benefits such as cost-effectiveness, high
production rates, and design flexibility.
Common issues like melt fracture and die swell.
Strategies to overcome challenges, such as
adjusting process parameters.
Recycling and environmental concerns in plastics
extrusion.
Innovations in sustainable extrusion practices.
Conclusion
Extrusion is a manufacturing process that shapes plastic
materials by forcing them through a die, offering versatility
and efficiency in the production of a wide range of plastic
products.
Thank you all for your
kind attention.
Have a great day ahead !