POKA-YOKE – Front Door
Part No.:- 0098186 Operation No.:-
Part Name:- FRONT DOOR INNER RH Operation Name:- Glass run channel spotting
M-04 M-05 M-06 No. of Poka-Yoke
M-07 Mechanical 08
E-01 Electrical 01
Total 09
M-03 M-08
M-02
M-01
Purpose:
Mechanical Poka-Yoke Electrical Poka-Yoke
M -01. Slot and piercing hole missing on inner panel . E-01. Channel shift with gun interlock
M -02. Stopper
M -03. Stopper for glass run channel
M -04. Stopper for glass run channel
M -05. Stopper for glass run channel
M -06. Stopper for glass run channel
M -07. Stopper for glass run channel
M -08. Stopper for glass run channel
Poka-Yoke color code:-
.1) Mechanical Poka-yoke - Yellow 2) Electrical Poka-yoke - Green
POKA-YOKE – Front Door
Part No.:- 0082182 Operation No.:-
Operation Name:- Glass Run Channel
Part Name:- FRONT DOOR INNER RH
Spotting
E-01 E-02 E-03 E-04 E-05 E-06 E-07 E-08 No. of Poka-Yoke
Mechanical 0
Electrical 08
Total 08
Purpose:
Mechanical Poka-Yoke Electrical Poka-Yoke
E-01. M6 Nut plate missing.
E-02. M6 Nut plate missing.
E-03. M6 Nut plate missing.
E-04. M6 Nut plate missing.
E-05. M6 Nut plate missing.
E-06. M6 Nut plate missing.
E-07. M6 Nut plate missing.
E-08. M6 Nut plate missing.
Poka-Yoke color code:-
1) Mechanical Poka-yoke - Yellow 2) Electrical Poka-yoke - Green
POKA-YOKE – Front Door
Part No.:- 0103OK0010NV Operation No.:-
Operation Name:- Inner to Outer
Part Name:- FRONT DOOR ASSEMBLY LH
Assembly
E-02 E-03 No. of Poka-Yoke
Mechanical 0
Electrical 03
E-01
Total 03
Purpose:
Mechanical Poka-Yoke Electrical Poka-Yoke
E-01. Detection of wrong door assembly.
E-02. Detection of wrong door assembly.
E-03. Detection of wrong door assembly.
Poka-Yoke color code:-
1) Mechanical Poka-yoke - Yellow 2) Electrical Poka-yoke - Green
POKA-YOKE – Front Door
Part No.:- 0067540V Operation No.:-
Part Name:- FRONT DOOR ASSEMBLY RH Operation Name:- Clinching
No. of Poka-Yoke
Mechanical 03
M-01 M-02
Electrical 0
Total 03
M-03
Purpose:
Mechanical Poka-Yoke Electrical Poka-Yoke
M-01. Maintains the gap between inner and outer panel. E-01.
M-02. Maintains the gap between inner and outer panel.
M-03. Maintains the gap between inner and outer panel.
Poka-Yoke color code:-
1) Mechanical Poka-yoke - Yellow 2) Electrical Poka-yoke - Green
POKA-YOKE – XUV-3OO & XUV-4OO
Part No.:- 0101BS202010N Operation No.:-
Part Name:- EXTN ASSY-RR SIDE SILL RR INR-RH. Operation Name:- Spot Welding
No. of Poka-Yoke
M-03
Mechanical 03
E-02
Electrical 02
Total 05
M-01
E-01 M-02
Purpose:
Mechanical Poka-Yoke Electrical Poka-Yoke
M-01. For avoid panel shift. E-01. For avoid panel missing.
M-02. For avoid forming operation missing. E-02. For avoid bracket shift.
M-03. For avoid
Poka-Yoke color code:-
1) Mechanical Poka-yoke - Yellow 2) Electrical Poka-yoke - Green
POKA-YOKE – XUV-3OO & XUV-4OO
Part No.:- 0101BS202000N Operation No.:-
Part Name:- EXTN ASSY-RR SIDE SILL RR INR-LH. Operation Name:- Spot Welding
No. of Poka-Yoke
M-03 Mechanical 03
E-02
Electrical 02
Total 05
M-01
M-02 E-01
Purpose:
Mechanical Poka-Yoke Electrical Poka-Yoke
M-01. For avoid panel shift. E-01. For avoid panel missing.
M-02. For avoid forming operation missing. E-02. For avoid bracket shift.
M-03. For avoid
Poka-Yoke color code:-
1) Mechanical Poka-yoke - Yellow 2) Electrical Poka-yoke - Green
