PRESENTATION

ON
ESP CONTROLLERS
ESP T/R SET CONTROL

ANALOG CONTROLLER AICE - C BAPCON

RAPPING CONTROL
AUTORAPPER
SYNCHRONOUS
PROGRAMMER UP BASED RAPPER RAPCON
CONTROLLER

ESP CONTROL

MANUAL CONTROL COMPUTER CONTROLLED (IOS)

PRECIPITATOR OPERATION

ADVANCEMENTS IN ESP CONTROLS

 qs

EP
Qs  E p
+ -
+ - + F = Qs . Eav  Ep . Eav
+ +
-
+ Vp . Vav
+
+
-
-
+
-  x i
+ -
BACK CORONA
 Modified Intermittent Charging
• Increases the base voltage
• More suited for high charge ratio operation
• suitable for high resistivity dust

• Outlet emission Power

consumption
(mg/Nm^3) (kW) Conventional charging
351 300 Intermittent charging
127 57
BAPCON
 BAPCON
 Intermittent charging, requirement of wide
charge ratio (CR) range of 1:159.
 Optimiser logic for C.R, avoids tedious manual
tunning.
 Base charging, increases base voltage.
 Peak & valley KV measurement : Diagnostic &
tunning facilitated.
 VARIOUS DISPLAYS IN BAPCON

- Precipitator current
E - Precipitator voltage
H - Sparks per minute
O - Im limit
1 - Is limit
2 - S control
3 - Time control
4 - Stabilization time
5 - U.V. Limit
6 - C.R.
7 - Pulse current limit
8 - Repeat time
9 - Address
- Peak & valley voltage
P - Base charge
L - Base charge current
 ALARMS IN BAPCON

 TRIP ALARMS:
– E1 - Safety chain broken.
– E2 - Eprom faulty.
– E3 - Power supply failure.
– E4 - Over voltage
– E5 - Ash level very high (for 10 min.)
– E6 - T/R temp very high / TH. Ovld.
– E7 - Bucholtz bottom float.
 WARNING ALARMS:
– T/R temp high.
– Bucholtz top float.
– Ash level high.
– Under voltage.
PARAMETERS IN BAPCON CONTROLLED
BY COMPUTER

 Power on /off
 Optimiser on /off
 Alarm reset
 Charge ratio
 Current limit
 Base charge set
 Optimiser repeat time
RAPCON
 RAPCON

 Microprocessor based controller for 16 rapper motors

 Serial communication (balanced current loop)

 feedback on motor operation & error annunciation

 64 sets of rapping sequences pre-programmed

 LED indications for motor selection motor running & motor

error

 Real time setting

 ADVANCED FEATURES OF RAPCON
 Error checking for the motors.
 Setting of rapper timings.
 Setting of real time.
 Auto on/off selection.
 Manual on/off selection.
 Password protection.
 Setting of program set no.
 Reading of rapper times.
 Reading of real time.
 Reading of program set no.
 Reading of rapcon address.
 Reset alarm.
 Stan by mode selection.
 Communication with IOS-PC
 Rapping factor selection - [IOS]
 RAPCON FUNCTION SELECTION

1999.05.19 10:23:45

SET
FUNCTION
NEXT FUNCTION NO =

1. PASSWORD?

To reach a function with 2. SET RAPPER TIMES?

function 1 to 6 the RAPCON 3. SET REAL TIME?
must be in LOCAL mode
4. SET AUTO ON/OFF?

Access to functions 2 to 6 5. SET MANUAL ON/OFF?

possible only if pass word is
answered correctly. 6. SET PROGRAM SETNO?

7. DISPLAY TIMES?
Acess to functions 7 to 11 does 8. DISPLAY REAL TIME?
not require answering the pass
word. 9. PROGRAMSET NO?

10. RAPCON ADDRESS?

11. RESET ALARM?

 To reach next function number either press the required
number meant for the function and press enter yes (OR)
press set function repeatedly till the required function is
displayed.

NEXT FUNCTION NO =

ENTER
NEXT FUNCTION NO = 7 7 DISPLAY TIMES ?
YES
 PARAMETERS IN RAPCON
CONTROLLED BY IOS - P.C.
 Rapping factor.
 Program set no.
 Auto on/off.
 Manual on/off.
 Set real time.
 Set rapping time.
 Get rapping time.
 Reset alarm.
IOS
 NEED FOR COMPUTER CONTROL OF ESPs

 Tedious manual tuning of parameters in each control.

 Status monitoring of large number of fields.

 Optimisation of ESP parameters.

 The need of supervision & control of ESP from UCB.

 Data logging, alarm logging & Graphical

representation of precipitator parameters.

 Communication with plant computer.

 IOS CONSISTS OF …..

 BAPCON  BHELs advanced precipitator

controller.
 RAPCON  Rapper controller.

 IOS - PC  Multitasking real time PC.

 FUNCTIONS OF IOS - PC
Controls & monitors BAPCONs & RAPCONs.
Closed loop control of ESP through….
 Opacity algorithm.
 Rapping set no. Algorithm.
 Rapping power off algorithm.
 Rapping time factor algorithm.
 Optimiser algorithm.
Centralised monitoring & control from UCB.
Alarm monitoring & print out of status.
 ADVANTAGES OF IOS
 Wide C.R suitable for Indian conditions.
 Automatic optimisation of C.R.
 base charging.
 Peak & valley KV measurement.
 Pre-programmed rapping sequences.
 Reduces emission & energy consumption.
 Pays back investment in couple of years.
 Software on ROM cards.
 Indigenous Hardware & Software.
 Upgradable.
 Maintenance support.
 Customising to needs.
 ALGORITHMS IN IOS

 Opacity algorithm
 Rapping power off algorithm
 Rapping set no. Algorithm
 Optimiser algorithm
 Rapping power factor algorithm
 Auto selection of opacity monitor based
on ID fan status.
 INTEGRATED OPERATING SYSTEM
ENNORE TPS #1
TEST RESULTS (SERIES - 1)

OPTICAL DENSITY
CR SETTING WITH BASE WITHOUT BASE
RANGE CHARGING CHARGING
1 - 15 25.2 26.1
1 - 31 17 21.1
1 - 99 16.2 19.7

REDUCTION IN EMISSION : 38%

 ARRANGEMENT OF IOS & STORAGE PC

RS 232 C

FEATURES
1. IOS PC TO STORAGE PC COMMUNICATION - RS 232C
2. BAUD RATE - 4800 BAUD
3. DATA TRANSFER RATE - 74 RECORDS / 10 MIN.
(PROGRAMMABLE TRANSFER DATA)
4. HARD DISK CAPACITY OF STORAGE PC 20 GB ( OR ABOVE )
5. BACKUP PERIOD - 10 YEARS FOR 20 GB
 ALIVE
ALI-HIGH HOPPER HEATER SUPPORT INS. SHAFT INS.
HEATER HEATER
ESP-1 ESP-2 ESP-1 ESP-2

FIELD-1 ESP-1
FIELD-2
FIELD-3 REBOOT
ESP-2
FIELD-4
FIELD-5
FIELD-6

STATCON-E
THANKING YOU