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Lecture 1

The document outlines the course structure for 'Marine Maintenance and Repair Engineering' at the Military Institute of Science and Technology, detailing course content, learning outcomes, and reference materials. Key topics include maintenance requirements, failure causes, welding procedures, and machinery maintenance. It emphasizes the importance of supervision by classification societies during repairs and the qualifications needed for repair personnel.

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0% found this document useful (0 votes)
22 views60 pages

Lecture 1

The document outlines the course structure for 'Marine Maintenance and Repair Engineering' at the Military Institute of Science and Technology, detailing course content, learning outcomes, and reference materials. Key topics include maintenance requirements, failure causes, welding procedures, and machinery maintenance. It emphasizes the importance of supervision by classification societies during repairs and the qualifications needed for repair personnel.

Uploaded by

masqueradeone786
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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MILITARY INSTITUTE OF SCIENCE AND TECHNOLOGY

Dhaka, Bangladesh

Dept. of Naval Architecture and Marine Engineering

COURSE OUTLINE
I. Course No. & Title : NAME – 459, Marine
Maintenance and Repair Engineering
II. Nature (Core/Major/Elective) : Core
III. Academic Term : Level 4 Term II
IV. Credit : 3.00
V. Course Teachers :
Teacher’s Name : Dr. S. M. Ikhtiar Mahmud
Section : A, B
Day and Time : Sunday 0800-0855
Monday 0900-1055
Ship Repair
VI. Course Descriptions:

 Maintenance requirements
corrosion,
fatigue,
Marine fouling.
 Failure causes
fatigue failure of structural members,
deformation failures
Failure due to corrosion

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 Repairs to failures.

 Measures for failure of structural members due to deformation,


corrosion, fatigue, crack detection etc.

 Prevention of marine growth and removal of marine growth both


in dry and wet condition.

 Design considerations with regard to maintenance.

 Welding repair decision model.

 Classification requirements of hull survey, identification of defects,


plates and welds.

 Plate cutting and welding, tolerance requirements, distortion


removal.
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 Underwater welding

 Dry and wet.

 Welding Inspection.

 Impact of preventive maintenance and repair techniques on


operation.

 Maintenance Schedule

 Machinery Maintenance (Marine Engine and Generator set)

 Top overhauling

 Major overhauling
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VIII. Learning Outcomes (LO): On successful
completion of this Lesson, students should be able
to:

1. Perform the maintenance of ship’s hull and


machineries;
2. Analyze the aspects of welding, hull survey and
paint scheme;
3. Evaluate the various methods of corrosion and
corrosion prevention;
4. Apply knowledge in machinery maintenance;
5. Perform as a marine engineer on board;
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XI. Reference Books:

• Ship Construction, D.J. Eyres, 5th Edition 2001,


Butterworth-Heinemann.
• Commercial Ship Surveying, Harry Alexander
• Technology of Ship Repairing, Benkovsky

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Repairs are restoration work for when
something gets broken, damaged or stops
working.

Maintenance are routine activities meant to


prevent damage and prolong the life of
appliances, fixtures, and the property itself.

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No.47 Shipbuilding and Repair
Quality Standard

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In this standard, both a "Standard" range and a
"Limit" range are listed.

The "Standard" range represents the target range


expected to be met in regular work under normal
circumstances.

The "Limit“ range represents the maximum


allowable deviation from the "Standard" range.

Work beyond the "Standard" range but within the


"Limit" range is acceptable.
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Weld Spatters
Loose weld spatters are to be removed completely by
grinding or other measures to clean metal on:

shell plating

deck plating on exposed decks

in tanks for chemical cargoes

in tanks for fresh water and for drinking water

in tanks for lubricating oil, hydraulic oil, including


service tanks
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2. General requirements for repairs and repairers:

2.1 In general, when hull structure covered by


classification is to be subjected to repairs, the work is to
be carried out under the supervision of the Surveyor to
the Classification Society. Such repairs are to be agreed
prior to commencement of the work.

2.2 Repairs are to be carried out by workshops, repair


yards or personnel who have demonstrated their
capability to carry out hull repairs of adequate quality in
accordance with the Classification Society’s requirements
and this standard.
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2.3 Repairs are to be carried out under working conditions that
facilitate sound repairs. Provisions are to be made for proper
accessibility, staging, lighting and ventilation. Welding operations
are to be carried out under shelter from rain, snow and wind.

2.4 Welding of hull structures is to be carried out by qualified


welders, according to approved and qualified welding procedures
and with welding consumables approved by the Classification
Society. Welding operations are to be carried out under proper
supervision of the repair yard.

2.5 Where repairs to hull which affect or may affect classification


are intended to be carried out during a voyage, complete repair
procedure including the extent and sequence of repair is to be
submitted to and agreed upon by the Surveyor to the Classification
Society reasonably in advance of the repairs. See Ref. 8.
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