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Textile Fabric Defect Detection Using Machine Vision

The document discusses the implementation of machine vision for real-time quality inspection in textile manufacturing, highlighting its advantages over manual inspection. It outlines the system components, working principles, and image processing techniques used to detect common textile defects. The technology enhances productivity and quality while addressing challenges such as fabric variations and high initial costs.

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desavathgnanendranaik23
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89 views15 pages

Textile Fabric Defect Detection Using Machine Vision

The document discusses the implementation of machine vision for real-time quality inspection in textile manufacturing, highlighting its advantages over manual inspection. It outlines the system components, working principles, and image processing techniques used to detect common textile defects. The technology enhances productivity and quality while addressing challenges such as fabric variations and high initial costs.

Uploaded by

desavathgnanendranaik23
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
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Textile Fabric Defect Detection

using Machine Vision

Real-time Quality Inspection in Textile


Manufacturing
Presented by: A.V. Harsha Vardhan
Roll no: 2201116004
Mechatronics
Introduction

• Textile industries face major losses due to


undetected defects.
• Manual inspection is time-consuming, error-
prone, and inconsistent.
• Machine vision offers a faster, more reliable,
and automated solution for fabric inspection.
What is Machine Vision?
• Use of cameras, sensors, and image processing
to capture and analyze visual data.
• Automates inspection, measurement, and
decision-making.
Common Textile Defects

• Stains
• Holes or tears
• Color variations
• Weaving errors (missed yarns, floats, knots)
• Wrinkles or folds
System Components

• High-resolution Camera
• Lighting System
• Image Processing Unit
• Actuator
• Display
Working Principle

1. Fabric moves on a conveyor under a camera.


2. Images are captured and processed.
3. Algorithms detect anomalies.
4. Alerts are raised or defective sections are
marked.
Image Processing Techniques

• Grayscale conversion and edge detection


• Thresholding
• Pattern recognition and texture analysis
• AI/ML models for defect classification
Real-Time Application in Industry

• Used by companies like Arvind Mills,


Raymond, Reliance Textiles
• Improves productivity and quality
• Integrated with production lines
Advantages Challenges
• 24/7 high-speed • Fabric pattern/color
operation variations
• Consistent and accurate • Need for precise lighting
detection • High initial cost
• Reduces human error • Requires large training
• Long-term cost datasets
effectiveness
Conclusion

• Machine vision is transforming textile


inspection.
• Enhances product quality and brand reputation.
• Continues to improve with AI advancements.
References
1. ResearchGate: Machine Vision for Textile
Inspection
2. Case studies from Arvind Mills and Raymond
Ltd.
3. TutorialsPoint – Machine Vision Systems
4. IEEE Xplore: Fabric Defect Detection Research
5. OpenCV Documentation
(https://docs.opencv.org)

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