Diag. STR-y6763 PDF
Diag. STR-y6763 PDF
STR-Y6700 Series
C51
R55 Applications
• White goods
S R52 C53
U1
D2 R2 U51
STR-Y6700
• Industrial equipment
R56
C3
FB/OLP
D
VOUT(-)
S/OCP
D/ST
GND
VCC
BD
NF
2
DZBD
1 2 3 4 5 6 7
RBD1
R3
RBD2
ROCP CBD
C4 C5 PC1
CY
CONTENTS
General Descriptions ------------------------------------------------------------------------------------------ 1
1. Absolute Maximum Ratings----------------------------------------------------------------------------- 3
2. Electrical Characteristics -------------------------------------------------------------------------------- 4
3. Performance Curves -------------------------------------------------------------------------------------- 6
3.1 Derating Curves ------------------------------------------------------------------------------------ 6
3.2 Ambient Temperature versus Power Dissipation Curves ---------------------------------- 6
3.3 MOSFET Safe Operating Area Curves ------------------------------------------------------- 8
3.4 Transient Thermal Resistance Curves --------------------------------------------------------- 9
4. Block Diagram ------------------------------------------------------------------------------------------- 10
5. Pin Configuration Definitions------------------------------------------------------------------------- 10
6. Typical Application ------------------------------------------------------------------------------------- 11
7. Physical Dimensions ------------------------------------------------------------------------------------ 12
8. Marking Diagram --------------------------------------------------------------------------------------- 12
9. Operational Description ------------------------------------------------------------------------------- 13
9.1 Startup Operation ------------------------------------------------------------------------------- 13
9.2 Undervoltage Lockout (UVLO) --------------------------------------------------------------- 13
9.3 Bias Assist Function ----------------------------------------------------------------------------- 13
9.4 Soft Start Function ------------------------------------------------------------------------------ 14
9.5 Constant Output Voltage Control ------------------------------------------------------------ 15
9.6 Leading Edge Blanking Function ------------------------------------------------------------- 15
9.7 Quasi-Resonant Operation and Bottom-On Timing Setup ------------------------------ 15
9.7.1 Quasi-Resonant Operation ------------------------------------------------------------ 15
9.7.2 Bottom-On Timing Setup ------------------------------------------------------------- 16
9.8 BD Pin Blanking Time -------------------------------------------------------------------------- 17
9.9 Multi-mode Control ----------------------------------------------------------------------------- 18
9.9.1 One Bottom-Skip Quasi-Resonant Operation ------------------------------------- 18
9.9.2 Automatic Standby Mode Function ------------------------------------------------- 19
9.10 Maximum On-Time Limitation Function --------------------------------------------------- 19
9.11 Overcurrent Protection (OCP) ---------------------------------------------------------------- 20
9.11.1 Overcurrent Protection 1 (OCP1) --------------------------------------------------- 20
9.11.2 Overcurrent Protection 2 (OCP2) --------------------------------------------------- 20
9.11.3 OCP1 Input Compensation Function ----------------------------------------------- 20
9.11.4 When Overcurrent Input Compensation is Not Required ---------------------- 23
9.12 Overload Protection (OLP) -------------------------------------------------------------------- 23
9.13 Overvoltage Protection (OVP) ---------------------------------------------------------------- 24
9.14 Thermal Shutdown (TSD)---------------------------------------------------------------------- 24
10. Design Notes ---------------------------------------------------------------------------------------------- 25
10.1 External Components --------------------------------------------------------------------------- 25
10.2 Transformer Design ----------------------------------------------------------------------------- 27
10.3 PCB Trace Layout and Component Placement -------------------------------------------- 28
11. Pattern Layout Example ------------------------------------------------------------------------------- 30
12. Reference Design of Power Supply ------------------------------------------------------------------ 31
IMPORTANT NOTES ------------------------------------------------------------------------------------- 33
(1)
Refer to 3.3 MOSFET Safe Operating Area Curves
(2)
The maximum switching current is the drain current determined by the drive voltage of the IC and threshold voltage
(Vth) of the MOSFET.
(3)
Refer to Figure 3-2 Avalanche Energy Derating Coefficient Curve
(4)
Single pulse, VDD = 99 V, L = 20 mH
(5)
Refer to 3.2 TA-PD1curves.
2. Electrical Characteristics
• The polarity value for current specifies a sink as "+," and a source as "−," referencing the IC.
• Unless otherwise specified, TA = 25 °C, VCC = 20 V
Test
Parameter Symbol Pins Min. Typ. Max. Units Notes
Conditions
Power Supply Startup Operation
Operation Start Voltage VCC(ON) 3−4 13.8 15.1 17.3 V
Operation Stop Voltage (1)
VCC(OFF) 3−4 8.4 9.4 10.7 V
Circuit Current in Operation ICC(ON) 3−4 − 1.3 3.7 mA
Circuit Current in
ICC(OFF) VCC = 13 V 3−4 − 4.5 50 µA
Non-Operation
Startup Circuit Operation
VSTART(ON) 1−4 42 57 72 V
Voltage
Startup Current ICC(STARTUP) VCC = 13 V 3−4 − 4.5 − 3.1 − 1.0 mA
Startup Current Biasing
VCC(BIAS) 3−4 9.5 11.0 12.5 V
Threshold Voltage
PWM Switching Frequency fOSC 1−4 18.4 21.0 24.4 kHz
Soft Start Operation Duration tSS 1−4 − 6.05 − ms
Normal Operation
Bottom-Skip Operation
VOCP(BS1) 2−4 0.487 0.572 0.665 V
Threshold Voltage 1
Bottom-Skip Operation
VOCP(BS2) 2−4 0.200 0.289 0.380 V
Threshold Voltage 2
Quasi-Resonant Operation
VBD(TH1) 6−4 0.14 0.24 0.34 V
Threshold Voltage 1
Quasi-Resonant Operation
VBD(TH2) 6−4 0.07 0.17 0.27 V
Threshold Voltage 2(2)
Maximum Feedback Current IFB(MAX) 5−4 −320 −205 −120 µA
Standby Operation
Standby Operation Threshold
VFB(STBOP) 5−4 0.45 0.80 1.15 V
Voltage
Protected Operation
Maximum On-Time tON(MAX) 1−4 30.0 40.0 50.0 µs
STR–Y6735
− 455 − / 35A/ 65/
Leading Edge Blanking Time tON(LEB) 1−4 ns 66/ 54
STR–Y6763
− 470 − / 63A/ 53
Overcurrent Detection 1
Threshold Voltage in Input VOCP(L) VBD = –3V 2−4 0.560 0.660 0.760 V
Compensation Operation
Overcurrent Detection 1
Threshold Voltage in Normal VOCP(H) VBD = 0V 2−4 0.820 0.910 1.000 V
Operation
Products
Overcurrent Detection 2 without the
VOCP(La.OFF) 2−4 1.65 1.83 2.01 V
Threshold Voltage last letter
"A"
(1)
VCC(OFF) < VCC(BIAS) always.
(2)
VBD(TH2) < VBD(TH1) always.
Test
Parameter Symbol Pins Min. Typ. Max. Units Notes
Conditions
BD Pin Source Current IBD(O) 6−4 − 250 − 83 − 30 µA
OLP Bias Current IFB(OLP) 5−4 − 15 − 10 −5 µA
OLP Threshold Voltage VFB(OLP) 5−4 5.50 5.96 6.40 V
FB Pin Maximum Voltage in
VFB(MAX) 5−4 3.70 4.05 4.40 V
Feedback Operation
OVP Threshold Voltage VCC(OVP) 3− 4 28.5 31.5 34.0 V
Thermal Shutdown Operating
Tj(TSD) − 135 − − °C
Temperature
MOSFET
STR-Y6735 /
500 − − 35A
STR-Y6753 /
Drain-to-Source Breakdown
IDS=300μA
650 − −
VDSS 1–2 V 54
Voltage
STR-Y6763 /
800 − − 63A / 65 /66
/66A
Drain Leakage Current IDSS VDS=VDSS 1–2 − − 300 μA
STR-Y6735
− − 0.8 / 35A
− − 1.4 STR–Y6754
STR–Y6766
1.7 / 66A
On Resistance RDS(ON) 1–2 Ω
1.9 STR–Y6753
2.2 STR–Y6765
STR–Y6763
− − 3.5 / 63A
STR–Y6753
− − 250 ns / 63 / 63A
Switching Time tf 1–2 STR-Y6735
− − 300 ns / 35A / 54 /
66 / 66A / 65
Thermal Resistance
STR-Y6735
− 2.4 2.7 / 35A / 54
STR–Y6766
− 1.9 2.2 / 66A
Channel to Frame Thermal
θch-F − − 2.7 3.1 °C/W STR–Y6753
Resistance( 3)
− 2.3 2.6 STR–Y6765
STR–Y6763
− 2.8 3.2 / 63A
STR-Y6735
− 5.1 5.9 / 35A / 54
STR–Y6766
− 4.6 5.3 / 66A
Channel to Case Thermal
θch-C − − 5.4 6.2 °C/W STR–Y6753
Resistance( 4)
− 5.0 5.8 STR–Y6765
STR–Y6763
− 5.5 6.3 / 63A
(3)
θch-F is thermal resistance between channel and internal frame.
(4)
θch-C is thermal resistance between channel and case. Case temperature is measured at the backside surface.
3. Performance Curves
100 100
80 80
Safe Operating Area
60 60
40 40
20
20
0
0
115 25 50 75 100 125 150
0 25 50 75 100 125
30 30
25 25
Power Dissipation, PD1 (W)
15 15
10 10
0 0
115
0 25 50 75 100 115 125 150 0 25 50 75 100 125 150
Ambient Temperature, TA (°C ) Ambient Temperature, TA (°C )
• STR–Y6754 • STR–Y6763、STR–Y6763A
30 30
25 25
21.5
15 15
10 10
Without heatsink
Without heatsink
5 5
1.8 1.8
0 0
115
0 25 50 75 100 125 150 0 25 50 75 100 115 125 150
Ambient Temperature, TA (°C ) Ambient Temperature, TA (°C )
• STR–Y6765 • STR–Y6766、STR–Y6766A
30 30
23.6
25 25
21.8
Power Dissipation, PD1 (W)
Power Dissipation, PD1 (W)
15 15
10 10
0 0
0 25 50 75 100 115 125 150 0 25 50 75 100 115 125 150
0.1ms
0.1ms 10
Drain Current, ID (A)
1 1ms
1ms
1
0.1
0.1 0.01
10 100 1000 10 100 1000
Drain-to-Source Voltage (V) Drain-to-Source Voltage (V)
0.1ms
Drain Current, ID (A)
10 1
1ms
1ms
1 0.1
0.1 0.01
10 100 1000 10 100 1000
Drain-to-Source Voltage (V) Drain-to-Source Voltage (V)
0.1ms
Drain Current, ID (A)
1ms
1 10
Drain Current, ID (A)
1ms
0.1 1
0.01 0.1
10 100 1000 10 100 1000
Drain-to-Source Voltage (V) Drain-to-Source Voltage (V)
1
θch-c (°C/W)
0.1
0.01
0.001
1µ 10µ 100µ 1m 10m 100m
Time (s)
1
θch-c (°C/W)
0.1
0.01
0.001
1µ 10µ 100µ 1m 10m 100m
Time (s)
• STR–Y6766, STR–Y6766A
10
Transient Thermal Resistance
1
θch-c (°C/W)
0.1
0.01
0.001
1µ 10µ 100µ 1m 10m 100m
Time (s)
4. Block Diagram
VCC D/ST
3 STARTUP 1
UVLO
DRV
Reg / ICONST
S/OCP
OCP/BS 2
LATCH
LOGIC
NF FB/STB FB/OLP
7 OLP 5
OSC
GND BD
4 BD 6
BD_STR-Y6700_R1
*For stable operation, NF pin should be connected to GND pin, using the shortest possible path.
6. Typical Application
• The PCB traces D/ST pins should be as wide as possible, in order to enhance thermal dissipation.
• In applications having a power supply specified such that D/ST pin has large transient surge voltages, a clamp
snubber circuit of a capacitor-resistor-diode (CRD) combination should be added on the primary winding P, or a
damper snubber circuit of a capacitor (C) or a resistor-capacitor (RC) combination should be added between the
D/ST pin and the S/OCP pin.
• For stable operation, NF pin should be connected to GND pin, using the shortest possible path.
D2 R2 U51
STR-Y6700 R56
C3
FB/OLP
D
VOUT(-)
S/OCP
D/ST
GND
VCC
BD
NF
2
DZBD
1 2 3 4 5 6 7
CV RBD1
C(RC)
Damper snubber R3
RBD2
ROCP CBD
C4 C5 PC1
CY
7. Physical Dimensions
• TO220F-7L
2.8 +0.2
10 ±0.2
4.2 ±0.2
Gate burr
2.6±0.2
(5.6)
3.2±0.2
15 ±0.3
(1.1)
2.6 ±0.1
(Measured at pin base)
5±0.5
5±0.5
10.4 ±0.5
7-0.62±0.15
R-end R-end
7-0.55 +0.2
-0.1
+0.2
5×P1.17±0.15 0.45 -0.1 2.54±0.6
2±0.15 =5.85±0.15
(Measured at pin base) (Measured at pin tip)
(Measured at pin base)
5.08±0.6
(Measured at pin tip)
1 2 3 4 5 6 7
NOTES :
1) Dimension is in millimeters.
2) Leadform: LF No.3051
3) Gate burr indicates protrusion of 0.3 mm (max.).
4) Pin treatment Pb-free. Device composition compliant with the RoHS directive.
8. Marking Diagram
STR
Y67×××
Part Number
YMDDX
Lot Number:
2
9. Operational Description winding so that VCC pin voltage becomes Equation (1)
within the specification of input and output voltage
• All of the parameter values used in these descriptions variation of power supply.
are typical values, unless they are specified as
minimum or maximum. VCC ( BIAS) (max .) < VCC < VCC ( OVP ) (min .)
• With regard to current direction, "+" indicates sink
current (toward the IC) and "–" indicates source
current (from the IC). ⇒12.5 (V) < VCC < 28.5 (V) (1)
tSTART
Drain current,
ID
VCC(OFF) VCC(ON) VCC pin
voltage
When the Bias Assist Function is activated, the VCC step-wisely (4 steps). This function reduces the voltage
pin voltage is kept almost constant voltage, VCC(BIAS) by and the current stress of MOSFET and secondary side
providing the startup current, ISTARTUP, from the startup rectifier diode.
circuit. Thus, the VCC pin voltage is kept more than During the soft start operation period, the operation is
VCC(OFF). in PWM operation, at an internally set operation
Since the startup failure is prevented by the Bias frequency, fOSC = 21.0 kHz.
Assist Function, the value of C3 connected to VCC pin Until BD pin voltage becomes the following condition
can be small. Thus, the startup time and the response after the soft start time, the switching operation is PWM
time of the OVP become shorter. control of fOSC = 21.0 kHz.
When BD pin voltage, VBD, becomes the following
The operation of the Bias Assist Function in startup is condition, the IC starts quasi-resonant operation.
as follows. It is necessary to check and adjust the startup
process based on actual operation in the application, so
that poor starting conditions may be avoided. Quasi-resonant operation starting condition
VBD ≥ VBD(TH1) = 0.24 V
Figure 9-4 shows VCC pin voltage behavior during The effective pulse width of quasi-resonant signal
the startup period. is 1.0 μs or more (refer to Figure 9-12)
After VCC pin voltage increases to VCC(ON) = 15.1 V
at startup, the IC starts the operation. Then circuit After the soft start period, D/ST pin current, ID, is
current increases and VCC pin voltage decreases. At the limited by the overcurrent protection (OCP), until the
same time, the auxiliary winding voltage VD increases in output voltage increases to the target operating voltage.
proportion to output voltage. These are all balanced to This period is given as tLIM.
produce VCC pin voltage. When tLIM is longer than the OLP Delay Time, tOLP,
When VCC pin voltage is decrease to VCC(OFF) = 9.4 V the output power is limited by the OLP operation (OLP).
in startup operation, the IC stops switching operation Thus, the tOLP must be set longer than tLIM (refer to
and a startup failure occurs. Section 9.13).
When the output load is light at startup, the output
voltage may become more than the target voltage due to Startup of IC Startup of SMPS
the delay of feedback circuit. In this case, the FB pin Normal operation
VCC pin voltage
voltage is decreased by the feedback control. When the tSTART
VCC(ON)
FB pin voltage decreases to the Standby Operation
Threshold Voltage, VFB(STBOP) = 0.80 V, or less, the IC VCC(OFF)
stops switching operation and VCC pin voltage
decreases. When VCC pin voltage decreases to VCC(BIAS),
tSS tLIM Time
the Bias Assist function is activated and the startup
failure is prevented. D/ST pin
current, ID
VCC pin Startup success
voltage IC starts operation
Target operating Time
VCC(ON) voltage PWM operation Quasi-resonant operation
VCC(BIAS) Increase with rising of BD pin voltage
output voltage
VBD(TH1)
Bias assist period
VCC(OFF)
Enlarged Waveform Time
Startup failure
PWM operation Quasi-resonant operation
Time
9.5 Constant Output Voltage Control 9.6 Leading Edge Blanking Function
The IC achieves the constant voltage control of the The IC uses the peak-current-mode control method
power supply output by using the current-mode control for the constant voltage control of output.
method, which enhances the response speed and In peak-current-mode control method, there is a case
provides the stable operation. that the power MOSFET turns off due to unexpected
The IC compares the voltage, VROCP, of a current response of FB comparator or overcurrent protection
detection resistor with the target voltage, VSC, by the circuit (OCP) to the steep surge current in turning on a
internal FB comparator, and controls the peak value of power MOSFET.
VROCP so that it gets close to VSC, as shown in Figure 9-6 In order to prevent this response to the surge voltage
and Figure 9-7. VSC is generated by the FB/OLP pin in turning-on the power MOSFET, the Leading Edge
voltage. Blanking, tON(LEB) is built-in. During tON(LEB), the OCP
threshold voltage becomes VOCP(La.OFF) = 1.83 V in order
• Light load conditions not to respond to the turn-on drain current surge (refer to
When load conditions become lighter, the output Section 9.12).
voltage, VOUT, increases. Thus, the feedback current
from the error amplifier on the secondary-side also
increases. The feedback current is sunk at the FB/OLP
pin, transferred through a photo-coupler, PC1, and the 9.7 Quasi-Resonant Operation and
FB/OLP pin voltage decreases. Thus, VSC decreases, Bottom-On Timing Setup
and the peak value of VROCP is controlled to be low,
and the peak drain current of ID decreases.
This control prevents the output voltage from 9.7.1 Quasi-Resonant Operation
increasing.
Using quasi-resonant operation, switching loss and
• Heavy load conditions switching noise are reduced and it is possible to obtain
When load conditions become greater, the IC converters with high efficiency and low noise. This IC
performs the inverse operation to that described above. performs quasi-resonant operation during one
Thus, VSC increases and the peak drain current of ID bottom-skip operation.
increases. Figure 9-8 shows the circuit of a flyback converter.
This control prevents the output voltage from The meaning of symbols in Figure 9-8 is shown in Table
decreasing. 9-1. A flyback converter is a system that transfers the
energy stored in the transformer to the secondary side
when the primary side power MOSFET is turned off.
U1 After the energy is completely transferred to the
S/OCP GND FB/OLP secondary, when the power MOSFET keeps turning off,
2 4 5
the VDS begins free oscillation based on the LP and CV.
The quasi-resonant operation is the bottom-on operation that
the power MOSFET turns-on at the bottom point of free
R3 C5 PC1 oscillation of VDS.
VROCP ROCP IFB Figure 9-9 shows an ideal VDS waveform during
C4 bottom-on operation.
The delay time, tONDLY, is the time from starting free
oscillation of VDS to power MOSFET turn-on. The
Figure 9-6 FB/OLP pin peripheral circuit tONDLY of an ideal bottom-on operation is half cycle of
the free oscillation, and is calculated using Equation (3).
- VSC
VF
T1 D51
+ VROCP
LP
VFLY VO
Voltage on both P S IOFF
FB Comparator C1 ID C51
sides of ROCP VIN
NP NS
Drain current,
ID CV
U1
Table 9-1 The meaning of symbols in Figure 9-8 The threshold voltage of quasi-resonant operation has
a hysteresis. VBD(TH1) is Quasi-Resonant Operation
Symbol Descriptions Threshold Voltage 1, VBD(TH2) is Quasi-Resonant
VIN Input voltage Operation Threshold Voltage 2.
VFLY Flyback voltage When the BD pin voltage, VREV2, increases to
VFLY = P × (VO + VF )
N VBD(TH1) = 0.24 V or more at the power MOSFET
NS turns-off, the power MOSFET keeps the off-state. After
VDS The voltage between Drain and Source of that, the VDS decreases by the free oscillation. When the
power MOSFET VDS decreases to VBD(TH2) = 0.17 V, the power MOSFET
NP Primary side number of turns turns-on and the threshold voltage goes up to VBD(TH1)
NS Secondary side number of turns automatically to prevent malfunction of the BD pin from
noise interference.
VO Output voltage
VF Forward voltage drop of the secondary
T1
side rectifier
P
ID Drain current of power MOSFET VIN C1
VIN VFLY
IOFF Current which flows through the
secondary side rectifier when power
MOSFET is off D2 R2
D
CV Voltage resonant capacitor CV VREV1 VFW1
LP Primary side inductance C3
1 3
D/ST VCC
tONDLY U1 DZBD Forward voltage
Flyback voltage
VFLY RBD1
6
BD
VIN 2 S/OCP GND
R 4 VREV2
VDS 0 OCP CBD RBD2
Bottom point
Auxiliary
ID 0
winding
tON voltage, VD
VREV1
0
Figure 9-9 Ideal bottom-on operation waveform
VFW1
× (VREV1 − VF )
R BD 2
VREV 2 = (4) RBD1 and RBD2 Setup
R BD1 + R BD 2
RBD1 and RBD2 should be set so that VREV2 becomes
the following range:
where, Under the lowest condition of VCC pin voltage in
VREV1: Flyback voltage of auxiliary winding D power supply specification, VREV2 ≥ VBD(TH1)= 0.34
VF : Forward voltage drop of ZBD V(max.).
Under the highest condition of VCC pin voltage in
The BD pin detects the bottom point using the VREV2.
power supply specification, VREV2 < 6.0 V (Absolute In the converse situation, if the turn-on point lags
maximum rating of the BD pin) and the effective behind the VDS bottom point (Figure 9-14), after
pulse width of quasi-resonant signal is 1.0 μs or more confirming the initial turn-on point, advance the
(refer to Figure 9-12). turn-on point by decreasing the CBD value gradually,
The value of VREV2 is recommended about 3.0 V. so that the turn-on will match the bottom point of VDS.
3.0 V recommended,
Quasi-resonant
but less than 6.0 V acceptable
Delayed turn-on point
signal, VREV2
0.34V
0.27V VDS 0
Bottom point
Effective pulse width
(1.0μs or more) IOFF 0
CBD must be connected near the BD pin and the GND and this enables the IC to switch in a stable operation.
pin. Before the one bottom-skip point changed from heavy
The circuit trace loop between the BD pin and the to light load, or after that done from light to heavy load,
GND pin must be separated from any traces carrying the switching frequency of the normal quasi-resonant
high current operation becomes higher and the switching loss of
The coupling of the primary winding and the auxiliary power MOSFET increases. Thus, the temperature of the
winding must be good power MOSFET should be checked at higher switching
The clamping snubber circuit (refer to Figure 6-1) frequency of the operation changing point in maximum
must be adjusted properly. AC input voltage.
(b)Inappropriate BD pin waveform (poor coupling) The mode is changed from one bottom-skip
quasi-resonant operation to normal quasi-resonant
operation (light load to heavy load).
Figure 9-15 The difference of BD pin voltage, VREV2, When load is increased from one bottom-skip
waveform by the coupling condition of the transformer operation, the MOSFET peak drain current value will
increase, and the positive pulse width will widen.
Also, the peak value of the S/OCP pin voltage
9.9 Multi-mode Control increases. When the load is increased further and the
When the output power decreases, the usual S/OCP pin voltage rises to VOCP(BS1), the mode is
quasi-resonant control increases the switching frequency changed to normal quasi-resonant operation (see
and the switching loss. Figure 9-17).
Thus, The IC has the multi-mode control to achieve
One bottom-skip Normal
high efficiency operation across the full range of loads. quasi-resonant quasi-resonant
The automatic multi-mode control changes among the VDS
following three operational modes according to the
output loading state: normal quasi-resonant operation in
heavy load, one bottom-skip quasi-resonant operation in
VOCP(H)
medium to light load, and burst oscillation operation
S/OCP VOCP(BS1)
(auto standby function) in light load. pin voltage
changed to one bottom-skip quasi-resonant operation 9.9.2 Automatic Standby Mode Function
(see Figure 9-18).
The S/OCP pin circuit monitors ID. Automatic
Normal One bottom-skip standby mode is activated automatically when ID reduces
VDS
quasi-resonant quasi-resonant under light load conditions at which the S/OCP pin
voltage falls to the standby state threshold voltage (about
9% compared to VOCP(H) = 0.910 V).
During standby mode, when the FB/OLP pin voltage
VOCP(H) falls below VFB(STBOP), the IC stops switching operation,
S/OCP and the burst oscillation mode will begin, as shown in
pin
voltage
VOCP(BS2) Figure 9-21.
Burst oscillation mode reduces switching losses and
improves power supply efficiency because of periodic
Heavy load Light load
non-switching intervals.
Generally, to improve efficiency under light load
Figure 9-18 Operation state transition diagram from conditions, the frequency of the burst oscillation mode
heavy load to light load conditions becomes just a few kilohertz. Because the IC suppresses
the peak drain current well during burst oscillation mode,
audible noises can be reduced.
Figure 9-19 shows the effective pulse width of normal
If the VCC pin voltage decreases to VCC(BIAS) = 11.0 V
quasi-resonant signal, and Figure 9-20 shows the
during the transition to the burst oscillation mode, the
effective pulse width of one bottom-skip quasi-resonant
Bias Assist function is activated and stabilizes the
signal. In order to perform stable normal quasi-resonant
Standby mode operation, because ICC(STARTUP) is
operation and one bottom-skip operation, it is necessary
provided to the VCC pin so that the VCC pin voltage
to ensure that the pulse width of the quasi-resonant
does not decrease to VCC(OFF).
signal is 1 μs or more under the conditions of minimum
However, if the Bias Assist function is always
input voltage and minimum output power.
activated during steady-state operation including
The pulse width of the quasi-resonant signal, VREV2, is
standby mode, the power loss increases. Therefore, the
defined as the period from the maximum specification of
VCC pin voltage should be more than VCC(BIAS), for
VBD(TH1), 0.34 V, on the rising edge, to the maximum
example, by adjusting the turns ratio of the auxiliary
specification of VBD(TH2), 0.27 V on the falling edge of
winding and secondary winding and/or reducing the
the pulse.
value of R2 in Figure 10-2 (refer to Section 10.1
Quasi-resonant
Peripheral Components for a detail of R2).
signal, VREV2
Output current, Burst oscillation
0.34V IOUT
0.27V
S/OCP pin
Below several kHz
Effective pulse width
voltage 1.0µs or more
Drain current,
ID
Figure 9-19 The effective pulse width of normal Normal Standby Normal
quasi-resonant signal operation operation operation
0.34V
9.10 Maximum On-Time Limitation
Function
0.27V
When the input voltage is low or in a transient state
Effective pulse width
such that the input voltage turns on or off, the on-time of
S/OCP pin
voltage 1.0µs or more the incorporated power MOSFET is limited to the
maximum on-time, tON(MAX) = 40.0 μs in order to prevent
the decreasing of switching frequency. Thus, the peak
Figure 9-20 The effective pulse width of one drain current is limited, and the audible noise of the
bottom-skip quasi-resonant signal transformer is suppressed.
In designing a power supply, the on-time must be less
than tON(MAX) (see Figure 9-22). In addition, if a C (RC) damper snubber of Figure
If such a transformer is used that the on-time is 9-24 is used, reduce the capacitor value of damper
tON(MAX) or more, under the condition with the minimum snubber. If the turn-on timing isn’t fitted to a VDS bottom
input voltage and the maximum output power, the output point, adjustments are required (refer to Section 9.7.2).
power would become low. In that case, the transformer
should be redesigned taking into consideration the C(CR)
following: damper snubber
T1
Inductance, LP, of the transformer should be lowered
in order to raise the operation frequency. D51
C1 C51
Lower the primary and the secondary turns ratio, NP /
NS, to lower the duty cycle. 1
D/ST
ID On-time U1 C(CR)
S/OCP damper snubber
2
ROCP
time
VDS
In order to suppress this variability, this IC has the When VDZBD < VFW1 (Point B through Point D), the
overcurrent input compensation function. input voltage is increased and VFW1 exceeds the Zener
voltage, VZ, of DZBD. VFW2 will be produced as a
negative voltage to compensate VOCP(H).
Without input The value of VFW2 should be adjusted so that the
compensation
Output Current at OCP1
3) RBD1 and RBD2 Setup. 5) VREV2 is calculated by using Equation (8) and is
The recommended value of RBD2 is 1.0 kΩ. checked to be the Quasi-Resonant Operation
In general specification, RBD1 is set by using result of Threshold Voltage 1, VBD(TH1) = 0.34 V (max.), or
Equation (6) so that VFW2 = −3.0 V at maximum AC more (refer to Figure 9-11).
input voltage.
× (VREV1 − VF ) ≥ 0.34 V
R BD 2
VREV 2 = (8)
R BD1
R
= BD 2
R BD1 + R BD 2
VFW 2
(6) where,
N
× D × VIN ( AC) MAX × 2 − VZ − VFW 2 VREV1: Flyback voltage of auxiliary wining
NP VF: Forward voltage drop of DZBD
where,
VFW2: BD pin voltage (−3.0 V) 6) The BD pin voltage, which includes surge voltage,
NP: Primary side winding number of turns must be observed within the absolute maximum
ND: Auxiliary winding number of turns rating of the BD pin voltage (–6.0 to 6.0 V) in the
VIN(AC)MAX: Maximum AC input voltage actual operation at the maximum input voltage.
VZ: Zener voltage of DZBD
4) VOCP(H)' is the overcurrent threshold voltage after
< BD Pin Peripheral Components Value Selection
input compensation. Figure 9-28 shows a
Reference Example >
relationship of VOCP(H)' and BD pin voltage,VFW2.
Setting value:
VFW2 at maximum AC input voltage is calculated by
Input voltage: VIN(AC) = 85VAC to 265VAC,
using Equation (7). VOCP(H)' and this variation are
AC input voltage that starts input compensation:
gotten by using the result from Figure 9-28.
VIN(AC)C = 120 VAC,
When VOCP(H)' including variation becomes the
Primary side winding number of turns: NP = 40 T,
Bottom-Skip Operation Threshold Voltage 1,
Auxiliary winding number of turns: ND = 5 T
VOCP(BS1) = 0.572 V, or less, the operation of IC is
Forward voltage of auxiliary winding: VFW1 = 20 V
one bottom-skip only and the output current may be
less than target output current, IOUT.
VFW1 is calculated by using Equation (5) as follows:
× ( VFW1 − VZ )
R BD 2
VFW 2 = ND
R BD1 + R BD 2 VFW1 = × VIN ( AC) C × 2
NP
R BD 2 N =
5
× 120 2 = 21.2V
= × D × VIN ( AC) MAX × 2 − VZ (7)
R BD1 + R BD 2 N 40
P
Thus, zener voltage of DZBD is chosen to be 22 V of
the E series.
1 When VFW2 = −3.0 V at maximum input voltage,
VOCP(H) 265VAC, RBD1 is calculated by using Equation (6) as
0.8 follows:
0.6 R BD 2 N D
VOCP(H)' (V)
When RBD2 = 1.0 kΩ, |VFW2| value at 265 VAC is When the peak drain current of ID is limited by
calculated by using Equation (7) as follows: Overcurrent Protection 1 operation, the output voltage,
VOUT, decreases and the feedback current from the
× ( VFW1 − VZ )
R BD 2 secondary photo-coupler becomes zero. Thus, the
VFW 2 = feedback current, IFB, charges C4 connected to the
R BD1 + R BD 2
FB/OLP pin and the FB/OLP pin voltage, VFB/OLP,
increases.
1k 5 When VFB/OLP increases to the FB Pin Maximum
= × × 265 2 − 22 = 2.92V
7.5k + 1k 40 Voltage in Feedback Operation, VFB(MAX) = 4.05 V, or
more, C4 is charged by IFB(OLP) = − 10 µA. When VFB/OLP
increases to the OLP Threshold Voltage, VFB(OLP) = 5.96
Referring to Figure 9-28, when VFW2 is compensated V, the OLP function is activated, the IC stops switching
to –2.92 V, the overcurrent threshold voltage after input operation in the latched state. In order to keep the
compensation, VOCP(H)', is set to about 0.66 V (typ). latched state, when VCC pin voltage decreases to
When setting RBD2 = 1.0 kΩ, RBD1 = 7.5 kΩ, VCC(BIAS), the bias assist function is activated and VCC
VF = 0.7 V, and VREV1 = 20 V, VREV2 is calculated by pin voltage is kept to over the VCC(OFF).
using Equation (8) as follows: Releasing the latched state is done by turning off the
input voltage and by dropping the VCC pin voltage
× (VREV1 − VF )
R BD 2 below VCC(OFF).
VREV 2 =
R BD1 + R BD 2
GND FB/OLP
× (20 − 0.7 ) = 2.27 V
1k
=
1k + 7.5k 4 5
ND tDLY
VFW1 = × VIN ( AC) MAX × 2 (9) Drain current, ID
NP
where,
VFW1: Forward voltage of auxiliary wining
NP: Primary side number of turns Figure 9-30 OLP operation waveforms
ND: Secondary side number of turns
VIN(AC)MAX: Maximum AC input voltage
The time of the FB/OLP pin voltage from VFB(MAX) to
VFB(OLP) is defined as the OLP delay time, tDLY. Because
the capacitor C5 for phase compensation is small
9.12 Overload Protection (OLP) compared to C4, the approximate value of tDLY is
Figure 9-29 shows the FB/OLP pin peripheral circuit, calculated by Equation (10). When C4 = 4.7 μF, the
Figure 9-29 shows each waveform for Overload value of tDLY would be approximately 0.9 s. The
Protection (OLP) operation. recommended value of R3 is 47 kΩ.
t DLY ≒
(5.96V − 4.05V )× C4 operation at the latched state. In order to keep the
(10) latched state, when VCC pin voltage decreases to
− 10µΑ
VCC(BIAS), the bias assist function is activated and VCC
pin voltage is kept to over the VCC(OFF).
To enable the overload protection function to initiate Releasing the latched state is done by turning off the
an automatic restart, 220 kΩ is connected between the input voltage and by dropping the VCC pin voltage
FB/OLP pin and ground, as a bypass path for IFB(OLP), as below VCC(OFF).
shown in Figure 9-31. Thus, the FB/OLP pin is kept When the VCC pin voltage is provided by using
under VFB(OLP) in OLP state. auxiliary winding of transformer, the overvoltage
In OLP state as an output shorted, the output voltage conditions such as output voltage detection circuit open
and VCC pin voltage decrease. During the operation, can be detected because the VCC pin voltage is
Bias Assist Function is disabled. Thus, VCC pin voltage proportional to output voltage. The approximate value of
decreases to VCC(OFF), the control circuit stops operation. output voltage VOUT(OVP) in OVP condition is calculated
After that, the IC reverts to the initial state by UVLO by using Equation (11).
circuit, and the IC starts operation when VCC pin
voltage increases to VCC(ON) by startup current. Thus the VOUT ( NORMAL)
intermittent operation by UVLO is repeated in OLP state VOUT(OVP) = × 31.5 (V) (11)
without latched operation as shown in Figure 9-32. VCC ( NORMAL)
The intermittent oscillation is determined by the cycle
of the charge and discharge of the capacitor C3 where,
connected to the VCC pin. In this case, the charge time VOUT(NORMAL): Output voltage in normal operation
is determined by the startup current from the startup VCC(NORMAL): VCC pin voltage in normal operation
circuit, while the discharge time is determined by the
current supply to the internal circuits of the IC.
9.14 Thermal Shutdown (TSD)
GND FB/OLP When the temperature of control circuit increases to
Tj(TSD) = 135 °C (min.) or more, Thermal Shutdown
4 5 (TSD) is activated, the IC stops switching operation at
the latched state. In order to keep the latched state, when
IFB PC1 VCC pin voltage decreases to VCC(BIAS), the bias assist
C5 function is activated and VCC pin voltage is kept to over
220kΩ
the VCC(OFF).
VCC pin
voltage
VCC(ON)
VCC(OFF)
FB/OLP pin
voltage
VFB(OLP)
Drain current,
ID
10. Design Notes transformer matching what will be used in the actual
application, because the variation of the auxiliary
winding voltage is affected by the transformer
structural design.
10.1 External Components
Take care to use properly rated, including derating as
necessary and proper type of components. VCC pin voltage Without R2
D1 With R2
U1 D2 R2
Output current, IOUT
C3 D
FB/OLP
S/OCP
D/ST
GND
VCC
DZBD
2
1 2 3 4 5 6 7
CV RBD1
• FB/OLP Pin Peripheral Circuit
C5 is for high frequency noise reduction and phase
C(RC) damper
snubber R3
RBD2
compensation, and should be connected close to these
ROCP
C5 PC1
CBD pins. The value of C5 is recommended to be about
C4
470 pF to 0.01µF, and should be selected based on
actual operation in the application.
C4 is for the OLP delay time, tDLY, setting (refer to
Figure 10-1 The IC peripheral circuit Section 9.13).
The recommended value of R3 is 47 kΩ.
• Input and Output Electrolytic Capacitor
Apply proper derating to ripple current, voltage, and • BD Pin Peripheral Circuit
temperature rise. Use of high ripple current and low Since BD pin detects the signal of bottom-on
impedance types, designed for switch mode power timing and input compensation of OCP1, the values
supplies, is recommended. of BD pin peripheral components (DZBD, RBD1, RBD2
and CBD) are considered about both functions and
• S/OCP Pin Peripheral Circuit should be adjusted.
In Figure 10-1, ROCP is the resistor for the current Refer to Section 9.7.2 and Section 9.12.3.
detection. A high frequency switching current flows
to ROCP, and may cause poor operation if a high • NF Pin
inductance resistor is used. Choose a low inductance For stable operation, NF pin should be connected to
and high surge-tolerant type. GND pin, using the shortest possible path.
C52 and R53 are for phase compensation. The value should be maximized.
of C52 and R53 are recommended to be around 0.047 ▫ The coupling of the winding D and the winding P
μF to 0.47 μF and 4.7 kΩ to 470 kΩ, respectively. should be minimized.
They should be selected based on actual operation in
the application. In the case of multi-output power supply, the
coupling of the secondary-side stabilized output
winding, S1, and the others (S2, S3…) should be
L51 maximized to improve the line-regulation of those
T1 D51 VOUT
outputs.
(+)
Figure 10-4 shows the winding structural examples
R54 of two outputs.
Winding structural example (a):
PC1 R51
S1 is sandwiched between P1 and P2 to
R55 maximize the coupling of them for surge
C51
reduction of P1 and P2.
S R52 C53 D is placed far from P1 and P2 to minimize the
coupling to the primary for the surge reduction of
C52 R53 D.
Winding structural example (b)
U51 P1 and P2 are placed close to S1 to maximize the
R56 coupling of S1 for surge reduction of P1 and P2.
(-) D and S2 are sandwiched by S1 to maximize the
coupling of D and S1, and that of S1 and S2.
This structure reduces the surge of D, and
Figure 10-3 Peripheral circuit of secondary side shunt improves the line-regulation of outputs.
regulator (U51)
P1 S1 P2 S2 D
Because the switching currents contain high
frequency currents, the skin effect may become a Margin tape
consideration.
Choose a suitable wire gauge in consideration of the Winding structural example (a)
RMS current and a current density of 4 to 6 A/mm2.
If measures to further reduce temperature are still
Margin tape
necessary, the following should be considered to
increase the total surface area of the wiring:
Bobbin
In the following cases, the surge of VCC pin Winding structural example (b)
voltage becomes high.
▫ The surge voltage of primary main winding, P, is Figure 10-4 Winding structural examples
high (low output voltage and high output current
power supply designs)
▫ The winding structure of auxiliary winding, D, is
susceptible to the noise of winding P.
CV PO 1
U1 I IN = × (17)
η2 VIN(MIN)
2 × I IN
Figure 10-5 Quasi-resonant circuit I DP = (18)
D ON '
( )
2
2PO 4π VIN ( MIN ) × D ON × C V
2
where, 2PO
VIN(MIN): C1 voltage at the minimum AC input voltage − + +
η1 η1 LP'
VFLY: Flyback voltage. f MIN =
2π C V × VIN ( MIN ) × D ON
The inductance, LP' on the primary side, taking into
consideration the delay time, is calculated using
Equation (14). (21)
(V )
2
Figure 10-6 shows the Example of NI-Limit versus
× D ON
LP ' = AL-Value characteristics.
IN ( MIN )
2
2PO × f MIN (14) Choose the ferrite core that does not saturate and
+ VIN ( MIN ) × D ON × f MIN × π C V provides a design margin in consideration of
η1
temperature effects and other variations to NI-Limit
versus AL-Value characteristics.
Al-value is calculated by using LP’ and NP. NI is (2) Control Ground Trace Layout
calculated by using Equation (22). Since the operation of IC may be affected from the
It is recommended that Al-value and NI provide the large current of the main trace that flows in control
design margin of 30 % or more for saturation curve of ground trace, the control ground trace should be
core. separated from main trace and connected at a single
point grounding of point A in Figure 10-7 as close
NI = N P × I DP (AT) (22) to the ROCP pin as possible.
(1) Main trace should be wide (6) Main trace of secondary side should
trace and small loop be wide trace and small loop
T1
D51
C2 R1
C1 P
D1 C51
S
D2 R2
U1 (3) Loop of the power
supply should be small
C3
D
FB/OLP
S/OCP
D/ST
GND
VCC
BD
NF
2
1 2 3 4 5 6 7 DZBD
CV
ROCP
RBD1
C5 PC1
R3 CBD
RBD2
A C4
(7)Trace of D/ST pin (4)ROCP should be as (2) Control GND trace should be CY (5)The components connected to the IC should
should be wide for close to S/OCP connected at a single point as
be as close to the IC as possible, and should
heat release pin as possible. close to the ROCP as possible
be connected as short as possible
T1 D50 CN52
1 OUT1(+)
F2 J56 J55
D55 R59
8 OUT2(-)
4 OUT3(+)
D52
D2 D3
S3
C55 C64 C60
IC1 D5 R10
5 OUT3(-)
D1 R4 Q1 J50 J51 J52
D54
STR-Y6700 R5 D 7 OUT4(+)
D10 C8 R6 C11 L50
FB/OLP
D4
S/OCP
S4 C52
D/ST
GND
VCC
C63
BD
C57 C65
NF
2
2 OUT4(-)
1 2 3 4 5 6 7
D7
9 OUT5(+)
R11 D53
C5 S5
C56 C61 J57
R3 PC1 C10 R12 6 OUT5(-)
R1 R2 TK50
C9
C7 C13
D1 D2 T1
D51
L1 S2 S4 OUT1(+)
14V/2.6A
C1 D4 D3
R1 C51 C53
C2 C3 P1
F1
D52
OUT2(+)
8V/0.5A
D5 R51 R54
P2 C52
PC1 R52
R55
U1 D6 C54
R3
R53 C55
STR-Y6700 D
C5 U51
R56
FB/OLP
OUT(-)
S/OCP
D/ST
GND
VCC
S1 S3
BD
NF
2
1 2 3 4 5 6 7 DZ1
R5
C4
R4 PC1 C8 R6
R2
C7 C9
C6
Bill of materials
Recommended Recommended
Symbol Part type Ratings(1) Symbol Part type Ratings(1)
Sanken Parts Sanken Parts
C1 (2)
Film, X2 0.1 μF, 275 V D52 Schottky 90 V, 1.5 A EK 19
C2 Electrolytic 220 μF, 400 V DZ1 Zener 22V
C3 Ceramic 2200 pF, 630 V F1 Fuse 250 VAC, 3 A
(2)
C4 Ceramic 100 pF, 2 kV L1 CM inductor 3.3 mH
C5 Electrolytic 22 μF, 50V PC1 Photo-coupler PC123or equiv
C6 Ceramic 4.7 μF, 16 V R1 (3)
Metal oxide 150 kΩ, 1 W
C7 (2)
Ceramic 4700 pF, 50V R2 (2)
General 0.56 Ω, 1 W
C8 (2)
Ceramic 470 pF, 50V R3 (2)
General 15 Ω
C9 Ceramic, Y1 2200 pF, 250 V R4 General 47 kΩ
C51 Ceramic 2200 pF, 1 kV R5 (2)
General 6.8 kΩ
C52 Ceramic Open R6 General 1 kΩ
C53 Electrolytic 1000 μF, 50 V R51 General 820 Ω
C54 Electrolytic 470 µF, 16 V R52 General 1.5 kΩ
C55 Ceramic 0.1 µF R53 (2)
General 22 kΩ
D1 General 600V, 1A EM01A R54 (2)
General 6.8 kΩ
D2 General 600V, 1A EM01A R55 General, 1% 39 kΩ
D3 General 600V, 1A EM01A R56 General, 1% 10 kΩ
See
D4 General 600V, 1A EM01A T1 Transformer
the specification
D5 Fast recovery 1000 V, 0.5 A EG01C U1 IC - STR-Y6754
VREF = 2.5 V
D6 Fast recovery 200 V, 1 A AL01Z U51 Shunt regulator
TL431or equiv
D51 Schottky 150 V, 10 A FMEN-210B
(1)
Unless otherwise specified, the voltage rating of capacitor is 50 V or less and the power rating of resistor is 1/8 W or less.
(2)
It is necessary to be adjusted based on actual operation in the application.
(3)
Resistors applied high DC voltage and of high resistance are recommended to select resistors designed against electromigration or use
combinations of resistors in series for that to reduce each applied voltage, according to the requirement of the application.
Transformer specification
▫ Primary inductance, LP: 0.95 mH
▫ Core size: EER28L
▫ AL-value: 183 nH/N2 (Center gap of about 0.8 mm)
▫ Winding specification
Number of Wire diameter
Winding Symbol Construction
turns (T) (mm)
Two-layer,
Primary winding 1 P1 43 1EUW – φ 0.30
solenoid winding
Single-layer,
Primary winding 2 P2 29 1EUW – φ 0.30
solenoid winding
Single-layer,
Auxiliary winding D 12 TEX – φ 0.23 × 2
Space winding
Single-layer,
Output winding 1 S1 5 φ 0.32 × 2
solenoid winding
Single-layer,
Output winding 2 S2 3 φ 0.32 × 2
solenoid winding
Single-layer,
Output winding 3 S3 5 φ 0.32 × 2
solenoid winding
Single-layer,
Output winding 4 S4 3 φ 0.32 × 2
solenoid winding
OUT1(+)
VDC
14V
P1 S4
P1 P2
S2
S4 S3 D/ST
D VCC OUT2(+)
S2 S1 D S3 8V
P2 GND
Bobbin
S1
Cross-section view OUT(-)
: Start at this pin
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DSGN-CEZ-16001