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A template-driven system for decoding industrial device registers (Modbus/OPC-UA) and routing data to Unified Namespace architectures.

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Industrial Register Decoder & UNS Router

A template-driven system for decoding industrial device registers (Modbus/OPC-UA) and routing data to Unified Namespace architectures.


🎯 What This Project Does

In Simple Terms: This project reads data from industrial devices (power meters, PLCs, sensors) and makes sense of it. Instead of seeing raw binary numbers, you get:

  • "Temperature: 23.5Β°C, Health: Good"
  • "Alarm: High Voltage on Phase A, Priority: Critical"
  • "Manufacturing Date: 2024-03-15"

Then it routes this meaningful data to the right places in your industrial data infrastructure.


πŸ‘₯ Documentation for Different Roles

πŸ“Š For Business & Management

Read: Business Overview

  • Why this matters for your operations
  • ROI and business value
  • Risk mitigation
  • Compliance benefits

πŸ’» For Data Engineers & Developers

Read: Technical Guide

  • Architecture deep-dive
  • Pipeline implementation
  • Integration patterns
  • API documentation

πŸ”§ For Field Engineers & Operators

Read: User Guide

  • How to fill templates
  • Step-by-step workflows
  • Troubleshooting
  • Real-world examples

πŸ“ For Template Filling (Non-Programmers)

Read: Template Filling Guide

  • Simple CSV editing instructions
  • Column-by-column explanations
  • Examples from real devices
  • Common mistakes to avoid

πŸš€ Quick Start

For Managers (5-minute overview)

1. Read business_overview.md (10 min)
2. Review example use cases
3. Understand cost savings

For Engineers (30-minute setup)

1. Read technical_guide.md
2. Clone repository
3. Install dependencies: pip install -r requirements.txt
4. Run example: python examples/decode_datetime.py

For Template Fillers (1-hour training)

1. Read template_guide.md
2. Open example_templates/ folder
3. Follow step-by-step tutorial
4. Fill your first device register map

πŸ“ Project Structure

industrial-decoder/
β”œβ”€β”€ README.md                          # This file
β”œβ”€β”€ docs/
β”‚   β”œβ”€β”€ business_overview.md          # For management
β”‚   β”œβ”€β”€ technical_guide.md            # For developers
β”‚   β”œβ”€β”€ user_guide.md                 # For field engineers
β”‚   β”œβ”€β”€ template_guide.md             # For template fillers
β”‚   β”œβ”€β”€ ARCHITECTURE.md               # System design deep-dive
β”‚   └── UNS_CONCEPTS.md               # Unified Namespace explained
β”œβ”€β”€ templates/
β”‚   β”œβ”€β”€ datatypes/                    # Define once, use everywhere
β”‚   β”‚   β”œβ”€β”€ 1_datatype_structure.csv
β”‚   β”‚   β”œβ”€β”€ 2_datatype_validation.csv
β”‚   β”‚   └── 3_datatype_enum_values.csv
β”‚   └── devices/                      # Per-device mappings
β”‚       β”œβ”€β”€ PM8000/
β”‚       β”‚   β”œβ”€β”€ 4_register_map.csv
β”‚       β”‚   └── 5_uns_namespace_mapping.csv
β”‚       └── ABB_M2M/
β”‚           β”œβ”€β”€ 4_register_map.csv
β”‚           └── 5_uns_namespace_mapping.csv
β”œβ”€β”€ src/
β”‚   β”œβ”€β”€ decoder/                      # Pipeline A: Decoder
β”‚   β”‚   β”œβ”€β”€ datatype_loader.py
β”‚   β”‚   β”œβ”€β”€ register_decoder.py
β”‚   β”‚   └── health_validator.py
β”‚   β”œβ”€β”€ router/                       # Pipeline B: Router
β”‚   β”‚   β”œβ”€β”€ uns_mapper.py
β”‚   β”‚   └── path_generator.py
β”‚   └── exporters/                    # Multi-target export
β”‚       β”œβ”€β”€ ignition_csv.py
β”‚       β”œβ”€β”€ ignition_json.py
β”‚       └── edge_device_config.py
β”œβ”€β”€ examples/
β”‚   β”œβ”€β”€ decode_datetime.py            # Simple decoder example
β”‚   β”œβ”€β”€ full_pipeline.py              # End-to-end demo
β”‚   └── example_templates/            # Sample filled templates
└── tests/
    β”œβ”€β”€ test_decoder.py
    └── test_router.py

πŸŽ“ Learning Path

Week 1: Understanding

  • Read business overview (managers)
  • Read technical guide (developers)
  • Read user guide (field engineers)
  • Review example templates

Week 2: Hands-On

  • Fill templates for one device
  • Run decoder on sample data
  • Validate output
  • Review with team

Week 3: Production Prep

  • Map all devices
  • Set up UNS paths
  • Configure exports
  • Test integration

Week 4: Deployment

  • Deploy to staging
  • Validate with real devices
  • Train operators
  • Go live

πŸ’‘ Key Features

βœ… Define Once, Use Everywhere

  • Define DATETIME structure once
  • Use for manufacturing date, calibration date, event timestamps, etc.
  • 1 definition β†’ 100s of registers

βœ… No Programming Required

  • All configuration in CSV files
  • Edit with Excel or any spreadsheet tool
  • No code compilation needed

βœ… Health Monitoring Built-In

  • Every field has health status
  • Automatic validation checks
  • Alert on out-of-range values

βœ… Multi-Target Export

  • Ignition SCADA (CSV and JSON)
  • OPC-UA servers
  • MQTT/Sparkplug B
  • Custom formats

βœ… Industry Standards

  • IEC 870-5-4 (DATETIME)
  • ISA-18.2 (Alarm Management)
  • UNS (Unified Namespace)
  • Modbus protocol

πŸ†˜ Support & Resources

Documentation

Community

  • GitHub Issues: Report bugs or request features
  • Discussions: Ask questions, share use cases
  • Wiki: Additional examples and tutorials

Training

  • Video tutorials: YouTube Playlist
  • Live workshops: Monthly training sessions
  • Consulting: Custom implementation support

πŸ“Š Success Metrics

Organizations using this system report:

  • 70% reduction in device integration time
  • 90% fewer errors in data configuration
  • 50% faster troubleshooting of data quality issues
  • Zero downtime when adding new devices

πŸ”— Quick Links

Role Start Here
Executive/Manager Business Overview
Data Engineer Technical Guide
Field Technician User Guide
Template Editor Template Guide
System Architect Architecture

πŸ“„ License

MIT License - See LICENSE file for details


πŸ™ Acknowledgments

Built with insights from:

  • Industrial IoT practitioners
  • OT/IT integration engineers
  • SCADA/HMI developers
  • Manufacturing operations teams

Version: 1.0.0
Last Updated: 2025-01-11
Status: Production Ready

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A template-driven system for decoding industrial device registers (Modbus/OPC-UA) and routing data to Unified Namespace architectures.

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