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OSM-Mini Link

PXL_20241117_195827448 PXL_20241117_195035994 PXL_20241117_195514627

The OSM-Mini Link is a customized version of the OSM-Mini https://github.com/OpenStickCommunity/Hardware/tree/main/3D%20Prints/Open%20Stick%20Modular%20-%20Mini%20(OSM-Mini), modified to include a compartment to hold a removable Phreakmods Link Shaft with topper. It is designed to fit a Sanwa JLF rotated 90 degrees.

The overall dimensions of the case are 250mm x 200mm x 50.8mm

The top panel layout is the 6GAWD layout by jonyfraze, condensed to fit within the case dimensions and modified to use all 24mm buttons. Sitong ST-LP Low Profile buttons were used, other buttons were not tested and may not fit.

The Link Holder Knub is adapted from https://github.com/BolSadguy/Link-Holder-2.0. It should be printed in SLA Resin for strength.

The rest of the case is printed in FDM PLA. iso1 iso2 bottom top

3D Printing

Per guidelines from the OSM-Mini

Each piece should be placed flat down on the print bed to ensure maximum strength. Each of the corner pieces should be oriented on their outside facing large surface flat down and printed at the lowest possible layer height to ensure a good quality print.

The Left Side Panel should also be printed outside face down.

The Link Holder Knub should be printed in SLA Resin for strength. The rest of the case is printed in FDM PLA.

Fasteners and Hardware

Item Quantity Usage notes
M3x20mm Countersunk Screw 4 Neutrik and Link Holder Knub into Side Panels
M3x8mm Pan Head Screw 4 PCB into Bottom Panel Standoffs
M3 Nut 4
M4x35 Hex Standoff 5 Installed into Corner Posts and Left Side Panel
M4x12mm Countersunk Screw 14 Top and Bottom Panels into Hex Standoffs in Corner Posts, JLF Mount
M4x16mm Countersunk Screw 16 Side Panels into Corner Posts
M4 Flange Nut 16

M3 and M4 Countersunk Screw quantities were optimized for use with quantities in 482 piece M3 M4 M5 mixed screw kit: https://www.aliexpress.us/item/3256805779852270.html

Notes

The clearance between the JLF and the wall of the Link holder compartment is extremely tight. If you want a little more breathing room, you can shift the entire Link holder compartment down.

The center post is not necessary, and you may not even be able to install it depending on your button layout and wiring.

The front and back walls flex a little bit, this is noticeable when plugging and removing a USB cable from the port. If I were to make a revision, I would add some small pins to secure the walls into the case top and bottom at the midspan.

Resources

OpenStickCommunity Discord - https://discord.gg/jw96duZs

OpenStickCommunity Discord - Open Stick Case channel - https://discord.com/channels/1049366310389289001/1127612848042934334

OSM-Mini GitHub Repository - https://github.com/OpenStickCommunity/Hardware/tree/main/3D%20Prints/Open%20Stick%20Modular%20-%20Mini%20(OSM-Mini)

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OSM-Mini with compartment for Phreakmods Link Detachable Shaft

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