BA084D/06/en/12.03 50103643 Valid as of software version: V 1.01.

01 (amplifier)

PROline Prowirl 72 Vortex Flow Measuring System

Operating Instructions

Brief operating instructions

PROline Prowirl 72

Brief operating instructions

These brief operating instructions explain how to commission your measuring device quickly and easily:
Safety instructions Installation Wiring Display and operating elements Commissioning with "QUICK SETUP" You can commission your measuring device quickly and easily using the special Quick Setup menu. It allows you to configure important basic functions via the local display, for example display language, measured variables, engineering units, signal type etc. Customer-specific configuration / Description of device functions Complex measurement tasks require the configuration of additional functions which you can individually select, set and adapt to your process conditions using the function matrix. The function matrix of the measuring device and all the functions are described in detail in the "Description of device functions" section. Page 75 ff. Page 40 Page 27 Page 21 Page 11 Page 7

Endress+Hauser

PROline Prowirl 72

QUICK SETUP for quick commissioning

QUICK SETUP for quick commissioning

Esc

+ +

Quick Setup

E +

Quick Setup Commission Language Application Measuring Unit Type

HOME-POSITION

Volume Flow Unit Flow Unit Totalizer

Calculated Mass Flow Unit Flow Unit Totalizer Unit Density Operating Density

Corrected Volume Flow Unit Flow Unit Totalizer Unit Density Operating Density Reference Density

Selection output type

Current output Pulse / Status output Operation Mode Quit

Pulse Current span Value 20 mA Time constant Failsafe mode Pulse value Pulse width Output signal Failsafe mode

Status Assign status On value Off value Time constant

Vortex Freq.

PFM

Configuration another output ?

Yes No

Automatically configuration display ?

Yes Automatically parameterization of the display No

F06-72xxxxxx-19-xx-xx-en-000

Note!

The display returns to the QUICK SETUP COMMISSIONING cell if you press the ESC key combination during interrogation. Only the output (current output or pulse/status output) not yet configured in the current Quick Setup is offered for selection after the first cycle. The YES option appears as long as a free output is still available. "NO" is the only option displayed when no further outputs are available. When "YES" is selected, the flow is assigned to line 1 of the local display and the totalizer to line 2.

Endress+Hauser

QUICK SETUP for quick commissioning

PROline Prowirl 72

Endress+Hauser

PROline Prowirl 72

Contents

Contents
1
1.1 1.2 1.3 1.4 1.5

Safety instructions . . . . . . . . . . . . . . . . . 7
Designated use . . . . . . . . . . . . . . . . . . . . . . . . Installation, commissioning and operation . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes on safety conventions and icons . . . . . . 7 7 7 8 8

5.3 5.4

2
2.1

Identification . . . . . . . . . . . . . . . . . . . . . . 9
Device designation . . . . . . . . . . . . . . . . . . . . . 9 2.1.1 Nameplate on the transmitter . . . . . . . 9 2.1.2 Nameplate of the sensor, remote version . . . . . . . . . . . . . . . . . . . . . . . 10 CE mark, declaration of conformity . . . . . . . . 10 Registered trademarks . . . . . . . . . . . . . . . . . 10

Error message display . . . . . . . . . . . . . . . . . . 30 Communication (HART) . . . . . . . . . . . . . . . . . 31 5.4.1 Operating options . . . . . . . . . . . . . . . 31 5.4.2 Device variables and process variables . . . . . . . . . . . . . . . . . . . . . . 32 5.4.3 Universal / common practice HART commands . . . . . . . . . . . . . . . 32 5.4.4 Device status / error messages . . . . . 37 5.4.5 Switching HART write protection on/off . . . . . . . . . . . . . . . . . . . . . . . . . 38

6
6.1 6.2

Commissioning . . . . . . . . . . . . . . . . . . . 39
Function check . . . . . . . . . . . . . . . . . . . . . . . . Commissioning . . . . . . . . . . . . . . . . . . . . . . . . 6.2.1 Switching on the measuring device . 6.2.2 Commissioning Quick Setup. . . . . . 39 39 39 40

2.2 2.3

3
3.1

Installation . . . . . . . . . . . . . . . . . . . . . . . . 11
Incoming acceptance, transport, storage . . . 3.1.1 Incoming acceptance . . . . . . . . . . . 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . 3.1.3 Storage . . . . . . . . . . . . . . . . . . . . . . . Installation conditions . . . . . . . . . . . . . . . . . . 3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . 3.2.2 Installation location . . . . . . . . . . . . . 3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . 3.2.4 Heat insulation . . . . . . . . . . . . . . . . . 3.2.5 Inlet and outlet run . . . . . . . . . . . . . . 3.2.6 Vibrations . . . . . . . . . . . . . . . . . . . . . 3.2.7 Limiting flow . . . . . . . . . . . . . . . . . . . Installation instructions . . . . . . . . . . . . . . . . . 3.3.1 Mounting the sensor . . . . . . . . . . . . 3.3.2 Rotating the transmitter housing . . . 3.3.3 Mounting the transmitter (remote version) . . . . . . . . . . . . . . . . . . . . . . . 3.3.4 Rotating the local display . . . . . . . . . Post-installation check . . . . . . . . . . . . . . . . . . 11 11 11 11 12 12 12 12 13 14 15 15 16 16 17 18 19 19

7 8 9
9.1 9.2 9.3 9.4 9.5 9. 6

Maintenance . . . . . . . . . . . . . . . . . . . . . . 42 Accessories . . . . . . . . . . . . . . . . . . . . . . . 43 Trouble-shooting . . . . . . . . . . . . . . . . . 45

Trouble-shooting instructions . . . . . . . . . . . . . 45 System error messages . . . . . . . . . . . . . . . . . 46 Process errors without messages . . . . . . . . . . 48 Response of outputs to errors . . . . . . . . . . . . 50 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Installing and removing electronics boards . . 52 9.6.1 Non-Ex, Ex-i version . . . . . . . . . . . . . 52 9.6.2 Ex-d version . . . . . . . . . . . . . . . . . . . 54 Software history . . . . . . . . . . . . . . . . . . . . . . . 56

3.2

3.3

9.7

10

Technical data . . . . . . . . . . . . . . . . . . . . 57

3.4

4
4.1

Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Connecting the remote version . . . . . . . . . . . 4.1.1 Connecting the sensor . . . . . . . . . . . 4.1.2 Cable specifications . . . . . . . . . . . . . Connecting the measuring unit . . . . . . . . . . . 4.2.1 Connecting the transmitter . . . . . . . . 4.2.2 Terminal assignment . . . . . . . . . . . . 4.2.3 HART connection . . . . . . . . . . . . . . . Degree of protection . . . . . . . . . . . . . . . . . . . Post-connection check . . . . . . . . . . . . . . . . . 21 21 22 22 22 24 25 26 26

4. 2

4.3 4.4

5
5.1 5.2

Operation . . . . . . . . . . . . . . . . . . . . . . . . . 27
Display and operating elements . . . . . . . . . . The function matrix: layout and use . . . . . . . . 5.2.1 General notes . . . . . . . . . . . . . . . . . . 5.2.2 Enabling the programming mode . . 5.2.3 Disabling the programming mode . . 27 28 29 29 29

10.1 Technical data at a glance . . . . . . . . . . . . . . . 57 10.1.1 Application . . . . . . . . . . . . . . . . . . . . 57 10.1.2 Function and system design . . . . . . . 57 10.1.3 Input . . . . . . . . . . . . . . . . . . . . . . . . . 57 10.1.4 Output . . . . . . . . . . . . . . . . . . . . . . . . 58 10.1.5 Power supply . . . . . . . . . . . . . . . . . . 59 10.1.6 Performance characteristics . . . . . . . 60 10.1.7 Mechanical construction . . . . . . . . . . 62 10.1.8 Human interface . . . . . . . . . . . . . . . . 63 10.1.9 Certificates and approvals . . . . . . . . 63 10.1.10 Accessories . . . . . . . . . . . . . . . . . . . 64 10.1.11 Documentation . . . . . . . . . . . . . . . . . 64 10.2 Dimensions of transmitter, remote version . . . . . . . . . . . . . . . . . . . . . . . . 64 10.3 Dimensions of Prowirl 72 W . . . . . . . . . . . . . . 65 10.4 Dimensions of Prowirl 72 F . . . . . . . . . . . . . . . 66 10.5 Dimensions of Prowirl 72 F, Dualsens version 70 10.6 Dimensions of flow conditioner . . . . . . . . . . . . 73

Endress+Hauser

Contents

PROline Prowirl 72

11

Description of device functions . . . 75

11.1 Illustration of the function matrix . . . . . . . . . . 75 11.2 Description of functions . . . . . . . . . . . . . . . . 76 11.2.1 Group MEASURED VALUES . . . . . . 76 11.2.2 Group SYSTEM UNITS . . . . . . . . . . . 77 11.2.3 Group QUICK SETUP . . . . . . . . . . . . 81 11.2.4 Group OPERATION . . . . . . . . . . . . . 82 11.2.5 Group USER INTERFACE . . . . . . . . 84 11.2.6 Group TOTALIZER . . . . . . . . . . . . . . 86 11.2.7 Group CURRENT OUTPUT . . . . . . . 88 11.2.8 Group PULSE/STATUS OUTPUT . . . 90 11.2.9 Information on the response of the status output . . . . . . . . . . . . . . 97 11.2.10 Group COMMUNICATION . . . . . . . . 98 11.2.11 Group PROCESS PARAMETER . . . . 99 11.2.12 Group SYSTEM PARAMETER . . . . 103 11.2.13 Group SENSOR DATA . . . . . . . . . . 104 11.2.14 Group SUPERVISION . . . . . . . . . . . 106 11.2.15 Group SIMULATION SYSTEM . . . . 108 11.2.16 Group SENSOR VERSION . . . . . . 109 11.2.17 Group AMPLIFIER VERSION . . . . . 109 11.3 Factory settings . . . . . . . . . . . . . . . . . . . . . . 110 11.3.1 Metric system units (not for USA and Canada) . . . . . . . 110 11.3.2 US units (only for USA and Canada) . . . . . . . 112

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 115

Endress+Hauser

PROline Prowirl 72

1 Safety instructions

1
1.1

Safety instructions
Designated use

The measuring system is used to measure the volume flow of saturated steam, overheated steam, gases and liquids. If the process pressure and process temperature are constant, the measuring device can also output the flow as the calculated mass flow and corrected volume flow. Resulting from incorrect use or from use other than that designated the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this.

1.2

Installation, commissioning and operation

Note the following points: Installation, electrical installation, commissioning and maintenance of the device must be carried out by trained, qualified specialists authorised to perform such work by the facilitys owner-operator. The specialist must have read and understood these Operating Instructions and must follow the instructions they contain.

The device must be operated by persons authorised and trained by the facilitys owner-operator. Strict compliance with the instructions in these Operating Instructions is mandatory. In the case of special fluids (incl. fluids for cleaning), Endress+Hauser will be happy to assist in clarifying the material resistance properties of wetted parts. However, the user is responsible for the choice of wetted materials as regards their in-process resistance to corrosion. The manufacturer refuses to accept liability. The installer must ensure that the measuring system is correctly wired in accordance with the wiring diagrams. Invariably, local regulations governing the opening and repair of electrical devices apply.

1.3

Operational safety

Note the following points: Measuring systems for use in hazardous environments are accompanied by separate Ex documentation, which is an integral part of these Operating Instructions. Strict compliance with the installation instructions and ratings as listed in this supplementary documentation is mandatory. The symbol on the front of the Europe, Ex documentation indicates the approval and the certification centre ( USA, Canada).

The measuring system complies with the general safety requirements in accordance with EN 61010 and the EMC requirements of EN 61326/A1 and NAMUR Recommendations NE 21 and NE 43. The manufacturer reserves the right to modify technical data without prior notice. Your Endress+Hauser distributor will supply you with current information and updates to these Operating Instructions.

Endress+Hauser

1 Safety instructions

PROline Prowirl 72

1.4

Return

The following procedures must be carried out before a flowmeter requiring repair or calibration, for example, is returned to Endress+Hauser:

Always enclose a fully completed Declaration of Contamination form with the device. Only then can Endress+Hauser transport, examine and repair a returned device.
Note! A copy of the Declaration of Contamination can be found at the end of these Operating Instructions.

Enclose special handling instructions if necessary, for example a safety data sheet as per the European Directive 91/155/EEC. Remove all fluid residues. Pay special attention to the grooves for seals and crevices which could contain fluid residues. This is particularly important if the fluid is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc.
Warning! Do not return a measuring device if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (caustic burns, etc.) due to inadequate cleaning will be charged to the owner-operator.

1.5

Notes on safety conventions and icons

#
!
"

The devices are designed to meet state-of-the-art safety requirements, have been tested and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures. They can, however, be a source of danger if used incorrectly or for anything other than the designated use. Consequently, always pay particular attention to the safety instructions indicated in these Operating Instructions by the following symbols: Warning! Warning indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care. Caution! Caution indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions. Note! Note indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device.

Endress+Hauser

PROline Prowirl 72

2 Identification

2
2.1

Identification
Device designation

The PROline Prowirl 72 flowmeter system consists of the following components: Transmitter PROline Prowirl 72 Prowirl F or Prowirl W sensor In the compact version, the transmitter and sensor form a mechanical unit; in the remote version they are mounted separate from one another.

2.1.1

Nameplate on the transmitter

ENDRESS+HAUSER PROWIRL 72

Order Code:72WXX-XXXXXXXXXXXX 12345678901 Ser.No.: TAG No.: ABCDEFGHJKLMNPQRST IP67/NEMA/Type 4X

12-36VDC Version: 4...20mA, HART

1.2W

-40C<Ta<+70C -40F<Ta<+158F

Ta +10C/ 50F

Pat. US 4,743,837 US 6,003,384

Ser.No.:

12345678901

Sensor data:
PN40 / p test = 85bar K-factor: 1.0000 P/L Materials: CF3M(1.4404) 316L(1.4435) Gasket: Graphite TM: -40C...+260C / -40F...+500F

PED 97/23/EC: Cat. III

Fig. 1: 1 2 3 4 5 6 7 8 9 10

Nameplate specifications for transmitter and sensor (example) A = nameplate on transmitter, B = nameplate on transmitter (only compact version)

Order code / serial number: see the specifications on the order confirmation for the meanings of the individual letters and digits. Power supply / frequency: 12...36 V DC, Power consumption: 1.2 W Available outputs: Current output 4...20 mA Data regarding Pressure Equipment Directive (optional) Calibration factor Material sensor and gasket Medium temperature range Reserved for information on special products Permitted ambient temperature range Degree of protection

Endress+Hauser

F06-72xxxxxx-18-06-xx-xx-000

2 Identification

PROline Prowirl 72

2.1.2

Nameplate of the sensor, remote version

ENDRESS+HAUSER PROWIRL 72

Order Code:72WXX-XXXXXXXXXXXX Ser.No.: 12345678901 TAG No.: ABCDEFGHJKLMNPQRST
K-factor: Materials: Gasket: TM:

IP67/NEMA/Type 4X

i -40C<Ta<+85C -40F<Ta<+185F Pat. US 4,743,837 US 6,003,384

Fig. 2: 1 2 3 4 5 6 7 8

Nameplate specifications for transmitter remote version PROline Prowirl 72 (example)

Order code / serial number: see the specifications on the order confirmation for the meanings of the individual letters and digits. Calibration factor Material sensor Material gasket Medium temperature range Reserved for information on special products Permitted ambient temperature range Degree of protection

2.2

CE mark, declaration of conformity

The devices are designed to meet state-of-the-art safety requirements in accordance with sound engineering practice. They have been tested and left the factory in a condition in which they are safe to operate. The devices comply with the applicable standards and regulations in accordance with EN 61010 Protection Measures for Electrical Equipment for Measurement, Control, Regulation and Laboratory Procedures and the EMC requirements as per EN 61326/A1. The measuring system described in these Operating Instructions is therefore in conformity with the statutory requirements of the EC Directives. Endress+Hauser confirms successful testing of the device by affixing to it the CE mark.

2.3

Registered trademarks

GYLON Registered trademark of Garlock Sealing Technologies, Palmyar, NY, USA HART Registered trademark of the HART Communication Foundation, Austin, USA INCONEL Registered trademark of Inco Alloys International Inc., Huntington, USA KALREZ , VITON Registered trademark of E.I. Du Pont de Nemours & Co., Wilmington, USA FieldCheck, Applicator, ToF Tool-FieldTool Package Registered or registration-pending trademarks of Endress+Hauser Flowtec AG, Reinach, Switzerland

10

Endress+Hauser

F06-72xxxxxx-18-06-xx-xx-001

1.0000 P/dm CF3M(1.4404), 316L(1.4435) Graphite -40...+260C / -40...+500F

PROline Prowirl 72

3 Installation

3
3.1
3.1.1

Installation
Incoming acceptance, transport, storage
Incoming acceptance

On receipt of the goods, check the following points: Check the packaging and the contents for damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.

3.1.2

Transport

Please note the following when unpacking or transporting to the measuring point:

The devices must be transported in the container supplied. Devices with nominal diameter DN 40...300 may not be lifted at the transmitter housing or at the connection housing of the remote version when transporting (see Fig. 3). Use carrier slings when transporting and put the slings around both process connections. Avoid chains as these could damage the housing.
Warning! Risk of injury if the measuring device slips. The centre of gravity of the entire measuring device might be higher than the points around which the slings are slung. Therefore, when transporting, make sure that the device does not unintentionally turn or slip.

Fig. 3:

Instructions for transporting sensors with DN 40...300

3.1.3

Storage

Note the following points:

Pack the measuring device in such a way as to protect it reliably against impact for storage (and transportation). The original packaging provides optimum protection. The permissible storage temperature is 40...+80 C (ATEX II 1/2 GD version/dust ignition-proof 20...+55C). When in storage, the device should not be exposed to direct sunlight in order to avoid impermissibly high surface temperatures.

Endress+Hauser

11

F06-72xxxxxx-22-00-00-xx-000

3 Installation

PROline Prowirl 72

3.2

Installation conditions

Note the following points:

The measuring device requires a fully developed flow profile as a prerequisite for correct volume flow measurement. The inlet and outlet runs must be taken into account (see Page 14). The maximum permitted ambient temperatures (see Page 60) and fluid temperatures (see Page 61) must be observed. Pay particular attention to the notes on orientation and piping insulation (see Page 12). Verify that the correct nominal diameter and pipe standard (DIN/JIS/ANSI) were taken into account when ordering since the calibration of the device and the achievable accuracy depend on these factors. If the mating pipe and the device have different nominal diameters/pipe standards, an inlet correction can be made via the device software by entering the actual pipe diameter (see MATING PIPE DIAMETER function on Page 101). The correct operation of the measuring system is not influenced by plant vibrations up to 1 g, 10...500 Hz. For mechanical reasons, and in order to protect the piping, it is advisable to support heavy sensors (see Page 65 ff.).

3.2.1

Dimensions

The dimensions and the lengths of the sensor and the transmitter are on Page 64 ff.

3.2.2

Installation location

We recommend you observe the following dimensions to guarantee problem-free access to the device for service purposes: Minimum spacing in all directions = 100 mm Necessary cable length: L + 150 mm

A
F06-7xxxxxxx-04-xx-xx-xx-002

Esc

Fig. 4:

A = Minimum spacing in all directions, L = cable length

3.2.3

Orientation

The device can generally be installed in any position in the piping. In the case of liquids, there should be upward flow in vertical pipes to avoid partial pipe filling (see orientation A). In the case of hot fluids (e.g. steam or fluid temperature 200 C), select orientation C or D so that the permitted ambient temperature of the electronics is not exceeded. Orientations B and D are recommended for very cold fluids (e.g. liquid nitrogen) (see Page 13). Orientations B, C and D are possible with horizontal installation (see Page 13).

12

Endress+Hauser

PROline Prowirl 72

3 Installation

The arrow indicated on the device must always point in the direction of flow in all orientations.

"

Caution! If fluid temperature is 200 C, orientation B is not permitted for the wafer version (Prowirl 72 W) with a nominal diameter of DN 100 and DN 150. In case of vertical orientation and downward flowing liquid, the piping has always to be completely filled.

Esc

A
Esc

B
+ E

Esc

Fig. 5:

Possible orientations of the device

3.2.4

Heat insulation

Some fluids require suitable measures to avoid heat transfer at the sensor. A wide range of materials can be used to provide the required insulation. When insulating, please ensure that a sufficiently large area of the housing support is exposed. The uncovered part serves as a radiator and protects the electronics from overheating (or undercooling). The maximum insulation height permitted is illustrated in the diagrams. These apply equally to both the compact version and the sensor in the remote version.

1
Esc

2
+ E

Esc

Fig. 6:

1 = Flanged version, 2 = Wafer version

"

Caution! Danger of electronics overheating!

Therefore, make sure that the adapter between sensor and transmitter and the connection housing of the remote version is always exposed. Note that a certain orientation might be required, depending on the fluid temperature Page 12. Information on permissible temperature ranges Page 60.
Endress+Hauser 13

F06-7xxxxxxx-16-00-00-xx-001

F06-7xxxxxxx-04-xx-xx-xx-002

3 Installation

PROline Prowirl 72

3.2.5

Inlet and outlet run

As a minimum, the inlet and outlet runs shown below must be observed to achieve the specified accuracy of the device. The longest inlet run shown must be observed if two or more flow disturbances are present.

15 x DN A

5 x DN

18 x DN A

5 x DN

Esc

4
5 x DN 40 x DN A

Esc

20 x DN A

5 x DN

Esc

Esc

25 x DN A

5 x DN

50 x DN A

5 x DN

Esc

Esc

F06-7xxxxxxx-04-xx-xx-xx-000

Fig. 7:

Minimum inlet and outlet runs with various flow obstructions

A = Inlet run B = Outlet run 1 = Reduction 2 = Extension 3 = 90 elbow or T-piece 4 = 2 x 90 elbow, 3-dimensional 5 = 2 x 90 elbow 6 = Control valve

Note! A specially designed perforated plate flow conditioner can be installed if it is not possible to observe the inlet runs required (see Page 15). Outlet runs with pressure and temperature measuring points If pressure and temperature measuring points are installed after the device, please ensure there is a large enough distance between the device and the measuring point so there are no negative effects on vortex formation in the sensor.

PT

TT

Esc

3...5 x DN 4...8 x DN

Fig. 8:

Installation of pressure measuring point (PT) and temperature measuring point (TT)

14

Endress+Hauser

F06-7xxxxxxx-04-xx-xx-xx-003

PROline Prowirl 72

3 Installation

Perforated plate flow conditioner A specially designed perforated plate flow conditioner, available from Endress+Hauser, can be installed if it is not possible to observe the inlet runs required. The flow conditioner is fitted between two piping flanges and centered with mounting bolts. Generally, this reduces the inlet run required to 10 x DN with complete accuracy.
2 x DN 8 x DN 5 x DN
F06-7xxxxxxx-04-xx-xx-xx-00

Esc

Fig. 9:

Perforated plate flow conditioner

Examples of pressure loss for flow conditioner The pressure loss for flow conditioners is calculated as follows: p [mbar] = 0.0085 [kg/m] v [m/s]

Example with steam p = 10 bar abs t = 240 C = 4.39 kg/m v = 40 m/s p = 0.0085 4.39 40 = 59.7 mbar

Example with H2O condensate (80C) = 965 kg/m v = 2.5 m/s p = 0.0085 965 2.5 = 51.3 mbar

3.2.6

Vibrations

The correct operation of the measuring system is not influenced by plant vibrations up to 1 g, 10...500 Hz. Consequently, the sensors require no special measures for attachment.

3.2.7

Limiting flow

See the information on Page 57 and 62.

Endress+Hauser

15

3 Installation

PROline Prowirl 72

3.3
3.3.1

Installation instructions
Mounting the sensor

"

Caution! Please note the following prior to mounting:

Prior to installing the measuring device in the piping, remove all traces of transport packaging and any protective covers from the sensor. Make sure that the internal diameters of seals are the same as, or greater than, those of the measuring pipe and piping. Seals projecting into the flow current have a negative effect on the vortex formation after the bluff body and cause inaccurate measurement. For this reason, the seals supplied by Endress+Hauser have a slightly larger internal diameter than the measuring pipe. Ensure that the arrow on the measuring pipe matches the direction of flow in the piping. Lengths: Prowirl W (wafer version): 65 mm Prowirl F (flanged version) Page 66 ff.
Mounting Prowirl W The centering rings supplied are used to mount and center the wafer-style devices. A mounting kit consisting of tie rods, seals, nuts and washers can be ordered separately.

4 5 1 2 3

Fig. 10: 1 2 3 4 5

Mounting the wafer version

Nut Washer Tie rod Centering ring (is supplied with the device) Seal

16

Endress+Hauser

xxx-17-00-06-xx-000

PROline Prowirl 72

3 Installation

3.3.2
1. 2.

Rotating the transmitter housing

The electronics housing can be rotated continuously 360 on the housing support. Loosen the safety screw. Turn the transmitter housing to the desired position (max. 180 in each direction to the stop). Note! There are recesses in the rotating groove at 90 stages (only compact version). These help you align the transmitter easier. 3. Tighten the safety screw.

180 180
F06-7xxxxxxx-17-00-xx-xx-001

Fig. 11:

Rotating the transmitter housing

Endress+Hauser

17

3 Installation

PROline Prowirl 72

3.3.3

Mounting the transmitter (remote version)

The transmitter can be mounted in the following ways:

Wall mounting Pipe mounting (with separate mounting kit, accessories see Page 43)
The transmitter and the sensor must be mounted separate in the following circumstances:

Poor accessibility Lack of space Extreme ambient temperatures

"

Caution! If the device is mounted to warm piping, make certain that the housing temperature does not exceed the max. permissible value of +80 C. Mount the transmitter as illustrated in the diagram.

A 232 (*226)

Esc

ANSCHLUSSKLEMMEN - FIELD TERMINALS

B 227 (*221)

Esc

ANSCHLUSSKLEMMEN - FIELD TERMINALS

Fig. 12:

Mounting the transmitter (remote version)

A = Direct wall mounting B = Pipe mounting * Dimensions for version without local operation

18

Endress+Hauser

F06-10xxxxxx-17-06-xx-xx-001

PROline Prowirl 72

3 Installation

3.3.4
1. 2. 3.

Rotating the local display

Unscrew the cover of the electronics compartment from the transmitter housing. Remove the display module from the transmitter retainer rails. Turn the display to the desired position (max. 4 x 45 in each direction) and reset it onto the retaining rails. Screw the cover of the electronics compartment firmly back onto the transmitter housing.

4.

Es

+
E

Fig. 13:

Rotating the local display

3.4

Post-installation check

Perform the following checks after installing the measuring device in the piping:
Device condition and specifications Is the device damaged (visual inspection)? Do the process temperature/pressure, ambient temperature, measuring range etc. correspond to the specifications of the device? Installation Does the arrow on the pipe stand resp. on the meter body match the direction of flow through the pipe? Are the measuring point number and labelling correct (visual inspection)? Is the orientation chosen for the sensor correct, in other words suitable for sensor type, fluid properties (outgassing, with entrained solids) and fluid temperature? Process environment / process conditions Is the measuring device protected against moisture and direct sunlight? Notes

See Page 57 ff.

Notes

See Page 12 ff.

Notes

Endress+Hauser

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4 x 45

3 Installation

PROline Prowirl 72

20

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4 Wiring

#
!

Wiring

Warning! When connecting Ex-certified devices, please refer to the notes and diagrams in the Exspecific supplement to these Operating Instructions. Please do not hesitate to contact your Endress+Hauser representative if you have any questions.

4.1
4.1.1

Connecting the remote version

Connecting the sensor

Note! The remote version must be grounded. In doing so, the sensor and transmitter must be connected to the same potential matching. When using the remote version, always make sure that you connect the sensor only to the transmitter with the same serial number. Compatibility errors (e.g. the incorrect K-factor will be used) can occur if the devices are not connected in this way. 1. 2. 3. 4. Remove the cover of the connection compartment of the transmitter (a). Remove the cover of the connection compartment of the sensor (b). Feed the connecting cable (c) through the appropriate cable entries. Wire the connecting cable between the sensor and transmitter in accordance with the electrical connection diagram: Fig. 14 Wiring diagram in the screw caps Tighten the glands of the cable entries on the sensor housing and transmitter housing. Screw the cover of the connection compartment (a/b) back onto the sensor housing or transmitter housing.
GROUND

5. 6.

TEMP 1

TEMP 2

DIFF +

DIFF

Esc

1
WT

2
BN

3
GN

4
YL

5
GY

6
PK

7
BU

a e

c d

b f
GN WT BN GY BU RD PK YL

Fig. 14: a b c d e f

Connecting the remote version

Cover of the connection compartment (transmitter) Cover of the connection compartment (sensor) Connecting cable (signal cable) Identical potential matching for sensor and transmitter Cable screening must be connected, as short as possible, to the ground terminal in the transmitter housing Cable screening must be connected to the ground terminal in the connection housing

Endress+Hauser

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F06-72xxxxxx-04-xx-xx-xx-000

1
DIFF +

2
DIFF

3
GROUND

4
+ 5 VA

5
5 VA

6
TEMP 1

7
TEMP 2

8
TEMP 3

RD

TEMP 3

+ 5 VA

5 VA

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PROline Prowirl 72

4.1.2

Cable specifications

The specifications of the cable connecting the transmitter and the sensor of the remote version are as follows:

4 x 2 x 0.5 mm2 PVC cable with common shield (4 pairs, pair-stranded). Cable length: max. 30 m Conductor resistance according to DIN VDE 0295 class 5 resp. IEC 60228 class 5 Capacity core/screen: < 400 pF/m Operating temperature: 40...+105 C

4. 2

Connecting the measuring unit

Connecting the transmitter

4.2.1

Note! When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific supplement to these Operating Instructions.

The remote version must be grounded. In doing so, the sensor and transmitter must be connected to the same potential matching. The national regulations governing the installation of electrical equipment must be observed. When connecting the transmitter, use a connecting cable with a continuous service temperature of at least 40...(permitted max. ambient temperature +10 C).
Procedure for connecting the transmitter, Non-Ex/ Ex-i version (see Fig. 15) 1. 2. Unscrew the cover (a) of the electronics compartment from the transmitter housing. Remove the display module (b) from the retaining rails (c) and refit onto right retaining rail with the left side (this secures the display module). Loosen screw (d) of the cover of the connection compartment and fold down the cover.

3.

4.

Push the cable for the power supply/current output through the cable gland (e). Optional: push the cable for the pulse output through the cable gland (f). Tighten the cable glands (e / f) (see also Page 26). Pull the terminal connector (g) out of the transmitter housing and connect the cable for the power supply/current output (see Fig. 17). Optional: Pull terminal connector (h) out of the transmitter housing and connect the cable for the pulse output (see Fig. 17).

5. 6.

Note! The terminal connectors (g / h) are pluggable, i.e. they can be plugged out of the transmitter housing to connect the cables.

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4 Wiring

7.

Plug the terminal connectors (g / h) into the transmitter housing. Note! The connectors are coded so you cannot mix them up.

8.

Only remote version: Secure the ground cable to the ground terminal (see Fig. 17, c). Fold up the cover of the connection compartment and tighten the screws (d).

9.

10. Remove the display module (b) and fit on the retaining rails (c). 11. Screw the cover of the electronics compartment (a) onto the transmitter housing.
d e

g h

c a b

f d

F06-73xxxxxx-04-06-00-xx-001

Fig. 15: a b c d e f g h

Procedure for connecting the transmitter Non-Ex / Ex-i version

Cover of electronics compartment Retaining rail for display module Display module Connection compartment cover threaded connection Cable gland for power supply/current output cable Cable gland for pulse output cable (optional) Terminal connector for power supply/current output Terminal connector for pulse output (optional)

Procedure for connecting the transmitter, Ex-d version (see Fig. 16) Note! When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific supplement to these Operating Instructions. 1. 2. 3. Open the clamp (a) securing the cover of the connection compartment. Unscrew the cover (b) of the connection compartment from the transmitter housing. Push the cable for the power supply/current output through the cable gland (e). Optional: push the cable for the pulse output through the cable gland (f). Tighten the cable glands (e / f) (see also Page 26). Pull the terminal connector (g) out of the transmitter housing and connect the cable for the power supply/current output (see Fig. 17). Optional: Pull terminal connector (h) out of the transmitter housing and connect the cable for the pulse output (see Fig. 17). Note! The terminal connectors (g / h) are pluggable, i.e. they can be plugged out of the transmitter housing to connect the cables.

4. 5.

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4 Wiring

PROline Prowirl 72

6.

Plug the terminal connectors (g / h) into the transmitter housing.

Note! The connectors are coded so you cannot mix them up. Only remote version: Secure the ground cable to the ground terminal (Fig. 17, c). Screw the cover (b) of the connection compartment onto the transmitter housing. Engage the clamp (a) to hold the cover of the connection compartment (b) in position and tighten the threaded fastener of the clamp.
d c

7. 8. 9.

f e a b
F06-73xxxxxx-04-06-00-xx-001

Fig. 16: a b c d e f

Procedure for connecting the transmitter Ex-d version

Clamp securing the cover of the connection compartment Cover of the connection compartment Cable gland for power supply/current output cable Cable gland for pulse output cable (optional) Terminal connector for power supply/current output Terminal connector for pulse output (optional)

Wiring diagram
B A
F06-72xxxxxx-11-00-00-xx-000

+ -

1 2

+ -

3 4

+ -

1 2

+ -

3 4

C
Fig. 17: Assignment of terminals

A = Power supply/current output B = Optional pulse output/status output C = Ground terminal (only relevant for remote version) D = PFM wiring (pulse-frequency modulation)

4.2.2

Terminal assignment
Terminal no. (inputs/outputs)

Order variant 72***-***********W 72***-***********A

12 HART current output HART current output

34

Pulse/status output

HART current output Galvanically isolated, 4...20 mA with HART Pulse/status output: Open collector, passive, galvanically isolated, Umax = 30 V, with 15 mA current limiting, Ri = 500 , can be configured as pulse or status output

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4 Wiring

4.2.3

HART connection

Users have the following connection options at their disposal: Direct connection to transmitter by means of terminals 1 (+) / 2 () Connection by means of the 4...20 mA circuit Note! The measuring circuit's minimum load must be at least 250 . After commissioning, make the following setting: Switch HART write protection on or off (see Page 38) For connecting, please refer also to the documentation issued by the HART Communication Foundation, in particular HCF LIT 20: HART, a technical summary. Connecting the HART handheld terminal
250 W

+ -

1 2

+ -

3 4
F06-7xxxxxxx-04-xx-xx-xx-005

9
Bksp #%&

Page Up

6
Delete

Page On

ABC

DEF

1
Copy GHI

2
Paste JKL

3
Hot Key MNO

5
Insert TUV

6
+ Hot Key W XY Z

PQRS

7
,()

8
_<>

9
+*/

375
FIELD COMMUNICATOR

Fig. 18: a b

Electrical connection of the HART terminal:

HART terminal Additional switching units or PLC with transmitter supply

Connecting a PC with operating software A HART modem (e.g. Commubox FXA 191) is required for connecting a personal computer with operating software (e.g. FieldTool).
250 W

+ -

a RS 232 c

Fig. 19: a b c

Electrical connection of a PC with operating software

PC with operating software Additional switching units or PLC with passive input HART modem, e.g. Commubox FXA 191

Endress+Hauser

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F06-7xxxxxxx-04-xx-xx-xx-006

1 2

+ -

3 4

4 Wiring

PROline Prowirl 72

4.3

Degree of protection

The devices fulfill all the requirements for IP 67 degree of protection. Compliance with the following points is mandatory following installation in the field or servicing in order to ensure that IP 67 protection is maintained:

The housing seals must be clean and undamaged when inserted into their grooves. The seals must be dried, cleaned or replaced if necessary. If the device is used in a dust atmosphere, only the associated Endress+Hauser housing seals can be used. All housing screws and screw caps must be firmly tightened. The cables used for connection must be of the specified outside diameter (see Page 59). Firmly tighten the cable entry (Fig. 20). The cables must loop down before they enter the cable entries (water trap, Fig. 20). This arrangement prevents moisture penetrating the entry. Always install the measuring device in such a way that the cable entries do not point up. Replace all unused cable entries with dummy plugs. Do not remove the grommet from the cable entry.

Fig. 20:

Installation instructions for cable entries

4.4

Post-connection check

Perform the following checks after completing electrical installation of the measuring device:
Device condition and specifications Are cables or the device damaged (visual inspection)? Electrical connection Does the supply voltage match the specifications on the nameplate? Non-Ex: 12...36 V DC (with HART: 18...36 V DC) Ex i: 12...30 V DC (with HART 18...30 V DC) Ex d: 15...36 V DC (with HART 21...36 V DC) Do the cables used comply with the specifications? Do the cables have adequate strain relief? Are the cables for power supply/current output, pulse output/status output (optional) and grounding connected correctly? Only remote version: Is the connecting cable between sensor and transmitter connected correctly? Are all terminals firmly tightened? Are all the cable entries installed, tightened and sealed? Cable run with water trap? Are all the housing covers installed and tightened? See Page 22, 59 Notes

Notes

See Page 22

See Page 21

See Page 26

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5 Operation

5
5.1

Operation
Display and operating elements

The local display enables you to read important parameters directly at the measuring point and also configure the device. The display consists of two lines; this is where measured values and/or status variables (e.g. bar graph) are displayed. You can change the assignment of the display lines to different variables to suit your needs and preferences ( see USER INTERFACE function group on Page 84).

+48.25 m 3 /h +3702.6 m 3
Esc

E
F06-72xxxxxx-07-xx-xx-xx-000

Fig. 21:

Display and operating elements

Liquid crystal display (1) The two-line liquid-crystal display shows measured values, dialog texts, fault messages and notice messages.The display as it appears during standard measuring mode is known as the HOME position (operating mode). Top line: shows main measured values, e.g. volume flow in [m/h] or in [%]. Bottom line: shows additional measured variables and status variables, e.g. totalizer reading in [t], bar graph, tag name. Plus/minus keys (2) Enter numerical values, select parameters Select different function groups within the function matrix Press the +/ keys simultaneously to trigger the following functions: Exit the function matrix step by step HOME position Press and hold down +/ keys for longer than 3 seconds return directly to the HOME position Cancel data entry Enter key (3) HOME position enter the function matrix Save the numerical values you input or settings you changed

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5.2

The function matrix: layout and use

Note! Please refer to the general notes on Page 29. Function matrix overview Page 75 Detailed description of all functions Page 76 ff. The function matrix is a two-level construct: the function groups form one level and the groups functions the other. The groups are the highest-level grouping of the control options for the measuring device. A number of functions is assigned to each group. You select a group in order to access the individual functions for operating and configuring the measuring device. 1. 2. 3.

enter the function matrix HOME position Select a function group (e.g. CURRENT OUTPUT) Select a function (e.g. TIME CONSTANT) Change parameter / enter numerical values: select or enter: release code, parameters, numerical values save your entries

OS F

4.

Exit the function matrix (return to HOME position): Press the Esc key ( ) for longer than 3 seconds return directly Repeatedly press Esc key ( ) return step by step

Esc

Esc

Esc

>3s
+

E
Esc

E
+

E E E E

Fig. 22:

Selecting and configuring functions (function matrix)

Example of how to configure a function (changing the language of the UI): Enter the function matrix ( key). Select the OPERATION group. Select the LANGUAGE function, change the setting from ENGLISH to DEUTSCH save (all text on the display now appears in German). Exit the function matrix (press for longer than 3 seconds).

P and

28

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5 Operation

5.2.1

General notes

The Quick Setup menu (see Page 81) is adequate for commissioning with the necessary standard settings. Complex measuring operations on the other hand necessitate additional functions that you can configure as necessary and customise to suit your process conditions. The function matrix, therefore, comprises a multiplicity of additional functions which, for the sake of clarity, are arranged in a number of function groups. Comply with the following instructions when configuring functions: You select functions as described on Page 28. You can switch off certain functions (OFF). If you do so, related functions in other function groups will no longer be displayed. Certain functions prompt you to confirm your data entries. Press to select SURE [ YES ] and press to confirm. This saves your setting or starts a function, as applicable. Return to the HOME position is automatic if no key is pressed for 5 minutes. Programming mode is automatically disabled if you do not press a key within 60 seconds following return to the HOME position.

OS

!
"

Note! The transmitter continues to measure while data entry is in progress, i.e. the current measured values are output via the signal outputs in the normal way. If the power supply fails, all preset and configured values remain safely stored in the EEPROM. Caution! All functions are described in detail, as is the function matrix itself on Page 75 ff.

5.2.2

Enabling the programming mode

The function matrix can be disabled. Disabling the function matrix rules out the possibility of inadvertent changes to device functions, numerical values or factory settings. A numerical code (factory setting = 72) has to be entered before settings can be changed. If you use a code number of your choice, you exclude the possibility of unauthorised persons accessing data ( see ACCESS CODE function on Page 82). Comply with the following instructions when entering codes: If programming is disabled and the keys are pressed in any function, a prompt for the code automatically appears on the display. If 0 is entered as the private code, programming is always enabled. Your Endress+Hauser service organisation can be of assistance if you mislay your private code.

5.2.3

Disabling the programming mode

Programming mode is disabled if you do not press a key within 60 seconds following automatic return to the HOME position. You can also disable programming by entering any number (other than the private code) in the ACCESS CODE function.

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5.3

Error message display

Type of error Errors which occur during commissioning or measuring operation are displayed immediately. If two or more system or process errors occur, the error with the highest priority is always the one shown on the display. The measuring system distinguishes between two types of error:

System error: this group includes all device errors, for example communication errors, hardware errors, etc. see Page 46 Process error: this group includes all application errors, for example DSC SENSOR LIMIT, etc. see Page 46

Fig. 23: 1 2 3 4 5

Error messages on the display (example)

Type of error: P = Process error, S = System error Error message type: = Fault message, ! = Notice message (definition: see below) Error designation: e.g. DSC SENS LIMIT = Device being operated near application limits Error number: e.g. #395 Duration of most recent error occurrence (in hours, minutes and seconds), display format - see OPERATION HOURS function on Page 107

Type of error message Users have the option of weighting system and process errors differently by defining them as Fault messages or Notice messages. This is specified via the function matrix ( see SUPERVISION function group on Page 106). Serious system errors, e.g. electronic module defects, are always categorised and displayed as fault messages by the measuring device. Notice message (!) Displayed as exclamation mark (!), error group (S: system error, P: process error). The error in question has no effect on the inputs or outputs of the measuring device. Fault message ( ) Displayed as lightning flash( ), error designation (S: system error, P: process error) The error in question has a direct effect on the inputs or outputs. The response of the inputs/outputs (failsafe mode) can be defined by means of functions in the function matrix (see Page 50).

Note! Error messages can be output via the current output in accordance with NAMUR NE 43.

30

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XXXXXXXXXX #000 00:00:05

PROline Prowirl 72

5 Operation

5.4

Communication (HART)

In addition to via local operation, the measuring device can also be configured and measured values obtained by means of the HART protocol. Digital communication takes place using the 420 mA current output HART (see Page 25). The HART protocol allows the transfer of measuring and device data between the HART master and the field devices for configuration and diagnostics purposes. HART masters, such as a handheld terminal or PC-based operating programs (such as FieldTool), require device description (DD) files. They are used to access all the information in a HART device. Such information is transferred solely via commands. There are three different command classes: Universal commands: All HART devices support and use universal commands. The following functionalities are linked to them: Recognising HART devices Reading off digital measured values (flow, totalizer, etc.) Common practice commands: Common practice commands offer functions which are supported and can be executed by many but not all field devices. Device-specific commands: These commands allow access to device-specific functions which are not HART standard. Such commands access individual field device information, (among other things), such as low flow cut off settings etc. Note! Prowirl 72 has all three command classes. Page 32 ff. provides you with a list of all the supported Universal commands and Common practice commands.

5.4.1

Operating options

For the complete operation of the measuring device, including device-specific commands, there are device description (DD) files available to the user to provide the following operating aids and programs: HART Field Communicator DXR 275 resp. DXR 375 Selecting device functions with a HART Communicator is a process involving a number of menu levels and a special HART function matrix. The HART operating instructions in the carrying case of the HART handheld terminal contain more detailed information on the device. Software package ToF Tool-FieldTool Package Modular Software package, comprised of the service tools ToF Tool and FieldTool, for a complete configuration, comissioning and diagnostic of ToF level measuring devices and PROline flowmeters. Contains: Commissioning, maintenance analysis Measuring device configuration Service functions Visualisation of process data Trouble-shooting Controlling the "FieldCheck" tester/simulator Further operating programs AMS operating program (Fisher Rosemount) SIMATIC PDM operating program (Siemens)

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5.4.2

Device variables and process variables

Device variables: The following device variables are available via the HART protocol:
ID (decimal) 0 1 250 Device variable OFF (not assigned) Flow Totalizer

Process variables: At the factory, the process variables are assigned to the following device variables:

Primary process variable (PV) flow Secondary process variable (SV) totalizer Third process variable (TV) not assigned Fourth process variable (FV) not assigned

5.4.3

Universal / common practice HART commands

The following table contains all the universal and common practice commands supported by the measuring device.
Command no. HART command / access type Universal commands 0 Read the unique device identifier Access type = Read None The device identifier provides information on the device and manufacturer; it cannot be altered. The response consists of a 12-byte device ID: Byte 0: fixed value 254 Byte 1: manufacturer ID, 17 = E+H Byte 2: device type ID, 56 = Prowirl 72 Byte 3: number of preambles Byte 4: rev. no. universal commands Byte 5: rev. no. device-specific commands Byte 6: software revision Byte 7: hardware revision Byte 8: additional device information Byte 9-11: device identification None Byte 0: HART unit ID of the primary process variable Byte 1-4: primary process variable Primary process variable = flow Command data (numeric data in decimal form) Response data (numeric data in decimal form)

Read the primary process variable Access type = Read

Note! Manufacturer-specific units are represented using the HART unit ID 240.

Read the primary process variable as current in mA and percentage of the set measuring range Access type = Read

None

Byte 0-3: current current of the primary process variable in mA Byte 4-7: percentage of the set measuring range Primary process variable = flow

32

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5 Operation

Command no. HART command / access type 3 Read the primary process variable as current in mA and four (preset using command 51) dynamic process variables Access type = Read

Command data (numeric data in decimal form) None

Response data (numeric data in decimal form) 24 bytes are sent as a response: Byte 0-3: current of the primary process variable in mA Byte 4: HART unit ID of the primary process variable Byte 5-8: primary process variable Byte 9: HART unit ID of the secondary process variable Byte 10-13: secondary process variable Byte 14: HART unit ID of the third process variable Byte 15-18: third process variable Byte 19: HART unit ID of the fourth process variable Byte 20-23: fourth process variable Factory setting: Primary process variable = flow Secondary process variable = totalizer Third process variable = not assigned Fourth process variable = not assigned Note! Manufacturer-specific units are represented using the HART unit ID 240.

!
6 Set HART short-form address Access type = Write Byte 0: desired address (0...15) Factory setting: 0

Byte 0: active address

Note! With an address > 0 (multidrop mode), the current output of the primary process variable is fixed to 4 mA. Byte 0-5: TAG The device identifier provides information on the device and manufacturer; it cannot be altered. The response consists of a 12-byte device ID if the given TAG matches the one saved in the device: Byte 0: fixed value 254 Byte 1: manufacturer ID, 17 = E+H Byte 2: device type ID, 56 =Prowirl 72 Byte 3: number of preambles Byte 4: rev. no. universal commands Byte 5: rev. no. device-specific commands Byte 6: software revision Byte 7: hardware revision Byte 8: additional device information Byte 9-11: device identification

11

Read the unique device identifier using the TAG Access type = Read

12

Read user message Access type = Read

None

Byte 0-24: user message

! !

Note! You can write the user message using command 17.

13

Read TAG, TAG description and date Access type = Read

None

Byte 0-5: TAG Byte 6-17: TAG description Byte 18-20: date Note! You can write the TAG, TAG description and date using command 18.

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Command no. HART command / access type 14 Read sensor information on the primary process variable Access type = Read

Command data (numeric data in decimal form) None

Response data (numeric data in decimal form) Byte 0-2: serial number of the sensor Byte 3: HART unit ID of the sensor limits and measuring range of the primary process variable Byte 4-7: upper sensor limit Byte 8-11: lower sensor limit Byte 12-15: minimum span

Note! The data relate to the primary process variable (= flow). Manufacturer-specific units are represented using the HART unit ID 240.

15

Read output information of the primary process variable Access type = Read

None

Byte 0: alarm selection ID Byte 1: ID for transfer function Byte 2: HART unit ID for the set measuring range of the primary process variable Byte 3-6: end of measuring range, value for 20 mA Byte 7-10: start of measuring range, value for 4 mA Byte 11-14: attenuation constant in [s] Byte 15: ID for write protection Byte 16: ID for OEM dealer, 17 = E+H

!
16 Read the device production number Access type = Read 17 Write user message Access = Write Byte 0-23: desired user message 18 Write TAG, TAG description and date Access = Write You can save an 8-character TAG, a 16-character TAG description and a date with this parameter: Byte 0-5: TAG Byte 6-17: TAG description Byte 18-20: date You can save any 32-character long text in the device with this parameter: None

Primary process variable = flow

Note! Manufacturer-specific units are represented using the HART unit ID 240.

Byte 0-2: production number

Displays the current user message in the device: Byte 0-23: current user message in the device

Displays the current information in the device: Byte 0-5: TAG Byte 6-17: TAG description Byte 18-20: date

34

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5 Operation

Command no. HART command / access type Common practice commands 34 Write attenuation constant for primary process variable Access = Write 35 Write measuring range of the primary process variable Access = Write

Command data (numeric data in decimal form)

Response data (numeric data in decimal form)

Byte 0-3: attenuation constant of the primary process variable in seconds Factory setting: Primary process variable = flow Write the desired measuring range: Byte 0: HART unit ID for the primary process variable Byte 1-4: end of measuring range, value for 20 mA Byte 5-8: start of measuring range, value for 4 mA Factory setting: Primary process variable = volume flow

Displays the current attenuation constant in the device: Byte 0-3: attenuation constant in seconds

The measuring range currently set is shown as the response: Byte 0: HART unit ID for the set measuring range of the primary process variable Byte 1-4: end of measuring range, value for 20 mA Byte 5-8: start of measuring range, value for 4 mA (is always at 0) Note! Manufacturer-specific units are represented using the HART unit ID 240. None

!
38 Device status reset configuration changed Access = Write 40 Simulate output current of the primary process variable Access = Write

Note! If the HART unit ID does not suit the process variable, the device will continue with the last valid unit. None

Simulation of the desired output current of the primary process variable. An entry value of 0 exits the simulation mode: Byte 0-3: output current in mA Factory setting: Primary process variable = flow

The current output current of the primary process variable is displayed as a response: Byte 0-3: output current in mA

42

Perform device reset Access = Write

None

None

44

Write unit of the primary process variable Access = Write

Specify the unit of the primary process variable. Only units which are suitable for the process variable are accepted by the device: Byte 0: HART unit ID Factory setting: Primary process variable = flow

The current unit code of the primary process variable is displayed as a response: Byte 0: HART unit ID

Note! Manufacturer-specific units are represented using the HART unit ID 240.

Note! If the written HART unit ID does not suit the process variable, the device will continue with the last valid unit. If you change the unit of the primary process variable, this has an impact on the 4...20 mA output.

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Command no. HART command / access type 48 Read extended device status Access = Read 50 Read assignment of the device variables to the four process variables Access = Read

Command data (numeric data in decimal form) None

Response data (numeric data in decimal form) The current device status is displayed in extended form as the response: Encoding: see table on Page 37

None

Display of the current variable assignment of the process variables: Byte 0: device variable ID to the primary process variable Byte 1: device variable ID to the secondary process variable Byte 2: device variable ID to the third process variable Byte 3: device variable ID to the fourth process variable Factory setting: Primary process variable: ID 1 for flow Secondary process variable: ID 250 for totalizer Third process variable: ID 0 for OFF (not assigned) Fourth process variable: ID 0 for OFF (not assigned)

53

Write device variable unit Access = Write

This command sets the unit of the given device variables. Only those units which suit the device variable are transferred: Byte 0: device variable ID Byte 1: HART unit ID ID of the supported device variables: See data on Page 32

The current unit of the device variables is displayed in the device as a response: Byte 0: device variable ID Byte 1: HART unit ID Note! Manufacturer-specific units are represented using the HART unit ID 240.

!
59 Specify number of preambles in message responses Access = Write

Note! If the written unit does not suit the device variable, the device will continue with the last valid unit. This parameter specifies the number of preambles which are inserted in the message responses: Byte 0: Number of preambles (2...20) This parameter switches the burst mode on and off. Byte 0: 0 = burst mode off 1 = burst mode on As a response, the current number of the preambles is displayed in the response message: Byte 0: Number of preambles

109

Burst mode control Access = Write

The value set in byte 0 is shown as the response.

36

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5 Operation

5.4.4

Device status / error messages

You can read the extended device status, in this case, current error messages, via command 48. The command delivers bit-encoded information (see table below). Note! Detailed information on the device status messages and error messages, and how they are rectified, can be found on Page 46 ff.!
Byte Bit 0 1 2 3 0 4 5 6 7 0 1 2 3 1 4 5 6 7 0...1 2 3...5 2 6 7 0 1 2 3 3 4 5 6 7 0...1 4 2 3...7 Error no. 001 011 012 021 022 111 351 Not assigned 359 Not assigned 379 Not assigned Not assigned 394 395 396 Not assigned 399 Not assigned 501 502 601 611 Not assigned 631 641 691 692 Not assigned Not assigned 698 Not assigned Short error description ( Serious device error. Faulty amplifier EEPROM. Error when accessing data of the amplifier EEPROM. COM module: Faulty EEPROM. COM module: Error when accessing EEPROM data. Totalizer checksum error. Current output: the current flow is outside the set range. Pulse output: the pulse output frequency is outside the set range. Device being operated in its resonance frequency. DSC sensor defective, no measurement. DSC sensor being operated near application limits, device failure probable soon. Device finds signal outside the set filter range. Pre-amplifier disconnected. Loading a new amplifier software version or data into the device. No other commands possible at this point. Uploading device data. No other commands possible at this point. Positive zero return active. Current output simulation active. Pulse output simulation active. Status output simulation active. Simulation of failsafe mode (outputs) active. Simulation measurand. Current adjustment active

Page 46 ff. )

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5 Operation

PROline Prowirl 72

5.4.5

Switching HART write protection on/off

A DIP switch on the amplifier board provides the means of activating or deactivating the HART write protection. When the HART write protection is active, the parameters couldnt be changed via the HART protocol. 1. 2. Unscrew the cover of the electronics compartment from the transmitter housing. Remove the display module (a) from the retaining rails (b) and refit onto right retaining rail with the left side (this secures the display module). Fold up the plastic cover (c). Set the DIP switch to the desired position. Position A, DIP switch at front = HART write protection disabled Position B, DIP switch at rear = HART write protection enabled

3. 4.

Note! The current status of the HART write protection is displayed in the WRITE PROTECTION function (see Page 98). Installation is the reverse of the removal procedure.

5.

c a b
Esc +
E

B A
Fig. 24: a b c Switching HART write protection on/off

Display module Retaining rail for the display module Plastic cover

A = HART write protection disabled (DIP switch at front) B = HART write protection enabled (DIP switch at rear)

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PROline Prowirl 72

6 Commissioning

6
6.1

Commissioning
Function check

Make sure that all final checks have been completed before you commission your measuring point: Post-installation check checklist Page 19 Post-connection check checklist Page 26

6.2
6.2.1

Commissioning
Switching on the measuring device

Once the function checks have been successfully completed, it is time to switch on the supply voltage. The device is ready for operation! The measuring device performs a number of internal test functions after power-up. As this procedure progresses the following message appears on the local display:
PROWIRL 72 XX.XX.XX Start-up message Displays the current software (example)

Normal measuring mode commences as soon as start-up completes. Various measured values and/or status variables appear on the display (HOME position). Note! If start-up fails, an appropriate error message is displayed, depending on the cause.

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6 Commissioning

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6.2.2

Commissioning Quick Setup

The Commissioning Quick Setup guides you systematically through all the major functions of the device that have to be configured for standard measuring operation. You will find a flowchart of the Commissioning Quick Setup menu on Page 41 and the function description on Page 81. Examples of configuration for the Commissioning Quick Setup. Example 1 (volumetric unit): You want to measure the flow of water. The flow should be displayed in the volume flow unit m/h. The following settings must be made in the Commissioning Quick Setup:

APPLICATION MEASURING UNIT TYPE UNIT FLOW UNIT TOTALIZER Output configuration

= LIQUID = VOLUME FLOW = m/h = m

Example 2 (mass unit): You want to measure overheated steam with a constant temperature of 200 C and a constant pressure of 12 bar. According to IAPWS-IF97, the density at operating conditions is 5.91 kg/m. (IAPWS = International Association of Process Water and Steam). The flow should be displayed in the mass flow unit kg/h. The following settings must be made in the Commissioning Quick Setup:

APPLICATION MEASURING UNIT TYPE UNIT FLOW UNIT TOTALIZER UNIT DENSITY OPERATING DENSITY Output configuration

= GAS/STEAM = CALCULATED MASS FLOW = kg/h =t = kg/m = 5.91

Example 3 (corrected volume unit): You want to measure compressed air with a constant temperature of 60 C and a constant pressure of 3 bar. The density at operating conditions is 3.14 kg/m. The density of air at reference operating conditions (0 C, 1013 mbar) is 1.2936 kg/m. The flow should be displayed in the corrected volume flow unit Nm/h. The following settings must be made in the Commissioning Quick Setup:

APPLICATION MEASURING UNIT TYPE UNIT FLOW UNIT TOTALIZER UNIT DENSITY OPERATING DENSITY REFERENCE DENSITY Output configuration

= GAS/STEAM = CORRECTED VOLUME FLOW = Nm/h = Nm = kg/m = 3.14 = 1.2936

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6 Commissioning

Flowchart of Commissioning Quick Setup

E + +
Quick Setup

Esc

E +

Quick Setup Commission Language Application Measuring Unit Type

HOME-POSITION

Volume Flow Unit Flow Unit Totalizer

Calculated Mass Flow Unit Flow Unit Totalizer Unit Density Operating Density

Corrected Volume Flow Unit Flow Unit Totalizer Unit Density Operating Density Reference Density

Selection output type

Current output Pulse / Status output Operation Mode Quit

Pulse Current span Value 20 mA Time constant Failsafe mode Pulse value Pulse width Output signal Failsafe mode

Status Assign status On value Off value Time constant

Vortex Freq.

PFM

Configuration another output ?

Yes No

Automatically configuration display ?

Yes Automatically parameterization of the display No

F06-72xxxxxx-19-xx-xx-en-000

Note! The display returns to the QUICK SETUP COMMISSIONING cell if you press the ESC during interrogation. key combination Only the output (current output or pulse/status output) not yet configured in the current Quick Setup is offered for selection after the first cycle. The YES option appears as long as a free output is still available. NO is the only option displayed when no further outputs are available. When YES is selected, the flow is assigned to line 1 of the local display and the totalizer to line 2.

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7 Maintenance

PROline Prowirl 72

Maintenance

The flow measuring system requires no special maintenance. Exterior cleaning When cleaning the exterior of measuring devices, always use cleaning agents that do not attack the surface of the housing and the seals. Cleaning with pigs Cleaning with pigs is not possible! Replacing sensor seals Under normal circumstances, wetted seals must not be replaced. Replacement is necessary only in special circumstances, for example if aggressive or corrosive fluids are incompatible with the seal material. Note! The time span between the individual replacements depends on the fluid properties. Replacement seals (accessory) Page 43. Only Endress+Hauser sensor seals may be used. Replacing housing seals

! !

The housing seals must be clean and undamaged when inserted into their grooves. The seals must be dried, cleaned or replaced if necessary. Note! If the device is used in a dust atmosphere, only the associated Endress+Hauser housing seals can be used.

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8 Accessories

Accessories

Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor. Your E+H service organisation can provide detailed information on the order codes in question.
Accessory Transmitter PROline Prowirl 72 Description Order code

Transmitter for replacement or for stock. Use the order 72XXX XXXXX * * * * * * code to define the following specifications: Approvals Degree of protection / version Cable entry Display / operation Software Outputs / inputs Mounting kit comprising: Threaded studs Nuts incl. washers Flange seals Mounting kit for remote version, suitable for pipe and wall mounting. Flow conditioner Handheld terminal for remote configuration and for obtaining measured values via the current output HART (4...20 mA). Contact your E+H representative for more information. DKW *****

Mounting kit for Prowirl 72 W

Mounting kit for transmitter Flow conditioner HART Field Communicator DXR 275

DK5WM B

DK7ST * * * * DXR275 * * * * * *

HART Field Communicator DXR 375

Handheld terminal for remote configuration and for obtaining measured values via the current output HART (4...20 mA) and FOUNDATION Fieldbus (FF). Contact your E+H representative for more information.

DXR375 * * * * * * *

Applicator

Software for selecting and planning flowmeters. The Applicator can be downloaded from the Internet or ordered on CD-ROM for installation on a local PC. Contact your E+H representative for more information.

DKA80 *

ToF Tool-FieldTool Package

Modular Software package, comprised of the service tools ToF Tool and FieldTool, for a complete configuration, comissioning and diagnostic of ToF level measuring devices and PROline flowmeters. Contains: Commissioning, maintenance analysis Measuring device configuration Service functions Visualisation of process data Trouble-shooting Controlling the "FieldCheck" tester/simulator Contact your E+H representative for more information.

DXS10 * * * * *

FieldCheck

Tester/simulator for testing flowmeters in the field. DXC10 * * When used in conjunction with the FieldTool software package, test results can be imported into a database, printed and used for official certification. Contact your E+H representative for more information.

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Accessory Flow computer DXF 351

Description

Order code

Combines signals from volumetric flow-meters with DXF351 * * * * those from pressure, temperature and density sensors. Using various flow formulae, the computer is capable of calculating variables important for the measurement and control industry: Mass, operating volume and corrected volume flow Heat flow Delta heat Combustion heat Steam and heat computer for industrial energy calculation of steam and water Calculation of the following applications: Steam mass Steam heat quantity Net steam quantity Steam - heat - differential Water heat quantity Water - heat - differential Calculation of up to 3 applications per unit RMS 621 * * * * * * * * *

Energy manager RMS 621

Energy Manager RMC 621 Pressure transducer Cerabar T RTD Thermometer Omnigrad TR10 Active barrier RN 221 N

Universal Energy Manager for gas, liquids, steam and RMC621-* * * * * * * * * * water. Calculation of volumetric flow and mass flow, standard volume, heat flow and energy. The Cerabar T is designed for measuring absolute and gauge pressure of gases, vapours and liquids. PMC 131 * * * * PMP 131 * * * *

General purpose process thermometer. TR10 * * * * * * * * * * * * Mineral Insulated Replaceable Inset; with thermowell, threaded process connection and extension neck. Active barrier with power supply for safe separation of RN221N * * 4...20 mA current circuits: Galvanic isolation of 4...20 mA current circuits Wide range power supply Removing large loop circuits Powering 2 wire transmitters Suitable for Ex-applications (ATEX, FM and CSA) Multifunctional 1 channel display with universal input, RIA250 * * * * * * loop power supply, limit relayand analogue output. Digital loop powered display for 4 ... 20 mA current loops; suitable for Ex-applications (ATEX, FM, CSA). RIA251 * *

Prozess display RIA 250 Prozess display RIA 251 Field display RIA 261 Process transmitter RMA 422

Digital loop powered field display (IP 66) for 4...20 mA RIA261 * * * current loops; suitable for Ex- applications (ATEX, FM, CSA). Multifunctional 1 or 2 channel top hat DIN rail mounted RMA422 * * * * * * * process transmitter with current inputs, loop power supply, limit monitor, analogue output and math functions. Optional: intrinsically safe inputs; suitable for Exappliations (ATEX). Overvoltage protection limiting high voltages on signal 51003575 cables and components. Gateway for Remote Monitoring of HART Sensors and FXA520 * * * * Actuators via Web Browsers: Web server for remote monitoring of up to 30 measuring points Intrinsically safe version [EEx ia]IIC for applications in hazardous areas Communication via modem, Ethernet or GSM Visualisation via Internet/Intranet in the web browser and/or WAP mobile phone Limit value monitoring with alarm signalling via e-mail or SMS Synchronised time stamping of all measured values Remote diagnosis and remote configuration of connected HART devices

Surge arrester HWA 562 Z Fieldgate FXA 520

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9 Trouble-shooting

9
9.1

Trouble-shooting
Trouble-shooting instructions

Always start trouble-shooting with the checklists below if faults occur after start-up or during operation. This takes you directly (via various queries) to the cause of the problem and the appropriate remedial measures. Check the display
No display visible and no output signals present No display visible but output signals are present 1. Check supply voltage terminal 1, 2 2. Electronics defective order spare part Page 51 1. Check whether the ribbon-cable connector of the display module is correctly plugged into the amplifier board Page 52 2. Display module defective order spare part Page 51 3. Electronics defective order spare part Page 51 Switch off power supply. Press and hold down both the +/ keys and switch on the measuring device again. The display text will appear in English and is displayed at 50% contrast. Electronics board defective order spare part Page 51

Display texts are in a foreign language.

Measured value indicated, but no signal output at the current or pulse output

Error messages on display

Errors which occur during commissioning or measuring operation are displayed immediately. Error messages consist of a variety of icons. The meanings of these icons are as follows (example): Type of error: S = System error, P = Process error Error message type: = Fault message, ! = Notice message DSC SENS LIMIT = Error designation (device being operated near application limits) 03:00:05 = Duration of most recent error occurrence (in hours, minutes and seconds), display format - see OPERATION HOURS function on Page 107 #395 = Error number

"

Caution! Please refer also to the information on Page 30 ff.! The measuring system interprets simulations and positive zero return as system errors, but displays them as notice messages only.

Error number: No. 001 400 No. 601 699

System error (device error) has occurred

Page 46

Error number: No. 500 600 No. 700 750

Process error (application error) has occurred

Page 46

Other errors (without error message)

Some other error has occurred. Diagnosis and remedial measures

Page 48

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9.2

System error messages

"

Caution! In the event of a serious fault, a flowmeter might have to be returned to the manufacturer for repair. In such cases, the procedures on Page 8 must be carried out before you return the measuring device to Endress+Hauser. Always enclose a fully completed Declaration of Contamination form with the device. A copy of the form can be found at the end of these Operating Instructions.
Type Error message / No. Cause Remedy / spare part

Serious system errors are always recognised by the device as fault messages and are indicated with a lightning flash ( ) on the display! Fault messages have a direct effect on the inputs and outputs. Simulations and positive zero return, on the other hand, are only classed and displayed as notice messages. Please pay attention to the information on Page 30 ff. and 50.

! = Notice message (without an effect on the inputs and outputs) S

$ = Fault message (with an effect on the inputs and outputs)

S = System error

$ $ $ $ $ $

CRITICAL FAIL. # 001 AMP HW EEPROM # 011 AMP SW EEPROM # 012 COM HW EEPROM # 021 COM SW EEPROM # 022 CHECKSUM TOT. # 111 CURRENT RANGE # 351 PULSE RANGE # 359

Serious device error

Replace the amplifier board. Spare parts Page 51 Replace the amplifier board. Spare parts Page 51 Contact your E+H service organisation.

Amplifier: Faulty EEPROM Amplifier: Error when accessing data of the EEPROM COM module: Faulty EEPROM COM module: Error when accessing data of the EEPROM Totalizer checksum error

Replace COM module. Spare parts Page 51 Contact your E+H service organisation.

Replace the amplifier board. Spare parts Page 51 1. Change upper range value entered. 2. Reduce flow. 1. Increase pulse value. 2. When entering the pulse width, select a value that can still be processed by a connected totalizer (e.g. mechanical totalizer, PLC, etc.). Determine pulse width: Method 1: enter the minimum time for which a pulse has to be present at a connected totalizer in order to be recorded. Method 2: enter the maximum (pulse) frequency as a half reciprocal value for which a pulse has to be present at a connected totalizer in order to be recorded. Example: the maximum input frequency of the connected totalizer is 10 Hz. The pulse width to be entered is: (1 / (210 Hz) = 50 ms. 3. Reduce flow.

S ! S !

Current output: The current flow is outside the set range. Pulse output: The pulse output frequency is outside the set range.

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9 Trouble-shooting

Type Error message / No. S

Cause Device being operated in its resonance frequency.

Remedy / spare part Reduce the flow.

RESONANCE DSC # 379

"
S

Caution! If the device is operated in its resonance frequency, this can result in damage which can lead to complete device failure. The DSC sensor is defective, measurement no longer takes place. The DSC sensor is being operated near application limits, device failure is probable soon. The device finds the signal outside the set filter range. Possible causes: The flow is outside the measuring range. The signal is caused by a strong vibration which is intentionally not measured and outside the measuring range. Contact your E+H service organisation.

DSC SENS DEFCT # 394 DSC SENS LIMIT # 395

S !

If this message is permanently displayed, contact your E+H service organisation.

SIGNAL>LOW PASS # 396

Check whether the device is correctly mounted in flow direction. Check whether the right choice was made in the APPLICATION function. Check whether the operating conditions are within the specifications of the device (e.g. flow is above measuring range, i.e. the flow may have to be reduced) If the checks do not solve the problem, please contact your E+H service organisation. Check whether the connection between the preamplifier and amplifier board is established and correct and establish connection if necessary. Wait until the procedure is complete and then restart the device.

PREAMP. DISCONN. Pre-amplifier disconnected. # 399

S !

SW.-UPDATE AKT. # 501

Loading a new amplifier software version or data into the device. No other commands possible at this point. Uploading the device data. No other commands possible at this point. Positive zero return active.

S ! S !

UP./DOWNLOAD AKT. # 502 POS. ZERO-RET. # 601

Wait until the procedure is complete.

Switch off positive zero return.

"

Caution! This message has the highest display priority. Current output simulation active Pulse output simulation active Status output simulation active Simulation of failsafe mode (outputs) active Simulation of a measured variable active (e.g. mass flow) Current adjustment is active. Current adjustment is active. Switch off simulation. Switch off simulation. Switch off simulation. Switch off simulation. Switch off simulation. Quit current adjustment. Quit current adjustment.

S ! S ! S ! S ! S ! S ! S !

SIM. CURR. OUT # 611 SIM. FREQ. OUT # 631 SIM. STAT. OUT # 641 SIM. FAILSAFE # 691 SIM. MEASURAND # 692 CURR. ADJUST # 698 CURR. ADJUST # 699

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9.3

Process errors without messages

Remedial measures

Symptoms

Remark: You may have to change or correct settings in certain functions of the function matrix in order to rectify faults. The functions outlined below, such as FLOW DAMPING etc. are described in detail in the section Description of device functions on Page 75 ff.

No flow signal

For liquids: Check whether the piping is completely filled. The piping must always be completely filled for accurate and reliable flow measurement. Check whether all the packaging material, including the meter body protective covers, was completely removed before mounting the device. Check whether the desired electrical output signal was connected correctly.

Flow signal even though there is no flow

Check whether the device is exposed to particularly strong vibrations. If so, a flow can be displayed even if the fluid is at a standstill, depending on the frequency and direction of the vibration. Remedial measures at the device: Turn the sensor 90 (note therefore the installation conditions, see Page 12 ff.). The measuring system is most sensitive to vibrations which follow in the sensor axis. Vibrations have less of an effect on the device in the other axes. The amplification can be altered using the AMPLIFICATION function (see Page 105). Remedy through constructive measures during installation: If the source of the vibration (e.g. pump or a valve) has been identified, the vibrations can be reduced by decoupling or supporting the source. Support the piping near the device. If these measures do not solve the problem, your Endress+Hauser service organisation can adjust the filters of the device to suit your special application.

Faulty or highly-fluctuating flow signal

The fluid is not adequately single-phase or homogeneous. The piping must always be completely filled and the fluid must be single-phase and homogeneous for accurate and reliable flow measurement. In many instances, the following measures can be taken to improve the measurement result even under non-ideal conditions: For liquids with a low gas content in horizontal pipework, it helps to install the device with the head pointing downwards or to the side. This improves the measuring signal since the sensor is not in the area where gas accumulates when this type of installation is used. For liquids with a low solids content, avoid installing the device with the electronics housing pointing downwards. For steam or gases with a low liquid content, avoid installing the device with the electronics housing pointing downwards. The inlet and outlet runs must be present as per the installation instructions (see Page 14). Suitable seals with an internal diameter not smaller than the pipe internal diameter must be installed and correctly centered. The static pressure must be large enough to rule out cavitation in the area of the sensor.

Continued on next page

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Symptoms Faulty or highly-fluctuating flow signal (contd.)

Remedial measures Check whether the correct fluid was selected in the APPLICATION function (see Page 99). The setting in this function determines the filter settings and can thus have an effect on the measuring range. Check whether the data for the K-factor on the nameplate match the data in the K-FACTOR function. (see Page 104). Check whether the device is correctly mounted in flow direction. Check whether inner diameter of the mating pipe accord with the inner diameter of the flowmeter (see Page 101). The flow must be in the measuring range of the device (see Page 57). The start of measuring range depends on the density and the viscosity of the fluid. Density and viscosity depend on temperature. Density also depends on the process pressure in the case of gases. Check whether the operating pressure is affected by pressure pulsations (e.g. from piston pumps). The pulsations can affect vortex shedding if they have a frequency similar to the vortex frequency. Check whether the correct engineering unit was selected for the flow or totalizer. Check whether the current output or pulse value was correctly set.

The fault cannot be rectified or some other fault not described above has occurred. In these instances, please contact your E+H service organisation.

The following options are available for tackling problems of this nature: Request the services of an E+H service technician If you contact our service organisation to have a service technician sent out, please be ready with the following information: A brief description of the error with information on the application. Nameplate specifications (Page 9 ff.): order code and serial number Return devices to E+H The procedures on Page 8 must be carried out before you return a measuring device requiring repair or calibration to Endress+Hauser. Always enclose a fully completed Declaration of Contamination form with the flowmeter. A copy of the form can be found at the end of these Operating Instructions. Replace transmitter electronics Components in the electronics defective order spare part Page 51

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9.4

Response of outputs to errors

Note! The failsafe mode of totalizers and current, pulse and frequency outputs can be configured by means of various functions in the function matrix. Positive zero return and error response: You can use positive zero return to set the signals of the current, pulse and frequency outputs to their fallback value, for example when operation has to be interrupted while a pipe is being cleaned. This function has priority over all other device functions; simulations are suppressed, for example. Response of outputs and totalizers to errors
Process/system error present Positive zero return activated

"

Caution! System or process errors defined as notice messages have no effect whatsoever on the inputs and outputs. Please refer also to the information on Page 30 ff. Current output MIN. CURRENT Depends on the setting selected in the CURRENT RANGE function. If the current range is: 4-20 mA HART NAMUR output current = 3.6 mA 4-20 mA HART US output current = 3.75 mA MAX. CURRENT 22.6 mA HOLD VALUE Measured value output is based on the last measured value saved before the error occurred. ACTUAL VALUE Measured value output is based on the current flow measurement. The fault is ignored. Output signal corresponds to zero flow

Pulse output

FALLBACK VALUE Signal output output 0 pulse HOLD VALUE Measured value output is based on the last valid flow data before the error occurred. ACTUAL VALUE Measured value output is based on the current flow measurement. The fault is ignored.

Output signal corresponds to zero flow

Status output Totalizer

In the event of a fault or power supply failure: Status output not conductive STOP The totalizer stops at the last value before the alarm condition occurred. HOLD VALUE The totalizer continues to count the flow on the basis of the last valid flow data (before the fault occurred). ACTUAL VALUE The totalizer continues to count the flow on the basis of the current flow data. The fault is ignored.

No effect on the status output

Totalizer stops

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9 Trouble-shooting

9.5

Spare parts

Section 9.1 contains detailed trouble-shooting instructions. The measuring device, moreover, provides additional support in the form of continuous self-diagnosis and error messages. Trouble-shooting can entail replacing defective components with tested spare parts. The illustration below shows the available scope of spare parts. Note! You can order spare parts directly from your E+H service organisation by quoting the serial number printed on the transmitter nameplate (see Page 9). Spare parts are shipped as sets comprising the following parts: Spare part Additional parts, small items (screws, etc.) Installation instructions Packaging

4 2 1

6
Fig. 25: 1 2 3 4 5 6 Spare parts for transmitter PROline Prowirl 72

Local display module Board holder I/O board (COM module), Non-Ex and Ex-i version Amplifier board I/O board (COM module), Ex-d version Pre-amplifier

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9. 6

Installing and removing electronics boards

Non-Ex, Ex-i version

!
"

9.6.1

Note! When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface, purpose-built for electrostatically sensitive devices! Caution! Use only genuine Endress+Hauser parts. Procedure when installing/removing electronics boards (see Fig. 26) 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. Unscrew the cover (a) of the electronics compartment from the transmitter housing. Remove the local display module (b) from the retaining rails (c). Fit the local display module (b) with the left side onto the right retaining rail (c) (this secures the local display module). Loosen the fixing screw (d) of the cover of the connection compartment (e) and fold down the cover. Pull terminal connector (f) out of the I/O board (COM module) (q). Fold up the plastic cover (g). Remove the signal cable connector (h) from the ampifier board (s) and release from the cable holder (i). Remove the ribbon cable connector (j) from the amplifier board (s) and release from the cable holder (k). Remove the local display module (b) from the right retaining rail (c). Fold down the plastic cover (g) again. Release both screws (l) of the board holder (m). Pull the board holder (m) out completely. Press the side latches (n) of the board holder and separate the board holder (m) from the board body (o).

14. Replace the I/O board (COM module) (q): Loosen the three fixing screws (p) of the I/O board (COM module). Remove the I/O board (COM module) (q) from the board body (o). Set a new I/O board (COM module) on the board body. 15. Replace the amplifier board (s): Loosen fixing screws (r) of the amplifier board. Remove the amplifier board (s) from the board body (o). Set a new amplifier board on the board body. 16. Installation is the reverse of the removal procedure.

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9 Trouble-shooting

d e c

c a b

e g

h i j k p

q l n o m r l n
F06-72xxxxxx-17-xx-xx-xx-001

Fig. 26: a b c d e f g h i j k l m n o p q r s

Installing and removing electronics boards Non-Ex, Ex-i version

Cover of electronics compartment Local display module Retaining rails of local display module Fixing screws for cover of connection compartment Connection compartment cover Terminal connector Plastic cover Signal cable connector Retainer for signal cable connector Display module ribbon-cable connector Retainer for ribbon-cable connector Board holder threaded connection Board holder Board holder latches Board body I/O board (COM module) threaded connection I/O board (COM module) Amplifier board threaded connection Amplifier board

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!
"

9.6.2

Ex-d version

Note! When connecting Ex-certified devices, please refer to the notes and diagrams in the Ex-specific supplement to these Operating Instructions. Risk of damaging electronic components (ESD protection). Static electricity can damage electronic components or impair their operability. Use a workplace with a grounded working surface, purpose-built for electrostatically sensitive devices! Caution! Use only genuine Endress+Hauser parts. Procedure when installing/removing electronics boards (see Fig. 27) EInstalling/removing the I/O board (COM module) 1. 2. 3. 4. 5. 6. Release securing clamp (a) of the connection compartment cover (b). Remove connection compartment cover (b) from the transmitter housing. Disconnect terminal connector (c) from the I/O board (COM module) (e). Release threaded connection (d) of the I/O board (COM module) (e) and pull out the board slightly. Disconnect connection cable plug (f) from the I/O board (COM module) (e) and remove the board completely. Installation is the reverse of the removal procedure.

Installing/removing the amplifier board 1. 2. 3. 4. Unscrew the cover (g) of the electronics compartment from the transmitter housing. Remove the local display module (h) from the retaining rails (i). Fold up the plastic cover (j). Remove ribbon-cable connector of the local display module (h) from the amplifier board (t) and release from the cable holder. 5. Remove the signal cable connector (k) from the amplifier board (t) and release from the cable holder. 6. Release the fixing screw (l) and fold down the cover (m). 7. Release both screws (n) of the board holder (o). 8. Pull out the board holder (o) slightly and disconnect connecting cable plug (p) from the board body. 9. Pull the board holder (o) out completely. 10. Press the side latches (q) of the board holder and separate the board holder (o) from the board body (r). 11. Replace the amplifier board (t): Loosen fixing screws (s) of the amplifier board. Remove the amplifier board (t) from the board body (r). Set new amplifier board onto board body. 12. Installation is the reverse of the removal procedure.

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9 Trouble-shooting

d l

i j k i h

p m n l

q t s q

o n
Fig. 27: a b c d e f g h i j k l m n o p q r s t Installing and removing electronics boards Ex-d version
F06-73xxxxxx-17-xx-xx-xx-000

Clamp for cover of connection compartment Cover of connection compartment Terminal connector I/O board (COM module) threaded connection I/O board (COM module) Connecting cable plug I/O-module Cover of electronics compartment Local display module Retaining rails of local display module Plastic cover Signal cable connector Fixing screws for cover of connection compartment Connection compartment cover Board holder threaded connection Board holder Connecting cable plug Board holder latches Board body Amplifier board threaded connection Amplifier board

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9.7

Software history
Software modification Documentation Modifications / supplements

Software version / date Amplifier V 1.00.00 / 01.2003

Original software Compatible with: ToF Tool-FieldTool Package HART Communicator DXR 275 (OS 4.6 or higher) and DRX 375 with rev. 1, DD rev. 1. Up-/Download via HART using ToF Tool-FieldTool Package

V 1.01.XX / 07.2003

Note! Upload/download between different software versions is normally only possible with special service software.

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10 Technical data

10
10.1
10.1.1

Technical data
Technical data at a glance
Application

The measuring system is used to measure the volume flow of saturated steam, overheated steam, gases and liquids. If the process pressure and process temperature are constant, the measuring device can also output the flow as the calculated mass flow and corrected volume flow.

10.1.2
Measuring principle Measuring system

Function and system design

Vortex flow measurement on the principle of the Karman vortex street. The measuring system consists of a transmitter and a sensor: Transmitter Prowirl 72 Prowirl F or W sensor Two versions are available:

Compact version: Transmitter and sensor form a single mechanical unit. Remote version: Sensor is mounted separate from the transmitter.

10.1.3
Measured variable

Input

Volumetric flow (volume flow) is proportional to the frequency of vortex shedding after the bluff body. The output variables are volume flow or, if the process conditions are non-varying, calculated mass flow or corrected volume flow.

Measuring range

The measuring range depends on the fluid and the pipe diameter. Start of measuring range: Depends on the density and the Reynolds number (Remin = 4,000, Relinear = 20,000) The Reynolds number is dimensionless and indicates the ratio of a fluids inertial forces to its viscous forces. It is used to characterise the flow. The Reynolds number is calculated as follows:
Re = 4 Q [m/s] r [kg/m] p di [m] m [Pas]
F06-7xxxxxxx-19-xx-06-xx-000

Re = Reynolds number Q = Flow di = Internal diameter = Dynamic Viscosity = Density

DN 15...25 v min. =

6 r [kg/m]

[m/s]

DN 40...300 v min. =

7 r [kg/m]

[m/s]

F06-72xxxxxx-19-xx-06-xx-002

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Full scale value: Gas / steam: vmax = 75 m/s (DN 15: vmax = 46 m/s) Liquids: vmax = 9 m/s Note! By using the selection and planning program Applicator, you can determine the exact values for the fluid you use. You can obtain the Applicator from your Endress+Hauser sales centre or on the Internet under www.endress.com. K-factor range The table is a guide. The range in which the K-factor can be is indicated for individual nominal diameters and designs.
Nominal diameter DIN DN 15 DN 25 DN 40 DN 50 DN 80 DN 100 DN 150 DN 200 DN 250 DN 300 ANSI " 1" 1" 2" 3" 4" 6" 8" 10" 12" 72 F 390...450 70...85 18...22 8...11 2.5...3.2 1.1...1.4 0.3...0.4 0.1266...0.1400 0.0677...0.0748 0.0364...0.0402 K-factor range [pul./dm] 72 W 245...280 48...55 14...17 6...8 1.9...2.4 0.9...1.1 0.27...0.32

10.1.4
Output signal

Output

Current output: 4...20 mA with HART Full scale value and time constant (0...100 s) can be set Temperature coefficient: typically 0.005% o.r. / C (o.r. = of reading) Pulse/status output: Open collector, passive, galvanically isolated Non-Ex, EEx d - version: Umax = 36 V, with 15 mA current limiting, Ri = 500 EEx i - version: Umax = 30 V, with 15 mA current limiting, Ri = 500 Pulse/status output can be configured as: Pulse output: Pulse value and pulse polarity can be selected (5...2000 ms), pulse frequency max. 100 Hz

Status output: Can be configured for error messages or flow limit values Vortex frequency: Direct output of unscaled vortex pulses 0.5...2850 Hz (pulse ratio 1:1) PFM signal (pulse-frequency modulation): By connecting the pulse and current output.
Signal on alarm

Current output: Failsafe mode can be selected (e.g. in accordance with NAMUR Recommendation NE 43) Pulse output: Failsafe mode can be selected Status output: Not conductive in event of fault

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10 Technical data

Load
R B [W]
1100 1000 900 800 700 600 500 400 300 200 100 0 10 15 18 20 25 30 36

R B [W]
1100 1000 900 800 700 600 500 400 300 200 100 0 10 15 20 21 25 30 36

R B [W]
1100 1000 900 800 700 600 500 400 300 200 100 0 10 15 18
F06-73xxxxxx-05-xx-xx-en-000

Non-Ex

Ex d

Ex i

20

25

30

U S [V]

The area marked in grey indicates the permissible load (with HART: min. 250 ) The load is calculated as follows:

RB =
RB US

(US UKl ) (Imax 10 )

-3

(US UKl ) 0.022

UKl

Imax

Load, load resistance Supply voltage: - Non-Ex = 12...36 V DC - Ex d = 15...36 V DC - Ex i = 12...30 V DC Terminal voltage: - Non-Ex = min. 12 V DC - Ex d = min. 15 V DC - Ex i = min. 12 V DC Output current (22.6 mA)

Low flow cut off Galvanic isolation

Switch points for low flow cut off can be selected as required The electrical connections are galvanically isolated from one another.

10.1.5
Electrical connection Supply voltage

Power supply

See Page 21 ff. Non-Ex: 12...36 V DC (with HART: 18...36 V DC) EEx-i: 12...30 V DC (with HART 18...30 V DC) EEx-d: 15...36 V DC (with HART: 21...36 V DC) Power supply cable / signal cable (outputs): Cable entry: M20 x 1.5 (8...11.5 mm) Thread for cable entry: " NPT, G " (not for remote version)

Cable entry

Cable specification

Permitted temperature range: 40C...(max. ambient temperature + 10 C) Remote version Page 22 Totalizer stops at the last value determined (can be configured). All settings are kept in the EEPROM. Error messages (incl. value of operated hours counter) are stored.

Power supply failure

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10.1.6
Reference operating conditions

Performance characteristics

Error limits following ISO/DIN 11631: 20...30 C 2...4 bar Calibration rig traced to national standards. Calibration with the correlatively process connection of the accordingly norms.

Maximum measured error

Liquid: < 0.75% o.r. for Re > 20,000 < 0.75% o.f.s for Re between 4,000...20,000 Gas/steam: < 1% o.r. for Re > 20,000 < 1% o.f.s for Re between 4,000...20,000
o.r. = Of reading o.f.s = Of full scale Re = Reynolds number

Repeatability

0.25% o.r. (of reading) Installation

Installation instructions Inlet and outlet run

See Page 12 ff. See Page 14 ff. Environment

Ambient temperature range

Compact version: 40...+70 C (EEx d version: 40...+60C; ATEX II 1/2 GD version/dust ignition-proof: 20...+55C) Display can be read between 20 C...+70 C Remote version: Sensor 40...+85 C (ATEX II 1/2 GD version/dust ignition-proof: 20...+55C) Transmitter 40...+80 C (EEx-d version: 40...+60C; ATEX II 1/2 GD version/dust ignition-proof: 20...+55C) Display can be read between 20 C...+70 C
When mounting outside, we recommend you protect from direct sunlight with a protective cover (order number 543199), especially in warmer climates with high ambient temperatures.

Storage temperature Degree of protection Vibration resistance Electromagnetic compatibility (EMC)

40...+80 C (ATEX II 1/2 GD version/dust ignition-proof: 20...+55C) IP 67 (NEMA 4X) according to EN 60529 Acceleration up to 1 g, 10...500 Hz, following IEC 60068-2-6 To EN 61326/A1 and NAMUR Recommendation NE 21

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10 Technical data

Process Medium temperature range

DSC sensor (digital switched capacitor; capacitive sensor):

DSC standard sensor DSC high/low temperature sensor DSC sensor Alloy C-22 DSC sensor Inconel
(only PN 64...160, Class 600, JIS 40K and Dualsens version)

40...+260 C 200...+400 C 200...+400 C 200...+400 C

Seals:
Grafoil (graphite) Viton Kalrez Gylon (PTFE) Medium pressure 200...+400 C 15...+175 C 20...+275 C 200...+260 C

Pressure-temperature curve according to EN (DIN), stainless steel PN 10...40 Prowirl 72 W and 72 F PN 64...160 Prowirl 72 F
bar 45 40 35 30 25 20 15 10 5 0 PN 40

PN 10...40
180 160 140 120 100 80 60 40 20 0

bar

PN 64...160
PN 160

PN 25 PN 16 PN 10 C -200 -100 0 100 200 300 400

PN 100 PN 64

C -200 -100 0 100 200 300 400

F06-7xxxxxxx-05-xx-xx-xx-000

Pressure-temperature curve according to ANSI B16.5 and JIS B2238, stainless steel ANSI B16.5: Class 150...300 Prowirl 72 W and 72 F Class 600 Prowirl 72 F

JIS B2238: 10...20K Prowirl 72 W and 72 F 40K Prowirl 72 F

bar 120 100 80 60 Cl. 300 40 20 0 -200 -100 0 100 200 300 400 Cl. 150 C Cl. 600

Class 150...600
45 40 35 30 25 20 15 10 5 0

bar 40 K

10...40 K

20 K 10 K C -200 -100 0 100 200 300 400

F06-7xxxxxxx-05-xx-xx-xx-001

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Pressure-temperature curve according to DIN, ANSI B16.5 and JIS B2238, Alloy C-22 PN 16...40, Class 150...300, 10...20K Prowirl 72 F
bar 55 50 45 40 35 30 25 20 15 10 5 0

Class 300 PN 40

Class 150 PN 16

20 K 10 K C

-40

40

80

120

160

200

260
F06-7xxxxxxx-05-xx-xx-xx-002

Limiting flow Pressure loss

See data on Page 57 ff. (measuring range) The pressure loss can be determined with the aid of the Applicator. The Applicator is software for selecting and planning flowmeters. The software is available both via the Internet (www.applicator.com) and on a CD-ROM for local PC installation.

10.1.7
Design, dimensions Weight Material

Mechanical construction

See Page 64 ff. See Page 64 ff.

Transmitter housing: Powder-coated die-cast aluminium Sensor: Flanged version: Stainless steel, A351-CF3M (1.4404), in conformity with NACE MR 0175; Alloy C-22 version Alloy C-22 2.4602 (A 494-CX2MW/N 26022) Wafer version: Stainless steel, A351-CF3M (1.4404), in conformity with NACE MR 0175 Flanges: EN (DIN) Stainless steel, A351-CF3M (1.4404), in conformity with NACE MR 0175 (DN 15...150 with pressure rating up to PN 40: as of 2004 changeover from fully cast construction to construction with weld-on flanges in 1.4404) ANSI und JIS Stainless steel, A351-CF3M, in conformity with NACE MR 0175 ( "...6" with pressure rating up to Cl 300 and DN 15...150 with pressure rating up to 20 K: as of 2004 changeover from fully cast construction to construction with weld-on flanges in 316/316L, in conformity with NACE MR 0175) Alloy C-22 version (EN/DIN/ANSI/JIS) Alloy C-22 2.4602 (A 494-CX2MW/ N 26022) DSC sensor (differential switched capacitor; capacitive sensor) Wetted parts (marked as wet on the DSC sensor flange): Standard for pressure ratings up to PN 40, Cl 300, JIS 40 K (apart from Dualsens version): Stainless steel 1.4435 (316L), in conformity with NACE MR 0175 Higher pressure ratings and Dualsens version: Inconel 2.4668/N 07718 (B637) (Inconel 718), in conformity with NACE MR 0175 Alloy C-22 sensor: Alloy C-22, 2.4602/N 06022, in conformity with NACE MR 0175

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10 Technical data

Non-wetted parts: Stainless steel 1.4301 (CF3) Support: Stainless steel, 1.4308 (CF8) Seal: Graphite (Grafoil) Viton Kalrez 6375 Gylon (PTFE) 3504

10.1.8
Display elements

Human interface

Liquid crystal display, two-line, plain text display, 16 characters per line Display can be configured individually, e.g. for measured variables and status variables, totalizers Local operation with three keys ( , , ) Quick Setup for quick commissioning Operating elements accessible also in Ex zones
Operation via: HART protocol FieldTool (Endress+Hauser software package for complete configuration, commissioning and diagnosis)

Operating elements

OSF

Remote operation

10.1.9
CE approval Ex approval Pressure measuring device approval

Certificates and approvals

See Page 10 ff. More information on the Ex approvals can be found in the separate Ex documentation. Devices with a nominal diameter smaller than or equal to DN 25 correspond to Article 3 (3) of the EC Directive 97/23/EC (Pressure Equipment Directive). For larger nominal diameters, certified flowmeters to Category III are optionally also available if necessary (depends on fluid and operating pressure). All devices are applicable for all fluids and instable gases on principle and have been designed and manufactured in accordance to sound engineering practice.

Other standards and guidelines

EN 60529: Degrees of protection by housing (IP code) EN 61010: Protection measures for electrical equipment for measurement, control, regulation and laboratory procedures EN 61326/A1: Electromagnetic compatibility (EMC requirements) NAMUR NE 21: Electromagnetic compatibility (EMC) of industrial process and laboratory control equipment NAMUR NE 43: Standardisation of the signal level for the breakdown information of digital transmitters with analogue output signal NACE Standard MR0175: Standard Material Requirements - Sulfide Stress Cracking Resistant Metallic Materials for Oilfield Equipment VDI 2643: Measurement of fluid flow by means of vortex flowmeters ANSI/ISA-S82.01: Safety Standard for Electrical and Electronic Test, Measuring, Controlling and related Equipment - General Requirements. Pollution degree 2, Installation Category II. CAN/CSA-C22.2 No. 1010.1-92: Safety Standard for Electrical Equipment for Measurement and Control and Labatory Use. Pollution degree 2, Installation Category II.

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Ordering information

Your Endress+Hauser service organisation can provide detailed ordering information and information on the order codes on request.

10.1.10 Accessories
Various accessories, which can be ordered separately from Endress+Hauser, are available for the transmitter and the sensor (see Page 43). Your Endress+Hauser service organisation can provide detailed information on the order codes of your choice.

10.1.11 Documentation
Related Ex documentation Related documentation for Pressure Equipment Directive System Information PROline Prowirl 72 System Information PROline Prowirl 72/73

10.2

Dimensions of transmitter, remote version

232 (226)*

Esc

150 (163)*

8.6 (M8)

345 (368)*

123
Fig. 28: Dimensions of transmitter, remote version

* The following dimensions differ depending on the version: The dimension 232 mm changes to 226 mm in the blind version (without local operation). The dimension 150 mm changes to 163 mm in the Ex-d version. The dimension 345 mm changes to 368 mm in the Ex-d version.

64

25

100

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100 133

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PROline Prowirl 72

10 Technical data

10.3

Dimensions of Prowirl 72 W

Wafer version for flanges to: EN 1092-1 (DIN 2501), PN 10...40, ANSI B16.5, Class 150...300, Sch 40 JIS B2238, 10...20K, Sch40
161...181** 141...151** 121

149 (142)*

105 95

Esc

65
d D

65

151 (144)*
NE

161
F06-72xxxxxx-06-00-00-xx-000

SPANNUNG TER UN VR IR SOUS F FN TEN HT OU SI E IC PAS WARNUNG

ON

AVERTISSEMENT

Esc

Fig. 29:

Dimensions of Prowirl 72 W

A = Standard and Ex-i version B = Remote version C = Ex-d version (transmitter) * The following dimensions change as follows in the blind version (without local operation): Standard and Ex-i version: the dimension 149 mm changes to 142 mm in the blind version. Ex-d version: the dimension 151 mm changes to 144 mm in the blind version. ** The dimension depends on the cable gland used.

Note! In the following tables, dimension H increases by 29 mm in the version with extended temperature range (high/low temperature version) and in the version with a DSC sensor made of Alloy C-22. The weight data refer to the compact version. The weight increases by 0.5 kg for the version with extended temperature range.
DN DIN/JIS 15 25 40 50 80 100 150 ANSI " 1" 1" 2" 3" 4" 6" d [mm] 16.50 27.60 42.00 53.50 80.25 104.75 156.75 D [mm] 45.0 64.0 82.0 92.0 127.0 157.2 215.9 H [mm] 247 257 265 272 286 299 325 Weight [kg] 3.0 3.2 3.8 4.1 5.5 6.5 9.0

Endress+Hauser

H+7

H 42.5

H
N

E ATM OSP LOSIV H EXP GHT WHE N CIR E RE IN P TI CU ALIVE IT KEE

WARNING

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10.4

Dimensions of Prowirl 72 F

Flanged version according to: EN 1092-1 (DIN 2501), Ra = 6,3...12,5 m, raised face according to: EN 1092-1 form B1 (DIN 2526 form C), PN 10...40, Ra = 6,3...12,5 m EN 1092-1 form B2 (DIN 2526 form E), PN 64...100, Ra = 1,6...3,2 m DIN 2526 form B2, PN 160, Ra = 1,6...3,2 m ANSI B16.5, Class 150...600, Ra = 125...250 in JIS B2238, 10...40K, Ra = 125...250 in
161...181** 141...151** 121

149 (142)*

105 95

Esc

d D

L 161
F06-72xxxxxx-06-00-00-xx-001

151 (144)*
NE

SPANNUNG TER UN VR IR SOUS F FN TEN HT OU SI E IC PAS WARNUNG

ON

AVERTISSEMENT

Esc

Fig. 30:

Dimensions of Prowirl 72 F

A = Standard and Ex-i version B = Remote version C = Ex-d version (transmitter) * The following dimensions change as follows in the blind version (without local operation): Standard and Ex-i version: the dimension 149 mm changes to 142 mm in the blind version. Ex-d version: the dimension 151 mm changes to 144 mm in the blind version.

** The dimension depends on the cable gland used.

Note! In the following tables, dimension H increases by 29 mm in the version with extended temperature range (high/low temperature version) and in the version with a DSC sensor made of Alloy C-22. The weight data refer to the compact version. The weight increases by 0.5 kg for the version with extended temperature range.

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H 42

H
N

E ATM OSP LOSIV H EXP GHT WHE N CIR E RE IN P TI CU ALIVE IT KEE WARNING

PROline Prowirl 72

10 Technical data

Table: dimensions of Prowirl 72 F according to EN 1092-1 (DIN 2501)

DN Pressure rating PN 40 15 PN 160 PN 40 25 PN 100 PN 160 PN 40 40 PN 100 PN 160 PN 40 PN 64 50 PN 100 PN 160 PN 40 PN 64 80 PN 100 PN 160 PN 16 PN 40 100 PN 64 PN 100 PN 160 PN 16 PN 40 150 PN 64 PN 100 PN 160 PN 10 PN 16 200 PN 25 PN 40 PN 10 PN 16 250 PN 25 PN 40 PN 10 PN 16 300 PN 25 PN 40 307.9 307.9 485.0 515.0 258.8 258.8 309.7 309.7 425.0 450.0 445.0 460.0 398 450 51 140 158 206.5 206.5 260.4 260.4 360.0 375.0 395.0 405.0 375 380 48 100 111 121 129 80.9 230.0 76.3 107.1 107.1 106.3 104.3 98.3 159.3 159.3 157.1 154.1 355.0 146.3 207.3 207.3 340.0 340.0 348 300 42 68 72 88 92 63 62 285.0 319 300.0 345.0 359 300 64 86 88 300 37 51 220.0 295 235.0 250.0 265.0 335 250 49 42 39 250 32 27 323 200 39 27 53.9 195.0 52.3 82.5 81.7 200.0 215.0 283 200 29 20 24 310 200 33 19 17.3 28.5 28.5 140.0 27.9 43.1 42.5 170.0 41.1 54.5 54.5 165.0 180.0 270 200 23 12 17 303 200 31 15 150.0 263 200 21 10 295 200 27 11 105.0 115.0 288 255 200 200 23 18 7 7 d [mm] 17.3 D [mm] 95.0 H [mm] 248 L [mm] 200 x [mm] 16 Weight [kg] 5

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Table: dimensions of Prowirl 72 F according to ANSI B16.5

DN Pressure rating Cl. 150 Schedule 40 Cl. 300 " Schedule 80 Cl. 150 Cl. 300 Cl. 600 Cl. 150 Schedule 40 Cl. 300 1" Schedule 80 Cl. 150 Cl. 300 Cl. 600 Cl. 150 Schedule 40 Cl. 300 1" Schedule 80 Cl. 150 Cl. 300 Cl. 600 Cl. 150 Schedule 40 Cl. 300 2" Schedule 80 Cl. 150 Cl. 300 Cl. 600 Cl. 150 Schedule 40 Cl. 300 3" Schedule 80 Cl. 150 Cl. 300 Cl. 600 Cl. 150 Schedule 40 Cl. 300 4" Schedule 80 Cl. 150 Cl. 300 Cl. 600 Cl. 150 Schedule 40 Cl. 300 6" Schedule 80 Cl. 150 Cl. 300 Cl. 600 Cl. 150 8" Schedule 40 Cl. 300 Cl. 150 10" Schedule 40 Cl. 300 Cl. 150 12" Schedule 40 Cl. 300 304.8 520.7 254.5 304.8 444.5 482.6 398 450 60 162 202.7 254.5 381.0 406.4 375 380 48 109 143 154.2 146.3 146.3 146.3 202.7 317.5 319 279.4 317.5 355.6 342.9 348 300 42 76 92 359 300 64 87 64 300 37 51 102.4 97.0 97.0 97.0 154.2 254.0 295 228.6 254.0 273.1 279.4 335 250 49 43 250 32 27 78.0 73.7 73.7 73.7 102.4 210.0 283 190.5 210.0 209.6 228.6 323 200 39 22 200 29 20 52.6 49.2 49.2 49.2 78.0 165.0 270 152.4 165.0 165.1 190.5 310 200 33 14 200 23 12 40.9 38.1 38.1 38.1 52.6 155.6 263 127.0 155.6 155.4 152.4 303 200 31 13 200 21 10 26.7 24.3 24.3 24.3 40.9 123.8 255 107.9 123.8 124.0 127.0 295 200 27 9 200 18 7 15.7 13.9 13.9 13.9 26.7 95.0 248 88.9 95.0 95.3 107.9 288 200 23 6 200 16 5 d [mm] 15.7 D [mm] 88.9 H [mm] L [mm] x [mm] Weight [kg]

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10 Technical data

Table: dimensions of Prowirl 72 F to JIS B2238

DN Pressure rating Schedule 40 15 Schedule 80 40K Schedule 40 20 Schedule 80 40K Schedule 40 40 Schedule 80 40K 10K Schedule 40 20K 50 Schedule 80 10K 20K 40K 10K Schedule 40 20K 80 Schedule 80 10K 20K 40K 10K Schedule 40 20K 100 Schedule 80 10K 20K 40K 10K Schedule 40 20K 150 Schedule 80 10K 20K 40K 10K 200 Schedule 40 20K 10K 250 Schedule 40 20K 10K 300 Schedule 40 20K 304.8 480.0 254.5 304.8 430.0 445.0 398 450 51 134 202.7 254.5 350.0 400.0 375 380 48 104 119 151.0 146.3 146.3 146.6 202.7 305.0 319 280.0 305.0 325.0 330.0 348 300 42 64 90 359 300 64 77 58 300 37 51 102.3 97.0 97.0 97.0 151.0 225.0 295 210.0 225.0 240.0 280.0 335 250 49 36 250 32 27 78.1 73.7 73.7 73.7 102.3 200.0 283 185.0 200.0 210.0 210.0 323 200 39 24 200 29 20 52.7 49.2 49.2 49.2 78.1 155.0 270 155.0 155.0 165.0 185.0 310 200 33 15 200 23 12 38.1 52.7 160.0 155.0 303 200 31 14 20K 20K 24.3 41.2 38.1 125.0 140.0 263 140.0 200 21 10 295 200 27 10 20K 20K 13.9 27.2 24.3 115.0 125.0 255 130.0 200 18 7 288 200 23 8 20K 20K d [mm] 16.1 13.9 D [mm] 95.0 248 95.0 200 16 5 H [mm] L [mm] x [mm] Weight [kg]

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10.5

Dimensions of Prowirl 72 F, Dualsens version

EN 1092-1 (DIN 2501), Ra = 6,3...12,5 m, raised face according to: EN 1092-1 form B1 (DIN 2526 form C), PN 10...40, Ra = 6,3...12,5 m EN 1092-1 form B2 (DIN 2526 form E), PN 64...100, Ra = 1,6...3,2 m DIN 2526 form B2, PN 160, Ra = 1,6...3,2 m ANSI B16.5, Class 150...600, Ra = 125...250 in JIS B2238, 10...40K, Ra = 125...250 in
161...181** 141...151** 121

149 (142)*

105 95

Esc

H 42.5 2 x H 85 2xH

D d

Esc

151 (144)*
NE

161

AVERTISSEMENT

Esc

Fig. 31:

Dimensions of Prowirl 72 F, Dualsens version

A = Standard and Ex-i version B = Remote version C = Ex-d version (transmitter) * The following dimensions change as follows in the blind version (without local operation): Standard and Ex-i version: the dimension 149 mm changes to 142 mm in the blind version. Ex-d version: the dimension 151 mm changes to 144 mm in the blind version. ** The dimension depends on the cable gland used.

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SPANNUNG TER UN VR IR SOUS F FN TEN HT OU SI E IC PAS WARNUNG

ON

H+7

H
N

E ATM OSP LOSIV H EXP GHT WHE N CIR E RE IN P TI CU ALIVE IT KEE

WARNING

PROline Prowirl 72

10 Technical data

Note! The weight data refer to the compact version. The weight increases by 0.5 kg for the version with extended temperature range. Table: dimensions of Prowirl 72 F Dualsens version according to EN 1092-1 (DIN 2501)
DN Pressure rating PN 40 40 PN 100 PN 160 PN 40 50 PN 64 PN 100 PN 160 PN 40 80 PN 64 PN 100 PN 160 PN 16 PN 40 100 PN 64 PN 100 PN 160 PN 16 PN 40 150 PN 64 PN 100 PN 160 d [mm] 43.1 42.5 41.1 54.5 54.5 53.9 52.3 82.5 81.7 80.9 76.3 107.1 107.1 106.3 104.3 98.3 159.3 159.3 157.1 154.1 146.3 D [mm] 150.0 170.0 170.0 165.0 180.0 195.0 195.0 200.0 215.0 230.0 230.0 220.0 235.0 250.0 265.0 265.0 285.0 300.0 345.0 355.0 355.0 91 359 300 64 89 80 335 250 49 45 42 323 200 39 310 200 33 303 200 31 18 18 20 22 25 27 30 H [mm] L [mm] x [mm] Weight [kg] 16

Table: dimensions of Prowirl 72 F Dualsens version according to ANSI B16.5

DN Pressure rating Schedule 40 1" Schedule 80 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 600 Schedule 40 2" Schedule 80 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 600 Cl. 150 Schedule 40 3" Schedule 80 Cl. 300 Cl. 150 Cl. 300 Cl. 600 d [mm] 40.9 40.9 38.1 38.1 38.1 52.6 52.6 49.2 49.2 49.2 78.0 78.0 73.7 73.7 73.7 D [mm] 127.0 155.6 127.0 155.6 155.4 152.4 165.0 152.4 165.0 165.1 190.5 210.0 190.5 210.0 209.6 323 200 39 25 310 200 33 18 303 200 31 16 H [mm] L [mm] x [mm] Weight [kg]

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DN

Pressure rating Cl. 150 Schedule 40 Cl. 300 Cl. 150 Schedule 80 Cl. 300 Cl. 600 Cl. 150 Schedule 40 Cl. 300 Cl. 150 Schedule 80 Cl. 300 Cl. 600

d [mm] 102.4 102.4 97.0 97.0 97.0 154.2 154.2 146.3 146.3 146.3

D [mm] 228.6 254.0 228.6 254.0 273.1 279.4 317.5 279.4 317.5 355.6

H [mm]

L [mm]

x [mm]

Weight [kg]

4"

335

250

49

42

6"

359

300

64

80

Table: dimensions of Prowirl 72 F Dualsens version according to JIS B2238

DN Pressure rating Schedule 40 40 Schedule 80 Schedule 40 50 Schedule 80 20K 20K 40K 10K 20K 10K 20K 40K Schedule 40 80 Schedule 80 10K 20K 10K 20K 40K Schedule 40 100 Schedule 80 10K 20K 10K 20K 40K Schedule 40 150 Schedule 80 10K 20K 10K 20K 40K d [mm] 41.2 38.1 38.1 52.7 52.7 49.2 49.2 49.2 78.1 78.1 73.7 73.7 73.7 102.3 102.3 97.0 97.0 97.0 151.0 151.0 146.3 146.3 146.6 D [mm] 140.0 140.0 160.0 155.0 155.0 155.0 155.0 165.0 185.0 200.0 185.0 200.0 210.0 210.0 225.0 210.0 225.0 240.0 280.0 305.0 280.0 305.0 325.0 359 300 64 80 49 335 250 49 42 27 323 200 39 25 310 200 33 18 303 200 31 17 H [mm] L [mm] x [mm] Weight [kg] 16

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10 Technical data

10.6

Dimensions of flow conditioner

Fig. 32:

Dimensions of flow conditioner according to EN (DIN)/ANSI, material 1.4435 (316L)

D1 : The flow conditioner is fitted at the outer diameter between the bolts. D2 : The flow conditioner is fitted at the indentations between the bolts. Table: dimensions of flow conditioner according to EN (DIN)
DN 15 25 40 50 80 Pressure rating PN 10...40 PN 64 PN 10...40 PN 64 PN 10...40 PN 64 PN 10...40 PN 64 PN 10...40 PN 64 PN 10/16 PN 25/40 PN 64 PN 10/16 PN 25/40 PN 64 PN 10 PN 16 PN 25 PN 40 PN 64 PN 10/16 PN 25 PN 40 PN 64 PN 10/16 PN 25 PN 40/64 Centering diameter [mm] 54.3 64.3 74.3 85.3 95.3 106.3 110.0 116.3 145.3 151.3 165.3 171.3 252.0 221.0 227.0 252.0 274.0 274.0 280.0 294.0 309.0 330.0 340.0 355.0 363.0 380.0 404.0 420.0 D1 / D2 D2 D1 D1 D1 D1 D1 D2 D1 D2 D1 D2 D1 D1 D2 D2 D1 D1 D2 D1 D2 D1 D2 D1 D2 D1 D2 D1 D1 s [mm] 2.0 3.5 5.3 6.8 10.1 Weight [kg] 0.04 0.05 0.12 0.15 0.3 0.4 0.5 0.6 1.4

100

13.3

2.4 6.3 7.8 7.8 11.5 12.3 12.3 15.9 15.9 25.7 25.7 27.5 27.5 36.4 36.4 44.7

150

20.0

200

26.3

250

33.0

300

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D1

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Table: dimensions of flow conditioner according to ANSI

DN " 1" 1" 2" 3" 4" 6" 8" 10" 12" Pressure rating Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Cl. 150 Cl. 300 Centering diameter [mm] 51.1 56.5 69.2 74.3 88.2 97.7 106.6 113.0 138.4 151.3 176.5 182.6 223.6 252.0 274.0 309.0 340.0 363.0 404.0 402.0 D1 / D2 D1 D1 D2 D1 D2 D2 D2 D1 D1 D1 D2 D1 D1 D1 D2 D1 D1 D1 D1 D1 s [mm] 2.0 3.5 5.3 6.8 10.1 13.3 20.0 26.3 33.0 39.6 Weight [kg] 0.03 0.04 0.12 0.3 0.5 1.2 1.4 2.7 6.3 7.8 12.3 15.8 25.7 27.5 36.4 44.6

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11.1

MEASURED VALUES (P. 76) UNIT DENSITY (P. 79) UNIT TEMPERATURE (P. 79) UNIT LENGTH (P. 80) TEXT VOL. UNIT (P. 80) FACTOR VOL. UNIT (P. 80)

SYSTEM UNITS (P. 77)

QUICK SETUP (P. 81) DEFINE PRIVATE CODE (P. 82) 100% VALUE (P. 84) UNIT TOTALIZER (P. 86) TIME CONSTANT (P. 88) PULSE VALUE (P. 90) ASSIGN STATUS (P. 94) BUS ADDRESS (P. 98) OPERAT. TEMP. (P. 100) MATING PIPE D. (P. 101) WRITE PROTECTION (P. 98) BURST MODE (P. 98) SWITCH-ON POINT (P. 94) SWITCH-OFF POINT (P. 95) PULSE WIDTH (P. 90) OUTPUT SIGNAL (P. 91) FAILSAFE MODE (P. 92) TIME CONSTANT (P. 95) MANUFACTURER ID (P. 98) ON-VALUE LF CUT OFF (P. 102) FAILSAFE MODE (P. 88) ACTUAL CURRENT (P. 89) SIMULATION CURRENT (P. 89) RESET TOTALIZER (P. 87) FAILSAFE MODE (P. 87) VALUE SIMUL. CURRENT (P. 89) ACTUAL PULSE (P. 92) ACTUAL STATUS (P. 95) DEVICE ID (P. 98) OFF-VALUE LF CUT OFF (P. 102) FORMAT (P. 85) DISPLAY DAMPING (P. 85) CONTRAST LCD (P. 85) TEST DISPLAY (P. 85) ACCESS CODE C. (P. 83) ACCESS CODE C. (P. 83)

OPERATION (P. 82)

USER INTERFACE (P. 84)

TOTALIZER (P. 86)

CURRENT OUTPUT (P. 88)

COMMUNICATION (P. 98)

PROCESS PARAMETER (P. 99)

SYSTEM PARAMETER (P. 103) METER BODY TYPE MB ERROR CATEGORY (P. 106)

Illustration of the function matrix

SENSOR DATA (P. 104) ASSIGN SYS. ERR. (P. 106) VALUE SIM. MEASURAND (P. 108) S/N DSC SENSOR (P. 109) HW REV. I/O (P. 109)

Description of device functions

SUPERVISION (P. 106)

SIMULAT. SYSTEM (P. 108)

SENSOR VERSION (P. 109)

AMP. VERSION (P. 109)

Endress+Hauser
SIMULATION PULSE (P. 92) SIMUL. SWITCH PT. (P. 96) VALUE SIMULAT. PUL. (P. 93) VALUE SIM. SWITCH PT. (P. 96) TEMP. COEFF. SENSOR ALARM DELAY (P. 106) AMPLIFICATION (P. 105) SYSTEM RESET (P. 107) OPERATION HOURS (P. 107)

PROline Prowirl 72

FLOW (P. 76)

VORTEX FREQUENCY (P. 76)

MEAS. UNIT TYPE (P. 77)

UNIT FLOW (P. 78)

QS COMMISS. (P. 81)

LANGUAGE (P. 82)

ACCESS CODE (P. 82)

ASSIGN LINE 1 (P. 84)

ASSIGN LINE 2 (P. 84)

SUM (P. 86)

OVERFLOW (P. 86)

CURRENT RANGE (P. 88)

VALUE 20 mA (P. 88)

PUL./STATUS OUTP. (P. 90)

OPERATING MODE (P. 90)

PULSE option

STATUS option

TAG NAME (P. 98)

TAG DESCRIPT. (P. 98)

APPLICATION (P. 99)

OPERATING DENSITY REFERENCE DENSITY (P. 99) (P. 100)

POSITIVE ZERO RETURN (P. 103)

FLOW DAMPING (P. 103)

K-FACTOR (P. 104)

K-FACTOR COMPENS. NOMINAL DIAMETER (P. 104) (P. 104)

ACT. SYST. CONDIT. (P. 106)

PREV. SYST. COND. (P. 106)

SIM. FAILSAFE (P. 108)

SIM. MEASURAND (P. 108)

SERIAL NUMBER (P. 109)

SENSOR TYPE (P. 109)

HW REV. AMP. (P. 109)

SW REV. AMP. (P. 109)

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11.2
11.2.1

Description of functions
Group MEASURED VALUES
Function description MEASURED VALUES

FLOW

The flow currently measured appears on the display. Display: 5-digit floating-point number, including unit (e.g. 5.545 dm/min; 1.4359 kg/h; 731.63 gal/d, etc.)

!
VORTEX FREQUENCY

Note! The appropriate unit is taken from the UNIT FLOW function (see Page 78).

The vortex frequency currently measured appears on the display. Display: 5-digit floating-point number, including unit Hz (e.g. 120.23 Hz)

Note! This function is only used for a plausibility check.

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11.2.2

Group SYSTEM UNITS

Function description SYSTEM UNITS

MEASURING UNIT TYPE Use this function to specify the type of unit the measuring device should use to output the flow. The following types of units are available: Volumetric flow (volume flow) The device measures the volumetric flow; no other calculation is carried out. Calculated mass flow The calculated mass flow is calculated using the measured volume flow and the value entered in the OPERATING DENSITY function (see Page 99). Calculated corrected volume flow The corrected volume flow is calculated using the measured volume flow and the ratio between the values entered in the OPERATING DENSITY function (see Page 99) and in the REFERENCE DENSITY function (see Page 100). Note! The calculated mass flow and calculated corrected volume flow unit types are calculated with fixed values (specified OPERATING DENSITY and REFERENCE DENSITY). For this reason only select these types of units if the process conditions are known and do not change. If the process conditions are not known or if the process conditions are subject to change, we recommend you use a flow computer (e.g. Compart DXF 351 or RMC 621). Even when the process conditions change, these flow computers can calculate the flow correctly by means of pressure and temperature compensation. Options: VOLUME FLOW CALCULATED MASS FLOW CORRECTED VOLUME FLOW (calculated) Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions)

Note! If the type of unit is changed, you are asked whether the totalizer should be reset to 0. The new type of unit is only accepted if you confirm this message with yes. If the message is not confirmed, the measuring system continues working with the type of unit previously active.

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Function description SYSTEM UNITS

UNIT FLOW Use this function to select the unit for displaying the flow. Depending on what is selected in the MEASURING UNIT TYPE function (see Page 77), only the associated units (volume or mass or corrected volume) are displayed here. The unit you select here is also valid for: Flow display Current output (value 20 mA) Pulse/status output (pulse value, switch-off point/switch-on point) On-value low flow cut off Simulation measurand

Note! The following units of time can be selected: s = second, m = minute, h = hour, d = day

Options: (with MEASURING UNIT TYPE function = VOLUME FLOW) Metric: Cubic centimetre cm/time unit Cubic decimetre dm/time unit Cubic metre m/time unit Millilitre ml/time unit Litre l/time unit Hectolitre hl/time unit Megalitre Ml/time unit MEGA US: Cubic centimeter cc/time unit Acre foot af/time unit Cubic foot ft/time unit Fluid ounce ozf/time unit Gallon US gal/time unit Million gallon US Mgal/time unit Barrel (normal fluids: 31.5 gal/bbl) US bbl/time unit NORM. Barrel (beer: 31.0 gal/bbl) US bbl/time unit BEER Barrel (petrochemicals: 42.0 gal/bbl) US bbl/time unit PETR. Barrel (filling tanks: 55.0 gal/bbl) US bbl/time unit TANK Imperial: Gallon imp. gal/time unit Mega gallon imp. Mgal/time unit Barrel (beer: 36.0 gal/bbl) imp. bbl/time unit BEER Barrel (petrochemicals: 34.97 gal/bbl) imp. bbl/time unit PETR. Arbitrary volume unit: This option does not appear unless a volume unit was defined via the TEXT ARBITRARY VOLUME UNIT function (see Page 80). Factory setting See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) Options: (with MEASURING UNIT TYPE function = CALCULATED MASS FLOW) Metric: Gram g/time unit Kilogram kg/time unit Metric ton t/time unit US: Ounce oz/time unit Pound lb/time unit Ton ton/time unit Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) (Continued on next page)

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11 Description of device functions

Function description SYSTEM UNITS

UNIT FLOW (contd.) Options: (with MEASURING UNIT TYPE function = CORRECTED VOLUME FLOW) Metric: Standard litre Nl/time unit Standard cubic metre Nm/time unit US: Standard cubic meter Sm/time unit Standard cubic feet Scf/time unit Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) Note! The unit for the totalizer is independent of the option selected here; it is selected in the UNIT TOTALIZER function (see Page 86).

!
UNIT DENSITY

Note! This function is not available unless the CALCULATED MASS FLOW or CORRECTED VOLUME FLOW (calculated) option was selected in the MEASURING UNIT TYPE function (see Page 77). Use this function to select the unit displayed for the density to be entered in the OPERATING DENSITY function (see Page 99) and REFERENCE DENSITY function (see Page 100). Options: Metric: g/cm; g/cc; kg/dm; kg/l; kg/m; SD 4 C, SD 15 C, SD 20 C; SG 4 C, SG 15 C, SG 20 C US: lb/ft; lb/US gal; lb/US bbl NORM (normal fluids); lb/US bbl BEER (beer); lb/US bbl PETR. (petrochemicals); lb/US bbl TANKS (filling tanks) Imperial: lb/imp. gal; lb/imp. bbl BEER (beer); lb/imp. bbl PETR. (petrochemicals) Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) SD = Specific Density, SG = Specific Gravity The specific density is the ratio of fluid density to water density (at water temperature = 4, 15, 20 C).

UNIT TEMPERATURE

Use this function to select the unit displayed for the temperature to be entered in the OPERATING TEMPERATURE function (see Page 100) . Options: C (CELSIUS) K (KELVIN) F (FAHRENHEIT) R (RANKINE) Factory setting: Depends on country, see P. 110 (Metric system units) or Page 112 (US units)

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Function description SYSTEM UNITS

UNIT LENGTH Use this function to select the unit displayed for the length of the nominal diameter in the NOMINAL DIAMETER function (see Page 104). Options: MILLIMETER INCH Factory setting: Depends on country, see Page 110 (Metric system units) or Page 112 (US units) TEXT ARBITRARY VOLUME UNIT

Note! This function is not available unless the VOLUME FLOW option was selected in the MEASURING UNIT TYPE function (see Page 77). Use this function to enter a text for a selectable volume flow unit. You define only the text, the associated unit of time is selected in the UNIT FLOW function (see Page 78). User input: xxxx (max. 4 characters) Valid characters are A-Z, 0-9, +, -, decimal point, white space or underscore Factory setting: (no text)

FACTOR ARBITRARY VOLUME UNIT

! !

Example: see FACTOR ARBITRARY VOLUME UNIT function.

Note! The volume unit defined in this function is offered as a possible option (arbitrary volume unit) in the UNIT FLOW function (see Page 78). Note! This function is not available unless a text was entered in the TEXT ARBITRARY VOLUME UNIT function. Use this function to define a quantity factor (without time) for the selectable volume flow unit. The volume unit on which this factor is based is one liter. User input: 5-digit floating-point number Factory setting: 1 Unit: Text arbitrary volume unit / litre Example: You want to measure saturated steam at 180C constant and display the heat flow. Take the following values from a table document (e.g. IAPWS-IF97): a. density: 5.158 kg/m b. enthalpy: 2777.22 kJ/kg Thus 1 m steam has an enthalpy of 538.9 kJ, 1 litre corresponds to 538.9 Joule. In the TEXT ARBITRARY VOLUME UNIT function, you could enter JOUL, for example, as the name for the volume unit (appears as an option in the UNIT FLOW function). The value 538.9 would have to be specified in the FACTOR ARBITRARY VOLUME UNIT function.

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11 Description of device functions

11.2.3

Group QUICK SETUP

Function description QUICK SETUP

QUICK SETUP COMMISSIONING

Use this function to start the Quick Setup for commissioning. Options: NO YES Factory setting: NO

Note! Please refer to Page 40 for a detailed description of the Commissioning Quick Setup menu.

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11.2.4

Group OPERATION
Function description OPERATION

LANGUAGE

Use this function to select the language for all texts, parameters and messages shown on the local display. Options: ENGLISH DEUTSCH FRANCAIS ESPANOL ITALIANO NEDERLANDS NORSK SVENSKA SUOMI POLSKI (in preparation) CESKI (in preparation) Factory setting: Depends on country, see P. 110 (Metric system units) or Page 112 (US units)

!
ACCESS CODE

Note! If you press the ENGLISH.

P keys simultaneously at startup, the language defaults to

All data of the measuring system are protected against inadvertent change. Programming is disabled and the settings cannot be changed until a code is entered in this function. If you press the keys in any function, the measuring system automatically goes to this function and the prompt to enter the code appears on the display (when programming is disabled). You can enable programming by entering the private code (factory setting = 72, see DEFINE PRIVATE CODE function).

!
DEFINE PRIVATE CODE

User input: Max. 4-digit number: 0...9999

Note! The programming levels are disabled if you do not press a key within 60 seconds following a return to the HOME position. You can also disable programming in this function by entering any number (other than the private code). The Endress+Hauser service organisation can be of assistance if you mislay your private code.

Use this function to specify the private code for enabling programming. User input: Max. 4-digit number: 0...9999 Factory setting: 72

Note! Programming is always enabled if the code defined = 0. Programming has to be enabled before this code can be changed. When programming is disabled this function cannot be edited, thus preventing others from accessing your personal code.

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11 Description of device functions

Function description OPERATION

DEFINE PRIVATE CODE The access status for the function matrix appears on the display. Display: ACCESS CUSTOMER (parameters can be modified) LOCKED (parameters cannot be modified) ACCESS CODE COUNTER (in preparation) The number of times the private and service code was entered to access the device appears on the display. Display: Integer (delivery status: 0)

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11.2.5

Group USER INTERFACE

Function description USER INTERFACE

ASSIGN LINE 1

Use this function to define which display value is assigned to the main line (top line of the local display) for display during normal measuring operation. Options: OFF FLOW FLOW IN % Factory setting: FLOW

ASSIGN LINE 2

Use this function to define which display value is assigned to the additional line (bottom line of the local display) for display during normal measuring operation. Options: OFF FLOW FLOW IN % TOTALIZER TAG NAME OPERATING/SYSTEM CONDITIONS FLOW BARGRAPH IN % Factory setting: TOTALIZER

100% VALUE

Note! This function is not available unless the FLOW IN % option was selected in the ASSIGN LINE 1 function or the FLOW IN % or FLOW BARGRAPH IN % option was selected in the ASSIGN LINE 2 function.

Use this function to define the flow value to be shown on the display as the 100% value. User input: 5-digit floating-point number Factory setting: Depends on the nominal diameter, application and country, see Page 110 (Metric system units) or Page 112 (US units) Note! If a value was specified for the VALUE 20 mA function when ordering, this value is also used here as the factory setting.

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11 Description of device functions

Function description USER INTERFACE

FORMAT Use this function to define the maximum number of places after the decimal point for the value displayed in the main line. Options: XXXXX. - XXXX.X - XXX.XX - XX.XXX -X.XXXX Factory setting: XX.XXX

!
DISPLAY DAMPING

Note! Note that this setting only affects the reading as it appears on the display, it has no influence on the accuracy of the system's calculations. The places after the decimal point as computed by the measuring device cannot always be displayed, depending on this setting and the engineering unit. In these instances an arrow appears on the display between the measured value and the engineering unit (e.g. 1.2 kg/h), indicating that the measuring system is computing with more decimal places than can be shown on the display.

Use this function to enter a time constant defining how the display reacts to severely fluctuating flow variables, either very quickly (enter a low time constant) or with damping (enter a high time constant). User input: 0...100 s Factory setting: 5s

!
CONTRAST LCD

Note! The setting 0 seconds switches off damping. The reaction time of the function depends on the time specified in the FLOW DAMPING function (see Page 103).

Use this function to optimise the display contrast to suit local operating conditions. User input: 10...100% Factory setting: 50% Note! If you press the keys simultaneously at startup, the language defaults to ENGLISH and the contrast is reset to the factory setting.

TEST DISPLAY

Use this function to test the operability of the local display and its pixels. Options: OFF ON Factory setting: OFF Test sequence: 1. Start the test by selecting ON. 2. All pixels of the main line and additional line are darkened for minimum 0.75 seconds. 3. The main line and additional line show an 8 in each field for minimum 0.75 seconds. 4. The main line and additional line show a 0 in each field for minimum 0.75 seconds. 5. The main line and additional line show nothing (blank display) for minimum 0.75 seconds. 6. When the test is completed, the local display returns to its initial state and the displays the option OFF.

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11.2.6

Group TOTALIZER
Function description TOTALIZER

SUM

The total for the totalizers measured variable aggregated since measuring commenced appears on the display.

Display: Max. 7-digit floating-point number, including unit (e.g.15467.4 m)

!
OVERFLOW

Note! The totalizer's response to errors is defined in the FAILSAFE MODE function (see Page 87).

The total for the totalizer's overflow aggregated since measuring commenced appears on the display. Total flow is represented by a floating-point number consisting of max. 7 digits. You can use this function to view higher numerical values (>9,999,999) as overflows. The effective quantity is thus the total of the SUM function plus the value displayed in the OVERFLOW function. Example: Reading after 2 overflows: 2 E7 kg (= 20,000,000 kg) The value displayed in the SUM function = 196,845.7 kg Effective total quantity = 20,196,845.7 kg Display: Integer with exponent, including sign and unit, e.g. 2 E7 kg

UNIT TOTALIZER

Use this function to define the unit for the totalizer. Depending on what is selected in the MEASURING UNIT TYPE function (see Page 77), only the associated units (volume or mass or corrected volume) are displayed here for selection. Options: (with MEASURING UNIT TYPE function = VOLUME FLOW) Metric: Cubic centimetre cm Cubic decimetre dm Cubic metre m Millilitre ml Litre l Hectolitre hl Megalitre Ml US: Cubic centimeter cc Acre foot af Cubic foot ft Fluid ounce ozf Gallon gal Million gallon Mgal Barrel bbl (normal fluids) Barrel bbl (beer) Barrel bbl (petrochemicals) Barrel bbl (filling tanks) Imperial: Gallon imp. gal/... Mega gallon imp. Mgal/... Barrel (beer: 36.0 gal/bbl) imp. bbl/... BEER Barrel (petrochemicals: 34.97 gal/bbl) imp. bbl/... PETR.

Continued on next page

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11 Description of device functions

Function description TOTALIZER

UNIT TOTALIZER (contd.) Arbitrary volume unit: This option does not appear unless a volume unit was defined via the TEXT ARBITRARY VOLUME UNIT function (see Page 80). Factory setting: Depends on country, see Page 110 (Metric system units) or Page 112 (US units)

Options: (with MEASURING UNIT TYPE function = CALCULATED MASS FLOW) Metric: Gram g Kilogram kg Metric ton t US: Ounce oz Pound lb Ton ton Factory setting: Depends on country, see Page 110 (Metric system units) or Page 112 (US units)

Options: (with MEASURING UNIT TYPE function = CORRECTED VOLUME FLOW) Metric: Standard litre Nl Standard cubic meter Nm US: Standard cubic meter Sm Standard cubic feet Scf Factory setting: Depends on country, see P. 110 (Metric system units) or Page 112 (US units) RESET TOTALIZER Use this function to reset the sum and the overflow of the totalizer to 0 (= RESET). Options: NO YES Factory setting: NO FAILSAFE MODE Use this function to define the response of the totalizer to an alarm condition. Options: STOP The totalizer does not continue to count the flow if a fault is present. The totalizer stops at the last value before the alarm condition occurred. ACTUAL VALUE The totalizer continues to count the flow on the basis of the current flow data. The fault is ignored. HOLD VALUE The totalizer continues to count the flow on the basis of the last valid flow data (before the fault occurred). Factory setting: STOP

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11.2.7

Group CURRENT OUTPUT

Function description CURRENT OUTPUT

CURRENT RANGE

Use this function to define the current range. You can configure the current output either in accordance with the NAMUR recommendation or for the values common in the United States. Options: 4-20 mA HART NAMUR 4-20 mA HART US Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions)

VALUE 20 mA

Use this function to assign the 20 mA current a value. User input: 5-digit floating-point number Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions)

!
TIME CONSTANT

Note! The appropriate unit is taken from the UNIT FLOW function (see Page 78).

Use this function to select a time constant defining how the current output signal reacts to severely fluctuating measured variables, either very quickly (low time constant) or with damping (high time constant). User input: Fixed-point number: 0...100 s Factory setting: 5s

!
FAILSAFE MODE

Note! The reaction time of the function also depends on the time specified in the FLOW DAMPING function (see Page 103).

The dictates of safety render it advisable to ensure that the current output assumes a predefined state in the event of a fault. Use this function to define the response of the current output to fault. The setting you select here affects only the current output. It has no effect on other outputs or the display (e.g. totalizers). Options: MIN. CURRENT Depends on the option selected in the CURRENT RANGE function (see Page 88). If the current range is: 4-20 mA HART NAMUR output current = 3.6 mA 4-20 mA HART US output current = 3.75 mA MAX. CURRENT 22.6 mA HOLD VALUE Measured value output is based on the last measured value saved before the error occurred. ACTUAL VALUE Measured value output is based on the current flow measurement. The fault is ignored. Factory setting: MAX. CURRENT

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11 Description of device functions

Function description CURRENT OUTPUT

ACTUAL CURRENT The current computed actual value of the output current appears on the display. Display: 3.60...22.60 mA SIMULATION CURRENT Use this function to activate simulation of the current output. Options: OFF ON Factory setting: OFF

!
"
VALUE SIMULATION CURRENT

Note! The notice message #611 SIMULATION CURRENT OUTPUT indicates that simulation is active. The value which should be output at the current output is defined in the VALUE SIMULATION CURRENT function. The measuring device continues to measure while simulation is in progress, i.e. the current measured values are output correctly via the other outputs and the display.

Caution! The setting is not saved if the power supply fails.

Note! This function is not available unless the ON option was selected in the SIMULATION CURRENT function. Use this function to define a selectable value (e.g. 12 mA) to be output at the current output. This value is used to test downstream devices and the measuring device itself. User input: Floating-point number: 3.60...22.60 mA Factory setting: 3.60 mA

"

Caution! The setting is not saved if the power supply fails. Note! Simulation is started by confirming the simulation value with the key. If the key is pressed again afterwards, the prompt End simulation (NO/YES) appears. If you choose NO, simulation remains active and the group selection is called up. The simulation can be switched off again via the SIMULATION CURRENT function. If you choose YES, you end the simulation and the group selection is called up.
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11.2.8

Group PULSE/STATUS OUTPUT

Function description PULSE/STATUS OUTPUT (pulse)

OPERATING MODE

Use this function to specify whether the output functions as a pulse output or status output. The functions available in this function group vary, depending on which option you select here. Options: PULSE STATUS VORTEX FREQUENCY (unscaled pulses) PFM Factory setting: PULSE

!
PULSE VALUE

Note! After PFM is selected, the group current output is no longer available (see Page 88 ff.) If PFM is selected, current simulation with a simulation value of 4 mA is automatically activated. If the transmitter was wired for pulsefrequency modulation (see Page 24), the HART protocol is not available. If VORTEX FREQUENCY and PFM are selected, the vortex pulses are passed on directly. The low flow cut off is taken into account.

! ! ! !

Note! This function is not available unless the PULSE option was selected in the OPERATING MODE function. Use this function to define the flow at which a pulse should be output. These pulses can be totalled by an external totalizer and in this way the total flow since measuring commenced can be registered.

Note! Select the pulse value in such a way that the pulse frequency does not exceed a value of 100 Hz with maximum flow. User input: 5-digit floating-point number Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) Note! The appropriate unit is taken from the UNIT FLOW function (see Page 78).

PULSE WIDTH

Note! This function is not available unless the PULSE option was selected in the OPERATING MODE function. Use this function to enter the maximum pulse width of the output pulses. User input: 5...2000 ms Factory setting: 20 ms Pulse output is always with the pulse width (B) entered in this function. The intervals (P) between the individual pulses are automatically adjusted. However, they must at least correspond to the pulse width (B = P).

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Function description PULSE/STATUS OUTPUT (pulse)

PULSE WIDTH (contd.)
B B

B< P
P

B=P
P
F06-xxxxxxxx-05-xx-xx-xx-012

B = Pulse width entered (the illustration applies to positive pulses) P = Intervals between the individual pulses

!
"

Note! When entering the pulse width, select a value that can still be processed by a connected totalizer (e.g. mechanical totalizer, PLC, etc.).

OUTPUT SIGNAL

Caution! If the pulse number or frequency resulting from the pulse value entered (see PULSE VALUE function on Page 90) and from the current flow is too large to maintain the pulse width selected (interval P is smaller than the pulse width B entered), a system error message (#359, PULSE RANGE) is generated after buffering/balancing has occurred. Note! This function is not available unless the PULSE option was selected in the OPERATING MODE function. Use this function to configure the pulse output in such a way that it suits an external totalizer, for example. Depending on the application, you can select the direction of the pulses here. Options: PASSIVE - POSITIVE PASSIVE - NEGATIVE Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions)

PASSIVE:

Open Collector

Umax = 30 V DC External power supply

1 5 7 8 3

=
-

F-xxxxxxx-04-xx-xx-en-000

Note! For continuous currents up to 15 mA PASSIVE-NEGATIVE Pulse (B = Pulse width)

transistor conducting non conducting

t
F06-7xxxxxxx-05-xx-xx-en-002

PASSIVE-POSITIVE Pulse (B = Pulse width)

transistor conducting non conducting

t
F06-7xxxxxxx-05-xx-xx-en-003

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Function description PULSE/STATUS OUTPUT (pulse)

FAILSAFE MODE

Note! This function is not available unless the PULSE option was selected in the OPERATING MODE function. The dictates of safety render it advisable to ensure that the pulse output assumes a predefined state in the event of a fault. Use this function to define this state. The setting you select here affects only the pulse output. It has no effect on other outputs or the display (e.g. totalizers). Options: FALLBACK VALUE Output is 0 pulse. HOLD VALUE Measured value output is based on the last measured value saved before the error occurred. ACTUAL VALUE Measured value output is based on the current flow measurement. The fault is ignored. Factory setting: FALLBACK VALUE

ACTUAL PULSE

! !

Note! This function is not available unless the PULSE option was selected in the OPERATING MODE function. The current computed actual value of the output frequency appears on the display. Display: 0...100 pulse/second

SIMULATION PULSE

Note! This function is not available unless the PULSE option was selected in the OPERATING MODE function. Use this function to activate simulation of the pulse output. Options: OFF COUNTDOWN The pulses specified in the VALUE SIMULATION PULSE function are output. CONTINUOUSLY Pulses are continuously output with the pulse width specified in the PULSE WIDTH function. Simulation is started once the CONTINUOUSLY option is confirmed with the key.

Note! Simulation is started by confirming the CONTINUOUSLY option with the key. If the key is pressed again afterwards, the prompt End simulation (NO/YES) appears. If you choose NO, simulation remains active and the group selection is called up. The simulation can be switched off again via the SIMULATION PULSE function. If you choose YES, you end the simulation and the group selection is called up.
F F

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Function description PULSE/STATUS OUTPUT (pulse)

SIMULATION PULSE (contd.)

!
"

Factory setting: OFF Note! The notice message #631 SIM. PULSE indicates that simulation is active. The on/off ratio is 1:1 for both types of simulation. The measuring device continues to measure while simulation is in progress, i.e. the current measured values are output correctly via the other outputs.

Caution! The setting is not saved if the power supply fails.

VALUE SIMULATION PULSE

Note! This function is not available unless the COUNTDOWN option was selected in the SIMULATION PULSE function. Use this function to specify the number of pulses (e.g. 50) which are output during the simulation. This value is used to test downstream devices and the measuring device itself. The pulses are output with the pulse width specified in the PULSE WIDTH function. The on/off ratio is 1:1. Simulation is started once the specified value is confirmed with the display remains at 0 if the specified pulses have been output. User input: 0...10,000 Factory setting: 0

F key. The

Note! Simulation is started by confirming the simulation value with the key. If the key is pressed again afterwards, the prompt End simulation (NO/YES) appears. If you choose NO, simulation remains active and the group selection is called up. The simulation can be switched off again via the SIMULATION PULSE function. If you choose YES, you end the simulation and the group selection is called up.
F F

"

Caution! The setting is not saved if the power supply fails.

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Function description PULSE/STATUS OUTPUT (status)

ASSIGN STATUS

Note! This function is not available unless the STATUS option was selected in the OPERATING MODE function. Use this function to assign a switching function to the status output. Options: OFF ON (operation) FAULT MESSAGE NOTICE MESSAGE FAULT MESSAGE or NOTICE MESSAGE LIMIT FLOW LIMIT TOTALIZER Factory setting: FAULT MESSAGE Note! The status output displays quiescent current behaviour, in other words the output is closed (transistor conductive) when normal, error-free operation is in progress. Please pay particular attention to the illustrations and detailed information on the switching behaviour of the status output (see Page 97). If you select OFF, the only function shown in this function group is this function (ASSIGN STATUS).

!
SWITCH-ON POINT

Note! This function is not available unless the LIMIT FLOW or LIMIT TOTALIZER option was selected in the ASSIGN STATUS function. Use this function to assign a value to the switch-on point (status output pulls up). The value can be greater or less than the switch-off point. Only positive values are permitted. User input: 5-digit floating-point number Factory setting: If LIMIT FLOW was selected in the ASSIGN STATUS function: Depends on nominal diameter, application and country, see Page 111 (Metric system units) or Page 112 (US units) If LIMIT TOTALIZER was selected in the ASSIGN STATUS function: 0 Note! The appropriate unit is taken from the UNIT FLOW function (see Page 78) or UNIT TOTALIZER function (see Page 86).

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Function description PULSE/STATUS OUTPUT (status)

SWITCH-OFF POINT

Note! This function is not available unless the LIMIT FLOW or LIMIT TOTALIZER option was selected in the ASSIGN STATUS function. Use this function to assign a value to the switch-off point (status output drops out). The value can be greater or less than the switch-on point. Only positive values are permitted. User input: 5-digit floating-point number Factory setting: Depends on nominal diameter, application and country, see Page 111 (Metric system units) or Page 112 (US units) Note! The appropriate unit is taken from the UNIT FLOW function (see Page 78).

TIME CONSTANT

! !

Note! This function is not available unless the LIMIT FLOW option was selected in the ASSIGN STATUS function. Use this function to select a time constant defining how the measuring signal reacts to severely fluctuating measured variables, either very quickly (low time constant) or with damping (high time constant). The purpose of damping, therefore, is to prevent the status output changing state continuously in response to fluctuations in flow. User input: 0...100 s Factory setting: 0s Note! The reaction time of the function depends on the time specified in the FLOW DAMPING function (see Page 103).

!
ACTUAL STATUS OUTPUT

Note! This function is not available unless the STATUS option was selected in the OPERATING MODE function. The current status of the status output appears on the display. Display: NOT CONDUCTIVE CONDUCTIVE

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Function description PULSE/STATUS OUTPUT (status)

SIMULATION SWITCH POINT

Note! This function is not available unless the STATUS option was selected in the OPERATING MODE function. Use this function to activate simulation of the status output. Options: OFF ON Factory setting: OFF Note! The notice message #641 SIMULATION STATUS OUTPUT indicates that simulation is active. The measuring device continues to measure while simulation is in progress, i.e. the current measured values are output correctly via the other outputs.

!
"
VALUE SIMULATION SWITCH POINT

Caution! The setting is not saved if the power supply fails.

Note! This function is not available unless the ON option was selected in the SIMULATION SWITCH POINT function. Use this function to define the switching behaviour of the status output during the simulation. This value is used to test downstream devices and the measuring device itself. User input: NOT CONDUCTIVE CONDUCTIVE Factory setting: NOT CONDUCTIVE

Note! You can change the switching behaviour of the status output during the simulation. The prompt CONDUCTIVE or NOT CONDUCTIVE appears if the or key is pressed. Select the desired switching behaviour and start the simulation with the key. If the key is pressed again afterwards, the prompt End simulation (NO/YES) appears. If you choose NO, simulation remains active and the group selection is called up. The simulation can be switched off again via the SIMULATION SWITCH POINT function. If you choose YES, you end the simulation and the group selection is called up.

O S

"

Caution! The setting is not saved if the power supply fails.

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11.2.9

Information on the response of the status output

General information If you have configured the status output for LIMIT VALUE, you can specify the required switch points in the SWITCH-ON POINT and SWITCH-OFF POINT functions. When the measured variable in question reaches these predefined values, the status output switches as shown in the illustrations below. Status output configured for limit value The status output switches as soon as the current measured variable undershoots or overshoots a defined switch point. Application: monitoring flow or process-related boundary conditions. Measured variable

F-xxxxxxx-05-xx-xx-xx-005

= ON SWITCH-OFF POINT (maximum safety) = ON > SWITCH-OFF POINT (minimum safety) = Status output switched off (not conductive) Switching behaviour of the status output Function
ON (operation) System in operation Conductive System not in operation (power supply failure) Fault message System OK Conductive (System or process error) Fault failsafe mode outputs/Inputs and totalizers Notice message System OK Conductive (System or process error) Fault continuation of operation Fault message or notice message System OK Conductive (System or process error) Fault failsafe mode or Notice continuation of operation Limit value Volume flow Totalizer Limit value not overshot or undershot

Status

Open collector behaviour (transistor)

Not conductive

Not conductive

Not conductive

Not conductive

Conductive

Limit value overshot or undershot

Not conductive

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11.2.10 Group COMMUNICATION

Function description COMMUNICATION
TAG NAME Use this function to enter a tag name for the measuring device. You can edit and read this tag name via the local display or the HART protocol. User input: Max. 8-character text, permitted characters are: A-Z, 0-9, +,, punctuation marks Factory setting: (no text) TAG DESCRIPTION Use this function to enter a tag description for the measuring device. You can edit and read this tag name via the local display or the HART protocol User input: Max. 16-character text, permitted characters are: A-Z, 0-9, +,, punctuation marks Factory setting: (no text) BUS ADDRESS Use this function to define the address for the exchange of data with the HART protocol. User input: 0...15 Factory setting: 0

!
WRITE PROTECTION

Note! A constant 4 mA current is applied with addresses 1...15.

Use this function to check whether the measuring device can be writeaccessed. Display: OFF (execution status) = Data exchange possible ON = Data exchange disabled

!
BURST MODE

Note! Write protection is activated and deactivated by means of a DIP switch on the amplifier board (see Page 38).

Use this function to activate cyclic data exchange of the process variables flow and sum to achieve faster communication. Options: OFF ON Factory setting: OFF

MANUFACTURER ID

The manufacturer number in decimal numerical format appears on the display. Display: 17 = (11 hex) for Endress+Hauser

DEVICE ID

The instrument number in hexadecimal numerical format appears on the display. Display: 56 = (86 dec) for Prowirl 72

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11.2.11 Group PROCESS PARAMETER

Function description PROCESS PARAMETER
APPLICATION Use this function to specify the state of aggregation of the fluid. Options: GAS/STEAM LIQUID Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) Note! If the selection in this function is changed, the values in the following functions have to be adapt: VALUE 20 mA, see Page 88 PULSE WIDTH, see Page 90 100% VALUE (line 1), see Page 84 100% VALUE (line 2), see Page 84 If the selection is changed in this function, you are asked whether the totalizer should be reset to 0. We recommend you confirm this message and reset the totalizer. OPERATING DENSITY

Note! This function is not available unless the CALCULATED MASS FLOW or CORRECTED VOLUME FLOW option was selected in the MEASURING UNIT TYPE function. Use this function to enter a fixed value for the density at process conditions. This value is used to calculate the calculated mass flow and corrected volume flow (see MEASURING UNIT TYPE function on Page 77). User input: 5-digit floating-point number Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) Note! The appropriate unit is taken from the UNIT DENSITY function (see Page 78). If the selection is changed in this function, you are asked whether the totalizer should be reset to 0. We recommend you confirm this message and reset the totalizer.

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Function description PROCESS PARAMETER

REFERENCE DENSITY

Note! This function is not available unless the CORRECTED VOLUME FLOW option was selected in the MEASURING UNIT TYPE function. Use this function to enter a fixed value for the density at reference conditions. This value is used to calculate the corrected volume flow (see MEASURING UNIT TYPE function on Page 77). User input: 5-digit floating-point number Factory setting: See parameter printout supplied (the parameter printout is an integral part of these Operating Instructions) Note! The appropriate unit is taken from the UNIT DENSITY function (see Page 78). If the selection is changed in this function, you are asked whether the totalizer should be reset to 0. We recommend you confirm this message and reset the totalizer.

!
OPERATING TEMPERATURE

Use this function to specify a fixed value for the process temperature.

Note! The sensor (measuring pipe and bluff body) expands differently depending on the existing process temperature. This has a proportional effect on the accuracy of the measuring system since the device was calibrated at a fixed calibration temperature of 20 C (293 K). However, this effect on the current measured value and the internal totalizer can be compensated by entering an average process temperature in this function.

If the process temperature is subject to change strongly, we recommend you use a flow computer (e.g. Compart DXF 351 or RMS 621). These flow computers can compensate the effect on the K-factor by means of temperature compensation. If a flow computer is used, the value of the factory setting (20C, 293.16 K, 68 F, 527.67 R) must be specified in this function. User input: 5-digit floating-point number Factory setting: 20C / 293.16 K / 68 F / 527.67 R Note! The appropriate unit is taken from the UNIT TEMPERATURE function (see Page 79).

!
"

Caution! This setting does not change the permitted temperature range of the measuring system. Please pay particular attention to the temperature application limits specified in the product specification (see Page 61).

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Function description PROCESS PARAMETER

MATING PIPE DIAMETER The device is able to correct mismatches between inner diameter of piping and inner diameter of the flowmeter. This functionality can be activated by entering the actual diameter of the mating pipe (see figure below, d1). If the inner diameter of the mating pipe (d1) and the inner diameter of the flowmeter (d2) are different, this results in a distorted flow profile. A mismatch of the inner pipe diameter can be present, if the mating pipework is different from the flowmeter in: pressure rate. Schedule (ANSI pipes, e.g. Sched. 80 instead of 40). material (DIN pipes). In order to correct the resulting shift of the instruments calibration factor, enter the actual inner diameter of the mating pipework (d1) in this function.
F06-72xxxxxx-16-00-00-xx-000

Esc

d1

d2

d1 > d2 d1 = diameter mating pipework d2 = diameter flowmeter User input: 5-digit floating-point number Factory setting: 0

Note! The inlet correction is switched off if 0 is entered in the function. The appropriate unit is taken from the UNIT LENGTH function (see Page 80). Mismatches between inner diameter of piping and inner diameter of the flowmeter can only be corrected within the same diameter class (e.g. DN 50, ). If the standard inner diameter of the process connection ordered for the device and the inner diameter of the pipe line are different, then an additional uncertainty of typically 0.1% (of measurement) per 1 mm difference of diameter has to be allowed for.

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Function description PROCESS PARAMETER

ON-VALUE LOW FLOW CUT OFF Use this function to enter the on-value for low flow cut off. Low flow cut off is on if the value entered is not equal to 0. As soon as the low flow cut off is active, an inverted plus sign is shown on the display. User input: 5-digit floating-point number Factory setting: Below the standard measuring range

Note! The appropriate unit is taken from the UNIT FLOW function (see Page 78). The on-value can be set at a value corresponding to a Reynolds number of Re = 20,000. This has the effect that measurements in the non-linear range are not evaluated. The Reynolds number and the flow (at Reynolds number = 20,000) can be determined using the Endress+Hauser Applicator software. The Applicator is software for selecting and planning flowmeters. The values required can be determined without having to connect the transmitter beforehand. The Applicator is available both via the Internet (www.applicator.com) and on a CD-ROM for local PC installation.

OFF-VALUE LOW FLOW Use this function to enter the off-value for low flow cut off. CUT OFF Enter the off-value as a positive hysteresis from the on-value. User input: Integer 0...100% Factory setting: 50% Example:

Q b a 1 2 1 2 H
F06-80xxxxxx-05-xx-xx-xx-007

Q = Flow [volume/time] t = Time a = ON-VALUE LOW FLOW CUT OFF = 20 m/h b = OFF-VALUE LOW FLOW CUT OFF = 10% c = Low flow cut off active 1 = Low flow cut off is switched on at 20 m/h 2 = Low flow cut off is switched off at 22 m/h H = Hysteresis

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11.2.12 Group SYSTEM PARAMETER

Function description SYSTEM PARAMETER
POSITIVE ZERO RETURN Use this function to interrupt evaluation of measured variables. This is necessary when a pipe is being cleaned, for example. The setting acts on all functions and outputs of the measuring device. If positive zero return is active, the notice message #601 POS. ZERO- RET. is displayed. Options: OFF ON (signal output is set to the value for zero flow). Factory setting: OFF FLOW DAMPING Use this function to set the filter depth of the digital filter. This reduces the sensitivity of the measuring signal to interference peaks (e.g. in the event of high solids content, gas bubbles in the fluid, etc.). The measuring system reaction time increases with the filter setting. User input: 0...100 s Factory setting: 1s

Note! The flow damping acts on the following functions and outputs of the measuring device:

Function DISPLAY DAMPING

Display

Function AMPLIFICATION

Function FLOW DAMPING

Function TIME CONSTANT

Current output

Function TIME CONSTANT

Status output
F06-72xxxxxx-19-xx-xx-en-001

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11.2.13 Group SENSOR DATA

Function description SENSOR DATA
All sensor data such as the calibration factor, nominal diameter etc. are set at the factory.

"

Caution! Under normal circumstances these settings may not be changed because changes affect numerous functions of the entire measuring system, and the accuracy of the measuring system in particular. Please contact your E+H service organisation if you have any questions on these functions.

K-FACTOR

The current calibration factor of the sensor appears on the display. Display: e.g. 100 P/l (pulse per litre)

!
K-FACTOR COMPENSATED

Note! The K-factor is also given on the nameplate, the sensor and the calibration report under K-fct..

The current compensated calibration factor of the sensor appears on the display. The following are compensated: The temperature-dependent expansion of the sensor (see P. 100). Diameter jumps in the inlet of the device (see Page 101). Display: e.g. 102 P/l (pulse per litre)

NOMINAL DIAMETER

The nominal diameter of the sensor appears on the display. Display: e.g. DN 25

METER BODY TYPE MB

The type of meter body (MB) of the sensor appears on the display. Display: e.g. 71

!
TEMPERATURE COEFFICIENT

Note! Use this function to specify the nominal diameter and the sensor type. The Meter Body Type MB is also given on the parameter printout.

The temperature effect on the calibration factor appears on the display. Due to changes in temperature, the meter body expands differently, depending on the material. The expansion has an effect on the K-factor Display: 4.8800*10-5 / K (stainless steel) 2.6000*10-5 / K (Alloy C-22)

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Function description SENSOR DATA

AMPLIFICATION Devices are always optimally configured for the process conditions you specified. Under certain process conditions, however, interference signals (e.g. strong vibrations) can be suppressed or the measuring range extended by adjusting the amplification. The amplification is configured as follows: A larger value can be entered for the amplification if the fluid is slow-flowing, the density is low and there are minor disturbance influences (e.g. plant vibrations). A smaller value can be entered for the amplification if the fluid is fast-flowing, the density is high and there are strong disturbance influences (e.g. plant vibrations).

"

Caution! Incorrectly configured amplification can have the following effects: The measuring range is limited in such a way that small flows cannot be recorded or displayed. In this instance, the value for the amplification must be increased. Undesired interference signals are registered by the device which means that a flow is recorded and displayed even if the fluid is at a standstill. In this instance, the value for the amplification must be reduced. Options: 1...5 (1 = smallest amplification, 5= largest amplification) Factory setting: 3

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11.2.14 Group SUPERVISION

Function description SUPERVISION
ACTUAL SYSTEM CONDITION The current system status appears on the display. Display: SYSTEM OK or the fault/notice message with the highest priority. PREVIOUS SYSTEM CONDITIONS ASSIGN SYSTEM ERROR The last 16 fault and notice messages appear on the display.

All system errors and the associated error categories (fault message or notice message !) appear on the display. If you select a single system error you can change its error category. Display: List of system errors

!
ERROR CATEGORY

Note! Each individual message can be selected using the and key. If the key is pressed twice, the ERROR CATEGORY function is called up. Use the key combination or select CANCEL (in the system error list) to exit the function.

Use this function to define whether a system error triggers a notice message or a fault message. If you select FAULT MESSAGES, all outputs respond to an error in accordance with their defined failsafe mode. Options: NOTICE MESSAGES (display only) FAULT MESSAGES (outputs and display)

!
ALARM DELAY

Note! If the key is pressed twice, the ASSIGN SYSTEM ERROR function is called up. Use the key combination to exit the function.

Use this function to define a time span for which the criteria for an error have to be satisfied without interruption before a fault or notice message is generated. Depending on the setting and the type of error, this suppression acts on the display, the current output and the pulse/status output. User input: 0...100 s (in steps of one second) Factory setting: 0s

"

Caution! If this function is used, fault and notice messages are delayed by the time corresponding to the setting before being forwarded to the higher-level controller (PCS, etc.). It is therefore imperative to check in advance whether a delay of this nature could affect the safety requirements of the process. If fault and notice messages may not be suppressed, a value of 0 seconds must be entered here.

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Function description SUPERVISION

SYSTEM RESET Use this function to reset the measuring system. Options: NO RESTART SYSTEM Restart without disconnecting main power RESET DELIVERY Restart without disconnecting main power, the saved settings of the delivery status (factory settings) are applied. Factory setting: NO OPERATION HOURS (in preparation) The hours of operation of the device appear on the display. Display: Depends on the number of hours of operation elapsed: Hours of operation < 10 hours display format = 0:00:00 (hr:min:sec) Hours of operation 10...10,000 hours display format = 0000:00 (hr:min) Hours of operation < 10,000 hours display format = 000000 (hr)

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11.2.15 Group SIMULATION SYSTEM

Function description SIMULATION SYSTEM
SIMULATION FAILSAFE MODE Use this function to set all inputs, outputs and the totalizer to their errorresponse modes, in order to check whether they respond correctly. During this time, the message #691 SIMULATION FAILSAFE appears on the display. Options: OFF ON Factory setting: OFF SIMULATION MEASURAND Use this function to set all inputs, outputs and the totalizer to their defined flowresponse modes, in order to check whether they respond correctly. During this time, the message #692 SIMULATION MEASURAND appears on the display. Options: OFF FLOW Factory setting: OFF

"
VALUE SIMULATION MEASURAND

Caution! The measuring device can only be used for measuring to a certain extent while the simulation is in progress. The setting is not saved if the power supply fails. Note! This function is not available unless the SIMULATION MEASURAND function is active. Use this function to specify a selectable value (e.g. 12 dm/s). This value is used to test downstream devices and the measuring device itself. User input: 5-digit floating-point number Factory setting: 0 Note! The appropriate unit is taken from the UNIT FLOW function (see Page 78).

!
"

Caution! The setting is not saved if the power supply fails.

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11.2.16 Group SENSOR VERSION

Function description SENSOR VERSION
SERIAL NUMBER The serial number of the sensor appears on the display.

SENSOR TYPE

The sensor type (e.g. Prowirl F) appears on the display.

SERIAL NUMBER DSC SENSOR

The serial number of the DSC sensor appears on the display.

11.2.17 Group AMPLIFIER VERSION

Function description AMPLIFIER VERSION
HARDWARE REVISION NUMBER AMPLIFIER The hardware revision number of the amplifier appears on the display.

SOFTWARE REVISION NUMBER AMPLIFIER

The software revision number of the amplifier appears on the display.

HARDWARE REVISION NUMBER I/O MODULE

The hardware revision number of the I/O module appears on the display.

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11.3
11.3.1

Factory settings
Metric system units (not for USA and Canada)

Length, temperature units (see Page 79 ff.)

Unit Length Temperature mm C

Language (see Page 82)

Country Australia Belgium Denmark Germany England Finland France The Netherlands Hong Kong India Italy Luxembourg Malaysia Language English English English Deutsch English Suomi Francais Nederlands English English Italiano Francais English Land Norway Austria Poland Portugal Sweden Switzerland Singapore Spain South Africa Thailand Czechia Hungary Other countries Sprache Norsk Deutsch Polski Portugues Svenska Deutsch English Espanol English English Ceski English English

100% value line 1 and line 2 (see Page 84) The factory settings in the table are given in the unit dm/s. If another unit is selected in the UNIT FLOW function (see Page 78), the corresponding value is converted and displayed in the selected unit.
Nominal diameter DN DIN [mm] 15 25 40 50 80 100 150 200 250 300 ANSI [inch] " 1" 1" 2" 3" 4" 6" 8" 10" 12" Gas [dm/s] 7.2 32 80 160 320 560 1280 2400 4000 5600 Flange Liquid [dm/s] 1.4 4 10 16 40 64 160 320 480 640 Gas [dm/s] 8 48 80 160 400 640 1600 Wafer Liquid [dm/s] 2 6 16 20 48 80 160

Totalizer unit (see Page 86)

Flow Volume flow Calculated mass flow Corrected volume flow Unit m kg Nm

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Switch-on point and switch-off point, Prowirl W (see Page 94) The factory settings in the table are given in the unit dm/s. If another unit is selected in the UNIT FLOW function (see Page 78), the corresponding value is converted and displayed in the selected unit.
Nominal diameter DN DIN [mm] 15 25 40 50 80 100 150 200 250 300 ANSI [inch] " 1" 1" 2" 3" 4" 6" 8" 10" 12" Switch-on point [dm/s] 13 49 110 190 420 710 1600 Gas Switch-off point [dm/s] 10 40 94 150 340 580 1300 Switch-on point [dm/s] 2.1 5.9 14 22 50 85 190 Liquid Switch-off point [dm/s] 1.7 4.8 11 18 41 70 160

Switch-on point and switch-off point, Prowirl F (see Page 94) The factory settings in the table are given in the unit dm/s. If another unit is selected in the UNIT FLOW function (see Page 78), the corresponding value is converted and displayed in the selected unit.
Nominal diameter DN DIN [mm] 15 25 40 50 80 100 150 200 250 300 ANSI [inch] " 1" 1" 2" 3" 4" 6" 8" 10" 12" Switch-on point [dm/s] 7.7 38 94 160 350 610 1400 2700 4200 6000 Gas Switch-off point [dm/s] 6.3 31 77 130 290 500 1100 2200 3400 4900 Switch-on point [dm/s] 1.5 4.6 11 19 42 73 170 320 500 720 Liquid Switch-off point [dm/s] 1.2 3.8 9.2 15 35 60 140 260 410 590

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11.3.2

US units (only for USA and Canada)

Length, temperature units (see Page 79 ff.)

Unit Length Temperature Inch F

Language (see Page 82)

Country USA Canada Language English English

100% value line 1 and line 2 (see Page 84) The factory settings in the table are given in the unit US gal/min (GPM). If another unit is selected in the UNIT FLOW function (see Page 78), the corresponding value is converted and displayed in the selected unit.
Nominal diameter DN DIN [mm] 15 25 40 50 80 100 150 200 250 300 ANSI [inch] " 1" 1" 2" 3" 4" 6" 8" 10" 12" Gas [US gal/min] 110 550 1300 2500 5100 8900 20,000 38,000 63,000 89,000 Flange Liquid [US gal/min] 22 63 160 250 630 1000 2500 5100 7600 10,000 Gas [US gal/min] 120 760 1300 2500 6300 10,000 25,000 Wafer Liquid [US gal/min] 32 95 250 310 760 1300 2500

Totalizer unit (see Page 86)

Flow Volume flow Calculated mass flow Corrected volume flow Unit US gal lb Sm

Switch-on point and switch-off point, Prowirl W (see Page 94) The factory settings in the table are given in the unit US gallons/min. If another unit is selected in the UNIT FLOW function (see Page 78), the corresponding value is converted and displayed in the selected unit.
Nominal diameter DN DIN [mm] 15 25 40 50 80 100 150 200 250 300 ANSI [inch] " 1" 1" 2" 3" 4" 6" 8" 10" 12" Switch-on point [US gal/s] 200 780 1800 2900 6600 11000 25000 Gas Switch-off point [US gal/s] 160 640 1500 2400 5400 9200 21000 Switch-on point [US gal/s] 34 94 220 350 790 1400 3000 Liquid Switch-off point [US gal/s] 27 77 180 290 650 1100 2500

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11 Description of device functions

Switch-on point and switch-off point, Prowirl F (see Page 94) The factory settings in the table are given in the unit US gallons/min. If another unit is selected in the UNIT FLOW function (see Page 78), the corresponding value is converted and displayed in the selected unit.
Nominal diameter DN DIN [mm] 15 25 40 50 80 100 150 200 250 300 ANSI [inch] " 1" 1" 2" 3" 4" 6" 8" 10" 12" Switch-on point [US gal/s] 120 610 1500 2500 5600 9700 22000 42000 67000 95000 Gas Switch-off point [US gal/s] 100 500 1200 2000 4600 7900 18000 35000 54000 78000 Switch-on point [US gal/s] 24 73 180 300 6700 1200 2600 5100 8000 11000 Liquid Switch-off point [US gal/s] 19 60 150 240 550 950 2200 4100 6500 9400

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Index

Index
A
Access Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Counter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Actual Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Pulse . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Status output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 System condition . . . . . . . . . . . . . . . . . . . . . . . 106 Alarm delay . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Ambient temperature . . . . . . . . . . . . . . . . . . . . . . . . 60 Amplification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 105 Application Device . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Applicator (selection software) . . . . . . . . . . . . . . . . 43 Arbitrary volume unit Factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Text . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 80 Assign Display lines . . . . . . . . . . . . . . . . . . . . . . . . . . . . 84 Status output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 System error . . . . . . . . . . . . . . . . . . . . . . . . . . . 106

D
Damping Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Declaration of conformity (CE mark) . . . . . . . . . . . . . 10 Define private code . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Degree of protection Mounting information . . . . . . . . . . . . . . . . . . . . . . 26 Technical information . . . . . . . . . . . . . . . . . . . . . . 60 Density Operating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 99 Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Device Designation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Functions (matrix) . . . . . . . . . . . . . . . . . . . . . . . . 75 ID . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Diameter Jump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Mating pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . 101 Dimensions Flow conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . 73 Prowirl 72 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 66 Prowirl 72 F, Dualsens . . . . . . . . . . . . . . . . . . . . . 70 Prowirl 72 W . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 Remote version . . . . . . . . . . . . . . . . . . . . . . . . . . 64 Display Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Display and operating elements . . . . . . . . . . . . . 27 Format . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Rotating the local display . . . . . . . . . . . . . . . . . . 19 Test . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Documentation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 64

B
Burst mode . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Bus address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98

C
Cable entry Degree of protection . . . . . . . . . . . . . . . . . . . . . . Technical data . . . . . . . . . . . . . . . . . . . . . . . . . . Cable specifications (remote version) . . . . . . . . . . . CE mark (declaration of conformity) . . . . . . . . . . . . Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Commissioning Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . Quick Setup Flowchart . . . . . . . . . . . . . . . . . . . . Switching on the measuring device . . . . . . . . . . Commubox FXA 191 (electrical connection) . . . . . . Communication (HART) . . . . . . . . . . . . . . . . . . . . . . Contrast LCD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current output Actual value . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current range . . . . . . . . . . . . . . . . . . . . . . . . . . . Electrical connection . . . . . . . . . . . . . . . . . . . . . Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Time constant . . . . . . . . . . . . . . . . . . . . . . . . . . . Value simulation . . . . . . . . . . . . . . . . . . . . . . . . . Value 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . Current range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26 59 22 10 42 40 41 39 25 31 85 89 88 24 88 89 88 89 88 88

E
Electrical connection Cable specifications (remote version) . . . . . . . . . 22 Commubox FXA 191 . . . . . . . . . . . . . . . . . . . . . . 25 Degree of protection . . . . . . . . . . . . . . . . . . . . . . 26 HART handheld terminal . . . . . . . . . . . . . . . . . . . 25 Post-connection check (checklist) . . . . . . . . . . . . 26 Remote version . . . . . . . . . . . . . . . . . . . . . . . . . . 21 Terminal assignment . . . . . . . . . . . . . . . . . . . . . . 24 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22 Electronics boards, installation/removal . . . . . . . . . . 52 Environment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Error category . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Error messages Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30 System error (device error) . . . . . . . . . . . . . . . . . 46 Types of error message . . . . . . . . . . . . . . . . . . . . 30 Types of error (system and process errors) . . . . 30 European Pressure Equipment Directive . . . . . . . . . 63 Ex approval . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 63 Exterior cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42

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F
Factor arbitrary volume unit . . . . . . . . . . . . . . . . . . . 80 Factory settings Metric system units . . . . . . . . . . . . . . . . . . . . . . 110 US units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112 Failsafe mode Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Inputs/outputs, general . . . . . . . . . . . . . . . . . . . . 50 Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Simulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 FieldCheck (tester and simulator) . . . . . . . . . . . . . . 43 Flow Conditioner . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Damping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Function Check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39 matrix . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 Function and system design . . . . . . . . . . . . . . . . . . 57

I
Incoming acceptance . . . . . . . . . . . . . . . . . . . . . . . Inlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation Mounting Installation conditions Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Inlet and outlet run . . . . . . . . . . . . . . . . . . . . . . . Installation location . . . . . . . . . . . . . . . . . . . . . . . Orientation (vertical, horizontal) . . . . . . . . . . . . . Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 14 57

12 14 12 12 15

K
K-factor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 K-factor compensated . . . . . . . . . . . . . . . . . . . . . 104

L
Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 LCD contrast . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Lengths See Dimensions Limiting flow See Measuring range Load . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Local display See Display Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Off-value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102 On-value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 102

G
Galvanic isolation . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Group Amplifier version . . . . . . . . . . . . . . . . . . . . . . . . 109 Communication . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Measured values . . . . . . . . . . . . . . . . . . . . . . . . . 76 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 82 Process parameter . . . . . . . . . . . . . . . . . . . . . . . 99 Pulse/status output . . . . . . . . . . . . . . . . . . . . . . . 90 Quick Setup . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81 Sensor data . . . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Sensor version . . . . . . . . . . . . . . . . . . . . . . . . . 109 Simulation system . . . . . . . . . . . . . . . . . . . . . . . 108 Supervision . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 System parameter . . . . . . . . . . . . . . . . . . . . . . . 103 System units . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 User interface . . . . . . . . . . . . . . . . . . . . . . . . . . . 84

M
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Manufacturer ID . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Mating pipe diameter . . . . . . . . . . . . . . . . . . . . . . 101 Maximum measured error . . . . . . . . . . . . . . . . . . . . 60 Measurand simulation . . . . . . . . . . . . . . . . . . . . . . 108 Measured variable . . . . . . . . . . . . . . . . . . . . . . . . . 57 Measuring Principle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Range . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57 Unit type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 77 Medium Pressure range . . . . . . . . . . . . . . . . . . . . . . . . . . 61 Temperature ranges . . . . . . . . . . . . . . . . . . . . . . 61 Meter body (MB) . . . . . . . . . . . . . . . . . . . . . . . . . . 104 Mounting Sensor (compact version) . . . . . . . . . . . . . . . . . 16 Sensor (remote version) . . . . . . . . . . . . . . . . . . . 18

H
Hardware revision number Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 I/O module . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 HART Command classes . . . . . . . . . . . . . . . . . . . . . . . 31 Commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32 Communicator DXR 275, DXR 375 . . . . . . . . . . . 31 Device status, error messages . . . . . . . . . . . . . . 37 Device variables . . . . . . . . . . . . . . . . . . . . . . . . . 32 Electrical connection . . . . . . . . . . . . . . . . . . . . . . 25 Operating options . . . . . . . . . . . . . . . . . . . . . . . . 31 Process variables . . . . . . . . . . . . . . . . . . . . . . . . 32 Hazardous substances . . . . . . . . . . . . . . . . . . . . . . . 8 Heat insulation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13 HOME position (operating mode display) . . . . . . . . 27

N
Nameplate Sensor remote version . . . . . . . . . . . . . . . . . . . . 10 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Nominal diameter . . . . . . . . . . . . . . . . . . . . . . . . . 104 Nominal pressure . . . . . . . . . . . . . . . . . . . . . . . . . . 61

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Index

O
Off-value Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . 102 On-value Low flow cut off . . . . . . . . . . . . . . . . . . . . . . . . . 102 Operating Density (function) . . . . . . . . . . . . . . . . . . . . . . . . 99 Temperature (function) . . . . . . . . . . . . . . . . . . . 100 Operating mode, selection . . . . . . . . . . . . . . . . . . . 90 Operation Display and operating elements . . . . . . . . . . . . . 27 General notes . . . . . . . . . . . . . . . . . . . . . . . . . . . 29 Operation hours . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Operational Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Order code Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10 Transmitter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9 Ordering information . . . . . . . . . . . . . . . . . . . . . . . . 63 Outlet runs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14 Output Signal pulse, configuring . . . . . . . . . . . . . . . . . . 91 Signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Technical information . . . . . . . . . . . . . . . . . . . . . 58

Repair . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Repeatability . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Replacing Electronics boards (installation/removal) . . . . . . . 52 Seals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Reset System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107 Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Returning devices . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

S
Safety Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8 Instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Seals Replacing, replacement seals . . . . . . . . . . . . . . . 42 Seals (replacing) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42 Sensor type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Serial number DSC sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Signal on alarm . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58 Simulation Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Measurand . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Switch point . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 96 Software Amplifier display . . . . . . . . . . . . . . . . . . . . . . . . . 39 Revision number amplifier . . . . . . . . . . . . . . . . . 109 Versions (history) . . . . . . . . . . . . . . . . . . . . . . . . . 56 Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51 Standards, guidelines . . . . . . . . . . . . . . . . . . . . . . . . 63 Status access . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 83 Status output Actual status . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Assign . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 General information . . . . . . . . . . . . . . . . . . . . . . . 97 Limit value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 97 Simulation switch point . . . . . . . . . . . . . . . . . . . . 96 Switching behaviour . . . . . . . . . . . . . . . . . . . . . . 97 Switch-off point . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Switch-on point . . . . . . . . . . . . . . . . . . . . . . . . . . 94 Time constant . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Value simulation switch point . . . . . . . . . . . . . . . . 96 Storage Conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 Supplementary Ex documentation . . . . . . . . . . . . . . . 7 Supply Failure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59 Voltage (power supply) . . . . . . . . . . . . . . . . . . . . 59 Switch point Off . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 On . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 94 System Error messages . . . . . . . . . . . . . . . . . . . . . . . . . . 46 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 107

P
Perforated plate flow conditioner . . . . . . . . . . . . . . . 15 Performance characteristics . . . . . . . . . . . . . . . . . . 60 Positive zero return . . . . . . . . . . . . . . . . . . . . . . . . 103 Post-installation check (checklist) . . . . . . . . . . . . . . 19 Power supply (supply voltage) . . . . . . . . . . . . . . . . 59 Pressure Loss . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 62 Measuring device approval (PED) . . . . . . . . . . . 63 Previous system conditions . . . . . . . . . . . . . . . . . . 106 Process errors without display messages . . . . . . . . 48 Programming mode (enable/disable) . . . . . . . . . . . 29 Pulse Value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Pulse output Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 92 Output signal . . . . . . . . . . . . . . . . . . . . . . . . . . . 91 Pulse actual value . . . . . . . . . . . . . . . . . . . . . . . . 92 Pulse value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Pulse width . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 Simulation pulse . . . . . . . . . . . . . . . . . . . . . . . . . 92 Value simulation . . . . . . . . . . . . . . . . . . . . . . . . . 93 Pulse/status output Operating mode . . . . . . . . . . . . . . . . . . . . . . . . . 90

R
Reference Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 100 Operating conditions . . . . . . . . . . . . . . . . . . . . . 60 Registered trademarks . . . . . . . . . . . . . . . . . . . . . . 10 Remote operation . . . . . . . . . . . . . . . . . . . . . . . . . . . 63

Endress+Hauser

117

Index

PROline Prowirl 72

System condition Actual . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 Previous . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 106 System error (assign) . . . . . . . . . . . . . . . . . . . . . . . 106

W
Weight Flow conditioner . . . . . . . . . . . . . . . . . . . . . . . . . Prowirl 72 F . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Prowirl 72 F, Dualsens . . . . . . . . . . . . . . . . . . . . Prowirl 72 W . . . . . . . . . . . . . . . . . . . . . . . . . . . . Wiring . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Write protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73 66 70 65 21 98

T
Tag Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 98 Technical data at a glance . . . . . . . . . . . . . . . . . . . . 57 Temperature coefficient . . . . . . . . . . . . . . . . . . . . . 104 Temperature ranges Ambient temperature range . . . . . . . . . . . . . . . . 60 Medium temperature . . . . . . . . . . . . . . . . . . . . . . 61 Storage temperature . . . . . . . . . . . . . . . . . . . . . . 60 Test display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 85 Time constant Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Status output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 95 Tof Tool-FieldTool Package . . . . . . . . . . . . . . . . . . . 31 Totalizer Failsafe mode . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Overflow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Reset . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 87 Sum . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86 Transmitter Electrical connection . . . . . . . . . . . . . . . . . . . . . . 22 Rotating housing . . . . . . . . . . . . . . . . . . . . . . . . . 17 Transport, sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . 11 Trouble-shooting . . . . . . . . . . . . . . . . . . . . . . . . . . . 45

Values
100% value (line 1 and 2) . . . . . . . . . . . . . . . . . . . . 84 20 mA value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88

U
Unit Density . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Length . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Temperature . . . . . . . . . . . . . . . . . . . . . . . . . . . . Text arbitrary volume unit . . . . . . . . . . . . . . . . . . Totalizer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 79 78 80 79 80 86

V
Value simulation Current output . . . . . . . . . . . . . . . . . . . . . . . . . . . 89 Measurand . . . . . . . . . . . . . . . . . . . . . . . . . . . . 108 Pulse output . . . . . . . . . . . . . . . . . . . . . . . . . . . . 93 Status output switch point . . . . . . . . . . . . . . . . . . 96 Value 20 mA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 88 Version Amplifier . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Sensor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 109 Vibration resistance . . . . . . . . . . . . . . . . . . . . . . . . . 60 Vibrations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15 Vortex frequency Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 Option . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90

118

Endress+Hauser

'HFODUDWLRQ RI FRQWDPLQDWLRQ
Dear customer, Because of legal determinations and for the safety of our employees and operating equipment we need this Declaration of contamination with your signature before your order can be handled. Please put the completely filled in declaration to the instrument and to the shipping documents in any case. Add also safety sheets and/or specific handling instructions if necessary.

type of instrument / sensor: __________________________________ medium / concentration: cleaned with: __________________________________ __________________________________

serial number: _______________________ temperature: ______ pressure: _______ conductivity: ______ viscosity: _______

:DUQLQJ KLQWV IRU PHGLXP XVHG

SAFE

o
radioactive

o
explosive

o
caustic

o
poisonous

o
harmful to health

o
biologically hazardous

o
inflammable

o
safe

Please mark the appropriate warning hints. 5HDVRQ IRU UHWXUQ BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB BBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBBB &RPSDQ\ GDWD

company:

______________________________ ______________________________ ______________________________

contact person:

_________________________ _________________________

department: phone number: fax / e-mail: your order no.:

_________________________ _________________________ _________________________ _________________________

address:

______________________________ ______________________________ ______________________________

I hereby certify that the returned equipment has been cleaned and decontaminated acc. to good industrial practices and is in compliance with all regulations. This equipment poses no health or safety risks due to contamination.

_______________________________
(Date)

___________________________________
(company stamp and legally binding signature)

More information about services and repairs: www.services.endress.com

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All other countries

Endress+Hauser GmbH+Co. KG Instruments International Weil am Rhein, Germany Tel. (07621) 9 75 02, Fax (07621) 97 53 45

http://www.endress.com

Members of the Endress+Hauser group

05.03

BA084D/06/en/12.03 50103643 FM+SGML 6.0