FISCAL METERING SYSTEM DESIGN - some design evaluations with respect to lifecycle cost/benefit
NFOGM Temadag, Sola, 22 March 2012 Morten Marstein, Senior Systems Engineer, FMC Kongsberg Metering AS
Design Categories
Case: Liquid Metering Station Design
Conventional liquid metering station with volume prover Liquid metering station with master meter and portable prover connections Liquid metering station with master meter (no inline proving)
Multi-phase metering
Configuration
Serial configuration Parallel configuration Z-configuration
Evaluation Criterias
Price and delivery time (project phase)
Cost of parts, engineering, complexity
Accuracy
Conformance to fiscal accuracy requirements
Functionality
Flow range, online maintenance, online calibration, online diagnostics
Reliability / Maintenance cost
Maintenance and diagnostics facilities, complexity, maintenance intervals, knowledge for maintenance
Evaluation Design Categories
+ Advantage - Disadvantage
Price and delivery time Conventional with volume prover Accuracy + Functionality + Reliability / Maintenance Sum 0
Master meter and portable prover connections
Inline meters only Multi-phase metering
++
+ +
--
Liquid Metering Station with Prover
Liquid Metering Station with Master Meters
Liquid USM Metering Station - no master meter or proving facility
Multiphase Metering
Evaluation Design Configuration
Price and delivery time Serial configuration Parallel configuration Zconfiguration + 0 Accuracy + + + Functionality + 0 + Reliability / Maintenance 0 + Sum ++ + ++
Serial vs. Parallel Configuration
Two meters in series
1,2 Rel. comb. std. uncertainty [%]
Rel. comb. std. uncertainty [%] 1,2
Two meters in parallel
0,8
0,8
0,6
0,6
0,4
0,4
0,2
0,2
0 -1 -0,5 0 Correlation 0,5 1
0 0 20 40 60 80 100
Percentage of flow in pipe 2
Flow Measurement Technologies
Liquid
PD (Positive Displacement) Meters Turbine Meters
Ultrasonic Meters
Coriolis Meters
Gas
DP Meters (Orifice, Venturi) Cone Meters Ultrasonic Coriolis
Evaluation Flow Measurement Technologies - Liquid
Price and delivery time Liquid PD Liquid Turbine Liquid Ultrasonic Liquid Coriolis 0 0 + Accuracy + + 0 0 Functionality 0 0 + + Reliability / Maintenance 0 + 0 + Sum 0 ++ + +++
PD Metering Station
Coriolis Metering Station
Evaluation Flow Measurement Technologies - Gas
Price and delivery time Gas DP Gas Cone Gas Ultrasonic Gas Coriolis 0 + 0 + Accuracy + 0 Functionality + + Reliability / Maintenance + + 0 Sum 0 + +
Gas Metering Stations
Important Issues in the Project Phase
Metering knowledge at Operator / Contractor Calibration arrangement (provers, master meters) Proven technology Combine measurement techniques Quality (fluid property) measurements Preferred solution: Solid technical design based on proven technology including inline calibration/verification arrangement