NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
STRUCTURAL ANALYSIS FOR BURIED PIPE OF PROPOSED CLEAR WATER Pumping main from Jayal to Kerap CWR
1.0
Initial stretch is buried. Hence, design checks for buried pipes are exercised.
1.1
Preamble
The calculation for the 'Structural Design of transmission Main' covers the following:
Check for Horizontal Deflection
Check for Vacuum Condition
Minimum Wall Thickness
Allowable buckling pressure
Check for Buckling for the application of Dead load and Internal Vacuum pressure
Check for Buckling for the application of Dead load and Live load
1.2
Data
Outer diameter of steel pip
Bc
=
=
=
1547
1.547
60.91
mm
m
in
Plate thickness
t2
=
=
mm
m
Thickness of C.M. Lining
Internal diameter
t1
D
=
=
11
0.011
12.5
1500
D+2t1
1.525
60.039
d' + t2
m
in
1.5360
60.472
0.768
30.236
m
in
m
in
Internal shell diameter
Mean shell diameter
Mean radius
1.3
d'
=
=
=
=
=
=
=
mm
mm
Check for Horizontal Deflection:
Reference:
AWWA Manual M11
CL
W = W1 + W2
H 2.54
m
1983mm
1100.4mm
1100.4mm
1100.4
Bc
mm
2085mm
Horizontal Deflection of Pip
kW r3
E I 0.061E' r 3
x Dl
Where,
Dl
k
W
=
=
=
=
=
=
=
W1
W2
=
=
=
=
w
r
PDCOR Limited
Horizontal deflection of pipe, in.
Deflection lag factor
1.0
Bedding constant
0.1
Load / unit length of pipe, lb/in. of pipe
W1+W2
Load
on load
pipe on
due
to back
.. (Dead load)
Vertical
a pipe
duefil
to a superimposed
concentrated load
.. (Live Load)
Unit weight of fill
18
kN/m3
Radius in inch of pipe (including gun
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
EI
Es
Pipe wall stiffness, lb-in.
=
=
Modulus of elasticity of steel
###
lb/in2 for steel
Ec
I
E'
=
=
=
=
Modulus of elasticity of cement mortar
4000000 lb/in2 for cement
Transverse moment of inertia per
unit length of pipe wall, in3/in.2
Modulus of soil reaction, lb/in.
Thickness of C.M. Lining
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
External coating (Guniting)
t3
11
0.011
40
Load on pipe due to back fil
W1
=
=
=
w x H x Bo
Height of fill above top of pipe
3.0
m
Bo
=
=
Outer dia of pipe
1.627
m
W1
=
=
=
87.858 kN/m
8955.96 kg/m
501.512 lb/in
1.3.1 Pipeline Cover depth 3 m
Dead Load
Substituting ,
Live Load
Reference:
For 3 m cover
Total load
mm
AWWA Manual M11
From Table 6-3 Live-load effect, Highway HS-20 Loading
W2
=
0
psf
=
0.00
lb/in.
W1+W2
W
=
=
501.51
lb/in.
1.3.2 Pipeline Cover depth 2.5 m
Dead Load
Thickness of C.M. Lining
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
External coating (Guniting)
t3
11
0.011
40
Load on pipe due to back fil
W1
=
=
=
w x H x Bo
Height of fill above top of pipe
2.5
m
Bo
=
=
Outer dia of pipe
1.627
m
W1
=
=
=
73.215 kN/m
7463.30 kg/m
417.927 lb/in
Substituting ,
Live Load
Reference:
For 2.5 m cover
Total load
AWWA Manual M11
From Table 6-3 Live-load effect, Highway HS-20 Loading
W2
=
0
psf
=
0.00
lb/in.
W
+W
W
=
1
2
=
PDCOR Limited
mm
417.93
lb/in.
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
1.3.3 Pipeline Cover depth 1.6 m
Dead Load
Thickness of C.M. Lining
t1
12.5
mm
Plate thickness
t2
=
=
mm
m
External coating (Guniting)
t3
11
0.011
40
Load on pipe due to back fil
W1
=
=
=
w x H x Bo
Height of fill above top of pipe
1.6
m
Bo
=
=
Outer dia of pipe
1.627
m
W1
=
=
=
46.858 kN/m
4776.51 kg/m
267.473 lb/in
Substituting ,
Live Load
Reference:
For 1.6 m cover
Total load
1.3.4
mm
AWWA Manual M11
From Table 6-3 Live-load effect, Highway HS-20 Loading
W2
=
250
psf
=
111.21 lb/in.
W1+W2
W
=
=
378.69
lb/in.
=
=
=
w x H x Bo
Height of fill above top of pipe
1.2
m
Bo
=
=
Outer dia of pipe
1.627
m
W1
=
=
=
35.143 kN/m
###
kg/m
200.605 lb/in
Pipeline cover depth 1.2 m
Dead Load
Load on pipe due to back fil
W1
H
Substituting ,
Live Load
Reference:
For 1.2 m cover
Total load
AWWA Manual M11
From Table 6-3 Live-load effect, Highway HS-20 Loading
W2
=
400
psf
=
177.94 lb/in.
W1+W2
W
=
=
Total Load Considered
=
(Higher of the 1.3.1, 1.3.2, 1.3.3 & 1.3.4)
Moment of Inertia of
cement Lining,
Pipe wall stiffness (cement)
Moment of Inertia of steel
tube,
Pipe wall stiffness (steel)
PDCOR Limited
378.54
lb/in.
501.51 lb/in.
r
E'
=
=
=
32.028 in.
300
lb/in.2
2068.42 kN/m2
Ic
EI
=
=
Is
t 32
12
EI
=
=
###
###
t 31
12
0.0099
39729
in 3
lb-in.
in 3
lb-in.
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Moment of Inertia of
cement Guniting,
Ig
Pipe wall stiffness (cement)
EI
=
=
0.3255 in 3
1301840 lb-in.
Substituting , Horizontal deflection,
=
=
2.05
52.034
Allowable deflection for lined pipes
=
=
Calculated Horizontal deflection
1.4
Annexure-03
t 33
12
in
mm
2 % of pipe diameter
76.800 mm
<
Allowable deflection,
Check for Vacuum Condition:
Reference:
AWWA Manual, M11
Stewart formula for collapsing pressure
t 2
Pc = 50200000
For pumping main max design
vacuum
Factor of safety against Vacuum
condition
1.5
Hence OK.
=
=
18.438 psi
Atmospheric pressure - Vapour Pressure
14.7 - 0.7
14.0
psi
1.32
.OK
Minimum Wall Thickness
Reference:
AWWA Manual, M11
Minimum plate or sheet thickness for handling for pipe sizes greater than 54 inch
ID is given by
D 20
t
=
in
400
=
0.2023 in
=
5.138
mm
Thickness adopted
=
11
mm
Hence Safe
1.6 Check for Buckling
1.6.1 Allowable Buckling Pressure: (for cover 3.0m) :
Reference:
AWWA Manual, M11
Pipe embeded in soil may collapse or buckle from elastic instability resulting from
The summation of external loads should be equal to or less than the allowable buckling pressure
The allowable buckling pressure qa may be determined by the following formula,
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
=
=
=
3.0
m
118.110 in
60.472 in
1.95
<
FS
3.000
RW
Water buoyancy factor
Hence
R W 1 0.33
PDCOR Limited
for
EI
3
d
32*R W *B' *E ' *
h w
1
2
0 hw h
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
R W 1 0.33
h w
Annexure-03
0 hw h
PDCOR Limited
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
hw
where,
Rw
=
=
=
=
Emperical coefficient of elastic support
B'
Substituting,
B'
EI
EI
d3
qa
Substituting,
0 hw h
Height of water surface above top of the pipe
mm
3000
118.110 in
0.6700
1
1 4e 0.065 H
where,
Annexure-03
h w
R W 1 0.33
=
=
=
=
Height of fill above the pipe
9.84
ft
0.322
###
lb-in. (as before)
6.985
lb/in2
40.065
lb/in2
1.6.2 Allowable Buckling Pressure: (for cover 2.5m) :
Reference:
AWWA Manual, M11
Pipe embeded in soil may collapse or buckle from elastic instability resulting from
The summation of external loads should be equal to or less than the allowable buckling pressure
The allowable buckling pressure qa may be determined by the following formula,
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
=
=
=
2.5
98.425
60.472
1.63
<
FS
3.000
RW
Water buoyancy factor
Hence
R W 1 0.33
where,
hw
Rw
=
=
=
=
Emperical coefficient of elastic support
B'
where,
Substituting,
B'
EI
EI
d3
Substituting,
for
EI
3
d
32*R W *B' *E ' *
qa
1
2
m
in
in
h w
0 hw h
Height of water surface above top of the pipe
mm
2500
98.425 in
0.6700
1
1 4e 0.065 H
=
=
=
=
Height of fill above the pipe
8.20
ft
0.299
###
lb-in. (as before)
6.985
lb/in2
38.618
lb/in2
1.6.3 Allowable Buckling Pressure: (for cover 1.6m) :
Reference:
AWWA Manual, M11
Pipe embeded in soil may collapse or buckle from elastic instability resulting from
The summation of external loads should be equal to or less than the allowable buckling pressure
PDCOR Limited
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
The allowable buckling pressure qa may be determined by the following formula,
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
for
=
=
=
1.6
62.992
60.472
1.04
<
FS
3.000
RW
Water buoyancy factor
Hence
hw
Rw
=
=
=
=
Emperical coefficient of elastic support
B'
Substituting,
B'
EI
EI
d3
qa
Substituting,
0 hw h
Height of water surface above top of the pipe
mm
1600
62.992 in
0.6700
1
1 4e 0.065 H
where,
1
2
m
in
in
h w
R W 1 0.33
where,
EI
3
d
32*R W *B' *E ' *
=
=
=
=
Height of fill above the pipe
5.25
ft
0.260
###
lb-in. (as before)
6.985
lb/in2
36.038
lb/in2
1.6.4 Allowable Buckling Pressure: (for cover 1.2m) :
Reference:
AWWA Manual, M11
Pipe embeded in soil may collapse or buckle from elastic instability resulting from
The summation of external loads should be equal to or less than the allowable buckling pressure
The allowable buckling pressure qa may be determined by the following formula,
qa =
FS
2.5
1
*
FS
Design factor
for h
3
Height of ground surface above
top of pipe h
for
=
=
=
1.2
47.244
60.472
0.78
<
FS
3.000
RW
Water buoyancy factor
Hence
R W 1 0.33
PDCOR Limited
EI
3
d
32*R W *B' *E ' *
h w
1
2
m
in
in
0 hw h
PHED,Rajasthan
NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
R W 1 0.33
hw
where,
Rw
=
=
=
=
Emperical coefficient of elastic support
B'
where,
Substituting,
B'
EI
EI
d3
qa
Substituting,
1.6.
Annexure-03
h w
0 hw h
Height of water surface above top of the pipe
mm
1200
47.244 in
0.6700
1
1 4e 0.065 H
=
=
=
=
Height of fill above the pipe
3.94
ft
0.244
###
lb-in. (as before)
6.985
lb/in2
34.906
lb/in2
Allowable Buckling pressure
Allowable Buckling pressure qa are as follows.
Cover
3.0
2.5
1.6
1.2
qa
m
m
m
m
40.065
38.618
36.038
34.906
lb/in2
lb/in2
lb/in2
lb/in2
1.7 Check for the application of Dead load and Internal Vacuum pressure:
1.7.1 For 3 m cover
W1
+Pv q a
D
Specific Weight of water
w h w +R w
Buckling requirements shall satisfy
w
where,
0.036
hw
118.110 in
.. From above
Rw
0.670
.. From above
W1
Dead load
501.512
1547.00 mm
60.906
Internal Vacuum Pressure, psi
Atmospheric pressure - absolute pressure inside pipe
14.0
psi
23.781
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
lb/cu in.
lb/in
in
Allowable buckling pressure
Hence safe
1.7.2 For 2.5 m cover
W1
+Pv q a
D
Specific Weight of water
0.036
lb/cu in.
hw
98.425
in
Rw
0.670
W1
Dead load
417.927
1547.00 mm
60.906
w h w +R w
Buckling requirements shall satisfy
where,
Bc
PDCOR Limited
.. From above
.. From above
lb/in
in
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Pv
LHS
Actual
buckling
pressure
Annexure-03
Internal Vacuum Pressure, psi
Atmospheric pressure - absolute pressure inside pipe
14.0
psi
22.151
lb/in2
<
Allowable buckling pressure
Hence safe
1.7.3 For 1.6 m cover
W1
+Pv q a
D
Specific Weight of water
w h w +R w
Buckling requirements shall satisfy
w
where,
0.036
lb/cu in.
hw
62.992
in
Rw
0.670
W1
Dead load
267.473
1547.00 mm
60.906
Internal Vacuum Pressure, psi
Atmospheric pressure - absolute pressure inside pipe
14.0
psi
19.216
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
.. From above
.. From above
lb/in
in
Allowable buckling pressure
Hence safe
1.7.4 For 1.2 m cover
W1
+Pv q a
D
Specific Weight of water
w h w +R w
Buckling requirements shall satisfy
w
where,
0.036
lb/cu in.
hw
47.244
in
Rw
0.670
W1
Dead load
200.605
1547.00 mm
60.906
Internal Vacuum Pressure, psi
Atmospheric pressure - absolute pressure inside pipe
14.0
psi
17.912
lb/in2
Bc
Pv
LHS
Actual
buckling
pressure
<
.. From above
.. From above
lb/in
in
Allowable buckling pressure
Hence safe
1.7.5 Result for Buckling under Dead load and Internal Vacuum pressure:
Allowable Buckling pressure qa are as follows.
qa (Allowable)
Cover
qa (Actual)
40.065
lb/in2
23.781
lb/in2
2.5
38.618
lb/in2
22.151
lb/in2
1.6
36.038
lb/in2
19.216
lb/in2
1.2
34.906
lb/in2
17.912
lb/in2
Thus actual buckling presure are within safe limit
PDCOR Limited
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
1.8 Check for Buckling under application of Dead load and Live load :
1.8.1 For 3 m cover
Buckling requirements shall satisfy
W2
Where,
Live load.
0.000
Specific Weight of water
0.036
hw
118.110 in
.. From above.
Rw
Height of water sur
.. From above.
0.670
Dead load
501.512
1547.00 mm
60.906
in
9.781
lb/in2
W1
Bc
LHS
buckling
W1 W2
+
qa
D
D
Actual
w h w +R w
pressure
<
lb/in
lb/cu in.
lb/in
(Considering W1 & W2)
Allowable buckling pressure
Hence safe
1.8.2 For 2.5 m cover
Buckling requirements shall satisfy
W2
Where,
Live load.
0.000
Specific Weight of water
lb/in
0.036
lb/cu in.
98.425
in
Rw
Height of water sur
0.670
W1
Dead load
417.927
1547.00 mm
60.906
in
8.151
lb/in2
LHS
buckling
W1 W2
+
qa
D
D
hw
Bc
Actual
w h w +R w
pressure
<
.. From above.
.. From above.
lb/in
(Considering W1 & W2)
Allowable buckling pressure
Hence safe
PDCOR Limited
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
1.8.3 For 1.6 m cover
Buckling requirements shall satisfy
W2
Where,
Live load.
111.212
Specific Weight of water
lb/in
0.036
lb/cu in.
62.992
in
Rw
Height of water surface above top of the pipe
0.670
W1
Dead load
267.473
1547.00 mm
60.906
in
7.042
lb/in2
LHS
buckling
hw
Bc
Actual
W1 W2
+
qa
D
D
w h w +R w
pressure
<
lb/in
(Considering W1 & W2)
Allowable buckling pressure
Hence safe
1.8.4 For 1.2 m cover
Buckling requirements shall satisfy
W2
Where,
Live load.
177.940
Specific Weight of water
lb/in
0.036
lb/cu in.
47.244
in
Rw
Height of water surface above top of the pipe
0.670
Dead load
200.605
1547.00 mm
60.906
in
6.834
lb/in2
Bc
LHS
buckling
hw
W1
Actual
W1 W2
+
qa
D
D
w h w +R w
pressure
<
lb/in
(Considering W1 & W2)
Allowable buckling pressure
Hence safe
1.8.5 Result for Buckling under Dead load and Internal Vacuum pressure:
Allowable Buckling pressure qa are as follows.
qa (Allowable)
Cover
qa (Actual)
40.065
lb/in2
9.781
lb/in2
2.5
38.618
lb/in2
8.151
lb/cu in.
1.6
36.038
lb/in2
7.042
lb/cu in.
1.2
34.906
lb/in2
6.834
lb/cu in.
Thus actual buckling presure are within safe limit
PDCOR Limited
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NLWSP PHASE-II Detailed Engineering Report
Package-2 TM-02
Annexure-03
1.9
The conclusions are as follows:
1.
The Horizontal deflection in diameter for various depths of cover are calculated and are within the allowable limit.
2.
Collapsing pressure of the pipe is sufficiently high to overcome the buckling due to the vacuum created.
3.
Minimum plate thickness required for safe handling is calculated as per AWWA Manual M11.
Pipe thickness selected, 11 mm as per IS 3589 : 2001, is acceptable to meet the requirements.
Pipe is safe against collapse or buckle from elastic instability resulting from the application of dead load plus vacc
as well as application of Live load plus dead load.
4.
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