Strength of
Material
(Formula & Short Notes)
Stress and strain
Stress = Force / Area
Tension strain(et )
L Changeinlength
L
Initial length
Brinell Hardness Number (BHN)
D
2
P
( D D2 d 2 )
where, P = Standard load, D = Diameter of steel ball, and d = Diameter of the indent.
Elastic constants:
STRAIN ENERGY
Energy Methods:
(i) Formula to calculate the strain energy due to axial loads ( tension):
U = P / ( 2AE ) dx
limit 0 to L
Where, P = Applied tensile load, L = Length of the member , A = Area of the member, and
E = Youngs modulus.
(ii) Formula to calculate the strain energy due to bending:
U = M / ( 2EI ) dx
limit 0 to L
Where, M = Bending moment due to applied loads, E = Youngs modulus, and I = Moment of
inertia.
(iii) Formula to calculate the strain energy due to torsion:
U = T / ( 2GJ ) dx
limit 0 to L
Where, T = Applied Torsion , G = Shear modulus or Modulus of rigidity, and J = Polar
moment of inertia
(iv) Formula to calculate the strain energy due to pure shear:
U =K V / ( 2GA ) dx
Where,
limit 0 to L
V= Shear load
G = Shear modulus or Modulus of rigidity
A = Area of cross section.
K = Constant depends upon shape of cross section.
(v) Formula to calculate the strain energy due to pure shear, if shear stress is given:
U = V / ( 2G )
Where,
= Shear Stress
G = Shear modulus or Modulus of rigidity
V = Volume of the material.
(vi) Formula to calculate the strain energy , if the moment value is given:
U = M L / (2EI)
Where,
M = Bending moment
L = Length of the beam
E = Youngs modulus
I = Moment of inertia
(vii) Formula to calculate the strain energy , if the torsion moment value is given:
U = T L / ( 2GJ )
Where,
T = Applied Torsion
L = Length of the beam
G = Shear modulus or Modulus of rigidity
J = Polar moment of inertia
(viii) Formula to calculate the strain energy, if the applied tension load is given:
U = PL / ( 2AE )
Where,
P = Applied tensile load.
L = Length of the member
A = Area of the member
E = Youngs modulus.
(ix) Castiglianos first theorem:
= U/ P
Where, = Deflection, U= Strain Energy stored, and P = Load
(x) Formula for deflection of a fixed beam with point load at centre:
= - wl3 / 192 EI
This defection is times the deflection of a simply supported beam.
(xi) Formula for deflection of a fixed beam with uniformly distributed load:
= - wl4 / 384 EI
This defection is 5 times the deflection of a simply supported beam.
(xii) Formula for deflection of a fixed beam with eccentric point load:
= - wa3b3 / 3 EI l3
Fixed end moments for a fixed beam with the given loading conditions:
Type of loading (A--B)
MAB
MBA
-wl / 8
wl / 8
-wab2/ l2
wab2/ l2
-wl2 / 12
wl2 / 12
-wa2 (6l2 8la + 3a2)/
12 l2
-wa2 (4l-3a)/ 12 l2
-wl2 / 30
-wl2 / 30
-5 wl2/
M/4
96
-5 wl2/ 96
M/4
Eulers formula for different end conditions:
1. Both ends fixed:
PE = 2 EI / ( 0.5L)2
2. Both ends hinged :
PE = 2 EI / (L)2
3. One end fixed ,other end hinged:
PE = 2 EI / ( 0.7L)2
4. One end fixed, other end free:
PE = 2 EI / ( 2L)2 where L = Length of the column
Rakines formula:
PR =
f C A / (1+ a (l eff / r)2 )
where,
PR = Rakines critical load
fC = yield stress
A = cross sectional area
a = Rakines constant
leff = effective length
r = radius of gyration
Eulers formula for maximum stress for a initially bent column:
max = P /A + ( Mmax / Z )= P/ A + P a / ( 1- ( P / PE ))Z
Where,
P = axial load
A = cross section area
PE = Eulers load
a = constant
Z = section modulus
Eulers formula for maximum stress for a eccentrically loaded column:
max = P /A+( M max /Z) = P/A + ( P e Sec(leff /2 ) (P/EI) )/((1- (P / PE )) Z )
Where, P = axial load
A = cross section area
PE = Eulers load
e = eccentricity
Z = section modulus
EI = flexural rigidity
General expressions for the maximum bending moment, if the deflection curve
equation is given:
BM = - EI ( d 2y / dx 2 )
Maximum Principal Stress Theory ( Rakines theory):
1 = f y.
where 1 is the maximum Principal Stress, and f y is elastic limit stress.
Maximum Principal Strain Theory ( St. Venants theory):
e1 = fy/ E
In 3D,
e 1 = 1/E[ 1 (1/m)( 2 + 3) ] = f y / E [ 1 (1/m)( 2 + 3) ] = f y
In 2D, 3 = 0 e 1 = 1/E[ 1 (1/m)( 2 ) ] = f y / E [ 1 (1/m)( 2 ) ] = f y
Maximum Shear Stress Theory (Trescas theory) :
In 3D, ( 1 - 3) / 2 = f y /2 ( 1 - 3) = f y
In 2D, ( 1 - 2) / 2 = f y /2 1 = f y
Maximum Shear Strain Theory (Von Mises- Hencky theory or Distortion energy
theory):
In 3D, shear strain energy due to distortion:
U = (1/ 12G)[ ( 1 - 2)2 + ( 2 - 3) 2 + ( 3 - 1) 2 ]
Shear strain energy due to simple tension:
U = f y 2 / 6G
(1/ 12G)[ ( 1 - 2)2 + ( 2 - 3) 2 + ( 3 - 1) 2 ] = f y 2 / 6G
[ ( 1 - 2)2 + ( 2 - 3) 2 + ( 3 - 1) 2 ] = 2 f y 2
In 2D, [ ( 1 - 2)2 + ( 2 - 0) 2 + ( 0 - 1) 2 ] = 2 f y 2
Maximum Strain Energy Theory (Beltrami Theory):
In 3D, strain energy due to deformation:
U = (1/ 2E)[ 12 + 22 + 32 -(1/m)( 1 2 + 2 2 + 2 2 )]
Strain energy due to simple tension:
U = f y 2 / 2E
(1/ 2E)[ 12 + 22 + 32 -(2/m)( 1 2 + 2 2 + 2 2 )] = f y 2 / 2E
[ 12 + 22 + 32 -(2/m)( 1 2 + 2 2 + 2 2 )] = f y 2
In 2D, [ 12 + 22 - (2/m)( 1 2 )] = f y 2
Failure theories and its relationship between tension and shear:
1. Maximum Principal Stress Theory ( Rakines theory):
y = fy
2. Maximum Principal Strain Theory( St. Venants theory):
y = 0.8 f y
3. Maximum Shear Stress Theory ( Trescas theory):
y =0.5 f y
4. Maximum Shear Strain Theory ( Von Mises Hencky theory or Distortion energy
theory):
y= 0.577 f y
4. Maximum Strain Energy Theory ( Beltrami Theory):
y= 0.817f y .
Volumetric strain per unit volume:
f y 2 / 2E
Torque, Power, and Torsion of Circular Bars:
Relation between torque, power and speed of a rotating shaft:
Tn
63000
Where H is power in Hp, T is torque in lb-in, and n is shaft speed in rpm.
In SI units:
H T
Where H is power in Watts, T is torque in N-m, and
is shaft speed in rad/s.
The shear stress in a solid or tubular round shaft under a torque:
The shear stress:
Tr
J
J is the area polar moment of inertia and for a solid (di=0) or hollow section,
32
(d o4 d i4 )
The angle of rotation of a shaft under torque:
TL
GJ
Axial deflection of a bar due to axial loading
The spring constant is:
EA
L
Lateral deflection of a beam under bending load:
48 EI
L3
3EI
L3
For cantilevered beams of length L:
Torsional stiffness of a solid or tubular bar is:
Kt
GJ
L
The units are pounds per radians.
Load Distribution between parallel members:
If a load (a force or force couple) is applied to two members in parallel, each member takes
a load that is proportional to its stiffness.
Kt2
Kt1
K1
K2
The force F is divided between the two members as:
F1
K1
F
K1 K 2
F2
K2
F
K1 K 2
The torque T is divided between the two bars as:
T1
Kt 1
T
K t1 K t 2
T2
Kt 2
T
K t1 K t 2
Direct shear stress in pins:
F
2A
The clevis is also under tear-out shear stress as shown in the following figure (top view):
Tear-out shear stress is:
F
4A
In this formula A= (Ro-Ri) is approximately and conservatively the area of the dotted
cross-section. Ro and Ri are the outer and inner radii of the clevis hole. Note that there are
4 such areas.
Shear stresses in beams under bending forces:
F
VQ
IZb
Q A1 y1
A1
Torsion of Thin-walled Tubes:
y1
y1
Shear stress:
T
2 At
TSL
4 A 2 Gt
Where S is the perimeter of the midline, L is the length of the beam, and G is shear modulus.
Stress in Thin-Walled Cylinders
The tangential or hoop stress is:
Pdi
2t
The axial stress is:
Pdi
4t
Stresses in Thick-walled Cylinders
The tangential stress:
P P
Pi ri 2 Po ro2 ri 2 ro2 o 2 i
r
t
2
2
ro ri
The radial stress is:
P P
Pi ri 2 Po ro2 ri 2ro2 o 2 i
r
r
ro2 ri 2
When the ends are closed, the external pressure is often zero and the axial stress is:
Pi ri 2
a 2 2
ro ri
Stresses in rotating rings
ri2 ro2 1 3 2
3 2
2
t (
)(ri ro 2
r )
8
3
r
2
3 2 2 ri2ro2
r (
)(ri ro 2 r 2 )
8
r
2
where
is the mass density and
is the Poissons ratio.
Interface pressure as a result of shrink or press fits
The interface pressure for same material cylinders with interface nominal radius of R and
inner and outer radii of ri and ro:
E r (ro2 R2 )( R2 ri2 )
P
R 2R2 (ro2 ri2 )
Impact Forces
For the falling weight:
2hk
Fe 1 1
W
W
2h
Fe 1 1
W
st
IF h=0, the equivalent load is 2W. For a moving body with a velocity of V before impact, the
equivalent force is:
Fe V mk
Failure of columns under compressive load (Buckling)
The critical Euler load for a beam that is long enough is:
Pcr C
2 EI
L2
C is the end-condition number.
The following end-condition numbers should be used for given cases:
When both end are free to pivot use C=1.
When one end is fixed (prevented from rotation and lateral movement) and the
other is free, use C= 1/4 .
When one end is fixed and the other end can pivot, use C=2 when the fixed end is
truly fixed in concrete. If the fixed end is attached to structures that might flex
under load, use C=1.2 (recommended).
When both ends are fixed (prevented from rotation and lateral movement), use C=4.
Again, a value of C=1.2 is recommended when there is any chance for pivoting.
Slenderness ratio:
An alternate but common form of the Euler formula uses the slenderness ratio which is
defined as follows:
L
Slenderness Ratio where k
k
I
A
Where k is the area radius of gyration of the cross-sections.
Range of validity of the Euler formula
Euler formula is a good predictor of column failure when:
L
2 2 EC
k
Sy
If the slenderness ratio is less than the value in the RHS of the formula, then the better
predictor of failure is the Johnson formula:
2
SyL 1
Pcr AS y
2k CE
Determinate Beams
Equations of pure bending:
M E
=
=
I
R y
Where,
M: Bending Moment
[N*m]
: normal stress
[N/m2]
E: Modulus of elasticity
[N/m2]
R: Radius of Curvature
[m]
y: Distance from neutral surface
[m]
I: Moment of inertia
[m4]
d2y
EI
=M
dx2
Indeterminate Beams
Macaulays Method (Singularity functions):
n
+
1
n 1
x
a
> x
d
x
=<
<
x
a
>
>
a
n
+
1
If positive then the brackets (< >) can be replaced by parentheses. Otherwise the
brackets will be equal to ZERO.
n
<
x
a
>
=
0
n
<
x
a
>
=
(
x
a
)
0
<
x
<
a
x
>
a
Hooke's Law (Linear elasticity):
Hooke's Law stated that within elastic limit, the linear relationship between simple
stress and strain for a bar is expressed by equations.
,
E
P
l
E
A
l
Where, E = Young's modulus of elasticity
P = Applied load across a cross-sectional area
l = Change in length
l = Original length
Poissons Ratio:
Volumetric Strain:
eV
Changeinvolume V
Initial volume
V
Relationship between E, G, K and :
Modulus of rigidity:
G
E
2(1 )
Bulk modulus:
E
9KG
or E
3(1 2 )
3K G
3K 2G
6K 2G
Stresses in Thin Cylindrical Shell
Circumferential stress (hoop stress)
pd
pd
c
2t
2t
Where, p = Intensity of internal pressure
d = Diameter of the shell
t = Thickness of shell
= Efficiency of joint
Longitudinal stress
pd
pd
l
4t
4t