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Ucm Syllabus

This document outlines the course content for a class on unconventional machining processes. The course is divided into 5 units that cover different types of unconventional machining techniques based on the energy source used: mechanical energy processes like abrasive jet machining, water jet machining, and ultrasonic machining; electrical energy processes like electric discharge machining; chemical and electro-chemical energy processes like chemical machining and electro-chemical machining; and thermal energy processes like laser beam machining, plasma arc machining, and electron beam machining. Each unit will discuss the working principle, equipment, process parameters, material removal rate, advantages, disadvantages, limitations, and applications of the techniques covered in that unit.

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102 views2 pages

Ucm Syllabus

This document outlines the course content for a class on unconventional machining processes. The course is divided into 5 units that cover different types of unconventional machining techniques based on the energy source used: mechanical energy processes like abrasive jet machining, water jet machining, and ultrasonic machining; electrical energy processes like electric discharge machining; chemical and electro-chemical energy processes like chemical machining and electro-chemical machining; and thermal energy processes like laser beam machining, plasma arc machining, and electron beam machining. Each unit will discuss the working principle, equipment, process parameters, material removal rate, advantages, disadvantages, limitations, and applications of the techniques covered in that unit.

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arun2386
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© © All Rights Reserved
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UNCONVENTIONAL MACHINING PROCESSES

UNIT I
INTRODUCTION
9
Unconventional machining Process Need Clarification Comparison over traditional machining
Classification of Nontraditional machining techniques Brief overview of all techniques.
UNIT II
MECHANICAL ENERGY BASED PROCESSES
9
Abrasive Jet Machining Water Jet Machining Ultrasonic Machining. (AJM, WJM and USM). Working
Principle equipment used Process parameters Material Removal Rate Variation in techniques used
Advantages, Disadvantages Limitations Applications.
UNIT III
ELECTRICAL ENERGY BASED PROCESSES
9
Electric Discharge Machining (EDM) working Principle equipment Process Parameters Material
Removal Rate electrode / Tool Power Circuits Tool Wear Dielectric Flushing Wire cut Electric
Discharge Machining Advantages, Disadvantages Limitations Applications.
UNIT IV
CHEMICAL AND ELECTRO CHEMICAL ENERGY BASED PROCESSES
9
Chemical machining (CHM) Etchants maskants techniques of applying maskants Process Parameters
Material Removal Rate Advantages, Disadvantages, Limitations, Applications. Electro-Chemical
machining (ECM) Principles of ECM equipment Material Removal Rate Electrical circuit Process
Parameters Advantages, Disadvantages Limitations Applications.
UNIT V
THERMAL ENERGY BASED PROCESSES
9
Laser Beam machining (LBM), Plasma Arc machining (PAM) and Electron Beam Machining (EBM) Working
Principle Equipment Types Beam control techniques Advantages, Disadvantages Limitations
Applications.
TOTAL: 45
TEXT BOOK:
Sl.No

Author(s)

Title of the Book

1.

Vijay K Jain

Advanced Machining
Processes

2.

Mishra P K

Non Conventional
Machining

Publisher
Allied Publishers
Pvt. Ltd., New
Delhi, Twelth
Reprint
Narosa
Publications, New
Delhi

Year of
Publication
2012

2007

REFERENCE BOOKS:
Sl.No
1.
2.
3.
4.

Author(s)
Benedict G F
Pandey P C and
Shan H S
Paul De Garmo,
Black J T and
Ronald A Kohser
Mc Geough J A

Title of the Book


Nontraditional Manufacturing
Processes
Modern Machining Processes
Material and Processes in
Manufacturing
Advanced Methods of
Machining

Publisher
Marcel Dekker
Inc., New York
Tata McGraw
Hill, New Delhi.
Wiley India Pvt.
Ltd., New Delhi,
Tenth Edition
Chapman and
Hall, London

Year of
Publication
2001
2007
2010
1988

WEB URLs:
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
14.
15.

www.easy2source.com/Products/industrial-products/machinesandtools/metalcutting
machine.../abrasivejetmachinestools
www.eod.gvsu.edu/eod/manufact/manufact269.html
www.waterjets.org/about_abrasivejets.html
www.milcowaterjet.com
www.flowcorp.com/waterjetresources.cfm?id=335
www.bullenultrasonics.com
www.sonicmill.com/ultrasonic.htm
www.wisegeek.com/what isedm.htm
www.engineersedge.com/edm.shtml
www.directindustry.com/cat/machinetoolscuttingforming.../electricaldischargemachining
www.thomasnet.com/products/chemicalmachining13671607
www.electrochemicalmachining.com
www.engineershandbook.com/MfgMethods/lbm.htm
www.mfgquote.com/categories/subprocess machining chemical.cfm
www.wipo.org/pctdb/en/wo.jsp?wo=2001062431

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