TECHNOLOGY
FOR
HEAVY WALL EQUIPMENT
WITH MONO BLOCK TYPE
DECEMBER
2007
HANTECH LTD.
CONTENTS
PAGE
1. BACK-GROUND AND HISTORY IN DEVELOPMENT
2. INTRODUCTION
3. EXPERIENCE RECORD
4. SKELETON DRAWING
5, 6
5. PHOTO IN PROCESS OF FABRICATION
7, 8
6. SPECIFICATION FOR NARROW GAP GAS
TUNGSTEN ARC WELDING EQUIPMENT
9, 10
7. SPECIFICATION FOR ELECTRO-SLAG
WELDING EQUIPMENT
8. CAPACITY OF FORGED PRODUCT
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11 ~ 14
15
BACK-GROUND AND HISTORY IN DEVELOPMENT
In the middle of searching new niche market to take advantage of our technology covering low-alloy material
equipment, we found out good outlook on weld overlaid Cr-Mo and Cr-Mo-V hydrotreaters, hydrodesulferization
reactors and other similar material petroleum refining equipment.
Hantech has developed for the design and fabrication using technologies and skills from several sources.
1) Hantech has received design technology and fabrication know-how from Optimum Engineering Solutions(Openso)
in USA, which is licensed by Nooter Corporation.
2) Hantech has employed a welding specialist who has retired from Babcock-Hitachi in Japan.
This person works with Hantech continuously to develop welding for Cr-Mo welding.
3) Hantech uses the technology of Kobe Steel for overlay welding inside reactor by ESW(Electrical Slag Welding)
4) Hantech would like to supply mid-size range of weight and thickness by 250mm thickness and 3500mm
diameter below the heaviest and thickest reactors to be supplied by JSW or Kobe
5) Hantech collaborates to purchase available forged shell with local supplier - Tae Woong Co., Ltd.
The ingots come to forging supplier from Posco Specialist Steel Company.
We have been developing welding technology by narrow gap Sub-merged Arc Welding and it is scheduled to
deliver our shop around the beginning of March, 2008 for new welding machine by narrow gap Gas Tungsten
Arc Welding.
We sincerely hope this would be helpful to understand back-ground and history for heavy wall reactor.
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INTRODUCTION
FOR
HEAVY WALL REACTOR (MONO - BLOCK TYPE)
Forged shell of mono - block type is used for weld overlaid Cr-Mo and Cr-Mo-V hydrotreaters,
hydrodesulferization reactors, and other similar material petroleum refining equipment.
Normally reactor is operating over pressure by 200 kg/ and temperature by 450 and inside
of reactor to be overlaid by 347 S.S or 308L S.S to prevent corrosion and penetration of hydrogen
into base metal.
Forged shell has been supplied from forged maker by business collaboration and Hantech is in the
process of fabrication with developing technology of fabrication and welding.
If you are interesting and have question, feel free contact below.
Hantech Ltd : 190 Yeo Chun-Dong, Nam-Ku, Ulsan, 680-090 Korea
For business : Mr. J. S. Ju / Managing Director
Tel ; +82-52-270-3810, E-mail : [email protected]
For technical : Mr. J. G. Kim / General Manager
Tel ; +82-52-270-3931, E-mail : [email protected]
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SKELETON DRAWING FOR MONO BLOCK (REFORMER)
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SKELETON DRAWING FOR MONO BLOCK (H-EX.)
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PHOTO IN PROCESS OF FABRICATION
FIG.2 ASSEMBLY OF MONO BLOCK (REFORMER)
FIG.1 MONO BLOCK (REFORMER)
FIG.3 COMPLETE OF MONO BLOCK (REFORMER)
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FIG.3 347 OVERLAY OF MONO BLOCK (H-EX.)
FIG.4 WELDING OF MONO BLOCK (H-EX.)
FIG.6 COMPLETE OF MONO BLOCK (H-EX.)
FIG.5 ASSEMBLY OF MONO BLOCK (H-EX.)
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SPECIFICATION
FOR
NARROW GAP GAS TUNGSTEN ARC WELDING EQUIPMENT
SPECIFICATION FOR NARROW GAP GTAW EQUIPMENT
POWER SOURCE (AT 100% DUTY)
-. ARC CURRENT
-. WIRE CURRENT
TORCH TYPE
-. MOVING METHOD
-. COOLING
-. CAPACITY
-. AVE. : 20 ~ 500A
-. AVE. : 0 ~ 350A
WELDING WIRE FEED
-. SYNCHRONIZED OSCILLATION
-. WATER COOLED
-. 300A (100% DUTY)
HOT WIRE BY WIRE HEATING POWER SOURCE
AVC & SEAM TRACKING
AVAILABLE
MAX. APPLICABLE THICKNESS
250 mm
GROOVE WIDTH
9 ~ 14 mm
APPLICABLE MATERIAL
CARBON STEEL, LOW ALLOY STEEL, STAINLESS STEEL
VIDEO MONITORING SYSTEM
AVAILABLE
MAKER
JAPAN
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NARROW GAP GAS TUNGSTEN ARC WELDING EQUIPMENT
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SPECIFICATION
FOR
ELECTRO-SLAG WELDING EQUIPMENT
SPECIFICATION FOR ELECTRO-SLAG WELDING EQUIPMENT
POWER SOURCE (AT 100% DUTY CYCLE)
-. OUTPUT CURRENT RANGE
-. OUTPUT VOLTAGE RANGE
DC-1500 + DC-1500
-. AVE. : 200 ~ 3000A
-. AVE. : 20 ~ 60V
STRIP SIZE
60 ~ 120 mm
OVERLAY THICKNESS
3 ~ 5 mm / LAYER
BEAD CONTROL
MAGNETIC DEVICE
MANIPULATOR
-. HOIST STROKE HEIGHT & SPEED
-. TRAVELING STROKE LENGTH & SPEED
-. 6M / 1.2M/MIN
-. 4.5M / 0.15~1.5M/MIN
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ELECTRO-SLAG WELDING EQUIPMENT
ESW OVERLAY SPECIMEN
BEND TEST SPECIMEN
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BEND TEST SPECIMEN (PT)
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CAPACITY OF FORGED PRODUCT
COMPANY NAME
TAE WOONG
CO., LTD.
Max. CAPACITY
(FORGED SHELL)
COUNTRY
REMARK
WEIGHT
OUTER
DIA.
HEIGHT
50 TON
9000 mm
2800 mm
80 TON
IT IS DECIDED ACCORDIN
G TO FORGED SHELL
THICKNESS
5000 mm
FROM JUN. 2008
KOREA
(ex. ; ID4400x300tx2300L)
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