INTERACTIVE SCHEMATIC
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Information
Component Table
Tap Table
Fluid Power Symbols
Electrical Symbols
Schematic
Machine Views
Front Frame
Rear Frame
Tap Views
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EC-C1
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HOTKEYS (Keyboard Shortcuts)
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RENR1242-04
November 2005
3500B Engine for Electrical Power
Generation (EPG) with Electronic
Modular Control Panel (EMCP)
4GM171-UP
5XM1-UP
6PM1-UP
7KM1-UP
8RM175-UP
6HN138-UP
6PN249-UP
6WN114-UP
7RN428-UP
3LS1-UP
2005 Caterpillar, All Rights Reserved
3MS1-UP
3NS1-UP
1NW1-148
2HW1-311
2JW1-UP
4AW1-1089
5AW1-UP
Printed in U.S.A.
COMPONENT LOCATION
Component
Schematic
Location
Machine
Location
Component
Schematic
Location
Machine
Location
Alternator
I-8
Sensor - Engine Coolant Level
G-5
note 4
Batteries
K-7
note 1
Sensor - Engine Coolant Temp
G-2
14
Alternator - Breaker
I-9
J-12
note 5
Sensor - Engine Oil Press (Filtered)
G-1
15
Sensor - Engine Oil Press (Unfiltered)
G-1
16
Breaker - ECM (Engine Control)
I-7
Control - Engine
C-7
13
Sensor - Engine Speed (EMCP)
K-5
Sensor - Engine Speed Timing
E-4
17
Control - Speed
D-13
Control - Genset Status
J-13
note 5
Sensor - Fuel Filter Press (Filtered)
G-1
18
note 5
Sensor - Fuel Filter Press (Unfiltered)
G-1
19
Module - Loadshare
F-16
note 5
Sensor - L. Turbo Exhaust Temp
E-4
20
Module - Relay
I-13
note 5
Sensor - L. Turbo Inlet Press (note 3)
G-2
21
Motor - Prelube
G-5
Sensor - R. Turbo Exhaust Temp
E-4
22
Motor - Starter (1/2 Group)
I-9
Sensor - R. Turbo Inlet Press (note 3)
G-2
23
Motor - Starter (1/2 Group)
K-8
Sensor -Turbo Outlet Press
G-2
24
Potentiometer - Speed Adjustment
D-13
note 1
Solenoid - Air Shut-off (Left Side)
H-5
25
Relay - Air Shut-off
I-11
note 5
Solenoid - Air Shut-off (Right Side)
I-5
26
Relay - Start Aid Hold
C-12
note 5
Solenoid - Air Start (if equipped)
J-5
27
Relay - Start Aid Start
C-11
note 5
Solenoid - Cylinder Head (note 2)
C-3, E-3
28
Relay - Mag #1
G-11
note 5
Solenoid - Start Aid
H-5
29
Relay - Mag #2
G-11
note 5
Solenoid - Start Aid
H-5
30
Relay - Prelube (Master)
E-11
note 5
Switch - Disconnect
K-8
note 1
Relay - Prelube (Slave)
F-11
note 5
Switch - E Stop
D-11
note 5
H-5,G-5
Switch - E Stop
I-11
note 5
Sensor - Aftercooler Temp
G-2
10
Switch - Start Aid Auto/Man
D-11
note 1
Sensor - Atmospheric Press
G-2
11
Switch - Prelube Press
E-6
31
Sensor - Crankcase Press
G-1
12
Breaker - CB4
Resistor
Note1 : Customer supplied component.
Note2 : One located at each cylinder.
Note3 : Location marked with an "a" indicate the sensor location when the engine is NOT aquipped with an airshut-off
Note4 : Located at the radiator.
Note5 : Located in the insrtument box mounted on the generator.
PLUGS AND CONNECTORS
Page 1 of 2
40-Pin Deutsch Connector
110-6844 Seal
110-6847 Plug As.
or
110-6848 Plug As.
or
110-6847 Plug As.
(Service Replacement)
Wire Gauge
Pin #
Socket #
Notes
14
9W-0852
9W-0844
DT, DRC, HD, and Deutsch connectors.
16-18
8T-8729
8T-8730
DT, DRC, HD, and Deutsch connectors.
14-18
7N-7780
7N-7779
Surseal connectors only.
4-6
8N-1548
8N-1547
25-pin CE connectors only.
10
8N-1542
8N-1543
25-pin CE connectors only.
12-14
8N-1540
8N-1541
25-pin CE connectors only.
16-18
9X-6856
8N-1538
9X-6857
8N-1539
25-pin CE connectors only.
110-6848 Plug As.
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16-18
8T-8729
8T-8730
9-Pin HD10 Receptacle
E
D
C
B
2-Pin Sure-Seal Plug
F
J
G
1
2
8T-8736 Receptacle
7N-9738 Receptacle
7N-9737 Plug
Wire Gauge
Pin #
Socket #
14-18
7N-7780
7N-7779
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16-18
8T-8729
8T-8730
3-Pin DT Plug
102-8813 Seal
3E-3368 Wedge
3E-3307 Receptacle As.
104-2921 Plug As.
3E-3371 Wedge
102-8808 Plug Kit
102-8803 Receptacle Kit
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16-18
8T-8729
8T-8730
2-Pin DT Plug
102-8812 Seal
3E-3365 Wedge
3 E-3362 Wedge
3E-3364 Plug As.
3E-3361 Plug As.
102-8807 Plug Kit
102-8802 Receptacle Kit
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16-18
8T-8729
8T-8730
D86819
PLUGS AND CONNECTORS
Page 2 of 2
4-Pin DT Plug
102-8814 Seal
3E-3377Wedge
.
3E-3376 Receptacle As
3E-3374Wedge
3E-3373 Plug As
.
102-8809 Plug Kit
102-8804 Receptacle Kit
Wire Gauge
Pin#
14
16-18
9W-0852
8T-8729
Socket #
9W-0844
8T-8730
24
18
12
22
21
16
10
15
13
19
19
21
21 20 19
DEUTSCH D
IP
DRC16-24SA
USA
3E-4367 Ring
22
24 23 22
3E-8558 Bolt
24
24-Pin DRC Connector
9X-3265 Seal
7X-6222 Connector As .
Wire Gauge
Pin#
14
9W-0852
9W-0844
Socket #
16-18
8T-8729
8T-8730
9X-0145 Receptacle As
.
25-Pin CE Plug
18
18
17
16
20
16
15
25
22
24
21
14
23
12
11
10
3
4
5
21
25
23
12
11
22
24
13
13
2
20
19
15
14
17
3
19
6
7
10
3T-3044 or
8N-1518 Plug As
.
8N-1521 Endbell As
.
Wire Gauge
Pin #
4-6
8N-1548
Socket#
8N-1547
10
8N-1542
8N-1543
12-14
8N-1540
8N-1541
16-18
9X-6856
8N-1538
9X-6857
8N-1539
3T-3043 or
8N-1517 Receptacle As
.
40
30
20
10
10
40
40-Pin DRC Connector
35
31
36
25
26
16
15
11
21
5
1
36
35
31
35 34 33 32 31
DEUTSCH D
IP
DRC16-40S
3E-4367 Ring
40 39 38 37 36
3E-8557 Bolt
9X-3132 Seal
.
8T-9834 Connector As
Wire Gauge
Pin #
Socket #
14
9W-0852
9W-0844
16-18
8T-8729
8T-8730
.
9X-1343 Receptacle As
D86820
18
17
16
15
14
13
12
11
10
RD-6
314-PU-10
MTR BAT
BATTERIES
NOTE 1
RD-00
RD-00
MOTOR
DISCONNECT
SWITCH
7N-0718
NOTE 1
(6) 1/2 MOTOR GP.
8N-3896 (3512/6)
7C-0527 (3508)
BK-00
BK-00
POS NEG
POS NEG
BK-00
838-873
BK-18
RD-18
1
2
(9) EMCP ENGINE
SPEED SENSOR
6V-2455
BK-18
RD-18
CUSTOMER
SUPPLIED
L17
838-873
AIR SHUT
OFF RELAY
9X-8124
NOTE 5
ASOS
1
852-TN-10
F708-YL
130-GN/YL
E-STOP
111-1324
NOTE 5
109-RD-4
L7
87a
85
30
86
926-RD
SAR2
START AID
HOLD RELAY
3E-6477
NOTE 5
85
87
101-TN-14
87a
F707-WH
F710-BR
382-PK-14
926-RD
30
L11
C-KEY
PLUG AS.
101-0204
SERVICE
CONNECTOR
8T-8736
L15
SAR1
(3) ENGINE CONTROL
START AID
RELAY
3E-6477
NOTE 5
FOR 3512B/3516B ONLY
D-KEY
PLUG AS.
101-0205
C
B
A
E796-GN
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
F725-WH
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
GN-18 SIGNAL
YL-18 DIGITAL RET
OR-18 +V ANALOG
C
B
A
E795-YL
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
F737-YL
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
994-GY
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
A746-PK
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
A747-GY
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
C
B
A
F714-PK
993-BR
997-OR
GN-18 SIGNAL
YL-18 ANALOG RET
OR-18 +V ANALOG
WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG
1
2
A715-GY
G769-PU
YL
YL
YL
YL
1
2
A713-GN
G769-PU
YL
YL
1
2
A711-PU
F730-GY
YL
YL
1
2
A709-OR
F730-GY
YL
YL
1
2
A707-PU
F728-BR
YL
YL
C
B
A
F704-OR
998-BR
A700-OR
1
2
WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V DIGITAL
C
B
A
F703-GY
998-BR
A700-OR
D-KEY
PLUG AS.
101-0205
A705-YL
F728-BR
WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V DIGTAL
C
B
A
999-WH
998-BR
996-GN
YL
YL
WH-18 SIGNAL
BK-18 DIGITAL RET
OR-18 +V SPD/TIM
2
1
F724-PU
F723-PK
L1
RECEPT AS. (16)
9X-0352
D
A716-PU
G770-WH
893-GN
892-BR
150-RD
229-BK
1
2
86
87
150-RD
229-BK
YL
YL
SERVICE
CONNECTOR
COVER
8C-6354
A
B
C
D
E
F
G
H
J
A714-PK
G770-WH
NOTE: CIRCUITS J981-WH AND J982-OR MUST BE
TWISTED TOGETHER AND KEPT AS SHORT AS
POSSIBLE BETWEEN DIN RAIL AND OTHER DEVICES.
L1
L11
1
2
101-TN
101-TN
892-BR
893-GN
F722-OR
YL
YL
L9
L9
A712-BR
F731-OR
L15
999-WH
996-GN
998-BR
A700-OR
F703-GY
F704-OR
1
2
101-TN
L11
L11
L15
998-BR
F707-WH
L2
L2
F705-PK
SAS
101-TN-14
L3
L9
YL
YL
SPEED ADJUST
POTENTIOMETER
1K OHM
NOTE 1
L3
L9
A701-GY
F726-YL
A703-BR
A705-YL
F728-BR
A707-PU
A709-OR
F730-GY
A711-PU
A713-GN
G769-PU
A715-GY
A716-PU
G770-WH
A714-PK
A712-BR
F731-OR
A710-GY
A708-BR
F729-GN
A706-GY
A704-GN
F727-GN
A702-PU
A710-GY
F731-OR
L12
1
2
START AID AUTO/MAN SW
NOTE 1
8N-0694 2
MOMENTARY NOTE A
3
F720-GN
998-BR
1
L13
F724-PU
F723-PK
YL
YL
F719-BR
1A ES1 2A
L4
L4
L13
(28) CYLINDER
HEAD
SOL 15
A708-BR
F729-GN
998-BR
998-BR
(28) CYLINDER (28) CYLINDER (28) CYLINDER (28) CYLINDER (28) CYLINDER (28) CYLINDER
HEAD
HEAD
HEAD
HEAD
HEAD HEAD
SOL 13
SOL 9
SOL 11
SOL 3
SOL 5 SOL 7
1
2
F718-BU
F716-WH
F717-YL
113-OR
F720-GN
YL
YL
L15
L11
(28) CYLINDER
HEAD
SOL 1
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
F726-YL
F727-GN
F728-BR
F729-GN
SPEED CONTROL
9X-9591
NOTE 5
L12
L11
16
26
32
38
37
31
30
36
05
17
27
39
E-STOP
111-1324
NOTE 5
998-BR
F716-WH
F717-YL
F719-BR
F715-PU
113-OR
F702-GN
F722-OR
C465-OR-10
F705-PK
F720-GN
F710-BR
F707-WH
382-PK-14
926-RD
J982-OR
J981-WH
893-GN
892-BR
J982-OR
J981-WH
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOL 1&3 RETURN
SOL 2&4 RETURN
SOL 5&7 RETURN
SOL 6&8 RETURN
+B
893-GN
892-BR
L7
31
32
33
33
33
33
34
34
35
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
995-BU
A751-YL
F713-OR
F714-PK
A747-GY
A746-PK
994-GY
F737-YL
E795-YL
F725-WH
E796-GN
(22) TURBO
EXHAUST
TEMP RH
163-7782
L9
31
32
33
33
33
33
34
34
35
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
F702-GN
A747-GY
A746-PK
F713-OR
994-GY
F714-PK
F737-YL
995-BU
A751-YL
F703-GY
F704-OR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
F726-YL
F727-GN
F728-BR
F729-GN
F730-GY
F731-OR
G769-PU
G770-WH
F702-GN
F722-OR
893-GN
892-BR
998-BR
998-BR
998-BR
998-BR
F716-WH
F717-YL
F719-BR
F715-PU
113-OR
F702-GN
F722-OR
C465-OR-10
F705-PK
F720-GN
F710-BR
F707-WH
382-PK-14
926-RD
J982-OR
J981-WH
(31) PRELUBE
PRESSURE
SWITCH
3N-1400
NOTE A
1
2
RATED SPEED (TERMS) 24
ATMOS PRES SNSR 20
TURBO OUTLET PRESSURE SNSR 23
TURBO INLET LH PRESSURE SNSR 14
OIL PRESSURE SNSR - FILTERED 08
TURBO INLET RH PRESSURE SNSR 02
FUEL PRESSURE SNSR-UNFILTERED 03
COOLANT TEMP SNSR 09
AFTERCOOLER TEMPERATURE SNSR 15
TURBO IN EXH LH TEMP SNSR 25
TURBO IN EXH RH TEMP SNSR 01
POUT 1 19
POUT 2 13
POUT 1 & 2 RETURN 07
POUT 3 29
POUT 3 RETURN 35
SOLENOID 1 POWER 16
SOLENOID 2 POWER 40
SOLENOID 3 POWER 26
SOLENOID 4 POWER 34
SOLENOID 5 POWER 32
SOLENOID 6 POWER 28
SOLENOID 7 POWER 38
SOLENOID 8 POWER 22
SOLENOID 9 POWER 37
SOLENOID 10 POWER 18
SOLENOID 11 POWER 31
SOLENOID 12 POWER 12
SOLENOID 13 POWER 30
SOLENOID 14 POWER 06
SOLENOID 15 POWER 36
SOLENOID 16 POWER 10
SOL 1&3 RETURN 05
SOL 2&4 RETURN 11
SOL 5&7 RETURN 17
SOL 6&8 RETURN 21
SOL 9&11 RETURN 27
SOL 10&12 RETURN 33
SOL 13&15 RETURN 39
SOL 14&16 RETURN 04
L11
998-BR
TIMING
CALIBRATION
CONNECTOR
998-BR
L6
L11
998-BR
L11
F705-PK
-B
F715-PU
(17) ENGINE
SPEED/
(20) TURBO
TIMING
EXHAUST
SENSOR
TEMP LH
129-6628 163-7782
101-TN-10
101-TN
PRELUBE RELAY
SLAVE
9X-8124
NOTE 5
PRELUBE RELAY
MASTER
PPRM
3E-6477
87a NOTE 5
87
30
101-TN
101-TN
86
85
101-TN
101-TN
L13 L14
L6
L6
L3
L14
PPRS
1
993-BR
997-OR
A706-GY
F729-GN
H401-PU
C465-OR-10
L8
L8
L13
L14
C
B
A
ENGINE COOLANT
LEVEL SENSOR
165-6634
NOTE 4
L16
L8
102-GN/YL
101-TN
+
LOAD SIGNAL
(FOR SETUP ONLY)
+
SPM SYNCHRONIZER INPUT
(OPTIONAL)
SPEED TRIM
POTENTIOMETER
(OPTIONAL)
10K, 10 TURN
RD-18 VS
BK-18 GND
GN-18 ALARM
ATTACHMENTS
L12
+
-
PULSE WIDTH MODULATED
OUTPUT SIGNAL
(TO ENGINE MOUNTED ECM)
A
B
C
H401-PU
F719-BR
C465-OR-10
AUXILIARY CONTACT 3
CUSTOM SUPPLIED
24 VDC POWER SUPPLY (FUSED)
844-80A
845-80B
846-80C
(16) ENGINE
OIL
PRESSURE
SENSOR
UNFILTD
194-6725
F713-OR
993-BR
997-OR
HARNESS AS.
111-0452
AIR SHUT-OFF
SWITCH (LH)
227-7483
L16
101-TN-10
102-GN/YL
A
B
C
844-80A
845-80B
846-80C
(15) ENGINE
(12) CRANK
OIL
(23) RIGHT
CASE
PRESSURE
(21) LEFT
TURBO
PRESSURE
SENSOR
TURBO
(19) FUEL SENSOR
(18) FUEL
INLET
(11) ATMOS
FILTD
(10) AFTER
PRESSURE INLET
PRESSURE (24) TURBO 194-6725 FILTER
161-9926 FILTER
COOLER
PRESSURE
PRESSURE
PRESSURE
SENSOR
SENSOR
OUTLET
TEMP
SENSOR
SENSOR
161-9926 SENSOR
161-9926 PRESSURE
SENSOR
161-9926
UNFILTD
FILTD
SENSOR
102-2240
194-6725
194-6725
194-6724
C
B
A
L5
L5
L7
LOAD SHARING LINES
COMMON TO ALL UNITS
+
-
(4) PRELUBE
MOTOR AS.
3T-7583
C465-OR-10
C465-OR-10
L2
+
-
(14) ENGINE
COOLANT
TEMP
SENSOR
102-2240
200-BK-10
TO AMMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)
OPEN FOR DROOP
RES1
RD-16
RD-16
(7) RESISTOR
9X-9584
RES2
RD-16
RD-16
(7) RESISTOR
9X-9584
MOTOR
AIR SHUT-OFF
SWITCH (RH)
227-7483
F716-WH/F717-YL
998-BR
113-OR
(30) START AID
SOL #2
9X-7137
200-BK-10
PRELUBE PRESSURE SWITCH
DIG SNSR PWR (8V)
DIG SNSR RETURN
DROOP SPD SIG (TERM D) SW10
ANA SNSR PWR (5V)
ANA SNSR RETURN
ENGINE SHUTDOWN SIGNAL 'C'SW2
ENGINE SHUTDOWN SIGNAL 'D'SW6
START/RUN/STOP1 SW3
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP2 SW4
START AID AUTO/MANUAL SW8
ENG SPEED/TIMING SIG
+V SPEED/TIMING
CAT DATA LINK (-)
CAT DATA LINK (+)
SECONDARY CAT DATA LINK (-)
SECONDARY CAT DATA LINK (+)
CRANKCASE PRESSURE SENSOR
OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED
CAN DATA LINK (-) (UNUSED)
HSDL SHIELD GROUND (UNUSED)
CAN DATA LINK (+) (UNUSED)
SW9 (UNUSED)
SW7 (UNUSED)
D-OUT 5 - LOW SIDE (UNUSED)
D-OUT 3 - HIGH SIDE (UNUSED)
SPD PWM 1B- (UNUSED)
D-OUT 2 - HIGH SIDE (UNUSED)
SPD PWM 1B+ (UNUSED)
CW
BU
BK
A751-YL
993-BR
997-OR
200-BK-10
L4
1
2
WH-18 SIGNAL
BK-18 ANALOG RET
OR-18 +V ANALOG
L10
L15
SHIELD IS
382-PK
200-BK
2
1
L16
6 CONTROL SIGNAL LINES SHOULD BE TWISTED PAIRS.
TO BE TIED TO GROUND AT MODULE END ONLY.
F702-GN
998-BR
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
(29) START AID
SOL #1
9X-7137
2
1
150-RD-14
150-RD-14
229-BK-14
229-BK-14
F724-PU
F723-PK
F710-BR
F707-WH
F718-BU
F705-PK
A700-OR
998-BR
F722-OR
997-OR
993-BR
F715-PU
F719-BR
F716-WH
113-OR
F717-YL
F720-GN
999-WH
996-GN
892-BR
893-GN
J982-OR
J981-WH
E795-YL
E796-GN
F725-WH
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
5 POTENTIAL BURDEN IS 5VA PER PHASE
24 VDC POWER SUPPLY (+) 15
24 VDC POWER SUPPLY (-) 16
17
18
19
PWM OUTPUT SIGNAL (+)
20
PWM OUTPUT SIGNAL (-)
21
PWM OUTPUT SHIELD GND
22
LOAD SIGNAL (+) FOR SETUP ONLY
LOAD SIGNAL (-)/SPM SYNC SHIELD GND 23
SPM SYNCHRONIZER INPUT (+) 24
SPM SYNCHRONIZER INPUT (-) 25
26
SPEED TRIP POT HIGH
27
SPEED TRIM POT WIPER
28
SPEED TRIM POT LOW
BU
BK
1
2
844-80A
845-80B
846-80C
1
2
YL
YL
A
B
C
382-PK
200-BK
YL
YL
A
B
C
382-PK-14
200-BK-14
926-RD
DIODE AS.
1W-9070
1
2
844-80A
845-80B
846-80C
A
C
B
852-TN-14
200-BK-14
HARNESS AS.
119-8959
C465-OR-10
L5
382-PK-14
200-BK-14
926-RD
L9
(25) AIR SHUT-OFF
SOLENOID LH
233-8020
852-TN-10
C
B
A
852-TN-10
L9
04
06
05
11
12
18
40
22
20
21
35
29
13
36
30
02
24
08
23
14
25
38
32
03
09
01
07
31
37
17
10
15
16
19
26
27
28
33
34
39
4 THIS CONTROL CONTAINS INTERNAL BURDEN RESISTORS. THESE BURDEN
RESISTORS MUST BE CONNECTED ACROSS POWER SOURCE CURRENT
TRANSFORMERS WHENEVER UNIT IS RUNNING TO PREVENT LETHAL HIGH
VOLTAGE FROM DEVELOPING ON LEADS TO THESE TERMINALS.
852-TN-10
995-BU
993-BR
997-OR
MOUNTING GP.
126-9191
A703-BR
F726-YL
200-BK-4
A704-GN
F727-GN
101-TN-10
102-GN/YL-10
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
852-TN-10
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
XXX-XXXX
124-TN-10
XXX-XXXX
304-WH-10
314-PU-10
XXX-XXXX
XXX-XXXX
XXX-XXXX
130-GN/YL-10
1
2
01
02
02
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
YL
YL
130-GN/YL-10
01
02
02
02
03
04
05
06
07
08
09
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
24
25
26
27
28
29
30
TO VOLTMETERS, ECT.
ON SWITCHBOARD
(OPTIONAL)
130-GN/YL
101-TN
3 CONTACTS TO CLOSE WHEN BREAKER CLOSES.
50-400 HZ
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
XXX-XX
6
XXX-XX
XXX-XX
DIODE AS.
1W-9070
852-TN-14
200-BK-14
200-BK-10
200-BK-14
1
2
101-TN-10
130-GN/YL-10
SMMS1
F702-GN
2 POWER SOURCE CURRENT TRANSFORMERS SHOULD BE SIZED TO PRODUCE 5A
SECONDARY CURRENT WITH MAXIMUM GENERATOR CURRENT. CT BURDEN IS
ESSENTIALLY 0VA.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
101-TN
101-TN-14
A
B
5
C
A CURRENT XFORMER
A AMMETER
B CURRENT XFORMER
4
B AMMETER
C CURRENT XFORMER
C
AMMETER
LOAD SHARE (+)
LOAD SHARE (-)
LOAD SHARE SHIELD GND
DROOP SWITCH CONTACT A
DROOP SWITCH CONTACT B
PHASE A: POTENTIAL TERMINAL 1, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 4 TO .5
PHASE B: POTENTIAL TERMINAL 2, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 6 TO .7
PHASE C: POTENTIAL TERMINAL 3, WITH RESPECT TO NEUTRAL, IN PHASE
WITH CT TERMINALS 8 TO .9
101-TN
101-TN-14
WOODWARD
LOADSHARE
MODULE
161-0797
NOTE 5
(26) AIR SHUT-OFF
SOLENOID RH
233-8020
(2) ALT
35A
50
50
50
51
52
53
L1
L3
GND
NOTES:
1 WITH A BALANCED THREE PHASE LOAD AND UTILITY POWER FACTOR, THE
CURRENT TRANSFORMERS SHOULD BE WIRED IN THE CORRECT POTENTIAL LEG
AND MUST BE PHASED AT THE CONTROL AS FOLLOWS:
BK-6
RD-6
RD-00
BK-00
304-WH-10
ALTCB
2
109-RD-4
109-RD-4
80A
(8) ALTERNATOR
BREAKER
171-2210
1
A701-GY
F726-YL
124-TN-10
1
SMMS1
MAG RELAY #1
9X-8124
NOTE 5
304-WH-10
314-PU-10
L5
200-BK-6
229-BK-14
229-BK-14
200-BK-10
200-BK-6
A702-PU
F727-GN
200-BK-6
101-TN-10
124-TN-10
109-RD-4
150-RD-14
150-RD-14
1
2
304-WH-10
MAIN BUS
200-BK-10
NON-ELECTRIC STARTER
ENGINES WITH 115-5163
POWER DISTRIBUTION BOX.
YL
YL
124-TN-10
124-TN-10
304-WH-10
314-PU-10
102-GN/YL
200-BK-10
BATTERY(+)
BATTERY(+)
BATTERY(-)
BATTERY(-)
TIMING CAL-FAN SPD(-)
TIMING CAL-FAN SPD(+)
START AID PULL-IN
START AID HOLD-IN
229-BK-14
229-BK-14
200-BK-10
L16
F719-BR
BK-00
229-BK-14
229-BK-14
F715-PU
C
GENERATOR
SMMS1
102-GN/YL
102-GN/YL
F716-WH/F717-YL
998-BR
113-OR
101-TN
101-TN-14
MAG RELAY #2
9X-8124
NOTE 5
SMMS2
2
1
314-PU-10
124-TN-10
CIRCUIT
BREAKER
150-RD-14
150-RD-14
229-BK-14
229-BK-14
(-)
200-BK-10
101-TN-10
102-GN/YL-10
102-GN/YL
102-GN/YL
SMMS1
852-TN-10
(+)
RD-6
BK-6
ES1
L13
161-0797
200-BK-10
F708-YL
20
130-GN/YL-10
852-TN-10
-4
BK
0-
101-TN-10
124-TN-10
102-GN/YL-10
130-GN/YL-10
113-OR
998-BR
F716-WH/F717-YL
L17
MOTOR
101-TN-10
L11
(13) ECM
BREAKER
6T-3643
ECMCB
1
2
15A
124-TN-10
101-TN-10
RD-00
150-RD-14
150-RD-14
109-RD-4
L5
L11
L13
ATTACHMENT WOODWARD LOADSHARE MODULE
MTR BAT
838-873
(27) RIGHT
AIR STARTER
SOLENOID
5N-8980
1
304-WH
2
200-BK
115-5163
101-TN-10
124-TN-10
109-RD-4
150-RD-14
150-RD-14
101-TN-10
124-TN-10
124-TN-10
SHIELD
BK-18
RD-18
844-80A
846-80C
893-GN
892-BR
845-80B
1
2
9
13
19
20
31
33
KEY SWITCH INPUT 1
DIGITAL RETURN 13
START/RUN/STOP 14
FUEL SHUT-OFF SOLENOID 15
GOVERNOR SYNC MOTOR 16
STARTING MOTOR LOCKOUT 18
AIR SHUT-OFF SOLENOID 19
BATTERY CHARGER CONTROL 21
RUN RELAY 24
CRANK TERMINATE RELAY 39
L17
(5) 1/2 MOTOR GP.
8N-3896 (3512/6)
7C-0527 (3508)
CHASSIS
STUD
EMCP ENGINE SPEED SENSOR
EMCP ENGINE SPEED SENSOR
ENGINE COOLANT LEVEL SENSOR VS
ENGINE COOLANT LEVEL SENSOR ALARM
CAT DATA LINK (+)
CAT DATA LINK (-)
ENGINE COOLANT LEVEL SENSOR GND
XXXXXXXXXXXXXXXX
RELAY MODULE (RM)
NOTE 5
L13
H401-PU
BATT POST (+) POST
BATT POST (-) POST
AUX. CONTACT - NORMALLY CLOSED
1
AUX. CONTACT - NORMALLY OPEN
4
SHUNT TRIP
22
GSC ALARM
35
852-TN-10
130-GN/YL
101-TN-10
CB4
NOTE 5
2
32A
L10
GENSET STATUS CONTROL MODULE (GSC)
NOTE 5
314-PU-10
304-WH-10
304-WH-10
101-TN-14
101-TN
101-TN-10
101-TN-10
101-TN
101-TN-10
130-GN/YL-10
130-GN/YL
130-GN/YL
BK-6
838-873
304-WH
838-873
304-WH
838-873
INJECTOR GP (16)
(28) CYLINDER
HEAD (28) CYLINDER (28) CYLINDER
(28) CYLINDER (28) CYLINDER (28) CYLINDER
SOL 2
(28) CYLINDER
HEAD HEAD
HEAD
HEAD HEAD
HEAD
SOL 12 SOL 14
SOL 10
SOL 4 SOL 6
SOL 8
(28) CYLINDER
HEAD
SOL 16
FOR 3508B ONLY
(+) BATTERY SUPPLY WIRES
INPUT SIGNAL WIRES TO ECM
OUTPUT SIGNAL WIRES FROM
NOTE BLOCK
L1
L2
L3
L4
L5
L6
L7
L8
L9
L10
L11
L12
L13
L14
L15
L16
L17
SENSOR SUPPLY VOLTAGE
INJECTOR WIRING
EXH TEMP SENSOR PWR/RTN
SPD/TIMING
TIMING CAL/FAN SPEED
COOLANT LEVEL
CRANKCASE/OIL/FUEL PRESSURES
ANALOG ENGINE SENSOR SIGNALS
ANALOG SENSOR PWR/RTN
START AID SOLENOID
STARTER SOLENOID
CAT/ATA DATA LINKS
SHUTDOWN/REMOTE START
SPEED CONTROL (+)BATTERY & (-)BATTERY
WOODWARD LOADSHARE INTERFACE
START AID PULL-IN/HOLD-IN
ECM (+)BATT/(-)BATT
BATTERY (-) & BATTERY (+) TO EMCP
SIGNAL PLUS
SIGNAL MINUS
(-) BATTERY / SENSOR RETURN
NOTE A: SWITCHES SHOWN IN NORMAL
RUNNING POSITION
NOTE B: UNLESS OTHERWISE SPECIFIED
ALL WIRES ARE 16 AWG
THIS SCHEMATIC IS FOR THE 3500B ENGINE FOR ELECTRICAL POWER
GENERATION (EPG) WITH ELECTRONIC MODULAR CONTROL PANEL (EMCP)
MEDIA NUMBER: RENR1242-04
SCHEMATIC PART NUMBER: 132-8096, CHANGE: 04,
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
18
17
16
15
14
13
12
11
10
COMPONENT LOCATIONS - STANDY POWER APPLICATIONS
VIEW ALL CALLOUTS
25
26
21
23
14
24
13
29
30
20
25
21
21
10
AIR
11
CLEANER
11
3
17
6
5
Left Side View
26
Front View
22
28
12
AIR
23
CLEANER
19
17
21
18
2
D86923
Rear View
D86924
16
Right Side View
15
COMPONENT LOCATIONS - PRIME POWER APPLICATIONS
VIEW ALL CALLOUTS
26
16
15
25
21
23
18
16
14
13
29
30
20
25
21
21
18
19
19
11
AIR
CLEANER
15
11
24
10
17
6
5
Left Side View
Front View
23
23
26
22
28
12
31
AIR
CLEANER
2
4
17
27
Rear View
D86927
D86926
Right Side View
