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Simhadri Power Plant Training Module

The document outlines a technical training module for a power plant familiarization course conducted by the Power Management Institute. It provides a schedule of sessions over 6 weeks covering topics related to thermal power generation including thermodynamics, boiler design, steam and water circulation systems, turbines, generators, instrumentation and electrical systems. The schedule includes classroom lectures and plant visits to view equipment. Faculty members are assigned to deliver sessions on various technical topics and components of the power plant.

Uploaded by

pradeep kumar
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© © All Rights Reserved
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0% found this document useful (0 votes)
113 views10 pages

Simhadri Power Plant Training Module

The document outlines a technical training module for a power plant familiarization course conducted by the Power Management Institute. It provides a schedule of sessions over 6 weeks covering topics related to thermal power generation including thermodynamics, boiler design, steam and water circulation systems, turbines, generators, instrumentation and electrical systems. The schedule includes classroom lectures and plant visits to view equipment. Faculty members are assigned to deliver sessions on various technical topics and components of the power plant.

Uploaded by

pradeep kumar
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd
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POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri

Date/
Day

Session
(Time)

Faculty
S/Shri

Topic

Power Plant Familiarization (6 Weeks 36 Days)


Power sector scenario,
Setup of Power Sector

I, II
(09:15-13:00)
06.12.
16
III, IV
(14:00- 17:30)

I, II
(09:15-13:00)
07.12.
16
III, IV
(14:00- 17:30)

I, II
(09:15-13:00)
08.12.
16
III, IV
(14:00- 17:30)
09.12.
16
I, II
(09:15-13:00)

in
India
- Role of Thermal Plants
- Role of Hydro & Nuclear Power
Plants
- Role of Renewable Energy
Locating a thermal power
station
- Various factors and requirements
to be considered
- Land requirement for different
facilities
- statuary requirements
Generation of electricity from
coal
- Overview of Coal properties, coal
transportation,
power
plant
equipments
Basic Plant Layout
- General Visit to Plant. General
Overview from Condenser Boiler
Turbine Condenser. Overview of
layout of plant from Boiler top.
Thermodynamics
Temp entropy Diagram, 1st and 2nd Law
of
Thermodynamics,
Carnot
cycle.,
Rankine cycle and its modifications

Application of thermodynamic
cycles for power generation plant
Boiler Design Aspects
- Boiler Fundamentals
- Combustion theory
Design aspects of typical
Thermal plant boiler
Fluid Mechanics
- Bernoullis
equation,
inviscid
flows, flows of water & steam in
pipes and ducts.
- Fluid machinery: hydraulic turbines
-

III, IV
(14:00- 17:30)

CH.PRADEEPKUMAR
E.C.NO:101209

and pumps and their characteristics


NPSH concept
Application of fluid mechanics for
power generation plant

Water Circulation System

Boiling regimes
Theory & types of circulation
systems
Economizer & Water walls

CH.PRADEEPKUMAR
E.C.NO:101209

Signatu
e

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri
-

Drum and Drum Internals


Major reason for Tube failures

Soot Blowers

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri
Date/
Day

10.12.1
6

12.12.1
6

Date/
Day

13.12.1
6

14.12.1
6

15.12.1
6

16.12.1
6

Session
(Time)
I, II
(09:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)
III, IV
(14:00
17:30)
V
(17:30
18:30)

Topic
-

Steam Circulation System


Riser tubes
Super heaters & Reheaters
Desuperheater/Attemperators
Safety valves, their construction,
setting and maintenance

Scheme Tracing - Theory

- Scheme Tracing B-3 and B-4

Topic
-

CH.PRADEEPKUMAR
E.C.NO:101209

Scheme Tracing B-11 and B-9, BA-1


-

Faculty
S/Shri

APH
Internal construction,
APH Drives,
Sealing arrangements

Fans

Fans types, Fans characteristics and


applications in power plants
Air and Draft System

III, IV
(14:00
17:30)

Scheme Tracing B-10, B-12, B-13, B14

I, II
(09:1513:00)

III, IV
(14:00
17:30)
I, II
(09:1513:00)
III, IV
(14:00
17:30)

CH.PRADEEPKUMAR
E.C.NO:101209

Test on PPF week#1 [05-10 Dec


2016]
(Paper setting and evaluation )

III, IV
(14:00
17:30)
I, II
(09:1513:00)

Signatur
e

- Scheme Tracing B-1 and B-2

Session
(Time)
I, II
(09:1513:00)

Faculty
S/Shri

Fuel Firing System


Coal feeders
Pulverisers (Mills)
Oil Firing system, Burners

CH.PRADEEPKUMAR
E.C.NO:101209
CH.PRADEEPKUMAR
E.C.NO:101209

CH.PRADEEPKUMAR
E.C.NO:101209

Scheme Tracing B-15, B-16, B-17


Scheme Tracing B-18, B-19

CH.PRADEEPKUMAR
E.C.NO:101209

Scheme Tracing BA-2, BA-3, BA-4,


BA-5

CH.PRADEEPKUMAR
E.C.NO:101209

Signatur
e

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri

17.12.1
6

I, II
(09:1513:00)
III, IV
(14:00
17:30)
I, II
(09:1513:00)

19.12.1
6

Date/
Day

20.12.1
6

III, IV
(14:0017:30)
V
17.30-18-30

ESP
Working principle
ESP Internals,
Rapping mechanism,
evacuation,
-Environmental norms, SPM
measurement
Scheme Tracing BA-6, BA-7,
BA-8,
BA-9
Condensate System
Condensate pumps
Low pressure heaters
Deaerators

- Ash
-

Scheme Tracing BA-10, BA-14,


BA-17

Test on PPF week 2 (12-17 Dec)

(Paper setting and evaluation )

Session
(Time)
I, II
(09:1513:00)

Topic

21.12.1
6

Scheme Tracing T-2, T-16, T19, T-20

Vacuum System, Condenser


Vacuum pump & Ejectors Gland
steam coolers, Auxiliary Steam Supply
System
-

Scheme Tracing T-24, T-25, T26

Turbine Components, Turbine


casing
Rotor & Blades, Turbine bearings
Barring gear,ESV's, IV's and CV's
Coupling and Bearings
-

22.12.1
6

23.12.1
6
24.12.1
6

III, IV
(14:0017:30)
I, II
(09:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)

Faculty
S/Shri

Feed Water System


Boiler feed pumps construction,
arrangement
High pressure heaters
Feed regulating station
Drip/drain system

III, IV
(14:0017:30)
I, II
(09:1513:00)

CH.PRADEEPKUMAR
E.C.NO:101209

III, IV
(14:0017:30)
I, II
(09:1513:00)

CH.PRADEEPKUMAR
E.C.NO:101209

CH.PRADEEPKUMAR
E.C.NO:101209

Scheme Tracing T-12, TA-16, T-17


Turbine Lub Oil System, Turbine
Sealing System

CH.PRADEEPKUMAR
E.C.NO:101209

Scheme Tracing T-29, T-30, T-10, T-11


Generator, Operating Principle
Constructional Details, Generator
Components, Rotor, Stator

CH.PRADEEPKUMAR
E.C.NO:101209

Signature

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri
III, IV
(14:0017:30)

Scheme Tracing T-3, T-21

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri
I, II
(09:15-13:00)
26.12.16

Date/
Day

III, IV
(14:00- 17:30)
V
17.30-18-30
Session
(Time)
I, II
(09:15-13:00)

27.12.16
III, IV
(14:00- 17:30)
I, II
(09:15-13:00)
28.12.16
III, IV
(14:00- 17:30)
I, II
(09:15-13:00)
29.12.16

III, IV
(14:00- 17:30)
I, II
(09:15-13:00)

30.12.16
III, IV
(14:00- 17:30)
I, II
(09:15-13:00)
31.12.16
III, IV
(14:00- 17:30)

Generator Auxiliary System, Hydrogen


cooling system, Stator cooling system
Generator sealing system
Scheme Tracing G-9, G-10, G-13,
Test on PPF week 3 (19 24 Dec)
(Paper setting and evaluation )
Topic
Excitation System
Types & principles
Automatic Voltage Regulation (AVR)
Scheme Tracing G-1, G-2, G-3, G-4, G5, G-14, G-15
Transformers
Principles, Constructional features &
accessories
Major transformers in a power station
Visit to power plant: All major
transformers in the plant.
Motor, Fundamentals
Classification , Constructional Details
Energy efficient motors
Starting & Speed Control of motors
Variable frequency drive
Basics of VFD, Type of VFD
Advantages and disadvantages
Switchyard Equipments
Bus Bars & Schemes
Lightening Arrestor, Isolators
Earth Switches, Instrument Transformers
(CT/CVT), PLCC
Electrical Switchgears
Basics of switchgear
LV, MV & EHV Circuit Breakers
AC Supply System in Power Plant,
Different Voltage Levels, DC Supply
System
Batteries,Battery Charging System, UPS
Visit to power plant Switchyard: LA,
Isolators, earth switches, Circuit
breakers, All major supply boards,

Signatur
e
CH.PRADEEPKUMAR
E.C.NO:101209

CH.PRADEEPKUMAR
E.C.NO:101209
CH.PRADEEPKUMAR
E.C.NO:101209

CH.PRADEEPKUMAR
E.C.NO:101209

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri
Date/
Day

02.01.1
7

03.01.1
7

04.01.1
7

05.01.1
7

06.01.1
7

Date/
Day

07.01.1
7

09.01.1
7

Session
(Time)

Topic

I, II
(09:1513:00)

Coal Handling Plant, Layout , Coal


Transportation, type of wagons Unloading
mechanism, Primary and secondary crushers,
Conveyor System, CHP equipments
Visit to power plant: DC System and
batteries, All major MCCs/Swithgears,

III, IV
(14:0017:30)
V
17.30-18-30
I, II
(09:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)
III, IV
(14:0017:30)
I
(09:1511:15)
II
(11:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)
III, IV
(14:0017:30)

Session
(Time)
I, II
(09:1513:00)
III, IV
(14:0017:30)

Faculty
S/Shri

Test on PPF week 4 (26-31 Dec)


(Paper setting and evaluation )
Ash Handling System, Scrapper conveyor
Clinker grinder, Different type of Ash
collection System, Ash Transportation
Ash Dyke
Visit to CHP. Scheme tracing CHP-1,
CHP-2, CHP-3, CHP-4, CHP5
CW system, Cooling towers
Compressed air system

Signatur
e

CH.PRADEEPKUMAR
E.C.NO:101209

CH.PRADEEPKUMAR
E.C.NO:101209

CH.PRADEEPKUMAR
E.C.NO:101209

Scheme tracing AHP-1, AHP-2, AHP-3,


AHP-4, AHP5, AHP-6, AHP-7, AHP-8,
AHP-9
Hydrogen Generation plant scheme,
equipments, Fuel Oil pump house: Oil storage
tanks, Fuel oil transfer pumps
Water treatment Plant
Scheme tracing CW-1, CW-4 and visit to
CTs
Measuring Instruments (Temperature,
pressure, flow, level),
Boiler Instrumentation
Turbovisory Instruments
Scheme tracing H-1, H-2 and visit to
hydrogen plant

Faculty
S/Shri
Power Plant Familiarization (Part # 2)

Topic

HP LP Bypass
Automatic Turbine Run-up Systems (ATRS)

CH.PRADEEPKUMA
R
E.C.NO:101209

Scheme tracing FO-1,FO-2, FO-3, FO-4,


FO-5, FO-6, FO-7

V
17.30-18-30

Test on PPF week 5 (02-07 Jan)


Paper setting and evaluation

I, II
(09:15-

Turbine stress Evaluator TSE


Automatic Turbine Testing ATT

CH.PRADEEPKUMA
R
E.C.NO:101209
CH.PRADEEPKUMA
R

Signat
ure

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri
13:00)
III, IV
(14:0017:30)

10.01.1
7

11.01.1
7

12.01.1
7

13.01.1
7

16.01.1
7

Date/
Day
17.01.1
7

I, II
(09:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)
III, IV
(14:0017:30)

E.C.NO:101209
Scheme tracing WTP
Visit to water treatment plant and pre
treatment plant and condensate polishing
plant.

Turbine Governing System


Visit to Ash Pond Area
Over view of DDCMIS
Scheme tracing T-7, T-8,T-9

I, II
(09:1513:00)

Super Critical Technology


About the technology
Advantages,
Difference from sub critical plant

III, IV
(14:0017:30)

Scheme tracing T-33,T-34,T-35,T-36,T-37,T38,T-39,T-40,T-41,

I, II
(09:1513:00)

Gas Turbine, Introduction to Gas Turbine,


Combined Cycle:
Brayton and Rankine Cycle Layout of Combine
Cycle Power Plant
Gas Turbine components and sub-systems,
Constructional features of Gas Turbine

III, IV
(14:0017:30)

Visit to Sea Water Pump house area

I, II
(09:1513:00)

Compressor, Combustion chamber/


section,
Turbine & Exhaust Sections
Intake air manifold Fuel system for gas turbine,
Flue Gas System

III, IV
(14:0017:30)
V
17.30-1830
Session
(Time)
I, II
(09:1513:00)

Scheme tracing SWS-3, SWS-4, ACW-1,


ACW-2
Test on PPF week 6 (09 13 Jan)
Paper setting and evaluation
Topic
Waste Heat Recovery Boiler
Design considerations
Type of dampers
Types of Circulation
Heat recovery sections

Faculty
S/Shri

Signatur
e

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri

III, IV
(14:0017:30)

Boiler drum
Supplementary firing
Visit to instrument air compressor and
plant air compressor area.
Tracing instrument air scheme and plant
air scheme.

POWER MANAGEMENT INSTITUTE

ET (C&I) 2016 Batch : Technical Training Module


Simhadri

18.01.1
7

19.01.1
7

20.01.1
7

I, II
(09:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)
III, IV
(14:0017:30)

21.01.1
7

I, II
(09:1513:00)
III, IV
(14:0017:30)
I, II
(09:1513:00)

23.01.1
7

III, IV
(14:0017:30)
17:30
18:30

Gas Turbine Protections and Interlocks,


Turbovisory Equipments
Visit to Fire water system Schemes FF-1,
FF-2
Energy Conservation in power plants
Energy Conservation Act
Potential areas for energy saving in power
plants, Waste heat areas and utilization
Energy Audit
Conservation of Water in power plant and water
audit
Demand side management
Renewable Energy Scenario,
Need for alternate technologies in power
generation,
Draft CERC Guidelines for Renewable Energy,
Overview of Renewable Energy Options
Wind Power
Type of Wind Power Plants
Wind Power Plant Operation and Maintenance
Solar Power Plant
Different type of Solar Power Technology
Comparison between different solar power
technologies
Operation and Maintenance of Solar Power
Plant
Issues during O&M of Solar Power Plant
Overview Of Nuclear Power
Major Reactor Types
Indias Three Stage Nuclear Program
Regulatory Frame Work & Safeguards
Site Selection of Nuclear power plant
Nuclear Fuel Cycle
Types of Nuclear Fuel, Enrichment
Fuel Transportation
Spent Fuel Storage & Waste Management
Nuclear Safety and Security
Lessons from Reactor Accidents
Test on PPF week 7
(17 23 Jan)
Paper setting and evaluation

CH.PRADEEPKUMA
R
E.C.NO:101209

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