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Mechanical Assembly Checklist

This document provides a checklist for inspecting parallel keys and keyways on shafts and hubs. It outlines 15 steps to check key fit, keyway dimensions and tolerances, shaft and hub fits, entry chamfers, wall thickness, clearances, fitting of keys, inspection of key fits, and testing the assembled joint for true running. Checks include dimensions, fits, finishes, clearances, and ability to smoothly insert keys. The goal is to ensure the parallel keys provide proper axial clamping of the shaft and hub components.

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287 views2 pages

Mechanical Assembly Checklist

This document provides a checklist for inspecting parallel keys and keyways on shafts and hubs. It outlines 15 steps to check key fit, keyway dimensions and tolerances, shaft and hub fits, entry chamfers, wall thickness, clearances, fitting of keys, inspection of key fits, and testing the assembled joint for true running. Checks include dimensions, fits, finishes, clearances, and ability to smoothly insert keys. The goal is to ensure the parallel keys provide proper axial clamping of the shaft and hub components.

Uploaded by

designbase
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Parallel Keys Checklists

Step Step Description Check Points


1.0 Is the Key fit on shaft key way is N9
2.0 Is the Key fit on hub key way is H9
3.0 Is the Key clearance with hub on thickness is minium 0.2mm

4.0 Is the Key edges as per IS 2048: 1983


5.0 Is the Key way fillets as per IS 2048:1983
6.0 Is the Key way length as per IS 2048:1983
7.0 Shaft to hub bore fit Axial clamping - H8; g6
8.0 For interference fit on dia
8.1 Shaft to hub bore fit
8.2 Pilot on shaft/ hub for ease of assembly - for Length- Min 2mm
interference fit Clearence Fit - max 0.1mm)
8.3 Entry chamfer on hub min 1x30deg
8.4 Entry chamfer on shaft min 1x30deg
9.0 Finish of shaft/ hub bore Clearence fit - N7
Press fit - N5
10.0 Minimum Wall Thickness above Key way in Min 3mm
Hub
11.0 For axial clamping the clearance between min 0.3mm (what if when more
key end\ clamping face and shaft end than 0.3 then perform tolerance
stack
12.0 Fitting in of the fitting key in the keyway of It must be possible to shove the
the hub fitting key through with slight
pressure.
13.0 Fitting in of the fitting key in the keyway of Fitting key must smoothly fit to
the shaft; reworking of the fitting key, if the lateral surfaces of the hub.
required.
14.0 Inspection of the fit of the fitting key Parallelism.
Central position.
Height.

15.0 Assembling the individual parts. They are slightly greased before
assembly.
16.0 Testing of the joint. Fit of the hub.
True running
Parallel Keys Checklists

Status Remarks

Where
Where

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