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Varistors (MOV)
A varistor or metal oxide varistor (MOV) is a special resistor that is used to protect circuits
against high transient (short term) voltage. These surges and spikes attacks the equipment
by the power line and wil destroy the power supply of the equipment. A varistor is able to
short these surges and spikes and keep them away from the following application.
AA varistor is also known as Voltage Dependent Resistor or VDR,
Fig.1
Different varistors.
The short circuit voltage is printed on the housing
ett Fig2
Schematic of varistor
Surges and Spikes
‘A power surge or a spike Is an increase in voltage significantly above the standard voltage of
230 volts. The precise definition is:
When the increase lasts 3 ns or more, it's called a surge
When it only lasts for 1-2 ns t's called a spike
However, if the surge or spike is high enough, it will damage a device or machine. And in fact
power-line surges can easily reach 6,000 volts.
Even if the increased voltage doesn't immediately break your machine, it may put extra strain
fon the components and wearing them down over time.
Fig.3 Spikes on a AC voltage Fig.4 Surge on a AC voltage[A cause of surges and spikes on the power line is the operation of high-power electrical
devices, such as, air conditioners, refrigerators and elevators. These high-powered
equipments require a lot of energy to switch on and off motors and compressors. This
switching creates sudden, brief demands for power, which upset the steady voltage flow in
the electrical system.
These surges and splkes can damage electronic components, immediately or gradually and are
a common problem in most building's electrical systems.
Beside power lines also telephone lines and antenna cables are affected by high voltage
pulses caused by strokes of lightning
It's a good idea to use surge protectors for all sophisticated electronic devices
electronic equipment, such as computers, entertainment center components and of
cause biomedical equipment. A surge protector will generally extend the life of these
devices,
Function
Under normal conditions the resistance of the varistor is very high. When the connected
voltage gets higher than the specification of the varistor the resistance immediately gets
extrem low. This circurrstance is used to protect electronic applications from over-votage.
The varistors is simply acded to the power supply input. When high voltage surges and spikes
appear the varistor will short them and protect the following application.
Fig.5
Characteristic curve of a MOV.
Js the voltage low also the current is low (the resistance is
high).
When the voltage reaches the voltage of the varistor the
current gets high very fast (the resistor is extrem low. The
connectors are short.
Specifications
Varistors are a kind of resistors but their spectfications are not resistance 9 and wattage W.
For varistars the most important specifications is the clamping voltage,
Clamping voltage
This is the voltage which short circuit the varistor. A lower clarmping voltage indicates better
protection. But on the other hand the voltage must not be that low, that smaller power
changes destroy the varistor, For 230 V mains a varistor of 275 V clamping voltage is a good
choice,
Eneray absorption / dissipation
This rating 's given in joules and shows how much energy the varistor can absorb. A higher
number indicates greater protection, Varistors with 200 to 400 joules offer good protection,
better protection is given with devices of 600 joules or more,
For extending the energy absorption two or three varistors can put parallel.
Response time
Varistors switch fast but not immediately. There is always a very slight delay as they respond
to the power surge. The longer the response time the longer the connected application is
exposed to the surges. A response time of 1 ns or faster is fine
ApplicationFig.6
Veristor at the input of a power supply.
Fig.7
The varistor is simply connected between line
and neutral but after the fuse. If the
varistors gets a short circuit the fuse will
blow and disconnect the main from the
following application.
Fig.8
Simple solution for effective protection
The original high current fuse should be
replaced with one matching with the
equipment.
Fig.9
A better protector contains three varistars:
One across each of the three pairs of
conductors (line, neutral and ground)
Problems
Varistors can be destroyed by too many surges. They wear out 2 little with each surge above
the threshold and some day they are completely destroyed.
(Over-voltage is also a common problem. The varistors burned but also let the fuse blow and
so save the connected equipment.
Fig.10
Defective varistor. Too many surges over long
time destroy varistorsFig.11
‘The normal fallure of MOV is overheating. This
can cause fies.
Alternatives
‘A gas discharge tube or gas tube Is a kind of spark gap which contains air or a gas mixture.
When the voltage surges reaches a certain level, the gas wil ionize the gas, making It a very
effective conductor. It passes the current to the ground line until the voltage reaches normal
levels,
Corrpare to varistors gas tubes have higher breakdown voltages. They can handle significantly
higher fault currents and withstand multiple high-voltage hits without self destruction. On the
other hand the response times is longer.
Gas arrestors are commonly used in telecommunication equipment to protect against lightning
strikes,
2
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Sources and additional information
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ht ater MOV"Anyone feel that power surge?"