Faculty of Chemical Engineering
CPE 633 – Process Engineering II
Tutorial 3
Question 1
Evolve the heat exchanger network in Figure 1 to simplify its structure.
Figure 1 HEN Design for a process
a. Remove the smallest heat recovery unit from the network by exploiting
the degree of freedom in a loop.
b. Recalculate the network temperatures and identify any violationsof the
Tmin = 10oC constraint.
c. Restore the original Tmin = 10oC throughout the network by exploiting
a utility path.
Question 2
Consider the grid diagram shown in Figure 2.
o o
4 159 C 77 C 2.285
o o o
200 C 159 C 80 C 0.204
5
o o
159 C 90 C 0.538
6
o o
123 C 18 C 1 0.933
o o
o 118 C
193 C 149 C
2 1.961
o o
286 C 189 C 1.796
3
Qcmin = 81.8kW
QHmin = 139.6kW
Figure 2 Grid Diagram for a process
a. Design a HEN for MER.
b. Eliminate any stream splits below the pinch while maintaining the same
number of units by allowing a small violation of Tmin constraint in one
exchanger.
Question 3
The process stream data for a heat recovery network problem is given in Table 1.
Table 1 Stream Data
Stream Type Supply Temp. Target Heat Capacity
Ts (oC) Temp. Tt Flowrate
(oC) (kW/oC)
1 Cold 60 180 3.0
2 Hot 180 40 2.0
3 Cold 30 150 2.2
4 Hot 140 40 4.0
By using Tmin = 10 oC, design a maximum energy recovery network.
Figure 3 shows the PTA with DTmin =10oC
QHmin = 60 kW
185oC
30 175 oC
0 Pinch 145 oC
30 135 oC
86 65 oC
35 oC
QCmin = 200 kW
a. Design a maximum energy recovery network.
b. In response to a site requirement for Very Low Pressure (VLP) Steam, steam
raising by process heat recovery is considered. The maximum steam raising
duty possible at a steam pressure corresponding to an interval temperature
of 115oC is 46 kW. Design the network to achieve this maximum duty. (Hint:
Consider the VLP steam raised at a constant temperature cold stream with
infinite CP (∞); and VLP steam raising create a utility pinch.
c. Preliminary costing of the network indicates that the capital is too high to
justify maximum steam raising. By identifying a path through the network
for passing heat across lower pinch, eliminate the smaller of the two VLP
steam raisers to simplify the network.