Paso Requerimineto Modo de falla Efecto

180.1 Place the arbor on the Arbor in differet position to the

Arbor in horizontal postion
mandrel and secure it horizontal

180.2 Tighten mandrill Arbor fixed Arbor loose

180.3 Ensuring and alignment of Arbor misaligned with the

Arbor aligned with the charge rail
arbor charge rail

Axial and radial alignment of the rings Axial and radial misaligned of
180.4 Alignment of the rings
in the arbor the rings in the arbor

180.5 Parámetros finales de Pressure inside specifications (1-1.2 Pressure above specifications
clampeo bar) (1-1.2 bar)

Pressure below specifications

(1-1.2 bar)

180.6 Desplazamiento de anillos Without displacement in clamped With displacement in clamped

clampeados rings rings
 Distribute the material correctly Distribute the material
180.7 Loading of material to the
according diameters with load incorrectly ( material mixed )
planetary
identification without load identification

180.8
Causas Prevencion Deteccion
 Classific
Severity

Occurra
Process Potential
Potential Failure Potential Effect(s)

ation

nce
Step Requirements Causes(s) of
Mode of Failure
Failure

Function
000010 Oval Coiling
FM: Wire
tangling (Machine
stops) (7)
Pulling the table
were the coil is Loosen coil
mounted (7) because the bar
is worn. The wear
T1: No effect (1) of th bar is
Coil fixed to the increased if there
Coil moves during 7 PC 3
table during OEM: No effect are not "butterfly
table rotation
rotation (1) pins" that allow
the tightening
User: No effect
(1)

RG:

10.1 Put wire on

the table

FM: Scrap (7)

Machine stops (7)

T1: Assembly line

Stops (7) 1. Wrong label
ring can not be identification of
assembly (7) coil
Correct coil Coil different
2. Coil without
according to according to the 7 stand char. 3
OEM: Assembly label identification
process router process router
line stops (7) 3. put the wrong
coil in the table
User: Blowby (7)
Oil consumption
(7)

RG:

FM: Scrap (7)

Machine stops (7)

T1: No effect (1) 1.Tangled wire

because the
Constant rotation Rotation of the OEM: No effect clamps do not
of the table table interrupted (1)
7 Std. Char touch it
2
2. Electric failure
User: No effect in the relay
(1)

RG: No (1)
 FM: Scratches in
the ID or OD (7)
scrap (7)
1. Guides with
burr
T1: Assembly line
Wire without Wire with
stops (7)
scratches in ID scratches in ID 7 Std. Char 2. Wrong height 2
10.2 Wire and OD and OD of spacers
Feeding OEM: Assembly
line stops
(7)Blowby (7)

User: Blowby (7)

RG :

FM: Scratches in
the side face (7)
Scrap (7)

T1: Assembly line

Wire without Wire with stops (7)
scratches on scratches in side 1. Worn feeding
side face below face above 3 OEM: Assembly
7 Std. Char rollers
4
3 microns microns line stops (7)

User: No Effect
(1)

RG :
stops (7) calibration of
Ring dish shape Ring dish shape rollers
OEM: Blowby (7) 7 Std. Char 2
below 6 um above 6 um
Inadequate oil 3. Wrong rollers
control(3)
 1. Wrong set-up
of H and b axis

FM: Uneven side 2. Gripper does

face grinding not take the ring
appearance of the correctly
gap ends(7)
scrap (7) 3 . Ring hits the
blade of the cutter
Stossversatz Stossversatz T1: Difficulty because the dirt
below the limit above the limit during assembly (oil/rust) slows
7 Std. Char 5
stablished in stablished in (7) down its
EPFO## EPFO## movement
OEM: Top ring
flutter(7) 4. Ring hits the
chips that stays in
User: Top ring the cutter
flutter(7)
RG: 5. Wrong
calibration of
rollers

FM: Light
10.3 Bending of tightness because
the wire high end tip
preassure (7)
Scrap (7) 1. Wrong set up
de D and C axis
T1: No effect (1)
2. Raw material
Diameters above OEM: Blowby (7) behavior not
the specification Bore damaged
7 stand char. constant
7
(7)
3. Wrong
User: Blowby (7) calibration of
Bore damaged rollers
(7)

RG:

Diameters inside
of specifications
Diameters inside
of specifications

FM: Light
tightness because
low end tip
preassure (7)
1. Wrong set up
Scrap (7)
de D and C axes
T1: No effect (7)
2. Raw material
Diameters below behavior not
the specification
OEM: Blowby (7) 7 stand char. constant
7

3. Wrong
User: Blowby (7)
calibration of
rollers
RG:

FM: Scrap (7)

T1: No Effect (1)

OEM: Oil
consumption (7)
top ring flutter (7) 1. Wrong set-up
Close gap above of G-ADJ axis
7 PC 7
the specifications User: Oil
consumption (7)
Top ring flutter (7)

RG:

Closed gap inside

spacifications FM: Scrap (7)

T1: No effect (1)

OEM: Ring
breakage (7)
High cylinder
wear (3)
High ring running
Close gap below 1. Wrong set-up
face wear(3) 7 PC 7
the tolerance of G-ADJ axis
User: Ring
breakage (7)
High cylinder
wear (3)
High ring running
face wear(3)

RG:
 FM: Scrap (7)

T1: Assembly line

stops

OEM: Coating
breakage (3)
Free gap above Inadequate oil Wrong set-up of
control (3) 7 PC 2
the specifications S-RATIO axiz

User: Coating
breakage (3)
Inadequate oil
control (3)

RG:
Free gap inside of
spacifications
FM: Scrap (7)

T1: Assembly line

stops

OEM: Coating
breakage (3)
Free gap below
Inadequate oil Wrong set-up of
the 7 PC 2
control (3) S-RATIO axis
specifcications
User:Coating
breakage (3)
Inadequate oil
control (3)

RG:
10.4 Ring cutting

FM: light
tightness (7)
Scrap (7)

Ring phase T1: Assembly line

Ring phase below
above the stops (7)
the tolerance Std. 1. Wrong set-up
tolerance 7 2
according Char of A-ADJ axis
according OEM : Blowby (7)
EPVA029
EPVA029
User: Blowby (7)

RG:
 FM: Uneven
material removal
during the gap
grinding(7)
Gap orientation Gap orientation scrap (7)
1. Wrong set-up
(angle) below the (angle) above the
Std. of F axis
tolerance tolerance T1: Assembly line 7 4
Char
according according stops
2. Worn blade
EPVA029 EPVA029
OEM : Blowby (7)

User: Blowby (7)

RG:

FM: Scrap(7) 1. Wrong set-up

in H axes
T1: Assembly line
stops (7) 2. Wrong
calibration of
OEM: Blowby(7) rollers
Coating breakage
(3) 3. Position of the
Inadequate oil U and W axis out
Ring without light Rings with light
control (3) 7 PC of the 7
tightness tightness
manufacturer
specificaction
User: Blowby(7)
Coating breakage 4. Diameters out
(3) of specification
Inadequate oil
control (3) 5. Chips remain in
the cutting unit
RG:
 1. Wrong pusher

2. Wrong sensor
position of the
pusher

3. The unloading
FM: Scrap(7) bar is not aligned
with the left side
T1: Assembly line of the stocker
Rings do not get Rings get stuck stops (7) (there is a free
10.5 Unloading of
stuck in unloading in the unloading 7 Std. Char space) 3
material
bar bar OEM: Blowby (7)
User: Blowby (7) Sensor position
not suitable for
RG: >100 mm
diameters

Gap of the pusher

is not suitable for
discharge bars for
diameters > 100
mm
 Current Ptocess Controls
(PREVENTION)

None

1. None
2 & 3. Check the coil label
against what is written in the
process router

1 .Operation Manual
PTMO001 (Adjustment of
the clamps)
2. None
 1 & 2. Preventive
maintenance EPFO027
(guides, spacers)
2. Size spacers specified in
the process router

Preventive maintenance
rollers (every 3 months)
MAVA026

calibration where it shows

the date of its next
calibration (the calibration is
every month)
 1. Operation Manual
PTFO001
2. None
3. Weekly inspection of the
cutting unit
EPFO020

4. MAFO011 to report if the

whose that supplies air to
push the chips is in good
state

4. MAFO005 " Check

ListtMantenimiento
Preventivo (Oval coiling)

5. EPFO021 "Calibración a
Rollers Oval Coiling (See
format per machine and per
set)"

1 .Operation Manual
PTFO001

2. EPFO026 " Parámetros

Oval Coiling por número de
producto" or diameter
stablished in process router

3. EPFO021 "Calibración a
Rollers Oval Coiling (See
format per machine and per
set)"
 1 .Operation Manual
PTFO001

2. EPFO026 " Parámetros

Oval Coiling por número de
producto" or diameter
stablished in process router

3. EPFO021 "Calibración a
Rollers Oval Coiling (See
format per machine and per
set)"

1. Operation Manual
PTFO001

1. Operation Manual
PTFO001
 1. Operation Manual
PTFO001

Operation Manual
PTFO001

1. Operation Manual
PTFO001
1. EPVA029 "Valores de
fase y forma del gap por
número de parte)
 1. Operation Manual
PTFO001

2. Preventive maintenance
to the cutter (EPFO020)

1 & 4 Operation Manual

PTFO001

2 & 4. EPFO021
"Calibración a Rollers Oval
Coiling (See format per
machine and per set)"

3. Use of gage to monitor

correct position of the U and
W axis

4. EPFO026 " Parámetros

Oval Coiling por número de
producto" or diameter
stablished in process router

5. MAFO011 to report if the

whose that supplies air to
push the chips is in good
state

5. MAFO005 " Check

ListtMantenimiento
Preventivo (Oval coiling)
None
 FM: scrap
(7)
T1: assembly line
stops (7)

OEM: high
Rings with gap 1. Wrong
Rings with gap up cylinder wear (3) 7 Std. Char
down handling material
User: high
cylinder wear (3)
210.1 Rotate the
rings in the silver RG:
bar until the gap
is down and put
them in the brown
FM: scrap
bar
(7)
T1: assembly line
stops (7)
Loose ring Ring package
OEM: high 1. Wrong
package between tight by the 7 Std. Char
cylinder wear (3) handling material
the spacers spacers
User: high
cylinder wear (3)

RG:

FM:

T1:
Correct position Incorrect position
of the brown bars of the brown bars 1. Wrong
OEM:
in the rack in the rack 7 Std. Char handling of
according according material
User:
EPVA… EPVA…
RG:

210.2 Place the

brown bars inside
the rack FM: Scrap (7)

T1: Assembly line 1. Wrong

stops (7) handling of
material
Unmixed material Material mixed OEM: Blowby (7) 7 Std. Char
2. Material is not
User: Blowby (7) identified with the
spacers
RG:

FM: Scrap (7)

T1: assembly
lines stops
The rack does not The rack falls
210.3 fall when it is when it is 1. Wrong
OEM: blowby (7)
Load the rack in transported with transported with 7 Std. Char handling of fork
the furnace the fork lift truck the fork lift truck lift truck and rack
to the furnace to the furnace
User: blowby (7)

RG:
 FM: Scrap (7)

T1: Assembly line

stops (7)

Load the incorrect OEM: Ring 1. Wrong program

Load the correct
program in the breakage (7) selection
210.4 Load the program in the
screen of the high cylinder
program in the screen of the 7 Std. Char
furnace according wear (3) 2. Set up release
screen furnace according
to the process is not check by
the process router
router User: Ring the supervisor
breakage (7)high
cylinder wear (3)

RG:

210.8
Preheating stage

FM: Scrap (7)

T1: No Effect (1)

1. Wrong program
OEM: Ring selection
Above the breakage (7)
7 Std. Char
tolerance 2. Raw material
User: Ring out of
breakage (7) specification

RG:

Hardness inside
de tolerances
FM: Scrap (7)

T1: No effect (1)

1. Wrong program
OEM: Premature
selection
side wear (3)
Below the
Blowby (7) 7 Std. Char
tolerance 2. Raw material
out of
User: Premature
specification
side face wear(3)
Blowby (7)

RG:
 FM: Scrap (7) 1. Broken
thermocouples
T1: Assembly line
stops (7) 2. Not calibrated
temperature
Above the OEM: controls
7 PC
specification Blowby (7)
3. Broken electric
User: resistance
Blowby (7)
4. Wrong program
RG: selection

Temperature
inside the
specification

210.9 Annealing
stage

FM: scrap 1. Broken

(7) thermocouples
T1: assembly line
stops (7) 2. Not calibrated
temperature
Below the OEM: high controls
7 PC
specification cylinder wear (3)
3. Broken electric
User: high resistance
cylinder wear (3)
4. Wrong program
RG: selection
 FM: Scrap (7)

T1: Assembly line

stops (7)
1. Wrong program
Above the OEM: selection
7 PC
specification Blowby (7)
2. PLC failure
User:
Blowby (7)

RG:

Time inside of the

specification

FM: scrap
(7)
T1: assembly line
stops (7)
1. Wrong program
Below the OEM: high selection
7 PC
specification cylinder wear (3)
2. PLC failure
User: high
cylinder wear (3)

RG:

210.10 Cooling
stage

FM: Scrap (7)

T1: assembly
lines stops
The rack does not The rack falls
210.11 Unloading fall when it is when it is 1. Wrong
OEM: blowby (7)
of rack from transported with transported with 7 Std. Char handling of fork
furnace the fork lift truck the fork lift truck lift truck and rack
to the furnace to the furnace
User: blowby (7)

RG:

FM: Scrap (7)

T1: Assembly line 1. Wrong

stops (7) handling of
210.12 Unloading material
bars from the rack Unmixed material Material mixed OEM: Blowby (7) 7 Std. Char
to the drainer 2. Material is not
User: Blowby (7) identified with the
spacers
RG:
 Visual inspection
of the position of
Standardized
2 gap rings in the 7 98
work PTWI018
operation
(manual-100%)

Visual inspection
of the position of
Standardized
2 gap rings in the 7 98
work PTWI018
operation
(manual-100%)

Visual inspection
1. Standardized of the position of
5 work the brown bars in 7 245
PTWI018 operation
(manual-100%)

1. Standardized
work Visual inspection
PTWI018 of the position of
2 the rings in the 7 98
2. SUFO010 operation (100%-
"Identificación de manual)
carga AFC"

1. Standardized
Visual inspection
work
of the position of
PTMO030
5 the rack in 7 245
operation
1. License to
(manual-100%)
operate the forklift
 1. Furnace
programs
established in
Visual inspection
process router
of the program in
2 7 98
operation
2. Set up release
(manual-100%)
required before
start with the
process

1. Furnace
programs
established in
process router Hardness
measurement in
1. Set up release ATM equioment
2 required before of the ring in 5 70
start with the operation
process (manual-
sampling)
2. Incoming
inspection of raw
material

1. Furnace
programs
established in
process router Hardness
measurement in
1. Set up release ATM equioment
2 required before of the ring in 5 70
start with the operation
process (manual-
sampling)
2. Incoming
inspection of raw
material
 Visual inspection
of
Process sheet
annealing AFC
(SUPS002) in
operation
(manual-
sampling) (7)
1 & 2. External
supplier Visual inspection
preventive of
maintenance AFC Start-up
(every 6 months) Checklist during
set up in
Internal team operationn
preventive (SUFO009)
2 maintenance (manual- 3 42
(every year) sampling) (7)

4. Program Temperatura
number specified auditive alarm in
in the process operation (Limits
router of the alarm +/-
5°C) (automatic-
100%) (3)

Hardness
measurement in
ATM equioment
of the ring in
operation
(manual-
sampling) (5)

Visual inspection
of
Process sheet
annealing AFC
(SUPS002) in
operation
(manual-
sampling) (7)
1 & 2. External
Visual inspection
supplier
of
preventive
AFC Start-up
maintenance
Checklist during
(every 6 months)
set up in
operationn
Internal team
(SUFO009)
preventive
2 (manual- 3 42
maintenance
sampling) (7)
(every year)
Temperatura
4. Program
auditive alarm in
number specified
operation (Limits
in the process
of the alarm +/-
router
5°C) (automatic-
100%) (3)

Hardness
measurement in
ATM equioment
of the ring in
operation
(manual-
sampling) (5)
 1. Program
Visual inspection
number specified
of
in the process
Process sheet
router
annealing AFC
(SUPS002) in
Operator can't
operation
modify the
(manual-
programs since a
sampling) (7)
password is
2 5 70
requested
Hardness
measurement in
2. PLC
ATM equioment
information
of the ring in
review during
operation
preventive
(manual-
maintenance (for
sampling) (5)
AFC furnace)

1. Program Visual inspection

number specified of
in the process Process sheet
router annealing AFC
(SUPS002) in
Operator can't operation
modify the (manual-
programs since a sampling) (7)
2 5 70
password is
requested Hardness
measurement in
2. PLC ATM equioment
information of the ring in
review during operation
preventive (manual-
maintenance (for sampling) (5
AFC furnace)

1. Standardized
Visual inspection
work
of the position of
PTMO030
5 the rack in 7 245
operation
1. License to
(manual-100%)
operate the forklift

1. Standardized
work Visual inspection
PTWI018 of the position of
2 the rings in the 7 98
2. SUFO010 operation (100%-
"Identificación de manual)
carga AFC"
 Recocido

Classific
Severity

Occurra
Process Potential
Potential Failure Potential Effect(s)

ation

nce
Requirements Causes(s) of
Step Mode of Failure
Failure

000210 Recocido
Function
FM: scrap
(7)
T1: assembly line
stops (7)

OEM: high
Rings with gap 1. Wrong
Rings with gap up cylinder wear (3) 7 Std. Char 2
down handling material
User: high
cylinder wear (3)
210.1 Rotate the
rings in the silver RG:
bar until the gap
is down and put
them in the brown
FM: scrap
bar
(7)
T1: assembly line
stops (7)
Loose ring Ring package
OEM: high 1. Wrong
package between tight by the 7 Std. Char 2
cylinder wear (3) handling material
the spacers spacers
User: high
cylinder wear (3)

RG:

FM:

T1:
Correct position Incorrect position
of the brown bars of the brown bars 1. Wrong
OEM:
in the rack in the rack 7 Std. Char handling of 5
according according material
User:
EPVA… EPVA…
RG:

210.2 Place the

brown bars inside
the rack FM: Scrap (7)

T1: Assembly line 1. Wrong

stops (7) handling of
material
Unmixed material Material mixed OEM: Blowby (7) 7 Std. Char 2
2. Material is not
User: Blowby (7) identified with the
spacers
RG:
 FM: Scrap (7)

T1: assembly
lines stops
The rack does not The rack falls
210.3 fall when it is when it is 1. Wrong
OEM: blowby (7)
Load the rack in transported with transported with 7 Std. Char handling of fork 5
the furnace the fork lift truck the fork lift truck lift truck and rack
to the furnace to the furnace
User: blowby (7)

RG:

FM: Scrap (7)

T1: Assembly line

stops (7)

Load the incorrect OEM: Ring 1. Wrong program

Load the correct
program in the breakage (7) selection
210.4 Load the program in the
screen of the high cylinder
program in the screen of the 7 Std. Char 2
furnace according wear (3) 2. Set up release
screen furnace according
to the process is not check by
the process router
router User: Ring the supervisor
breakage (7)high
cylinder wear (3)

RG:

210.8
Preheating stage

FM: Scrap (7)

T1: No Effect (1)

1. Wrong program
OEM: Ring selection
Above the breakage (7)
7 Std. Char 2
tolerance 2. Raw material
User: Ring out of
breakage (7) specification

RG:

Hardness inside
de tolerances
FM: Scrap (7)

T1: No effect (1)

1. Wrong program
OEM: Premature
selection
side wear (3)
Below the
Blowby (7) 7 Std. Char 2
tolerance 2. Raw material
out of
User: Premature
specification
side face wear(3)
Blowby (7)

RG:
 FM: Scrap (7) 1. Broken
thermocouples
T1: Assembly line
stops (7) 2. Not calibrated
temperature
Above the OEM: controls
7 PC 2
specification Blowby (7)
3. Broken electric
User: resistance
Blowby (7)
4. Wrong program
RG: selection

Temperature
inside the
specification

210.9 Annealing
stage
 Temperature
inside the
specification

210.9 Annealing
stage

FM: scrap 1. Broken

(7) thermocouples
T1: assembly line
stops (7) 2. Not calibrated
temperature
Below the OEM: high controls
7 PC 2
specification cylinder wear (3)
3. Broken electric
User: high resistance
cylinder wear (3)
4. Wrong program
RG: selection

FM: Scrap (7)

T1: Assembly line

stops (7)
1. Wrong program
Above the OEM: selection
7 PC 2
specification Blowby (7)
2. PLC failure
User:
Blowby (7)

RG:

Time inside of the

specification
 Time inside of the
specification

FM: scrap
(7)
T1: assembly line
stops (7)
1. Wrong program
Below the OEM: high selection
7 PC 2
specification cylinder wear (3)
2. PLC failure
User: high
cylinder wear (3)

RG:

210.10 Cooling
stage

FM: Scrap (7)

T1: assembly
lines stops
The rack does not The rack falls
210.11 Unloading fall when it is when it is 1. Wrong
OEM: blowby (7)
of rack from transported with transported with 7 Std. Char handling of fork 5
furnace the fork lift truck the fork lift truck lift truck and rack
to the furnace to the furnace
User: blowby (7)

RG:

FM: Scrap (7)

T1: Assembly line 1. Wrong

stops (7) handling of
210.12 Unloading material
bars from the rack Unmixed material Material mixed OEM: Blowby (7) 7 Std. Char 2
to the drainer 2. Material is not
User: Blowby (7) identified with the
spacers
RG:
Current Ptocess Current Process
Controls Controls
(PREVENTION) (DETECTION)

Visual inspection
of the position of
Standardized
gap rings in the
work PTWI018
operation
(manual-100%)

Visual inspection
of the position of
Standardized
gap rings in the
work PTWI018
operation
(manual-100%)

Visual inspection
1. Standardized of the position of
work the brown bars in
PTWI018 operation
(manual-100%)

1. Standardized
work Visual inspection
PTWI018 of the position of
the rings in the
2. SUFO010 operation (100%-
"Identificación de manual)
carga AFC"
 1. Standardized
Visual inspection
work
of the position of
PTMO030
the rack in
operation
1. License to
(manual-100%)
operate the forklift

1. Furnace
programs
established in
Visual inspection
process router
of the program in
operation
2. Set up release
(manual-100%)
required before
start with the
process

1. Furnace
programs
established in
process router Hardness
measurement in
1. Set up release ATM equioment
required before of the ring in
start with the operation
process (manual-
sampling)
2. Incoming
inspection of raw
material

1. Furnace
programs
established in
process router Hardness
measurement in
1. Set up release ATM equioment
required before of the ring in
start with the operation
process (manual-
sampling)
2. Incoming
inspection of raw
material
 Visual inspection
of
Process sheet
annealing AFC
(SUPS002) in
operation
(manual-
sampling) (7)
1 & 2. External
supplier Visual inspection
preventive of
maintenance AFC Start-up
(every 6 months) Checklist during
set up in
Internal team operationn
preventive (SUFO009)
maintenance (manual-
(every year) sampling) (7)

4. Program Temperatura
number specified auditive alarm in
in the process operation (Limits
router of the alarm +/-
5°C) (automatic-
100%) (3)

Hardness
measurement in
ATM equioment
of the ring in
operation
(manual-
sampling) (5)
 Visual inspection
of
Process sheet
annealing AFC
(SUPS002) in
operation
(manual-
sampling) (7)
1 & 2. External
Visual inspection
supplier
of
preventive
AFC Start-up
maintenance
Checklist during
(every 6 months)
set up in
operationn
Internal team
(SUFO009)
preventive
(manual-
maintenance
sampling) (7)
(every year)
Temperatura
4. Program
auditive alarm in
number specified
operation (Limits
in the process
of the alarm +/-
router
5°C) (automatic-
100%) (3)

Hardness
measurement in
ATM equioment
of the ring in
operation
(manual-
sampling) (5)

1. Program
Visual inspection
number specified
of
in the process
Process sheet
router
annealing AFC
(SUPS002) in
Operator can't
operation
modify the
(manual-
programs since a
sampling) (7)
password is
requested
Hardness
measurement in
2. PLC
ATM equioment
information
of the ring in
review during
operation
preventive
(manual-
maintenance (for
sampling) (5)
AFC furnace)
 1. Program Visual inspection
number specified of
in the process Process sheet
router annealing AFC
(SUPS002) in
Operator can't operation
modify the (manual-
programs since a sampling) (7)
password is
requested Hardness
measurement in
2. PLC ATM equioment
information of the ring in
review during operation
preventive (manual-
maintenance (for sampling) (5
AFC furnace)

1. Standardized
Visual inspection
work
of the position of
PTMO030
the rack in
operation
1. License to
(manual-100%)
operate the forklift

1. Standardized
work Visual inspection
PTWI018 of the position of
the rings in the
2. SUFO010 operation (100%-
"Identificación de manual)
carga AFC"
 Classific
Severity

Occurra
Potential Current Ptocess
Potential Failure Potential Effect(s)

ation
Item

nce
Requirements Causes(s) of Controls
Mode of Failure
Failure (PREVENTION)

Requirement 000060
Gap Grinding

1. Rings come
magnetized to
the gap
grinding
FM: operation
Machine stops 1. None
(7) 2. Rings not
Ring deformed delivered in 2 Alignment
Gripper does (scrap) (7) the correct checking
Gripper takes
not take the Rings fall (7) position to the during
60.1 Creation the complete
complete T1: Assembly 7 PC area in which 6 preventive
of package package of
package of line stop (7) the gripper maintanance
rings
rings OEM: Blowby takes them
(7) (tilted) 3. None
User: Blowby 3. Lose wire
(7) sensor 4.PTMO002
RG: 4. Wrong
adjustment of
the package
during set up

FM: Machine
stops (7)
Ring deformed
60.2 (scrap) (7)
Rings Rings not
Transportation T1:Assembly 1.Bimonthly
delivered in delivered in 1. Worn
of the package line stops (7) maintenance
the nose of the the nose of the 7 PC pusher (nose 4
to the OEM: frequency
horizontal horizontal and pusher)
horizontal Blowby (7) stablished
pusher pusher
gripper User: Blowby
(7)
RG:
 FM: Machine
stops (7)
Ring is cut in a
wrong area
(scrap) (7)
60.3 Ring gap Ring gap not tooling 1.Wrong 1. Horizontal
Transportation aligned with aligned with damaged (7) tooling design Pusher
7 PC 2
of the rings to the nose of the the nose of the T1: Assembly (horizontal designed for
the sleeve sleeve sleeve line stops (7) pusher) each machine
OEM: Blowby
(7)
User: Blowby
(7)
RG:

FM: Scrap (7) 1. PTMO002

T1: No effect 2. Visual Aid

(1) 1. Wrong "Conversion
OEM : adjustment of chart based in
Oil the screws of the control ring
consumption the matrix variation" Ref
(7) 2. Wrong CQW1016
Top ring understanding
flutter(7) of the control 3 & 4 Process
ring variation parameters
User: 3.Grinding stablished in
Oil disk the process
consumption 7 * revolutions 7 router.
Above the
(7) below what is
tolerance
Top ring written in the 5. Visual Aid
flutter(7) process router "Criterios por
4. Pusher corte en el
RG: pressure gap"
below what is CQVA005"
written in the
process router
5. Not gap
grinded area

Closed gap
between
tolerance
Closed gap
between FM:Scrap (7) 1. PTMO002
tolerance
T1: No effect 1. Wrong 2. Visual Aid
(1) adjustment of "Conversion
the screws of chart based in
OEM: the matrix the control ring
Ring breakage 2. Wrong variation" Ref
(7) understanding CQW1016
high cylinder of the control
wear (3) ring variation 3 & 4 Process
High ring 3.Grinding parameters
running face disk stablished in
wear (3) revolutions the process
Below the
User: 7 * below what is 7 router.
tolerance
Ring breakage written in the
(7) process router 5. Visual Aid
high cylinder 4. Pusher "Criterios por
wear (3) pressure corte en el
High ring below what is gap"
running face written in the CQVA005"
wear (3) process router
RG: 5. Not gap
grinded area

FM: Scrap (7)

T1: No effect
1.Difference
(1)
between
distances of
OEM:
side A and
Pressure Loss
side B in
(7)
grinding disks 1. Incoming
blowby (7)
sample
oil
2. Wrong inspection for
Above the consumption Std.
7 adjusment of 6 new cut disks
tolerance (7) Char
"z axis"
2 & 3.
User:
3. Wrong PTMO002
Pressure Loss
adjusment of
(7)
wheel (wheel
Oil
to adjust the
Consumption
cutting
(7)
depness)
Chamfer RG:
between
tolerance
 Chamfer
between
tolerance

1.Difference
between
distances of
FM: Scrap (7)
side A and
side B in
T1: No effect
grinding disks
(1)
1. Incoming
2. Wrong sample
OEM:
adjusment of inspection for
Below the Scratched Std.
7 "z axis" 6 new cut disks
tolerance cylinder (3) Char
60.4 Pushing User:
3. Wrong 2 & 3.
and grinding Scratched
adjusment of PTMO002
cylinder (6)
wheel (wheel
to adjust the
cutting
RG:
depness)

FM: Scrap (7)

1.Difference
between
T1: No effect
distances of
(1)
side A and
side B in
OEM: 1. Incoming
grinding disks
Scratched sample
cylinder (3) inspection for
Chamfer just 2. Wrong
Chamfer in Std. new cut disks
in one of the 7 adjusment of 2
both gap ends User: Char
gap ends "z axis"
Scratched 2 & 3.
cylinder (3) PTMO002
3. Wrong
adjusment of
wheel (wheel
to adjust the
RG:
cutting
depness)
 FM: machine
stops (7)
tool life
damaged (
scrap (7) 1. Flow meter
1. Wrong
parameters
setting of flow
T1: assembly established in
Coolant flow meter
Coolant flow line stops (7) the proces
below what is parameters
according 7 PC 2 router
written in the
process router OEM: ring
process router 2. Blocked
sticking (7) 2. Preventive
filters by the
maintenance
burrs
User: ring every ...
sticking (7)

RG : No effect
(1)

1."Registro de
cantidad de
piezas
rectificadas
EPFO041"
FM: Scrap (7)
2. Flow
T1: Stop
1. Worn parameters
assembly line
cutting disk stablished in
Gap ID Burr Gap ID Burr (7)
2.Absence of the process
size below size above OEM : ring 7 PC 2
coolant router
0.04 mm 0.04 mm sticking (7)
3.high stock 3."Tabla de
User: ring
removal inspección
sticking (7)
recibo de
RG:
material y
acciones a
tomar
EPVA044"
 FM: Scrap (7)

T1: Stop
assembly line
1. CBN cutting 1. Incoming
(7)
Ring with Ring with disk flaking sample
scratches on scratches on inspection for
OEM: Blowby Std.
running face running face 7 2.Wrong 2 new cutting
(7) Char
below 0.004 above 0.004 adjustment of disks
mm mm nylamid
User: Blowby
guides 2. PTMO002
(7)

RG:

FM: Machine
stops (7)
T1: No effect
60.5 (1)
Orienting Device does 1. Electric 1. Preventive
Unloading and OEM: No 7 PC 2
device working not work Failure Maintenance
orientation effect (1)
User: No
effect(1)
RG:
Current Process
Controls
(DETECTION)

Visual
Inspection in
station during
set up
(manual-
sampling)

Visual
Inspection in
station during
set up
(manual-
sampling)
 Visual
Inspection in
station during
set up
(manual-
sampling)

Closed gap
measurement
with the octum
equipment in
operation
(manual-
sampling) (5)

Closed gap
inspection in
operation MSA
(automatic-
100%) (3)
 Closed gap
measurement
with the octum
equipment in
operation
(manual-
sampling) (5)

Closed gap
inspection in
operation MSA
(automatic-
100%) (3)

Gap chamfer
measurement
with the gap
chamfer
equipment in
operation
during set up
and process
control
(manual-
sampling) (5)
Gap chamfer
measurement
with the gap
chamfer
equipment in
operation
during set up
and process
control
(manual-
sampling) (5)

Gap chamfer
measurement
with the gap
chamfer
equipment in
operation
during set up
and process
control
(manual-
sampling) (5)
Visual
inspection of
flow meter
parameters
during set up
(manual-
sampling) (5)

Alarm of
coolant
absence in
operation
(automatic-
100%) (3)

Visual
Inspection of
"burned gap
ends" in
operation,
(manual-
sampling)
 Visual
Inspection
EPVA015
"Rayas en la
running face
del anillo" in
operation
(manual-
sampling)

Material jam
alarm in
operation
(automatic-
100%)