Qyrmrereeno PARTEX PETRO LIMITED CONDENSET REFINERY PROJECT FOR PARTEX x WELDING PROCEDURE SPECIFICATION (WPS) Teentifcation# —_ SCG-PPLWPS.01BFH Revision 0} Date _10.052018_By _Md Jomsed hossain Company Name: ‘SIGMA CONSTRUCTION COMPANY Authorized By Date Welding Process SMAW. TypeManual Semiautomatic ‘Supporting PAR No(s) Prequalified Mechanized Automatic JOINT DESIGN USED. “Type:_single-v-Groove weld (6-U2) plicable code AWS 1.1(Structural steel) POSITION Position of Groove: _F&H(1G&2G) Filet: ‘singl[¥ | Double Weld Vertical Progression: Up’ Dawn | Backing Ves) __|No_w Backing Materia NA ELECTRIGAL CHARACTERISTICS Root Opening) O-amm | Root Face Dimension(r) | _O-3mm ‘See Details is Below Groove Angie(a) | 56-70 [Radius (FU NA, Transfer Mode (GMAW) Short.Cicuting ‘Back Gouging: [Yes ¥ [No ! [iethod — Grinding Globular ‘Spray | Curent! AC!” DGEP i¥ DCEN [~ Pulsed ‘BASE METALS itistonal Specification TypeorGade ‘PowerSource CC’ CVI ‘AWS D1.1: Table 3.1 Group lor EquaWvalent other NA To “Tungsten Eleckrode (GTAW) ‘AWS Di.1: Table 3.1 Group Illor Equaivalent Size: NIA, Thickness | Groove Smmtounimited | Filet] WA Type: NIA, Diameter Pps) NA EEC rTP Dearne ree ete arcane eR arsSeenEerreE FILLER METALS ‘Stringer or Weave Bead Both [AWS Specification ASA Mult-Pass or Singlo Pass (pe 6d8) Both [AWS Classification E7018 Number of Electrodes Single Electrode Spacing Longitudinal WA ‘SHIELDING Lateral WA, Flux WA Gas WA angle NA, [Compastion: NA, ‘Contact Tube to Work Distance NA, Electrode Flux (C1688) — [Flow Rate WA Peening None WA [Gas Cup Size NA, Interpass Gleaning Brushing, Grnaing MINIMUM PREHEAT AND INTERPASS TEMPERATURE POST WELD HEAT TREATMENT Thaess.tinmm [aati pocrsas | s8ctsas | tes | Temperature NA, Temperature 0 10 mo 10] Time NA, “scmurn nirpaay TenpeTaUUS oT 1 i WELDING PROCEDURE saavtens “els “ype ret Ke uiyerty | Process | css Dieter Fela gens | vots | spate as WN Root | SMAW | € 7018 2.5mm DOEP sos freaa| oro | p< A Hot | SMAW | £7018 3.2mm DoEP | 100-135 _|2030| 0-100] ¢ Ui}, Fil_| swaw | £7018 3.2mm DcEP_[ 140-180 | 20-28 80-140 wl” Cap | smaw | £7016 4.0mm DCEP_[ 120-160 | 24-30] 60-130 Prepared By Reviewod/Verified By “Approved Byelient) Signature ZO B— Name ‘Md Jomsed Hdossain (arate pole Coffe Designation ‘QA/QC Engineer BE [Date Ue 0 ote 1. Removed the fore AAPA KEMRLEN, cuca ot beter welding in order to achive sound weld 2.Backgouge Root to igen mGansteuction papas ideQormrereer PARTEX PETRO LIMITED CONDENSET REFINERY PROJECT FOR PARTEX xD Bea WELDING PROCEDURE SPECIFICATION (WPS) Terticaton® SOC PPLWESOIBY Revision _1 Dete _ 10052018 by _MaJomsed nossan Company Name: _SIGMACONSTRUCTION COMPANY __Authoized by Date Welang Process 'SMAW. Type-Manval Senianamate Supporing POR No(s) Prequalified Mecnanized ‘tomatic spleable code AWS D1.A(Stuctral see JOINT DESIGN USED POSITION Tye _singesv Groove wid SU] Postion of Groove, __verical_ Filet: Singol¥ | Double Weis Verical Progression: Up ** Down Backing [Yes — [Nov Backing Material: NIA ELECTRICAL CHARACTERISTICS | RootOpannae) [oanm | RooiFace Dinensontry [Sm ‘See Detais is Below Groove Ange(a) | —55-70 [Radius (-U) NA Transfer Mode (GMAW) Shor-Circuiting | Back Gouging: [Yes ¥ __INo Method Grinding — Globular” "Spray Curent ACI” CEP DCEN Pulsed BASE METALS :Material Specification Type or Grade PowerSource: CC [ cv AWS DI.t- Table 31 Grou Ll or Equanalent otner NA To Tungsian Becrode (STAN) AWS Di Tone Group or Equanalent Sze. NA Theta | — Groove Seve united | Fie. Type: NA Diameter (Pipe) NA Seer PU recreate FILLER METALS ‘Stringer or Weave Bead: Both [AWS Specticaion ASA MultePass or Single Pas (pe 5G8) toh [AWS Classteation E7018 Number of Electrodes Sige leurode Spacing Tongiednal NA SHELDNG Lateral TA Fix WA [oss Wa angle NA iGomposion WA Contact Tube fo Work Distance WA Hrearade Fux 086) [Flow Rate WA Peening frm NA [Gas Cup Sze WA Interpass Cleaning Busing Ging MINIMUM PREHEAT AND INTERPASS TEMPERATURE. POST WELD HEAT TREATMENT Tisesstinm —[—serm0 rss sass |_ To] Temperature: NA Temperate @ wt [i] tine WA ‘Maxamum interpass temperature 250° J WELDING PROCEDURE Gahan Wels Type & Tevet Re {monn pet | roc | case | ounce | Poa | Angmrn | vets | pnt Root | SMAW [-E rote [25mm | peer | so-tis [ea] 70-120 Hot SMAW_[-E 7016 [sam | bceP_| 100-135 [2020] 60-100 Fil MAW [E7018 | 2mm | ocep | 140-180 20-28] 60-140 Cap—[-SwaW [7018 | 40mm oceP | 120-160 | 24-00] 60-190 Prepared By Reviewed/veriied By ‘Approved Byte) Name id Jémsed Hossain Comen Grom Tae siesta OW9¢ Eres [Date 0}. Ne 4, Remove the foreign 2.Backgouge Root to cy Si esenarce al Before welding second sida serpy tsa ert ae sind wot0 PARTEXPETRO PARTEX PETRO LIMITED CONDENSET REFINERY PROJECT FOR PARTEX xD WELDING PROCEDURE SPECIFICATION (WPS) TWentifcation# — SOC-PPLIWPS.0180 Revision __1 Date _ 10.05.2018 By _Md Jomsed hossain Company Name: __SIGMA CONSTRUCTION COMPANY Authorized by Date Welding Process SMAW. Type--Manual Semiautomatic Supporting PAR Noe) Prequalified Mechanized | ‘Automatic anlcable code AWS D1 (Structural stee JOINT DESIGN USED POSITION Tye ~__singie-Groove weld B02) Poston of Groove: _Overhesd (4G)_ Filet sing] Double Weld Vertical Progression: Up’ Down | Backing: [Yes _ Now Bscking Matera WA ELECTRICAL CHARACTERISTICS ReotOpenngh) [0-amm_—_| Rosi Fae Dimension(r | _OSnm See Details is Below Groove Angle(a) | 55-70 [Radius (U) La Transfer Mode (GMAW) ShortCitcuitng | Back Gouging: [ves ¥ _[No [tietiod —Ginding— Giobuiar Spray Curent AC!” DCEP ¥ DCEN Pulsed | "SASE METALS ‘Material Specification ype or Gade PowerSource: cci cv | ‘AWS Di.1: Table 3.1 Group ijlor Equaivaient Other NWA Ta ‘Tungsten Eleatrode (GTAW) "AWS Di.1 Table 3.1 Group Lior Equahaient Sze NA Trakeess [Groove Smo united | Fel WA Type NA Diameter pe) NA, Fee ITEP eee ae eeeeeeereeeer FILLER METALS ‘Stinger or Weave Bead Both [AWS Spectcation ABA Mutl-Pass or Single Pass (pe sce) Bath AWS Ciassicaton E7016 Number of Electrodes Single Electrode Spacing —_Targitudnal NA SHIELDING Lateral NA Fux WA (Gas WA ide came [compositor NA Contact Tube to Work Distance NAL Eieckods Fux (Clase) [Flow Rate: WA, Peening None NA, (Gas Cup Sze WA Interpass Clearing Brushing, Grading TWINIMIOM PRETEAT AND INTERPASS TEMPERATURE POST WELD HEAT TREATMENT TicmssTinm | oarao ferns | soctsss | 1205] Temperature NA ‘emperature() o 0 [10] Time Na Fanon mnepoes TompETAUS Te 1 WELDING PROCEDURE: ov Deste =e Mea aE ee Tye & Tavs 7 uiretss | pres | cas Donets | ras | angen | vans | psn Root | swaw | E7018 | 2.5mm | ocep | 90-115 [16-22] 70-120 Hot | SAW |_E7018 | 82mm | pce | 100-135 | 20-30] 60-100 Fil_—[-SMAW |e 7018 [3.2mm |_pcep | 140-180 | 20.28 60-140 Cap —|-smaw [E7018 [40mm | cer | 120.160 | 2430 60-130 Prepared By Reviewed) verified By “Appyoved By(elient) ignatare z O— Name Md Jomsed Haossain [Eom (Scag Bay rar Designation ‘QAIOC Engineer Date aC aoe lore: J * irtment ois ek ocr to ct si Wc “Ren oo I ene