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FMEA Example

1) The document is a process FMEA for an ECU project that identifies potential failures, causes, effects, detection methods, and risk priority numbers (RPNs) for each step in the moulding process. 2) Key failure modes include deformation of the moulded case, high scrap rates, problems with assembly to customers, and warranty returns. Causes include issues with the tool, granulate, temperature and pressure settings, and cycle time. 3) Preventative actions proposed include tool and equipment maintenance, work instructions, quality inspections, and process monitoring to address the highest risk items and reduce defects and rework.

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965 views4 pages

FMEA Example

1) The document is a process FMEA for an ECU project that identifies potential failures, causes, effects, detection methods, and risk priority numbers (RPNs) for each step in the moulding process. 2) Key failure modes include deformation of the moulded case, high scrap rates, problems with assembly to customers, and warranty returns. Causes include issues with the tool, granulate, temperature and pressure settings, and cycle time. 3) Preventative actions proposed include tool and equipment maintenance, work instructions, quality inspections, and process monitoring to address the highest risk items and reduce defects and rework.

Uploaded by

BALAJI
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLS, PDF, TXT or read online on Scribd
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Process FMEA

Process: ECU Responsibility: Project Manager

Product: Example product Prepared by: Gavin Robbins


Core
Anon Team Key Date: Milestone 1
team:

Occurrence

Detection
Severity
Process Potential Failure

RPN
Function Failure Mode Failure Effect C Preventive Action Detection Action
Step Cause

Case Produce a Deformation Total


Thermo-couples First off
Moulding moulded of the case 2 Preventative 1 16
fail inspection
case as per Maintenance
drawing First off
High Scrap 4 inspection
Total
Damaged tool 2 Preventative 3 48
Operator visual
Maintenance
inspection
Granulate
Controlled
moisture content First off
1 environment 2 16
is out of inspection
within the Silo
tolerance
Problems with Incorrect type of First off
2 Work Instructions 1 16
assembly to tool inspection
8
customers Initial setup by
First off
vehicle Manufacturing
Incorrect inspection
Engineer
temperature 1 2 16
settings
Problems with
assembly to
8
customers
vehicle
Incorrect
temperature 1 2 16
settings Operator visual
Work Instructions
inspection
Initial setup by
First off
Manufacturing
inspection
Incorrect Engineer
1 2 16
pressure settings
Operator visual
Work Instructions
inspection
Initial setup by
First off
Manufacturing
inspection
Incorrect cycle Engineer
1 2 16
time
Operator visual
Work Instructions
Warranty inspection
6
returns
Incoming
Incorrect type of Inspection
1 NONE 10 80
granulate
Work Instructions
First off
Total inspection
Worn tool 3 Preventative 2 48
Operator visual
Maintenance
inspection

Insufficient First off


1 Work Instructions 2 16
cooling time inspection
First off
Total inspection
Flashing
Rework 2 Worn tool 3 Preventative 2 48
present Operator visual
Maintenance
inspection
Page: 1

Number:

Created: 1/1/2008

Modified: 3/3/2008

Occurrence

Detection
Severity
Recommended Responsible Actions

RPN
Actions & Deadline Taken

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