A

SYNOPSIS REPORT
ON

‘ANALYSIS OF REMANUFACTURING OF ENGINE OIL

FILTER’

SUBMITTED BY,

KUNAL PAWASKAR – (BE-B, ROLL NO: 34)

HEMANT KUWARKAR -65

DEVENDRA PAKHARE -21

YOGESH PAGARE –20

GUIDED BY- PROF. VISHAL BHISE

DEPARTMENT OF MECHANICAL ENGINEERING

SARASWATI COLLEGE OF ENGINEERING, NAVI MUMBAI

2016-2017
List Of Tables

Table No Description Page No.

Table 1: Gap Analysis

Table 2- Literature Survey

List Of Figures

Figure 1-Wastage in Garages Consisting Of Engine Oil Filters.

Figure 2-Sectional View of Oil Filter.

Figure 3- Components Inside The Engine Oil Filter.

 CHAPTER 1
INTRODUCTION

1.1 Background

Remanufacturing is needed to increase the profit of the company .it is also needed to
decrease the material required for manufacturing the product. Remanufacturing is the
rebuilding of a product to specifications of the original manufactured product using a
combination of reused, repaired and new parts. It requires the repair or replacement of worn
out or obsolete components and modules. Remanufacturing help our business to cut costs.
By considering how our products are designed and their environmental impacts at all stages
of their life cycle, we can keep the cost of raw materials, energy and water to a minimum.
We also save money by reducing the amount of waste you have to dispose of.
Remanufacturing has a better safety record than the recycling industry, encourages problem-
solving skills, is more rewarding than production line jobs and uses traditional industry
skills.
Remanufactured parts and components provide same-as-new performance and reliability at
fraction-of-new costs—while reducing the impact on the environment. And over the counter
availability gives customers more options at repair and overhaul time. The results are
maximum productivity and lower costs. Remanufacturing reduces waste and minimizes the
need for raw material to produce new parts. Through remanufacturing, we can make one of
the greatest contributions to sustainable development—keeping nonrenewable resources in
circulation for multiple lifetimes. Remanufacturing is useful for business purpose because it
reduces the cost associated with the production of the product and also reduces the
machining to be done on the product. It also increases the profit associated with the product.

1.2 Motivation

While changing the oil the whole assembly of engine oil filter is thrown away. According to
the statistics up to APRIL 2016 there were 20.47 million vehicles in India Out of this there
are 2.79 millions of passenger vehicles and 0.69 million of commercial vehicles. The oil in
passenger vehicles is changed after every 3 to 4 months and the oil in commercial vehicles
is changed after 6 to 7 months.

While changing the oil the whole engine oil filter is replaced by the new engine oil
filter.Thus there is lots of wastage of non-renewable resources because the casing which is
not damaged at all is also thrown away. So to prevent the wastage of natural resources and
the cost associated with replacing the whole filter we are motivated to perform this project.

FIGURE 1
 Figure: 2

1.3 Need of the Project

1 While changing the oil the whole assembly of engine oil filter is thrown.

2 According to the statistics there are 20.47 million vehicles in india.

3 Out of this there are 2.79 millions of passenger vehicles and 0.69 millions of commercial
vehicles.
4 The oil in passenger vehicles is changed after every 1 to 2 months and the oil in commercial
vehicles is changed after 5 to 6 months.
5 While changing the oil the whole engine oil filter is replaced by the new engine oil filter.
6 Thus there is lots of wastage of non renewable resources because the casing which is not
damaged at all is also thrown away.
7 So to prevent the wastage of natural resources and the cost associated with replacing the
whole filter we are motivated to perform this project.
8 So the need of this project is to make the oil changing process convenient and to reduce the
cost associated with the changing of the whole oil filter.
FIGURE 3
1.4 LIMITATIONS

Work will be done on redevelopment or remanufacturing of the engine oil filter.

The remanufactured engine oil filter can be used upto a ceratin load only and can get loss
the material quality after certain amount of time.

The product can be remanufactured upto a certain life period only as its strength will decrease
as it is frequently used.
 LITERATURE SURVEY
2.1 GAP ANALYSIS

SR EXISTING WORK GAP IDENTIFIED

NO

1 Whole engine oil filter is replaced by new It can be assembled in such a way that only
oil filter. the part that is damaged can be replaced with
a new part.

2 Casing of the engine oil filter is also Casing can be reused again because it is not
replaced. damaged.

3 Casing of the oil filter is press fitted that is Casing can be made dettachable by scewing
why it is difficult to reuse it. them or clamping them.

4 Filter paper is the part which is damaged Filter paper can be replaced by new one .
and the whole filter is thrown away.

TABLE 1
SUMMARY OF LITERATURE SURVEY

SR METHODOLOGY
AUTHOR YEAR CONCLUSION
NO USED
A method based on Pro active
mechanical parts remanufacturing is
XUAN XHOU, QINGD KE
structural used to find best
1 SHOUXU, SONG. 2014
characteristics for timing point of
proactive product.
remanufacturing.

Life of stem part of

exhaust valve is
MANJUNATHESHWAR KJ, Remanufacturing of
increased by
2 S VINOD , VIMAL KEK . 2014 exhaust valve by
implementing
fastening.
fastening joint.

To avoid
KPI technique is used complexity face by
SANDRA SEIFRET.
3 2013 to solve the industry KPI
complexity. technique is studied

Steps in
MAGDALENE ANDREW , Procedure of
Remanufacturing is
4 RAAFAT N IBHRAIM. 2015 remanufacturing is
explained.
explained.
OEM and IR’S Difference between
5 MATSUMOTO AND
technique is used and OEM and IR’s and
UMEDA. 2011
difference is 3 case study.
explained.
SR METODOLOGY
AUTHOR YEAR CONCLUSION
NO USED
JEVGENIJS
SEMJONOVS, Increasing the oil By oil analysis test it is
GUNTIS change interval by determined that the oil
6 2014
SPRINGIS, adding more oil filters change interval is
ARMANDS to the engine. increased twice.
LEITANS.
Novel lubricating oil
system and oil
The IC engine is
JEROME GEYER, filter for internal
7 1973 lubricated with oil and
ELIZABETH. combustion engines
oil filter filters the oil

Using improved
PEDRO algorithms to analyze To reduce the cost and
8 PIÑEYRO AND 2015 remanufacturing solve the problem of
OMAR VIERA lot size production

Usage of different oil

ULRIKE J. in engine Any oil can be used in
9 2008
SMALLWOOD this method

Modification of oil There is an increase in

M. GULZAR,
10 2015 filter for bio diesel time interval of
H.H. MASJUKI.
engine changing the oil.
SR METHODOLOGY
AUTHOR YEAR CONCLUSION
NO USED
Process parameters of
HARPREET Remanufacturing ECH of recovered
11 SINGH, PRAMOD 2016 using elecrohoning SS316 cylindrical
KUMAR JAIN. machine. surface have been
reported.
Solutions to improve
global
sustainable WEEE management
EUAN LONG,
12 2016 management of waste is achieved by this
SASKIA KOKKE.
electrical method
and electronic
equipment
Guidelines for the
definition of Innovation in
innovative industrial industrial products
GUIDAT, T,
13 2014 product-service services system by
BARQUET A.P.
systems (PSS) improved EOL
business models for management.
remanufacturing.
Remanufacturing of
engine parts is in the
HARPREET development phase
SINGH*, Remanufacturing with and a sustained global
14 PRAMOD
2014
ECH. research is required
KUMAR JAIN to meet the surface
quality as good as for
new components.
The remanufacturing The article analyzed
reverse logistics the current
XIA Wen-hui,JIA management based on remanufacturing
15 Dian-yan 2011 Closed-loop supply reverse logistics and
chain management made some
processes recommendations
 SR METODOLOGY
AUTHOR YEAR CONCLUSION
NO USED
Each of the aspects of
Design for
design for
Disassembly for
disassembly
16 S.L. Soh, S.K. Ong 2014 Remanufacturing:
discussed
Methodology and
can enhance the
Technology
disassembly process.
A conceptual
methodology has
S. Tsang Mang Remanufacturing
17 2014 been proposed to aid
Kin, S.K. Ong, Process Planning
in selection and
planning .
This paper reviewed
Quality, Reliability,
recent and relevant
S. Maintenance Issues in
literature on quality,
18 Bhakthavatchalam 2015 Closed-Loop Supply
reliability,
Chains
maintenance

Table 2
 PROBLEM DEFINATION AND OBJECTIVES

3.1 PROBLEM DEFINATION

To reuse the engine oil filter by adopting remanufacturing and redevelopment process.

To make the casing of the oil filter detachable to be able to replace the damaged part with a
new one.

To reduce the manufacturing cost of the engine oil filter.

To reduce the wastage and hence reduce the pollution.

3.2 OBJECTIVES

To reuse the engine oil filter by adopting remanufacturing and redevelopment process.

To conserve the natural resources that are non renewable.

To reduce the cost of repair during changing of the oil.

To reduce wastage of material .

To reduce pollution in the environment.

3.3 METHODOLOGY

IDENTIFICATION OF PRODUCT

DETAIL STUDY OF YHE PRODUCT

IDENTIFICATION OF CAUSE OF FAILURE

DETERMINE THE PROCESSES FOR REMANUFACTURING

EXPERIMENTATION

RESULT

CONCLUSION
References

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Mechanical Parts Structural Characteristics For Proactive Remanufacturing”, (2012),
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Principles To Automotive Engine Valve Component” , (2014) , AIMTDR.

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Journal Of Remanufacturing.

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