5 Semester Syllabus
5 Semester Syllabus
V Semester
Sl. Subject Subject Credits Hours/week Examination Marks
Code
Lecture Tutorial Practical CIE SEE Total
1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes
Life-long learning
Problem analysis
Communication
Ethics
Course Outcomes
Understand the influence of stress concentration,
1 material type, mode of failure, fluctuating loads etc. √ √ √ √
over the basic mechanical components.
Know the basics of mechanical components such as
2 shafts, keys, couplings etc and develop the skill to
√ √ √ √ √
design them based on their strength and rigidity
following standard design procedures.
Comprehend the different methods of fastening such
3 as riveting, welding, screw and other mechanical
√ √ √ √
means following the procedure adopted in designing
such components.
Get the knowledge about the basics of gears and
4 practice the standard procedure adopted in the design √ √ √ √
of gearing systems.
5 Gain the knowledge about the functioning of different
types of bearings and study all the issues related with √ √ √ √ √
the design and selection of bearings.
UIP501C: DESIGN OF MACHINE ELEMENTS [04 Credits] [L-T-P:3-2-0]
UNIT – I
Stress analysis: Static strength, Static loads and factor of safety, Theories of failure-maximum normal stress theory,
maximum shear stress theory, distortion energy theory, stress concentration, Stress concentration factor, Fatigue,
Endurance limit, Factors influencing endurance limit, Goodman and Soderberg relationship, Combined loading.
16 Hrs.
UNIT – II
Design of shafts: Design of shaft for pure torsion, pure bending, combined loading, design for strength & rigidity,
shafts under fluctuating loads.
Design of Keys: Types of keys, Strength of rectangular and square keys.
Design of Coupling: couplings-design rigid flange coupling and bushed pin type flexible coupling. 16 Hrs.
UNIT – III
Design of joints: Riveted Joints -Types, rivet materials, Failures of Riveted joints, Efficiency, Welded Joints -
Types, Strength of butt and fillet welds. Threaded fasteners, Cotter and Knuckle joints. 16 Hrs.
UNIT – IV
Design of gears: Introduction to gears, Design of spur gear, stresses in gear tooth, Lewis equation, form factor,
dynamic and wear load.
Design of bearings: Mechanisms of Lubrication - Viscosity, bearing modulus, coefficient of friction, minimum oil film
thickness-Heat Generated, Heat dissipated, bearing materials, lubricants and properties. Examples of journal bearing
and thrust bearing design, Ball and Roller Bearings: Bearing life, equivalent bearing load, selection of bearings of
different types. 16 Hrs.
Reference Books:
1. Design of Machine Elements -V. B. Bandhari, -Tata McGraw Hill Publishing Co. Ltd., New – Delhi, 2000.
2. Machine Design-Robert .L, Norton -Pearson Education Asia, New Delhi, 2001.
3. Elements of Machine Design-N. C. Pandey and C. S. Shah, 2002 -Chorotar Publishing House
4. Machine Design-R. K. Jain, Khanna Publications, New Delhi.
5. Machine Component & Design-William Orthwan, Jaico Publishing Co.
6. Design Data Hand Book-K. Mahadevan and Balaveera Reddy, CBS Publication.
UIP502C: INDUSTRIAL ENGINEERING [04 Credits] [L-T-P:4-0-0]
1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes
Life-long learning
Problem analysis
Communication
Ethics
Course Outcomes
Students will be exposed to the overall perspective of
Industrial Engineering including the historical
developments in the field, approach, objectives,
1 functions, contribution to economy and productivity
and will be introduced to the concept of work study
focusing on human factors, management, supervision
and the worker.
Students will gain knowledge about the method study
and its benefits, various charts to be used and
2 establishing new methods comparing the existing
methods with the help of micro and memo motion
study techniques.
Students will be able to solve the shop floor layout
problems to establish new methods with the help of
various methods of work measurement and time
3
study, using work sampling, study equipments, job
break down, rating and performance measurement
techniques.
Students will understand the importance and use of
ergonomics concept in the industrial environment in
relation to the industrial engineering applications,
4
systems approach, man-machine system, work
capabilities, design of systems/work places, looking at
the human efficiency.
UIP502C: INDUSTRIAL ENGINEERING [04 Credits] [L-T-P:4-0-0]
UNIT-I
Introduction to Industrial Engineering: Definition, history and development of industrial engineering, present state
of industrial engineering, contribution to industrial engineering, activities and approach of industrial engineering,
objectives and functions of industrial engineering, place of industrial engineering in
an organization. 02 Hrs.
problems). 05 Hrs.
Work study: Definition, objective and scope of work study, Human factors in work study, Work study and.
management, work study and supervision, work study and worker 06 Hrs.
UNIT-II
Introduction to method study: Definition, objective and scope of method study, activity recording and examination
aids. Charts to record moments in shop operation – process charts, flow process charts, travel
definition and installation of the improved method, brief concept about synthetic motion studies. 06 Hrs.
UNIT-III
Introduction to work measurement: Definition, objective and benefit of work measurement. Work measurement
techniques. Work sampling: need, confidence levels, sample size determinations, random
Time study: Time Study, Definition, time study equipment, selection of job, steps in time study. Breaking jobs into
elements, recording information. Rating & standard Rating, standard performance, scale of rating, factors affecting
the rate of working, allowances and standard time determination. Predetermined motion
UNIT-IV
Ergonomics: Introduction, areas of study under ergonomics, system approach to ergonomics model, Man-machine
system: Components of man-machine system and their functions – work capabilities of industrial worker, study of
development of stress in human body and their consequences, computer based
Ergonomics 04Hrs.
Design of man-machine system: Fatigue in industrial workers. Quantitative/ qualitative representation and
alphanumeric displays. Controls and their design criteria, control types, relation between controls and displays,
layouts of panels and machines. Design of work places, influence of climate on human efficiency,
Industrial Engineering application: Introduction to Service Sector: Various Services: i) Hotel ii) Health Care iii) Bank
iv) Retail Marketing / Department Stores v) Urban bodies, vi) Education vii) Construction
viii) Transport and Communication ix) Government. Content of Product Vs. Services. 04 Hrs.
Text Books:
1. ILO, Introduction to work study– ILO, III (Revised )Edition, 2007, ISBN:81-204- 0602-8
2. Motion and Time study- Ralph M Barnes, John Wiley, 8th Edition,1985.
3. Engineered work Measurement- Wledon, ELBS , 1991 Marvin E. Mundel- Motion and Time
References books:
2. Work Study and Ergonomics- S Dalela and Sourabh, – Chand Publishers, 3rd edition.
1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes
Life-long learning
Problem analysis
Communication
problems
Ethics
Course Outcomes
Utilize basic tools to develop strategies for quality
1 improvement and continuous process improvement. √ √ √ √ √ √ √ √
1. Introduction to statistical Quality Control, D C Montgomery John Wiley and Sons, 4th Edition.SBN:0- 471-31648-2
2. Statistical Quality Control, Grant and Leavenworth, McGraw Hill, 7th Edition.ISBN:00-70-435-553
Reference Books:
1. Quality Planning & Analysis, J M Juran, Frank M Gryna, Tata McGraw Hill, 3rdEdn. ISBN:978-007-462- 1790
2. Reliability and Maintainability Engineering, Charles E. Ebeling, McGraw Hill International Edition, MLM1004,
ISBN007115248.
3. Quality Control, Prentice Hall, Dale H. Besterfield, 7thedn, 2003, ISBN-10: 0131131273. Fundamentals of Quality
Control and Improvement, AmitavaMitra, Prentice hall, 2nd Edition, 1998, ISBN – 10: 0136450863
UIP530C:DIGITAL DESIGN AND MANUFACTURING [04 Credits] [L-T-P:4-0-0]
1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes
Life-long learning
Problem analysis
Communication
Ethics
Course Outcomes
Students will understand the concept, applications,
architecture of digital manufacturing and the use of
1
Computer Aided Design modeling that aids in the
digital manufacturing
The students will be able to write and execute CNC
part programmes understanding the difference
2 between traditional, NC, CNC & DNC machining
concepts, economic aspects and motion control
systems
Students will be introduced to the concept and
application of reverse engineering, 3D
3 scanner/printer, digital/virtual manufacturing and the
components & software used in Product Life Cycle
Management
Students will be exposed to the emerging areas such
as Internet of Things and additive manufacturing and
4
will understand challenges, issues and benefits of the
two.
UIP530C:DIGITAL DESIGN AND MANUFACTURING [04 Credits] [L-T-P:4-0-0]
UNIT-I
Digital Manufacturing: Development Course of Manufacturing and Manufacturing Science, Definition of Digital
Manufacturing, Features and Development of Digital Manufacturing,
Architecture of Digital Manufacturing System:
Basic Architecture Model of Digital Manufacturing System, The Definition of Digital Manufacturing System,
Organization Model of Digital Manufacturing System, Function Model of Digital Manufacturing System, Information
Model of Digital Manufacturing System, Operation and Control Model of Digital Manufacturing System.
CAD Modeling: Design process and role of CAD, Types and applications of design models, Three dimensional
modeling schemes, Wire frames and surface representation schemes, Solid modeling -
Parametric modeling, Assembly modeling. 13 Hrs.
UNIT-II
CAD/CAM: Computers in industrial manufacturing, Design process, Computer Aided Design (CAD), Computer Aided
Manufacturing (CAM), Advantages and disadvantages CAD and CAM
Computer control in NC: Introduction and basic components of an NC system, NC procedure, NC co- ordinate
systems, NC motion control systems, applications of Numerical control and Economics of numerical control
Introduction, problems with conventional NC, NC controller technology, CNC, DNC, combined CNC and DNC systems.
CNC Programming: Part programming fundamentals, Manual part programming methods, Preparatory functions (G),
Miscellaneous functions (M), Program number, Tool length compensation, Canned cycle,
Cutter radius.compensation, milling and Drilling programming problems 13 Hrs.
Unit-III
Reverse Engineering:Introduction to Reverse Engineering, Basic Theory of Reverse Engineering, Application of
Reverse Engineering in Digital Manufacturing, Applications of 3D Scanner.
Digital factory and virtual manufacturing: Introduction, Scope, Methods and Tools Used in Virtual Manufacturing,
Benefits. Virtual factory simulation.
Product life cycle management:Introduction, PLM softwares, Outsourcing chain, PLM and Concurrent
Engineering, other advantages of PLM, components of PLM software. 13 Hrs.
UNIT-IV
Internet of Things: Introduction, Applications, IoT data management requirements, Architecture of IoT,
Technological challenges, Issues in implementing IoT.
Additive Manufacturing: Introduction to Additive manufacturing (AM), The Generic AM Process, Why use the term
Additive manufacturing? The Benefits of AM, Distinction between AM and CNC machining,
Development of AM Technology, Classification of AM Processes. 13 Hrs.
Text Books:
1. Ian Gibson, David W. Rosen, and Brent Stucker, Additive Manufacturing Technologies:Rapid
Prototyping to Direct Digital Manufacturing, Springer New York, 2010, ISBN: 978-1-4419-1119-3 e-
ISBN: 978-1-4419-1120-9, DOI 10.1007/978-1-4419-1120-9
2. Zude Zhou, Shane (Shengquan) Xie, Dejun Chen, Fundamentals of Digital Manufacturing Science,
Springer, 1012, ISBN 978-0-85729-563-7 e-ISBN 978-0-85729-564-4, DOI 10.1007/978-0-85729-
564-4
3. P. Radhakrishnan, S. Subramanian, V. Raju, CAD/CAM/CIM, 3rd Ed. 2008,New Age International (P)
Ltd., ISBN (13) : 978-81-224-2711-0
4. P.N. Rao, CAD / CAM Principles and Applications, TMH, New Delhi, 3rd Edition, 2002.
Reference Books:
1. Ibrahim Zeid, CAD/CAM theory and practice. McGraw-Hill Higher Education, 1991.
2. Mikell P-groover, Emory W. Zimrners, CAD/CAM, Jr Pearson Education inc, 2003.
3. N. Hopkinson, R.J.M. Hague and P.M. Dickens, Editors, Rapid Manufacturing: An Industrial
Revolution for the Digital Age, 2006, John Wiley & Sons, Ltd, ISBN-13 978-0-470-01613-8
UIP521C: ENGINEERING ECONOMICS & FINANCIAL ACCOUNTING [Credits:04] [L-T-P: 3-2-0]
1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes
Life-long learning
Problem analysis
Communication
Ethics
Course Outcomes
Reference Books:
1. Chan S. Park, “Fundamentals of Engineering Economics”, 2nd edition, Pearson/Prentice Hall, ISBN: 0132209608,
9780132209601.
2. O.P. Khanna, “Industrial Engineering and Management”, ISBN-13:9788189928353, 978-8189928353
3. Prasanna Chandra, Financial management – theory and practice, TMH, ISBN- 9780071078405
4. Engineering Economics, R. Panneerselvam, PHI Learning Pvt. Ltd., ISBN: 8120317432, 9788120317437
e-References
1. http://nptel.ac.in/course.php?disciplineId=110
2. https://www.edx.org/course/accounting-decision-making-iimbx-ac103x-0#!
3. https://www.edx.org/course/financial-accounting-acca-ffa-f3-x-6#!
UIP531L: DIGITAL MANUFACTURING LABORATORY [01 Credit] [L-T-P:0-0-2]
1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes
Life-long learning
Problem analysis
Communication
Course Outcomes
Ethics
Understand the techniques of CNC programming and
cutting tool path generation through CNC simulation
1 software by using G-Codes and M-codes and writing √ √ √ √ √ √ √ √ √
part program for simple machine parts for turning and
milling operations
Understand the workflow of digital manufacturing:
2 √ √ √ √ √ √
from scanning to modelling to printing
Able to understand reverse engineering and 3D
3 scanning to the digital manufacturing workflow √ √ √ √ √ √
Part - A
1. Writing and execution of manual programmes using ISO codes for machining of simple part in
a. Turning (2 exercises)
2. Simple part programmes and execution using tool radius compensation and canned cycles
(4 Exercises)
Part - B
1. Writing and execution of simple milling part programmes, with radius compensation and
a. Curved cycles (4 exercises)
2. Manual programming of the robot for pick and place operations (2 exercises)
Part - C
1. Design, modelling and printing (additive manufacturing ) of 3D objects and parts (DEMO)
2. Study on 3D Scanner
3. Simulation of Virtual real factory
References:
1 CAD / CAM Principles and Applications ‐ P.N. Rao, TMH, New Delhi, 2002.
2 Robotics – AppuKuttan K. K., I K International Publishing House Private Limited
3 N. Hopkinson, R.J.M. Hague and P.M. Dickens, Editors, Rapid Manufacturing: An Industrial Revolution
for the Digital Age, 2006, John Wiley & Sons, Ltd, ISBN-13 978-0-470-01613-8
4 Zude Zhou, Shane (Shengquan) Xie, Dejun Chen, Fundamentals of Digital Manufacturing Science,
Springer, 1012, ISBN 978-0-85729-563-7 e-ISBN 978-0-85729-564-4, DOI 10.1007/978-0-85729-564-4
SCHEME OF EXAMINATION
One Question from Part A : 25 Marks
One Question from Part B : 15 Marks
Viva-Voice : 10 Marks
Total : 50 Marks
UIP522L: INDUSTRIAL ENGINEERING LABORATORY[01 Credit] [L-T-P:0-0-2]
1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes
Life-long learning
Problem analysis
Communication
Ethics
Course Outcomes
PART – A
Method study
1. Recording Techniques: Preparing the following charts and diagrams - Outline process chart -
2. Multiple Activity Chart - Flow process chart - Flow diagram and - String diagram
3. Experiments on the Application of principle of motion economy Two handed process chart
4. Exercises on conducting method study
PART – B
Work measurement
1. Rating practice using walking simulator, pin board assembly, deck of cards, marble collection
activity
2. Determining the standard time for simple operations using stopwatch time study
3. Exercises on estimating standard time using PMTS.
4. Experiments on office work measurement through work sampling
5. Measurement of parameters (heart beat rate) using walking simulator
6. Measurement of parameters (heart beat rate, calorie) using ergometer
Effect of Noise, Light on human efficiency in work environments.
PART - C
Statistical Analysis
SCHEME OF EXAMINATION
One Question from Part A : 10 Marks
One Question from Part B : 15 Marks
One Question from Part C : 15 Marks
Viva-Voice : 10 Marks
Total : 50 Marks