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5 Semester Syllabus

This document provides details about the Design of Machine Elements course offered in the 5th semester of the Industrial and Production Engineering department at Basaveshwar Engineering College. The course is worth 4 credits and includes 3 hours of lectures and 2 hours of tutorials per week. The course aims to teach students about stress analysis, design of mechanical components like shafts, keys, couplings, gears and bearings. It covers topics like static and fatigue strength theories, stress concentration factors, design for strength and rigidity of shafts and keys, design of different types of couplings and joints. The course also discusses gear design, stresses in gear teeth, bearing design concepts, lubrication, selection of bearings and their life. Assessment includes continuous internal

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0% found this document useful (0 votes)
108 views16 pages

5 Semester Syllabus

This document provides details about the Design of Machine Elements course offered in the 5th semester of the Industrial and Production Engineering department at Basaveshwar Engineering College. The course is worth 4 credits and includes 3 hours of lectures and 2 hours of tutorials per week. The course aims to teach students about stress analysis, design of mechanical components like shafts, keys, couplings, gears and bearings. It covers topics like static and fatigue strength theories, stress concentration factors, design for strength and rigidity of shafts and keys, design of different types of couplings and joints. The course also discusses gear design, stresses in gear teeth, bearing design concepts, lubrication, selection of bearings and their life. Assessment includes continuous internal

Uploaded by

satish
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
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Basaveshwar Engineering College (A), Bagalkot

Department of Industrial & Production Engineering

V Semester
Sl. Subject Subject Credits Hours/week Examination Marks
Code
Lecture Tutorial Practical CIE SEE Total

1 UIP501C Design of Machine Elements 4 3 2 - 50 50 100


2 UIP502C Industrial Engineering 4 4 - - 50 50 100
3 UIP513C Quality Assurance & Reliability 50 50 100
4 4 - -
Engineering
4 UIP530C Digital Design and 50 50 100
4 4 - -
Manufacturing
5 UIP521C Engineering Economics & 50 50 100
4 3 2 -
Financial Accounting
6 Elective-I 3 3 - - 50 50 100
7 UIP531L Digital Manufacturing 50 50 100
1 - - 2
Laboratory
8 UIP532L Industrial Engineering 50 50 100
1 - - 2
Laboratory
Total 25 21 4 4 400 400 800
UIP501C: DESIGN OF MACHINE ELEMENTS [04 Credits] [L-T-P:3-2-0]

Table: Correlation Matrix of Course Outcomes with Programme Outcomes

1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes

Conduct investigations of complex problems


Design/development of solutions

Project management and finance


Environment and sustainability

Individual and team work


The engineer and society
Engineering knowledge

Modern tool usage

Life-long learning
Problem analysis

Communication
Ethics
Course Outcomes
Understand the influence of stress concentration,
1 material type, mode of failure, fluctuating loads etc. √ √ √ √
over the basic mechanical components.
Know the basics of mechanical components such as
2 shafts, keys, couplings etc and develop the skill to
√ √ √ √ √
design them based on their strength and rigidity
following standard design procedures.
Comprehend the different methods of fastening such
3 as riveting, welding, screw and other mechanical
√ √ √ √
means following the procedure adopted in designing
such components.
Get the knowledge about the basics of gears and
4 practice the standard procedure adopted in the design √ √ √ √
of gearing systems.
5 Gain the knowledge about the functioning of different
types of bearings and study all the issues related with √ √ √ √ √
the design and selection of bearings.
UIP501C: DESIGN OF MACHINE ELEMENTS [04 Credits] [L-T-P:3-2-0]
UNIT – I
Stress analysis: Static strength, Static loads and factor of safety, Theories of failure-maximum normal stress theory,
maximum shear stress theory, distortion energy theory, stress concentration, Stress concentration factor, Fatigue,
Endurance limit, Factors influencing endurance limit, Goodman and Soderberg relationship, Combined loading.
16 Hrs.
UNIT – II
Design of shafts: Design of shaft for pure torsion, pure bending, combined loading, design for strength & rigidity,
shafts under fluctuating loads.
Design of Keys: Types of keys, Strength of rectangular and square keys.
Design of Coupling: couplings-design rigid flange coupling and bushed pin type flexible coupling. 16 Hrs.
UNIT – III
Design of joints: Riveted Joints -Types, rivet materials, Failures of Riveted joints, Efficiency, Welded Joints -
Types, Strength of butt and fillet welds. Threaded fasteners, Cotter and Knuckle joints. 16 Hrs.
UNIT – IV
Design of gears: Introduction to gears, Design of spur gear, stresses in gear tooth, Lewis equation, form factor,
dynamic and wear load.
Design of bearings: Mechanisms of Lubrication - Viscosity, bearing modulus, coefficient of friction, minimum oil film
thickness-Heat Generated, Heat dissipated, bearing materials, lubricants and properties. Examples of journal bearing
and thrust bearing design, Ball and Roller Bearings: Bearing life, equivalent bearing load, selection of bearings of
different types. 16 Hrs.

Reference Books:
1. Design of Machine Elements -V. B. Bandhari, -Tata McGraw Hill Publishing Co. Ltd., New – Delhi, 2000.
2. Machine Design-Robert .L, Norton -Pearson Education Asia, New Delhi, 2001.
3. Elements of Machine Design-N. C. Pandey and C. S. Shah, 2002 -Chorotar Publishing House
4. Machine Design-R. K. Jain, Khanna Publications, New Delhi.
5. Machine Component & Design-William Orthwan, Jaico Publishing Co.
6. Design Data Hand Book-K. Mahadevan and Balaveera Reddy, CBS Publication.
UIP502C: INDUSTRIAL ENGINEERING [04 Credits] [L-T-P:4-0-0]

Table: Correlation Matrix of Course Outcomes with Programme Outcomes

1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes

Conduct investigations of complex problems


Design/development of solutions

Project management and finance


Environment and sustainability

Individual and team work


The engineer and society
Engineering knowledge

Modern tool usage

Life-long learning
Problem analysis

Communication
Ethics
Course Outcomes
Students will be exposed to the overall perspective of
Industrial Engineering including the historical
developments in the field, approach, objectives,
1 functions, contribution to economy and productivity           
and will be introduced to the concept of work study
focusing on human factors, management, supervision
and the worker.
Students will gain knowledge about the method study
and its benefits, various charts to be used and
2 establishing new methods comparing the existing           
methods with the help of micro and memo motion
study techniques.
Students will be able to solve the shop floor layout
problems to establish new methods with the help of
various methods of work measurement and time
3            
study, using work sampling, study equipments, job
break down, rating and performance measurement
techniques.
Students will understand the importance and use of
ergonomics concept in the industrial environment in
relation to the industrial engineering applications,
4            
systems approach, man-machine system, work
capabilities, design of systems/work places, looking at
the human efficiency.
UIP502C: INDUSTRIAL ENGINEERING [04 Credits] [L-T-P:4-0-0]

UNIT-I

Introduction to Industrial Engineering: Definition, history and development of industrial engineering, present state
of industrial engineering, contribution to industrial engineering, activities and approach of industrial engineering,
objectives and functions of industrial engineering, place of industrial engineering in

an organization. 02 Hrs.

Productivity: Definition of productivity, productivity in individual enterprises, task of management, productivity of


materials, land, building, machine and power. Measurement of productivity, factors affecting the productivity,
productivity improvement programmes, wages and incentives (simple numerical

problems). 05 Hrs.

Work study: Definition, objective and scope of work study, Human factors in work study, Work study and.

management, work study and supervision, work study and worker 06 Hrs.

UNIT-II

Introduction to method study: Definition, objective and scope of method study, activity recording and examination
aids. Charts to record moments in shop operation – process charts, flow process charts, travel

chart and multiple activity charts.( With simple problems) 07 Hrs.


Micro and memo motion study: Charts to record moment at work place – principles of motion economy,
classification of moments, two handed process chart, SIMO chart, and micro motion study. Development,

definition and installation of the improved method, brief concept about synthetic motion studies. 06 Hrs.
UNIT-III

Introduction to work measurement: Definition, objective and benefit of work measurement. Work measurement
techniques. Work sampling: need, confidence levels, sample size determinations, random

observation, conducting study with simple problems. 06 Hrs.

Time study: Time Study, Definition, time study equipment, selection of job, steps in time study. Breaking jobs into
elements, recording information. Rating & standard Rating, standard performance, scale of rating, factors affecting
the rate of working, allowances and standard time determination. Predetermined motion

time study – Method time measurement (MTM). 07 Hrs.

UNIT-IV

Ergonomics: Introduction, areas of study under ergonomics, system approach to ergonomics model, Man-machine
system: Components of man-machine system and their functions – work capabilities of industrial worker, study of
development of stress in human body and their consequences, computer based

Ergonomics 04Hrs.

Design of man-machine system: Fatigue in industrial workers. Quantitative/ qualitative representation and
alphanumeric displays. Controls and their design criteria, control types, relation between controls and displays,
layouts of panels and machines. Design of work places, influence of climate on human efficiency,

influence of noise, vibration and light. 05 Hrs.

Industrial Engineering application: Introduction to Service Sector: Various Services: i) Hotel ii) Health Care iii) Bank
iv) Retail Marketing / Department Stores v) Urban bodies, vi) Education vii) Construction

viii) Transport and Communication ix) Government. Content of Product Vs. Services. 04 Hrs.
Text Books:

1. ILO, Introduction to work study– ILO, III (Revised )Edition, 2007, ISBN:81-204- 0602-8

2. Motion and Time study- Ralph M Barnes, John Wiley, 8th Edition,1985.

3. Engineered work Measurement- Wledon, ELBS , 1991 Marvin E. Mundel- Motion and Time

study, PHI, 1st edition

References books:

1. Human Factors in Engineering Design - S Sanders and E J McCormick, 6th Edition,

McGraw Hill, ISBN:0-07-100319-3

2. Work Study and Ergonomics- S Dalela and Sourabh, – Chand Publishers, 3rd edition.

3. Industrial Engineering Hand book – Maynard


UIP513C: QUALITY ASSURANCE & RELIABILITY ENGINEERING [04 Credits] [L-T-P:4-0-0]

Table: Correlation Matrix of Course Outcomes with Programme Outcomes

1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes

Design / Development of solutions


Conduct investigations of complex

Project management and finance


Environment and sustainability

Individual and team work


The engineer and society
Engineering knowledge

Modern tool usage

Life-long learning
Problem analysis

Communication
problems

Ethics
Course Outcomes
Utilize basic tools to develop strategies for quality
1 improvement and continuous process improvement. √ √ √ √ √ √ √ √

Apply statistical quality control techniques to identify


2 the root cause of quality problems and maintain √ √ √ √
control over processes
Demonstrate the ability to design, use and interpret
3 √ √ √ √ √
control charts for variables and attributes
Ability to critically think for efficient decision making
4 √ √ √ √ √ √
and implementing the sampling plans
Apply principles and techniques of reliability
5 engineering to predict product and system √ √ √ √ √ √
performance.
UIP513C: QUALITY ASSURANCE & RELIABILITY ENGINEERING [04 Credits] [L-T-P:4-0-0]
UNIT-I
Introduction: Historical evolution of quality concepts, definition of quality, quality function, dimensions of quality,
quality engineering terminology, statistical methods for quality, quality costs – four categories costs and hidden
costs. quality of design and conformance, brief discussion on sporadic and chronic quality problems, quality control
and quality improvement, seven quality control tools, quality function deployment, introduction to measurement
system analysis (MSA). 06 Hrs.
Quality Assurance: Definition and concept of quality assurance, departmental assurance activities. quality audit
concept, structuring the audit program, planning and performing the audit activities, audit reporting,
ingredients of a quality programengineering, place of industrial engineering in an organization . 06 Hrs.
UNIT-II
Statistical Process Control:Introduction to statistical process control – chance and assignable causes of
variation. Basic principles of control charts, choice of control limits, sample size and sampling frequency,
rational subgroups. Analysis of patterns of control charts. Case Studies on application of SPC. 06 Hrs.
Control Charts For Variables: Controls charts for X bar and Range, statistical basis of the charts, development and
use of X bar and R charts, interpretation of charts. Control charts for X bar and standard deviation (S), development
and use of X bar and S chart. Brief discussion on – Pre control X bar and S control charts with variable sample size,
control charts for individual measurements, cusum chart, moving-range charts.
Process capability – definition, standardized formula, methods of estimating process capability, relation to product
tolerance. 07 Hrs.
UNIT-III
Control Charts for Attributes: Controls chart for fraction non- conforming (defectives) development and operation
of control chart, brief discussion on variable sample size. Control chart for non-conformities (defects) – development
and operation of control chart for constant sample size and variable sample size. Choice between variables and
attributes control charts. Guidelines for implementing control charts. Acceptance Sampling: Concept of accepting
sampling, economics of inspection, 08 Hrs.
UNIT-IV
Acceptance Sampling: Concept of accepting sampling, economics of inspection, Acceptance plans – single, double
and multiple sampling. Operating characteristic curves – construction and use. Determinations of average outgoing
quality, average outgoing quality level, average total inspection, production risk and
consumer risk, published sampling plans. 07 Hrs.
Reliability and Life Testing: Failure modes of components, definition of reliability, MTBF, failure rate,
common failure rate curve, types of failure, reliability evaluation in simple cases of exponential failures in
series, parallel and series-parallel device configurations, redundancy and improvement factors evaluations.
Numerical examples. 10 Hrs.
Assignments:
Students have to use the software packages like MS Excel, SPSS, Origin to solve the assignment problems.
02 Hrs.
Text Books:

1. Introduction to statistical Quality Control, D C Montgomery John Wiley and Sons, 4th Edition.SBN:0- 471-31648-2
2. Statistical Quality Control, Grant and Leavenworth, McGraw Hill, 7th Edition.ISBN:00-70-435-553

Reference Books:

1. Quality Planning & Analysis, J M Juran, Frank M Gryna, Tata McGraw Hill, 3rdEdn. ISBN:978-007-462- 1790
2. Reliability and Maintainability Engineering, Charles E. Ebeling, McGraw Hill International Edition, MLM1004,
ISBN007115248.
3. Quality Control, Prentice Hall, Dale H. Besterfield, 7thedn, 2003, ISBN-10: 0131131273. Fundamentals of Quality
Control and Improvement, AmitavaMitra, Prentice hall, 2nd Edition, 1998, ISBN – 10: 0136450863
UIP530C:DIGITAL DESIGN AND MANUFACTURING [04 Credits] [L-T-P:4-0-0]

Table: Correlation Matrix of Course Outcomes with Programme Outcomes

1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes

Conduct investigations of complex problems


Design/development of solutions

Project management and finance


Environment and sustainability

Individual and team work


The engineer and society
Engineering knowledge

Modern tool usage

Life-long learning
Problem analysis

Communication
Ethics
Course Outcomes
Students will understand the concept, applications,
architecture of digital manufacturing and the use of
1      
Computer Aided Design modeling that aids in the
digital manufacturing
The students will be able to write and execute CNC
part programmes understanding the difference
2 between traditional, NC, CNC & DNC machining           
concepts, economic aspects and motion control
systems
Students will be introduced to the concept and
application of reverse engineering, 3D
3 scanner/printer, digital/virtual manufacturing and the         
components & software used in Product Life Cycle
Management
Students will be exposed to the emerging areas such
as Internet of Things and additive manufacturing and
4        
will understand challenges, issues and benefits of the
two.
UIP530C:DIGITAL DESIGN AND MANUFACTURING [04 Credits] [L-T-P:4-0-0]
UNIT-I
Digital Manufacturing: Development Course of Manufacturing and Manufacturing Science, Definition of Digital
Manufacturing, Features and Development of Digital Manufacturing,
Architecture of Digital Manufacturing System:
Basic Architecture Model of Digital Manufacturing System, The Definition of Digital Manufacturing System,
Organization Model of Digital Manufacturing System, Function Model of Digital Manufacturing System, Information
Model of Digital Manufacturing System, Operation and Control Model of Digital Manufacturing System.
CAD Modeling: Design process and role of CAD, Types and applications of design models, Three dimensional
modeling schemes, Wire frames and surface representation schemes, Solid modeling -
Parametric modeling, Assembly modeling. 13 Hrs.
UNIT-II
CAD/CAM: Computers in industrial manufacturing, Design process, Computer Aided Design (CAD), Computer Aided
Manufacturing (CAM), Advantages and disadvantages CAD and CAM
Computer control in NC: Introduction and basic components of an NC system, NC procedure, NC co- ordinate
systems, NC motion control systems, applications of Numerical control and Economics of numerical control
Introduction, problems with conventional NC, NC controller technology, CNC, DNC, combined CNC and DNC systems.
CNC Programming: Part programming fundamentals, Manual part programming methods, Preparatory functions (G),
Miscellaneous functions (M), Program number, Tool length compensation, Canned cycle,
Cutter radius.compensation, milling and Drilling programming problems 13 Hrs.
Unit-III
Reverse Engineering:Introduction to Reverse Engineering, Basic Theory of Reverse Engineering, Application of
Reverse Engineering in Digital Manufacturing, Applications of 3D Scanner.
Digital factory and virtual manufacturing: Introduction, Scope, Methods and Tools Used in Virtual Manufacturing,
Benefits. Virtual factory simulation.
Product life cycle management:Introduction, PLM softwares, Outsourcing chain, PLM and Concurrent
Engineering, other advantages of PLM, components of PLM software. 13 Hrs.
UNIT-IV
Internet of Things: Introduction, Applications, IoT data management requirements, Architecture of IoT,
Technological challenges, Issues in implementing IoT.
Additive Manufacturing: Introduction to Additive manufacturing (AM), The Generic AM Process, Why use the term
Additive manufacturing? The Benefits of AM, Distinction between AM and CNC machining,
Development of AM Technology, Classification of AM Processes. 13 Hrs.
Text Books:
1. Ian Gibson, David W. Rosen, and Brent Stucker, Additive Manufacturing Technologies:Rapid
Prototyping to Direct Digital Manufacturing, Springer New York, 2010, ISBN: 978-1-4419-1119-3 e-
ISBN: 978-1-4419-1120-9, DOI 10.1007/978-1-4419-1120-9
2. Zude Zhou, Shane (Shengquan) Xie, Dejun Chen, Fundamentals of Digital Manufacturing Science,
Springer, 1012, ISBN 978-0-85729-563-7 e-ISBN 978-0-85729-564-4, DOI 10.1007/978-0-85729-
564-4
3. P. Radhakrishnan, S. Subramanian, V. Raju, CAD/CAM/CIM, 3rd Ed. 2008,New Age International (P)
Ltd., ISBN (13) : 978-81-224-2711-0
4. P.N. Rao, CAD / CAM Principles and Applications, TMH, New Delhi, 3rd Edition, 2002.
Reference Books:
1. Ibrahim Zeid, CAD/CAM theory and practice. McGraw-Hill Higher Education, 1991.
2. Mikell P-groover, Emory W. Zimrners, CAD/CAM, Jr Pearson Education inc, 2003.
3. N. Hopkinson, R.J.M. Hague and P.M. Dickens, Editors, Rapid Manufacturing: An Industrial
Revolution for the Digital Age, 2006, John Wiley & Sons, Ltd, ISBN-13 978-0-470-01613-8
UIP521C: ENGINEERING ECONOMICS & FINANCIAL ACCOUNTING [Credits:04] [L-T-P: 3-2-0]

Table: Correlation Matrix of Course Outcomes with Programme Outcomes

1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes

Conduct investigations of complex problems


Design / Development of solutions

Project management and finance


Environment and sustainability

Individual and team work


The engineer and society
Engineering knowledge

Modern tool usage

Life-long learning
Problem analysis

Communication
Ethics
Course Outcomes

Realise various economic terms, principles and analyse


1 √ √ √ √ √ √
laws governing prices and goods.

Understand the concepts of interest and depreciation


2 √ √ √ √ √ √ √
and methods of evaluate them

Analyse cash flow methods and realise their role in


3 √ √ √ √ √ √ √ √
investment options.

Define various costs, cost accounting procedure and its


4 √ √ √ √ √ √ √
implementation in an enterprise

Understand the principles of financial accounting,


5 √ √ √ √ √ √ √ √
procedures of accounting and its uses.

Realise various financial ratios, their significance and


6 √ √ √ √ √ √
application in business enterprise.
UIP521C: ENGINEERING ECONOMICS & FINANCIAL ACCOUNTING [Credits:04] [L-T-P: 3-2-0]
UNIT – I
Introduction: Engineering Decision- Makers, Engineering and Economics, Problem solving and Decision making,
Intuition and Analysis, Tactics and Strategy, Law of demand and supply.
Interest and interest factors: Interest rate, simple interest Compound interest, Cash- flow diagrams, Exercises and
Discussion.
Present Worth Comparison: Conditions for present worth comparisons, Basic Present worth comparisons, Present
worth equivalence, Net Present worth, Assets with unequal lives, infinite lives, Exercises,
Discussions and problems. 13 Hrs.
UNIT – II
Equivalent Annual Worth Comparisons: Equivalent Annual worth Comparison methods, Situations for Equivalent
Annual worth Comparison. Consideration of asset life, Comparison of assets with equal and unequal lives, Use of
sinking fund method, Annuity contract for guaranteed income, Exercises, Problems.
Rate of return calculations: Rate of return, Minimum acceptable rate of return, IRR, IRR misconceptions, Cost of
capital concepts.
Replacement Analysis: Deterioration, obsolescence, inadequacy, Economic life for cycle replacements.
13 Hrs.
UNIT – III
Depreciation: Causes of Depreciation, Basic methods of computing depreciation charges.
Estimating & costing: Components of costs such as Direct Material Cost, Direct Labour Cost, Fixed, Over – Heads,
Factory Costs, Administrative – Over Heads, First Cost, Marginal Cost, Selling price, Estimation for simple
components.
Introduction to Financial Management: Definition of financial management, objectives of Financial
management, functions of financial management 13 Hrs.
Financial Accounting: Introduction to Principles of Accounting. GAAP. Accounting Standards, IAS, IFRS.
Introduction to book keeping, definition of book keeping, objectives, types of book keeping, journal,
ledger, trail balance, preparation of trail balance, trading account, preparation of trading account, profit
and loss account, preparation of profit and loss account, balance sheet, preparation of balance sheet.
Financial Ratio Analysis: Financial analysis, definition of ratios, uses of ratios, significance of ratio analysis,
limitations. Types of ratios, liquidity ratios, capital structure ratios, activity ratios, profitability ratios.
13 Hrs.
Text Books:
1. Engineering Economics, James L. Riggs Tata McGraw-Hill Education, 4th edition, ISBN: 0070586705,
9780070586703
2. Financial Management - I M PANDAY - Vikas Publishing House ISBN- 9788125916581

Reference Books:
1. Chan S. Park, “Fundamentals of Engineering Economics”, 2nd edition, Pearson/Prentice Hall, ISBN: 0132209608,
9780132209601.
2. O.P. Khanna, “Industrial Engineering and Management”, ISBN-13:9788189928353, 978-8189928353
3. Prasanna Chandra, Financial management – theory and practice, TMH, ISBN- 9780071078405
4. Engineering Economics, R. Panneerselvam, PHI Learning Pvt. Ltd., ISBN: 8120317432, 9788120317437

e-References
1. http://nptel.ac.in/course.php?disciplineId=110
2. https://www.edx.org/course/accounting-decision-making-iimbx-ac103x-0#!
3. https://www.edx.org/course/financial-accounting-acca-ffa-f3-x-6#!
UIP531L: DIGITAL MANUFACTURING LABORATORY [01 Credit] [L-T-P:0-0-2]

Table: Correlation Matrix of Course Outcomes with Programme Outcomes

1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes

Conduct investigations of complex problems


Design / Development of solutions

Project management and finance


Environment and sustainability

Individual and team work


The engineer and society
Engineering knowledge

Modern tool usage

Life-long learning
Problem analysis

Communication
Course Outcomes

Ethics
Understand the techniques of CNC programming and
cutting tool path generation through CNC simulation
1 software by using G-Codes and M-codes and writing √ √ √ √ √ √ √ √ √
part program for simple machine parts for turning and
milling operations
Understand the workflow of digital manufacturing:
2 √ √ √ √ √ √
from scanning to modelling to printing
Able to understand reverse engineering and 3D
3 scanning to the digital manufacturing workflow √ √ √ √ √ √

Hands-on experience using CNC lathe , milling


4 √ √ √ √ √ √ √
machines and robot
UIP531L: DIGITAL MANUFACTURING LABORATORY [01 Credit] [L-T-P:0-0-2]

Part - A

1. Writing and execution of manual programmes using ISO codes for machining of simple part in

a. Turning (2 exercises)

b. Taper turning (2 exercises)

2. Simple part programmes and execution using tool radius compensation and canned cycles

(4 Exercises)

Part - B

1. Writing and execution of simple milling part programmes, with radius compensation and
a. Curved cycles (4 exercises)
2. Manual programming of the robot for pick and place operations (2 exercises)
Part - C

1. Design, modelling and printing (additive manufacturing ) of 3D objects and parts (DEMO)
2. Study on 3D Scanner
3. Simulation of Virtual real factory

References:

1 CAD / CAM Principles and Applications ‐ P.N. Rao, TMH, New Delhi, 2002.
2 Robotics – AppuKuttan K. K., I K International Publishing House Private Limited
3 N. Hopkinson, R.J.M. Hague and P.M. Dickens, Editors, Rapid Manufacturing: An Industrial Revolution
for the Digital Age, 2006, John Wiley & Sons, Ltd, ISBN-13 978-0-470-01613-8
4 Zude Zhou, Shane (Shengquan) Xie, Dejun Chen, Fundamentals of Digital Manufacturing Science,
Springer, 1012, ISBN 978-0-85729-563-7 e-ISBN 978-0-85729-564-4, DOI 10.1007/978-0-85729-564-4

SCHEME OF EXAMINATION
One Question from Part A : 25 Marks
One Question from Part B : 15 Marks
Viva-Voice : 10 Marks
Total : 50 Marks
UIP522L: INDUSTRIAL ENGINEERING LABORATORY[01 Credit] [L-T-P:0-0-2]

Table: Correlation Matrix of Course Outcomes with Programme Outcomes

1 2 3 4 5 6 7 8 9 10 11 12
Programme Outcomes

Conduct investigations of complex problems


Design / Development of solutions

Project management and finance


Environment and sustainability

Individual and team work


The engineer and society
Engineering knowledge

Modern tool usage

Life-long learning
Problem analysis

Communication
Ethics
Course Outcomes

Do systematic investigation of existing way of doing


1 √ √ √ √ √ √ √ √
work to effect improvement
Do selection of appropriate recording technique for a
given activity and also understands fundamental hand
2 √ √ √ √
motions involved in the process in order to eliminate
unnecessary motions
Able to determine the standard time of a job using
3 √ √ √ √ √
time study.
Understand an expended view of ergonomics,. able to
identify ergonomically related injuries that occur in
workplace, able to find and assure that the workplace
4 √ √ √ √ √ √
fits the worker and also able to put ergonomic
assessments and solutions to practical use in the
workplace.
Make use of statistical tools for minimizing inspection
5 in acceptance control and understand different √ √ √ √ √ √
distributions to fit and analyse the data
UIP522L: INDUSTRIAL ENGINEERING LABORATORY[01 Credit] [L-T-P:0-0-2]

PART – A

Method study

1. Recording Techniques: Preparing the following charts and diagrams - Outline process chart -
2. Multiple Activity Chart - Flow process chart - Flow diagram and - String diagram
3. Experiments on the Application of principle of motion economy Two handed process chart
4. Exercises on conducting method study
PART – B

Work measurement

1. Rating practice using walking simulator, pin board assembly, deck of cards, marble collection
activity
2. Determining the standard time for simple operations using stopwatch time study
3. Exercises on estimating standard time using PMTS.
4. Experiments on office work measurement through work sampling
5. Measurement of parameters (heart beat rate) using walking simulator
6. Measurement of parameters (heart beat rate, calorie) using ergometer
Effect of Noise, Light on human efficiency in work environments.

PART - C

Statistical Analysis

1. Operating characteristic curve of single sampling Attributes plan


2. Test for normality of sample means(normal distribution)
3. Test for normality of sample means(universal distribution)
Reference Books:

1. Work Study - Ralph & Barnes 2. Introduction to Work Study - ILO

SCHEME OF EXAMINATION
One Question from Part A : 10 Marks
One Question from Part B : 15 Marks
One Question from Part C : 15 Marks
Viva-Voice : 10 Marks
Total : 50 Marks

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