Department Document No.
Facility Engineering & {put here doc no}
Integrity
{put here Company logo}
Author’s Organization Validation : 2 years
Quality, Inspection &
Recertification Expired Date : {dd-mmm-yyyy}
INSPECTION AND TEST PLAN
PIPING FABRICATION & INSTALLATION
Approval Sheet
Name Title Date Signature
Facility Engineering & Integrity Manager
Head of Facility Engineering
Head of Quallity, Inspection & Re-certification
Lead of Field Engineering
DOCUMENT CLASS: I
Revision Status
Prepare Checke Approve
Rev Issue Date Issue Purpose Owner Signature
d d d
dd-mmm-
A NS AA DM Issue for Review
yyyy
dd-mmm-
0 NS AA DM Issue for Approval
yyyy
{company name } ITP - Piping Fabrication and
Installation
Review and Endorsement Record
This document has been reviewed and endorsed by:
Name Title Date Signature
_____________________________________________________________________________________________________
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Review and Endorsement Record
Document Number : {put here doc no}
Document Title : ITP Piping Fabrication and Installation
Revision : xx
Page Date Revise Reviewer
Table of Contents
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1. Purpose........................................................................................................................ 5
2. Scope........................................................................................................................... 5
3. Reference..................................................................................................................... 5
4. Definition...................................................................................................................... 5
5. Abbreviation.................................................................................................................. 6
6. Legend......................................................................................................................... 6
7. Appendix...................................................................................................................... 7
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1. Purpose
This inspection and test plan is intended to be used as a guide to control all work
steps in term of and inspection on piping fabrication at workshop and piping
instalation at Company site location. Assure that all inspection is performed
according to the approved documents and for acceptance criteria. Ensure that all
parties involved have clear responsibility for all work steps.
2. Scope
This document covers all works step of inspection and testing on piping fabrication at
workshop and piping installation at Company site location for new piping spool, to
repair the existing piping system in Company facility, performed by Technical
Maintenance (TM) team or Contractor (CTR) at workshop and site location.
The material scope in this ITP covers material carbon steel only.
All specific NDT procedures such as RT Procedure, UT Procedure shall be prepared
by NDT Company and approved by NDT Level III personal.
When any utility engaged with Company Bussines has their own ITP and/or
procedures, it shall be submitted to company for review and approval prior used.
3. Reference
a. ASME B31.3 Process Piping.
b. ASME Code Section II Part A Ferrous Material Specification.
c. ASME Code Section V Nondestructive Testing Qualification.
d. ASME Code Section IX Welding and Welder Qualification.
e. Project Procedures:
i. Insulation Procedure.
ii. Guideline for Lifting/Crane Operation Management System.
iii. General Piping Fabrication and Installation Procedure
iv. Joint Integrity Testing Procedure.
v. Non Conformance Procedure.
vi. Post Weld Heat Treatment Procedure.
vii. General Piping NDT Procedure.
viii. Piping Pressure Testing Procedure.
ix. Company Specification for Protection Coatings.
x. Company Specification for Handhover System & Certification
Manual.
xi. Company Specification for Protective Coating.
xii. WPS/PQR
4. Definition
a. CTR shall mean a Contractor which is awarded the contract by Company.
b. NDT shall mean Non Destructive Testing (RT, UT, MPI, DPT)
c. TM shall mean Technical Maintenance, a department within Company who
responsible for doing maintenance of Company facility.
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5. Abbreviation
a. AFC : Approved for Construction
b. ASME : American Society Mechanical Engineer
c. ASTM : American Standard Testing Material
d. COM : Company’s Commissionning Department
e. CTR : Contractor
f. DPT : Dye Penetrant Testing
g. MPI : Magnetic Particle Identification
h. NACE : National American Corrosion Engineer
i. OPS : Company’s Operation Department
j. PMI : Positive Material Identification
k. PQR : Procedure Qualification Record
l. QA/QC : Company’s Quality Assurance / Quality Control Department
m. RT : Radiography Testing
n. TM : Company’s Technical Maintenance Department
o. UT : Ultrasonic Testing
p. WPS : Welding Procedure Specification
6. Legend
a. H (Hold Point)
Work shall not be proceed without formal notification from the assigned
Quality Representative from Company. A signature signifying involvement of
the assigned Quality representative is required on the referenced Quality
Record
b. W (Witness)
Personnel doing the work shall notify assigned Quality Representative from
Company when the work is to be performed so that witnessing activities could
take place. Work does not stop if signed Quality Representative is not
present. A signature signifying involvement of the assigned quality
representative is required on referenced Qaulity record.
c. M (Monitoring)
Verifying work and testing activities on an ongoing basis as deemed
necessary, also known as patrol inspection or spot check.
d. R (Review)
Review of document such as procedure, drawing inspection and testing
records etc, at a direction of Company.
e. P (Perform)
Perform or provide or prepare or execute the inspection point
f. A (Approved)
Defined as acceptance/approving of an plan or action after review or confirm
documents.
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7. Appendix
No Doc No Description
a. Cutting Report
b. Dimensional Report
c. Flange Joint Report
d. {put company logo} Inspection Release Notice (IRN) TEST PLAN
INSPECTION
e. Insulation Report
f. Material CertificatePIPING
Register FABRICATION
g. Material Receiving Report
h. NDT MPI Report Doc. No. : {put here doc no}
Noi. Work Activities Reference Document
NDT RT Report Verified Documents
j. NDT UT Report Acceptance Criteria
k. NDT DPT Report
l. Non Conformance Report
1 m. DOCUMENT REVIEW AND APPROVAL Painting Report
n. Pad Pneumatic Report
1.1o. Shop Drawing PWHT
AFC Report
Drawing Approval Drawing
p. Torque Wrench Report Isometric Drawing
1.2q. Fabrication Procedure Traceability Report
Fabrication Procedure; Fabrication Procedure
r. Visual Report Relevant specification
Code/Standard
s. Welder Certificate Register
1.3 Pressure Testing Procedure Piping Pressure Testing Piping Pressure Testing Piping Pressure Testing
t. Welding Report
Procedure Procedure Procedure;
u. WPS/PQR Register ASME B31.3 Par.345.1
1.4v WPS/PQR Blasting Report
ASME B31.3 WPS/PQR Register
w AS1 FinalSec
ASME Paint
IX Completion ASME Sec. IX, Art-2
x JI1 JointRegulation
Migas Integrity Certificate ASME B31.3, P.328.2
y MP1 Piping Completion
84.K/38/DJM/1998
1.5z MW1Performance Qualification ASME
Welder Welding
B31.3Completion Summary
Welder Certificate
aa PL1
Test Punch
ASME SecList
IX Register ASME Sec. IX, Art-3
ab SL1 System
Migas Leak Or Service Test
Regulation ASME B31.3, P.328.2
84.K/38/DJM/1998
ASME Section V
ASME B31.3 Approval General ASME B31.3; Table
1.6 NDT Procedure
General Piping NDT Piping NDT Procedure 341.3.2
Procedure
ASNT-TC-1A
1.7 NDT Personal Certificate Personal Certificate ASME Sec. V,
ASME Secton V
Lifting Operation Lifting Operation
1.8 Lifting Plan/Procedure
Management System Management System
Specification for - Specification for
1.9 Painting Procedure
Protection Coatings Protection Coatings
1.10 Insulation Procedure Insulation Procedure Approval Procedure Insulation Procedure
1.11 PWHT Procedure PWHT Procedure Approval Procedure PWHT Procedure
Non Conformance Non Conformance
1.12 Non Conformance Procedure Approval Procedure
Procedure Procedure
Pad Pnenumatic Testing Piping Pressure Testing Piping Pressure Testing
1.13 Approval Procedure
Procedure Procedure Procedure
Handover System & Certification Handover System & Handover System &
1.14 Approval Procedure
Manual Certification Manual Certification Manual
2 MATERIAL
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INSPECTION TEST PLAN
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PIPING FABRICATION
Doc. No. : {put here doc no}
No Work Activities Reference Document Verified Documents Acceptance Criteria
Data Sheet;
Material Certificate
2.1 Review Material Certificate Material Certificate Drawing;
Register
ASTM Material.
Material Inspection & Material Receiving
2.2 Material Specification; ASME B31.3 Par-323.1
Verification Report
3 FABRICATION
3.1 Marking and cutting AFC Drawing Cutting Report AFC Drawing,
AFC Drawing AFC Drawing,
3.2 Bending or Forming (if any) Dimensional Report
ASME B31.3 ASME B31.3 Par.332.1
Approved WPS Approved WPS;
3.3 Surface Preparation and Fit-Up Welding Report
ASME B31.3 ASME B31.3,Par.328.4
Approved WPS Approved WPS;
3.4 Check qualified welder / operator Welding Report
ASME Sec. IX ASME Sec IX, Artikel-3
Approved WPS Approved WPS;
3.5 Pre-heating / interpass temp. Welding Report
ASME B31.3 ASME B31.3, T.330.1.1
Welding position / Parameter Approved WPS Approved WPS;
3.6 Welding Report
Check ASME B31.3 ASMEB31.3,Par.330.1
4 VISUAL INSPECTION / DIMENSIONAL CHECK
Piping Fabrication
4.1 Weld visual check Visual Report ASME B31.3 T.341.3.2
ASME B31.3
Temporary Attachment (tack Piping Fabrication Visual Report;
4.2 ASME B31.3 T.341.3.2
weld) ASME B31.3 NDT Report
Approved Drawing
4.3 Identification Weld Traceability Report ASME B31.3 T.341.3.2
ASME B31.3
PWHT, include hardness test, (if PWHT Procedure PWHT Procedure
4.4 PWHT Report
any) ASME B31.3 ASME B31.3 Par.331.1
5 NDT
RT Procedure;
5.1 Radiography Test NDT Requirement Proc RT Report ASME B31.3, T.341.3.2
ASME Sec V Article 2
DPT Procedure Agency
5.2 Dye Penetrant Test NDT Requirement Proc DPT Report ASME B31.3, T.341.3.2
ASME Sec V Article 6
MPI Procedure Agency:
5.3 Magnetic Particle Test (if any) NDT Requirement Proc MPI Report ASME B31.3, T.341.3.2
ASME Sec V Article 7
UT Procedure Agency:
5.4 Ultrasonic Test (if any) NDT Requirement Proc UT Report ASME B31.3, T.341.3.2
ASME Sec V Article 5
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INSPECTION TEST PLAN
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PIPING FABRICATION
Doc. No. : {put here doc no}
No Work Activities Reference Document Verified Documents Acceptance Criteria
General Piping NDT Welding Completion General Piping NDT
5.5 NDT Clearance
Procedure Summary (MW1) Procedure
6 Pressure Testing
Piping Pressure Testing Piping Pressure Testing
Piping Completion
6.1 Hydro Pressure Testing Procedure. Procedure
(MP1)
ASME B31.3 ASME B31.3 Par.345.4
Piping Pressure Testing Piping Pressure testing
Piping Completion
6.2 Pneumatic Pressure Testing Procedure Procedure
(MP1)
ASME B31.3 ASME B31.3 Par.345.5
Piping Pressure Testing Piping Pressure Testing
6.3 Pad Pneumatic Testing Pad Pneumatic Report
Procedure Procedure;
7 PAINTING
Specification for Specification for
7.1 Blasting Blasting Report
Protection Coatings Protection Coatings
Visual inspection of surface Specification for Specification for
7.2 Painting Report
preparation Protection Coatings Protection Coatings
Painting Report
Specification for Specification for
7.3 Dry film thickness check Final Paint Completion
Protection Coatings Protection Coatings
(AS1)
Painting Report
Adhesion Test (Cross Cut and/or Specification for Specification for
7.4 Final Paint Completion
Pull Test) Protection Coatings Protection Coatings
(AS1)
8 HANDOVER
Non Conformance
8.1 NCR (Non Conformance Report) NCR NCR Close
Procedure
8.2 Punch List Fabrication Procedure Punc List (PL1) Punch List Close
Final Inspection prior delivery/ Handover System &
8.3 IRN Complete Testing Repor
shipment Certification Manual
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INSPECTION TEST PLAN
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PIPING INSTALLATION
Doc. No. : {put here doc no}
No Work Activities Reference Document Verified Documents Acceptance Criteria
1 DOCUMENT REVIEW
Material/Equipment
1.1 Certificates Certificate Certificates
Certificate/Calibration
1.2 Installation Procedure Installation Procedure Approval Procedure Approved Procedure
Piping Pressure Testing Approved Procedure
1.3 Pressure Testing Procedure Approval Procedure
Procedure ASME B 31.3
1.4 Drawings AFC Drawings Approval Drawing AFC Drawing
Joint Integrity Testing Joint Integrity Testing
1.5 Joint Integrity Testing Procedure Approval Procedure
Procedure Procedure
1.6 Insulation Procedure Insulation Procedure Approval Procedure Insulation Procedure
Handover System & Handover System &
1.7 Handover Certificate Package Approval Procedure
Certification Manual Certification Manual
Procedure
2 INSTALLATION PROCESS
Visual Dimensional Alignment AFC Drawing AFC Drawing/
2.1 Visual Report
Spool Check Installation Procedures Installation Procedures
Joint Integrity Testing Joint Intergrity Testing
Bolting Check for flange Flange Joint Report
2.2 Procedue Procedue
connection Torque Wrench Report
ASME B31.3 ASME B 31.3
3 COMMISSIONING AND TESTING
Joint Integrity Certificate
3.1 Joint Inspection AFC Drawing AFC Drawing
(JI1)
Joint Integrity Testing
Drawing/Installation
3.2 Re – Instatement Procedure Visual Report
Procedures
Installation Procedure
Joint Integrity Testing System Leak or Service Joint Integrity Testing
3.3 Leak test
Procedure Test (SL1) Procedure
Joint Integrity Testing Joint Integrity Certificate Joint Integrity Testing
3.4 Service test
Procedure (JI1) Procedure
4 PAINTING
Painting Report
Specification for Specification for
4.1 Cleaning Power tools (SP – 6) Final Paint Completion
Protection Coatings Protection Coatings
(AS1)
Painting Report
Specification for Specification for
4.2 Painting/Touch Up Painting Final Paint Completion
Protection Coatings Protection Coatings
(AS1)
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INSPECTION TEST PLAN
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PIPING INSTALLATION
Doc. No. : {put here doc no}
No Work Activities Reference Document Verified Documents Acceptance Criteria
5 INSULATION
Aplication of Insulation
Insulation Procedure Insulation Procedure
5.1 (Basic Application and Beizona Insulation Report
NACE NACE
Application)
Final check
Insulation Procedure Insulation Procedure
5.2 (thickness, cover/clamp, condition Insulation Report
NACE NACE
after installation)
6 HANDOVER
Non Conformance
6.1 NCR (Non Conformance Report) NCR NCR Close
Procedure
6.2 Punch List Installation Procedure. Punch List (PL1) Punch List Closed
Repair Record Document Approved As Built
6.3 As Built Drawing & Dossier As built Drawing
Procedure Drawing
Repair Record Document
6.4 Handover Process Repair Dosier Approved Repair Dossie
Procedure
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