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Lean Manufacturing Mock Test
Time Left - 50mins : 00sec Questions Index
1 2 3 4 5 6
QUESTION 1 Topic: Lean Manufacturing Test
7 8 9 10 11 12
What is the not the ultimate aim for lean manufacturing ? 13 14 15 16 17 18
19 20 21 22 23 24
Producing smaller lot sizes 25 26 27 28 29 30
31 32 33 34 35 36
Utilizing activity-based costing 37 38 39 40 41 42
43 44 45 46 47 48
Increasing machine utilization 49 50
Reducing set-up times
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QUESTION 2 Topic: Kaizen Questions
Get Govt.
Certi ed
Which language is referred to when using the term Kaizen ?
Bene ts of Certi cation
Government
Hindi
Certification
Certification valid for life
English Lifelong e-learning
access
Lifelong Practice Tests
Chinese
access
Profile tagging on Job
Japanese Portals
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QUESTION 3 Topic: One Piece Flow Production System Test
Who is responsible for workstation of U-shaped layout under one-piece flow?
Single operator
Supervisor
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Machine operating operator and supervisor
Process owner
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QUESTION 4 Topic: Kaizen Questions
What does Gemba walk results in ?
Identifying start and end points
Identify Gembutsu
Identification of place of value addition
Identify dirt places
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QUESTION 5 Topic: Lean Basics Questions
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Which factor is the main motivation for organizations to adopt lean manufacturing?
Clean layout
Maintaining quality level
Increasing Competition
Waste elimination
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QUESTION 6 Topic: Lean Manufacturing Test
Which procedure is an important constituent in Theory of Constraints ?
Do not place a greater strain on the system that the strongest link can handle.
Identify the strongest link.
Concentrate improvement efforts on strengthening the strongest link.
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Improvement efforts must be focused on the constraint.
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QUESTION 7 Topic: Kanban Card System Test
What results after heijunka levelled scheduling ?
Mix and yield level are even over time
Volume and yield are even over time
Mix and quality level are even over time
Mix and volume level are even over time
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QUESTION 8 Topic: SMED Questions
Which setup type need to be converted under SMED implementation, as per the eight
techniques ?
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Internal
Intermediate jigs
External
Functional clamps
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QUESTION 9 Topic: 5S Questions
Which 5S phase focuses cleanliness and dirt removal?
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QUESTION 10 Topic: Visual Management Test
How does the current inventory is indicated visually?
Kanban card
Bar chart
Stand up meeting
Label
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QUESTION 11 Topic: Lean Manufacturing Test
What does not form a part of the visibility measures under JIT ?
Hidden TV cameras to monitor individual staff at work
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Displays showing improvement techniques and checklists
Samples of competitor
None of these
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QUESTION 12 Topic: One Piece Flow Production System Test
How many operators approximately are needed to fulfill a demand of 50 units in flow
manner by a process with four steps having outputs of 25 units/hr, 25 units/hr, 10
units/hr and 40 units/hr?
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QUESTION 13 Topic: Kanban Card System Test
Which technique with Heijunka box is used for pull production ?
Lean manufacturing
Material requirements planning
Manufacturing resource planning
Kanban
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QUESTION 14 Topic: Total Productive Maintenance Questions
Which type of OEE category does component jam is classified into ?
Depends upon the duration of component jam
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Downtime loss
Speed Loss
Quality loss
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QUESTION 15 Topic: Lean Manufacturing Test
Which waste is also called over-processing
Non-value Processing
Needless Inventory
Overproduction
Transport and Handling
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QUESTION 16 Topic: Lean Manufacturing Test
Which waste elimination technique focus on organizing the workplace?
TPM
5S
Poka Yoke
TQM
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QUESTION 17 Topic: Value Stream Mapping Test
What is the relation of customer and supplier icons under VSM?
Supplier icon is bigger
Both are different
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Both are same
Customer icon is bigger
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QUESTION 18 Topic: Lean Manufacturing Test
What should be the criteria for choosing pilot lean projects ?
The number of people affected by the changes
All of these
Impact to the customer and to the company
Anticipated chance for success
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QUESTION 19 Topic: Kaizen Questions
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Which of the following metric is used in Kaizen implementation?
Turnaround time
Cycle time
Average count of defective part
Takt time
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QUESTION 20 Topic: One Piece Flow Production System Test
What is is a method for maintaining an orderly flow of material.
SMED
TQM
TPM
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Kanban
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QUESTION 21 Topic: Lean Manufacturing Test
Which does not constitute an requirement for JIT ?
Dependable supply parts and reliable equipment
Customer demands met from production not inventory
No disruption in production due to quality errors
Focus on high capacity utilisation
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QUESTION 22 Topic: Total Productive Maintenance Questions
What is the usually accepted OEE score for manufacturers without TPM and/or lean
programs?
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0.4
0.6
0.8
0.5
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QUESTION 23 Topic: Visual Management Test
Why visual displays should be located as close as possible to the team’s working area
can be easily and regularly updated
All of these
close proximity to the team ensures that new information is communicated in the most efficient
way
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create a sense of ownership within the team
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QUESTION 24 Topic: Lean Manufacturing Test
What is the responsibility of operators when included in a cell ?
Meet customer requirements
Run the machines or processes assigned
Direct requests to the supervisor
Maximize production output
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QUESTION 25 Topic: Lean Manufacturing Test
What consititute the supervisor’s main responsibility, under a lean workcell ?
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Achieving production counts
Identifying and resolving abnormal conditions
Keeping production moving
Keeping workers busy
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QUESTION 26 Topic: Total Productive Maintenance Questions
How many productivity losses are undertaken for computing OEE?
None, as OEE is about continuous improvement
3.0
1.0
2.0
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QUESTION 27 Topic: SMED Questions
Which set-up operation under SMED involves machine to stop for performing the
operation
internal
Intermediate jigs
External
Functional clamps
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QUESTION 28 Topic: Lean Manufacturing Test
What is not a part of JIT ?
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Fast-throughout manufacturing
Batch sizes of one
Lean manufacturing
High inventory production
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QUESTION 29 Topic: Lean Manufacturing Test
Check the following statements for being applicable to JIT production systems
Raw materials are received just in time to go into production.
JIT approaches can be contrasted with conventional approaches which advocate a pull
approach.
The flow of goods is controlled by a push approach.
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Marketing is scheduled just in time to generate customer orders.
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QUESTION 30 Topic: Lean Manufacturing Test
Which generic approach's precursor is the Toyota Production System ?
TQM
Lean manufacturing
Six sigma
Kaizen
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QUESTION 31 Topic: One Piece Flow Production System Test
What does takt time measures?
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The process completion time
The time for changeover
The product completion time
The rate of customer demand
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QUESTION 32 Topic: Lean Manufacturing Test
What triggers production demand when using kanban ?
The production planner
Forecast
Any of these
Removal of product by the downstream customer
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QUESTION 33 Topic: Total Productive Maintenance Questions
How many pillars are considered under TPM?
5.0
8.0
7.0
6.0
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QUESTION 34 Topic: Lean Manufacturing Test
Who is considered by many to be the first practitioner of JIT and lean manufacturing?
Edwards Deming
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Joseph Juran
Henry Ford
Frederick W. Taylor
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QUESTION 35 Topic: Kaizen Questions
Which Japanese term refers to continuous improvement?
Seri
Seito
Kanban
Kaizen
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QUESTION 36 Topic: 5S Questions
Which TQM technique is used under lean manufacturing?
Quality circles
5S
Six sigma
VSM
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QUESTION 37 Topic: Lean Manufacturing Test
Which of the following does not represent an improvement wave for the industry ?
Total Quality Management (TQM).
Just-in-time (JIT).
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Control Theory (CT).
Process Reengineering.
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QUESTION 38 Topic: Lean Manufacturing Test
Which of the following process improvement method is based upon customer
feedback and fact-based data gathering and analysis techniques for process
improvement ?
Theory of Constraints
lean thinking model.
just-in-time production.
Six Sigma.
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QUESTION 39 Topic: Lean Manufacturing Test
What is the final aim of set up reduction activity ?
Run smaller lot sizes
Increase productivity
Reduce the number of setup personnel
Make more parts
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QUESTION 40 Topic: Lean Manufacturing Test
What is included in JIT ?
Market research
Line-stop authority
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Quality of working life (QWL)
Flexibility
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QUESTION 41 Topic: Lean Manufacturing Test
Where is muri technique primarily applied?
New product design
Improve existing operations
Data collection
Statistical Analysis
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QUESTION 42 Topic: Kaizen Questions
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What forms a major advantage of Kaizen ?
Factories need a lot of space for workers meetings.
Employees start chatting to each other more.
Manufacturing times are increased.
Increased productivity.
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QUESTION 43 Topic: Value Stream Mapping Test
How many products will be produced by an process with 300 min working time and 30
min cycle time?
9000.0
Insufficient data provided
0.1
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10.0
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QUESTION 44 Topic: Lean Manufacturing Test
What does the lean manufacturing aims to ?
Outsource much of our manufacturing in order to focus on final assembly
Produce goods using less resources compared to mass production techniques
Produce products with fewer options to simplify consumer choices
Keep labor costs as low as possible by using more of other resources
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QUESTION 45 Topic: Value Stream Mapping Test
Which of the following step should be performed initially in developing VSM?
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Draw outbound shipping icon
Draw inbound shipping icon
Calculate daily production required.
Enter customer requirements.
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QUESTION 46 Topic: Lean Manufacturing Test
What refers to lean manufacturing ?
Method for reducing labor cost
Means to improve responsiveness to the customer
Efficiency improvement technique
Set of tools designed to improve productivity
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QUESTION 47 Topic: Visual Management Test
Which visual management tool reduces overproduction under lean manufacturing?
Stand up meeting
Visual display
Color codes
Kanban card
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QUESTION 48 Topic: Lean Basics Questions
How is lean manufacturing achieved by an organization?
Detection Of Wastes
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Reduction Of Wastes
Controlling Of Wastes
Elimination Of Waste
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QUESTION 49 Topic: Lean Basics Questions
Which sigma level does companies are assumed to operate without any six sigma
implementation?
5.0
2.0
4.0
3.0
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QUESTION 50 Topic: Lean Manufacturing Test
Which of the following being maintained by companies, will be affected the most by JIT
under lean production ?
raw materials and work in process inventories.
work in process and finished goods inventories.
raw materials, work in process, and finished goods inventories
raw materials and finished goods inventories.
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