Welding Procedure Specification JACOB JATE/SWCC
(PWPS)
LIMAK/SAWAED
WPS No: WPS-JR1 Revision:00 Date:01/11/2019- Project: -Jubail Riyadh Water Transmission System (Stations)
PQR No:01 Revision:00 Date: Third Party Agency: Al-HOTY CO.
Code: API 1104/ASME 31.4 Welding Process(es): SMAW COMPANY: SAWAED ENGINEERING
Page:01 Type(s): MANUAL Materials: -API 5L-PSL2-Grade L245/X52/X60
JOINTS (QW-402) WELD JOINT DESIGN
Joint Design: Single V Groove-But Joint
Backing: Yes / No--No
Backing Material (Type): N/A
No fusing Metal:
Base Metal:
Overlap Weld Metal:2(+/-0.5mm)
Nonmetallic: N/A
Root Opening:2-4mm Root Face:1.5-2.5 mm GAS: (QW-408) (ASME SEC IIC SFA-5.32)
Groove Angle:30-35 Degree Radius (J-U): N/A Percent Composition:
Gas(es): Mixture: flow rate:
Back Gouging: N/A
BASE METAL: (QW-403) Shielding N/A N/A N/A
N/A N/A N/A
P No.- 01 Trailing:
Group No.- 02 Backing: N/A N/A N/A
Thick. Range :6mm-19.5mm
ELECTRICAL CHARACTERISTICS: (QW-409)
Base Metal: (QW-451.1) Current AC or DC: AC/DC Polarity: DCEP
Amps .(Range): See Table 01
Pipe Dia. Range: >12.75Inch
Volt .(Range): See table 01
Chemical Analysis: -0.21% max Tungsten Electrode Size and Type/N/A
Mode of Metal Transfer for GMAW: N/A
FILLER METAL: (QW-404) Electrode Wire Feed Speed Range: SEE TABLE 01
Spec.No.(SFA):5.5 AWS NO.(Class): A 5.1 Heat input Allowance: SEE TABLE 01
F-No: 04 A-No: - 01
Size of Filler Metals: Root 2.4- Weld Metals: Deposited Thickness WELDING TECHNIQUE: (QW-410)
3.2mm
Hot/Fill/Cap- 4.0-5.0mm Filler Metal
Electrode- E6010/E7018/E7010 Groove: V Groove Stringer/Weave Bead: Strings/Weaves
Brand: Lincoln/Esab/Hyundai Fillet: N/A Orifice or Gas Cup Size: N/A
Consumable Insert: N/A Initial & Interpass cleaning : Brushing/Grinding
Method of Back Gouging: N/A
POSITIONS: (QW-405) No. of Welder: 2
Position of Groove: 45 Degree Time between root and hot Pass: -10 Minutes
Welding Progressions:5G/6G UP Hill /Down Hill--Downhill Multiple or Single Pass (per side): Multiple
Position(S) of Fillet: N/A Multiple or Single Electrodes: Multiple
PREHEAT (QW-406) Travel Speed (Range): Refer table
Preheat Temp.Min: 15 Degree Centigrade
Clamping: External
Preheat Temp. Maximum: -N/A
Inter Pass Temp.Max: 150-250 Degree Centigrade Overlap Weld on toe: 2(+/-0.5mm)
Preheat Maintenance: YES
WELDING PROCEDURE: TABLE-01
Filler Metal Current
Joint Details
Heat Input Travel Speed
Pass Process
(kj/mm) (mm/min) 30º-35
Class Dia Polarity Volt AMP
2 (±0.5)
ROOT PASS SMAW E6010 2.4.-3.2 DCEP 26-28 85-95
HOT PASS SMAW E7018 4.0-5.0 DCEP 21-24 85-115
FILL PASS SMAW E7018 4.0-5.0 DCEP 21-24 115-140
FILL PASS SMAW E7018 4.0-5.0 DCEP 21-24 115-140
6-19.5mm
CAP PASS SMAW E7010 4.0-5.0 DCEP 27-29 110-125
RUN SEQUENCE WELD PROGRESSION-DOWNHILL FOR ALL PASSSES
1.Fit Up 2.Welding*/Cleaning 3.Visual Inspection 4.NDT (RT, UT, PT, MT) **
*: Distortion Control Shall be Consider. ** As Per Quality specs and Documents (QCP)
(2-4mm)
(1.5-2.5mm))
Prepared By: Checked &Approved By: QA/QC Contractor/Client: LIMAK Client: Jacob/Zamel/Turbag Consulting
SAWAED ENGINEERING SAWAED ENGINEERING Approved By Engineers/APPROVED BY
Engineer Ugur Berk Urkun Engineer Md Sazid Alam (QA/QC)
