JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M.Tech in CAD/CAM
Effective from Academic Year 2017- 18 admitted batch
COURSE STRUCTURE AND SYLLABUS
I Semester
Category Course Title Int. Ext. L T P C
marks marks
PC-1 Advanced CAD 25 75 4 0 0 4
PC-2 Computer Aided Manufacturing 25 75 4 0 0 4
PC-3 Advanced FEM 25 75 4 0 0 4
PE-1 1. Mechanical Behavior of Materials 25 75 3 0 0 3
2. Stress Analysis and Vibration
3. Additive Manufacturing Technologies
PE-2 1. Automation in Manufacturing 25 75 3 0 0 3
2. Computer Aided Process Planning
3. Performance Modeling and Analysis of
Manufacturing Systems
OE-1 *Open Elective - I 25 75 3 0 0 3
Laboratory I Advanced CAD/CAM Laboratory 25 75 0 0 3 2
Seminar I Seminar-I 100 0 0 0 3 2
Total 275 525 21 0 6 25
II Semester
Category Course Title Int. Ext. L T P C
marks marks
PC-4 Design for Manufacturing And Assembly 25 75 4 0 0 4
PC-5 Flexible Manufacturing Systems 25 75 4 0 0 4
PC-6 Industrial Robotics 25 75 4 0 0 4
PE-3 1. Intelligent Manufacturing Systems 25 75 3 0 0 3
2. Special Manufacturing Process
3. Optimization Techniques and Applications
PE4 1. Advanced Mechatronics 25 75 3 0 0 3
2. MEMS and Micro Systems : Design and
Manufacture
3. Fuzzy Logic and Neural Networks
OE-2 *Open Elective - II 25 75 3 0 0 3
Laboratory II Manufacturing simulation & Precision 25 75 0 0 3 2
Engineering lab
Seminar II Seminar-II 100 0 0 0 3 2
Total 275 525 21 0 6 25
1
III Semester
Course Title Int. Ext. L T P C
marks marks
Technical Paper Writing 100 0 0 3 0 2
Comprehensive Viva-Voce 0 100 0 0 0 4
Project work Review II 100 0 0 0 22 8
Total 200 100 0 3 22 14
IV Semester
Course Title Int. Ext. L T P C
marks marks
Project work Review III 100 0 0 0 24 8
Project Evaluation (Viva-Voce) 0 100 0 0 0 16
Total 100 100 0 0 24 24
*Open Elective subjects must be chosen from the list of open electives offered by OTHER
departments.
# For Project review I, please refer 7.10 in R17 Academic Regulations.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
ADVANCED CAD
(PC-1)
UNIT- I:
CAD Tools: Definition of CAD Tools, Graphics standards, Graphics software: requirements of
graphics software, Functional areas of CAD, Efficient use of CAD software.
Basics of Geometric Modelling: Requirement of geometric 3odeling, Geometric models, Geometric
construction methods, Modelling facilities desired.
UNIT- II:
Eometric modelling: Classification of wireframe entities, Curve representation methods, Parametric
representation of analytic curves: line, circle, arc, conics, Parametric representation of synthetic
curves: Hermite cubic curve, Bezier curve, B-Spleen curvewire, NURBS, Curve manipulations.
UNIT- III:
Surface Modeling : Classification of surface entities, Surface representation methods, Parametric
representation of analytic surfaces: plane surface, ruled surface, surface of revolution, tabulated
cylinder, Parametric representation of synthetic curves: Hermite cubic surface, Bezier surface, B-
Spleen surface, Blending surface, Surface manipulations.
UNIT- IV:
Solid Modelling: Geometry and topology, Boundary representation, The Euler-Poincare formula,
Euler operators, Constructive solid geometry: CSG primitives, Boolean operators, CSG expressions,
Interior, Exterior, closure, Sweeping: linear and non-linear, Solid manipulations.
UNIT- V:
Transformations: @-D and 3-D transformations: translation, scaling, rotation, reflection,
concatenation, homogeneous coordinates, Perspective projection, orthotropic projection, isometric
projection, Hidden surface removal, shading, rendering.
Evaluation Criteria: Evaluation criteria of CAD software, Data exchange formats: GKS, IGES,
PHIGS, CGM, STEP
Dimensioning and tolerances: Linear, angular, angular dimensions, maximum material condition
(MMC), Least material condition (LMC), Regardless of feature size (RFS).
REFERENCES:
1. CAD/CAM Concepts and Applications/ Alavala/ PHI.
2. Mastering CAD/CAM / Ibrhim Zeid / McGraw Hill International.
rd
3. CAD/CAM Principles and Applications/ P.N. Rao/TMH/3 Edition
4. CAD/CAM /Groover M.P./ Pearson education
5. CAD / CAM / CIM, Radhakrishnan and Subramanian/ New Age
6. Principles of Computer Aided Design and Manufacturing/ Farid Amirouche/ Pearson
7. Computer Numerical Control Concepts and programming/ Warren S Seames/ Thomson.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
COMPUTER AIDED MANUFACTURING
(PC-2)
UNIT - I
Computer-Aided Programming: General information, APT programming, Examples Apt
programming problems (2D machining only). NC programming on CAD/CAM systems, the design and
implementation of post processors .Introduction to CAD/CAM software, Automatic Tool Path
generation.
UNIT - II
Tooling for CNC Machines: Interchangeable tooling system, preset and qualified toois, coolant fed
tooling system, modular fixturing, quick change tooling system, automatic head changers. DNC
Systems and Adaptive Control: Introduction, type of DNC systems, advantages arid disadvantages of
DNC, adaptive control with optimization, Adaptive control with constrains, Adaptive control of
machining processes like turning, grinding.
UNIT - III
Post Processors for CNC:
Introduction to Post Processors: The necessity of a Post Processor, the general structure of a Post
Processor, the functions of a Post Processor, DAPP — based- Post Processor: Communication
channels and major variables in the DAPP — based Post Processor, th creation of a DAPP — Based
Post Processor.
UNIT - IV
Micro Controllers: Introduction, Hardware components, I/O pins, ports, external memory:, counters,
timers and serial data I/O interrupts. Selection of Micro Controllers Embedded Controllers,
Applications, and Programming of Micro Controllers. Programming Logic Controllers (PLC’ s):
Introduction, Hardware components of PLC, System, basic structure, principle of operations,
Programming mnemonics timers, Internal relays and counters, Applications of PLC’s in CNC
Machines.
UNIT - V
Computer Aided Process Planning: Hybrid CAAP System, Computer Aided Inspection and quality
control, Coordinate Measuring Machine, Limitations of CMM, Computer Aided Testing, Optical
Inspection Methods, Artificial Intelligence and expert system: Artificial Neural Networks, Artificial
Intelligence in CAD, Experts systems and its structures.
REFERENCES:
1. P.N. Rao, N. K. Tewari, T K Kundra “ Computer Aided Manufacturing” McGraw Hill
2. CAD/CAM Principles and Applications, P.N. Rao, TMH
3. Computer Control of Manufacturing Systems / Yoram Koren / McGraw Hill. 1983.
4. CAD / CAM / CIM, Radha krishnan and Subramanian, New Age
5. Computer Numerical Control Concepts and programming, Warren S Seames, Thomson.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
ADVANCED FINITE ELEMENT METHODS
(PC-3)
UNIT-I:
Introduction to FEM, basic concepts, historical back ground, applications of FEM, general description,
comparison of FEM with other methods, variational approach, Glerkin’s Methods. Co-ordinates, basic
element shapes, interpolation function, Virtual energy principle, Rayleigh – Ritz method, properties of
stiffness matrix, treatment of boundary conditions, solution of system of equations, shape functions
and characteristics, Basic equations of elasticity, strain- displacement relations.
UNIT-II:
1-D Structural Problems: Axial bar element – stiffness matrix, load vector, temperature effects,
Quadratic shape functions and problems.
Analysis of Trusses: Plane Trusses and Space Truss elements and problems
Analysis of BECAD/CAM: Hermite shape functions – stiffness matrix – Load vector – Problems.
UNIT-III:
2-D problems: CST, LST, force terms, Stiffness matrix and load vectors, boundary conditions,
Isoparametric elements – quadrilateral element, shape functions – Numerical Integration. Finite
element modeling of Axi-symmetric solids subjected to Axi-symmetric loading with triangular
elements.
3-D Problems: Tetrahedran element – Jacobian matrix – Stiffness matrix.
UNIT-VI:
Scalar Field Problems: 1-D Heat conduction-Slabs – fins - 2-D heat conduction problems –
Introduction to Torsional problems.
UNIT-V:
Dynamic considerations, Dynamic equations – consistent mass matrix – Eigen Values, Eigen vector,
natural frequencies – mode shapes – modal analysis.
REFERENCES:
1. Finite Element Methods: Basic Concepts and applications, Alavala, PHI.
2. Finite Element Method – Zincowitz / McGraw Hill
3. The Finite Element Methods in Engineering / SS Rao / Pergamon.
4. Introduction to Finite Elements in Engineering, Chandrupatla, Ashok and Belegundu, Prentice
– Hall
5. Introduction to Finite element analysis- S.Md. Jalaludeen, Anuradha Publications, print-2012
th
6. A First Course in the Finite Element Method/Daryl L Logan/ Cengage Learning/5 Edition
7. Finite Element Method – Krishna Murthy / TMH
8. Finite Element Analysis – Bathe / PHI
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
MECHANICAL BEHAVIOUR OF MATERIALS (PE – I)
UNIT-I:
Introduction to Deformation Behaviour: Concept of stresses and strains, engineering stresses and
strains, Different types of loading and temperature encountered in applications, Tensile Test - stress-
strain response for metal, ceramic and polymer, elastic region, yield point, plastic deformation,
necking and fracture, Bonding and Material Behaviour, theoretical estimates of yield strength in
metals and ceramics.
UNIT-II:
Elasticity Theory: The State of Stress and strain, stress and strain tensor, tensor transformation,
principal stress and strain, elastic stress-strain relation, anisotropy, elastic behaviour of metals,
ceramics and polymers.
Yielding and Plastic Deformation: Hydrostatic and Deviatoric stress, Octahedral stress, yield criteria
and yield surface, texture and distortion of yield surface, Limitation of engineering strain at large
deformation, true stress and true strain, effective stress, effective strain, flow rules, strain hardening,
Ramberg Osgood equation, stress -strain relation in plasticity, plastic deformation of metals and
polymers
UNIT-III:
Microscopic view of plastic deformation: crystals and defects, classification of defects,
thermodynamics of defects, geometry of dislocations, slip and glide, dislocation generation - Frank
Read and grain boundary sources, stress and strain field around dislocations, force on dislocation -
self-stress, dislocation interactions, partial dislocations, twinning, dislocation movement and strain
rate, deformation behavior of single crystal, critical resolved shear stress (CRSS), deformation of poly-
crystals - Hall-Petch and other hardening mechanisms, grain size effect - source limited plasticity,
Hall-Petch breakdown, dislocations in ceramics and glasses.
UNIT-IV:
Fracture: fracture in ceramics, polymers and metals, different types of fractures in metals, fracture
mechanics - Linear fracture mechanics -KIC, elasto-plastic fracture mechanics - JIC, Measurement
and ASTM standards, Design based on fracture mechanics, effect of environment, effect of
microstructure on KIC and JIC, application of fracture mechanics in the design of metals, ceramics
and polymers
UNIT-V:
Deformation under cyclic load - Fatigue: S-N curves, Low and high cycle fatigue, Life cycle
prediction, Fatigue in metals, ceramics and polymers
Deformation at High temperature: Time dependent deformation - creep, different stages of creep,
creep and stress rupture, creep mechanisms and creep mechanism maps, creep under multi-axial
loading, microstructural aspects of creep and design of creep resistant alloys, high temperature
deformation of ceramics and polymers.
REFERENCES:
1. G.E. Dieter, "Mechanical Metallurgy", McGraw-Hill, 1986.
2. R.W. Hertzberg, "Deformation and Fracture Mechanics of Engineering Materials", John Wiley
and Sons, 1976.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
STRESS ANALYSIS AND VIBRATION
(P E – I)
UNIT-I:
Two dimensional elasticity theory in Cartesian coordinates, plane stress problem in polar coordinates
Thick cylinders, Rotating discs - stress concentration.
UNIT- II:
Torsion of non circular prismatic sections, rectangular and axisymmetric, Circular plates, introduction
to shell theory — contact stresses.
UNIT- III:
Single degree freedom, two degree freedom system without and with damping - Free and forced
vibrations.Transient vibrations.
UNIT- IV:
Transient vibrations of single and two degree freedom systems, multi-degree of freedom systems -
applications of matrix methods , continuous systems.
UNIT -V:
Free and forced vibrations of strings bars and be CAD/CAM. Principle of orthogonality - classical and
energy methods.
REFERENCES:
1. Theory of Elasticity/Timoshenko S.P. and Goodier J. N./ Koakusha Publishers
2. Advanced strength of materials / Den Hortog J.P./Torrent
3. Mechanical Vibrations/ Den Ilartog J.P./ Dover Publications
4. Theory of Vibrations with Applications/ Thomson W.T./ CBS Publishing
5. Mechanical Vibrations/ Rao S.S./ Addison Wesley Longman
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
ADDITIVE MANUFACTURING TECHNOLOGIES (PE – I)
UNIT-I
Introduction: Introduction to Prototyping, Traditional Prototyping Vs Rapid Prototyping (RP), Need for
time compression in product development, Usage of RP parts, Generic RP process, Distinction
between RP and CNC and other related technologies, Classification of RP, Need for RP software,
MIMICS, Magics, SurgiGuide, 3-matic, 3D-Doctor, Simplant, Velocity2, VoXim, SolidView, 3D View,
etc., Preparation of CAD models, Problems with STL files, STL file manipulation, RP data formats:
SLC, CLI, RPI, LEAF, IGES, HP/GL, CT,STEP.
UNIT-II
RP Processes:
a) Photopolymerization RP Processes:-Stereolithography (SL), SL resin curing process, SL scan
patterns, Microstereolithography, Applications of Photopolymerzation processes.
b) Power Bed Fusion RP Processes:-Stereolithography (SL), SL resin curing process, SL scan
patterns, Microstereolithography. Applications of Photopolymerization Processes.
c) Extrusion Based RP Processes: Fused Deposition Modelling (FDM), Principles, Plotting and
path control, Applications of Extrusion-Based Processes
d) Printing RP Processes: 3D printing (3DP), Research achievements in printing deposition,
Technical challenges in printing, Printing process modeling, Application of Printing Process
e) Sheet Lamination RP Processes: Laminated Object Manufacturing (LOM), Ultrasonic
Consolidation (UC), Gluing, Thermal bonding, LOM and UC applications
f) Beam Deposition RP Processes: Laser Engineered Net Shaping (LENS), Direct Metal
Deposition (DMD), Processing-structure-properties, relationships, Benefits and drawbacks.
UNIT-III
Rapid tooling: Conventional Tooling Vs. Rapid Tooling, Classification of Rapid Tooling, Direct and
Indirect Tooling Methods, Soft and Hard Tooling methods
UNIT-IV
Reverse engineering: Reverse Engineering (RE) Methodologies and Techniques, Selection of RE
systems, RE software, RE hardware, RE in product development
UNIT-V
Errors in RP processes and applications: Pre-processing, processing, post-processing errors, Part
building errors in SLA, SLS, etc., Design, Engineering Analysis and planning applications, Rapid
Tooling, Reverse Engineering, Medical Applications of RP
REFERENCE BOOKS:
1 Chua Chee Kai., Leong Kah Fai., Chu Sing Lim, Rapid Prototyping: Principles and Applications in
Manufacturing, World Scientific, 2010.
2 Ian Gibson., David W Rosen., Brent Stucker, Additive Manufacturing Technologies: Rapid
Prototyping to Direct Digital Manufacturing, Springer, 2010.
3 Rafiq Noorani, Rapid Prototyping: Principles and Applications in Manufacturing, John Wiley &
Sons, 2006.
4 D.T. Pham, S.S. Dimov, Rapid Manufacturing: The Technologies and Applications of Rapid
Prototyping and Rapid Tooling, Springer, 2011
5 Amit Bandyopadhyay, Additive Manufacturing, CRC Press 2015.
6 T.S. Srivatsan, T.S. Sudharshan, CRC Press 2015
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
AUTOMATION IN MANUFACTURING
(P E – II)
UNIT – I
Over View of Manufacturing and Automation: Production systems, Automation in production
systems, Automation principles and strategies, Manufacturing operations, production facilities. Basic
elements of an automated system, levels of automation; Hardware components for automation and
process control, programmable logic controllers and personal computers.
UNIT – II:
Material Handling and Identification Technologies: Material handling, equipment, Analysis.
Storage systems, performance and location strategies, Automated storage systems, AS/RS, types.
Automatic identification methods, Barcode technology, RFID.
UNIT – III:
Manufacturing Systems and Automated Production Lines: Manufacturing systems: components
of a manufacturing system, Single station manufacturing cells; Manual Assembly lines, line balancing
Algorithms, Mixed model Assembly lines, Alternative Assembly systems. Automated production lines,
Applications, Analysis of transfer lines.
UNIT – IV:
Automated Assembly Systems: Fundamentals, Analysis of Assembly systems. Cellular
manufacturing, part families, cooling, production flow analysis. Group Technology and flexible
Manufacturing systems, Quantitative Analysis.
UNIT – V:
Quality Control and Support Systems: Quality in Design and manufacturing, inspection principles
and strategies, Automated inspection, contact Vsnon contact, CMM. Manufacturing support systems.
Quality function deployment, computer aided process planning, concurrent engineering, shop floor
control, just in time and lean production.
REFERENCES:
1. Automation, production systems and computer integrated manufacturing/ Mikell. P
Groover/PHI/3rd edition/2012.
2. Automation, Production Systems and CIM/ Mike J P. Grower/PHI
3. CAD/CAM/CIM/ P. Radha Krishnan & S. Subrahamanyarn and Raju /New Age
International Publishers/2003.
4. System Approach to Computer Integrated Design and Manufacturing/ Singh/John
Wiley /96.
5. Computer Aided Manufacturing/Tien-Chien Chang, Richard A. Wysk and Hsu-Pin Wang/
Pearson/ 2009.
6. Manufacturing and Automation Technology / R Thomas Wright and Michael Berkeihiser /
Good Heart/Willcox Publishers.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
COMPUTER AIDED PROCESS PLANNING
(P E – II)
UNIT-I:
Introduction: The Place of Process Planning in the Manufacturing cycle-Process planning and
production Planning-Process planning and Concurrent Engineering, CAPP, Group Technology.
UNIT-II:
Part Design Representation: Design Drafting-Dimensioning-Conventional Tolerance- Geometric
Tolerance-CAD-input/output devices-Topology - Geometric transformation-Perspective
transformation-Data Structure-Geometric modeling for process planning--GT Coding-The OPITZ
system-The MICLASS System.
UNIT-III;
Process Engineering and Process Planning: Experience based planning-Decision table and
Decision trees-Process capability analysis-Process planning-Variant process planning-Generative
approach-Forward and backward planning, Input format, AI.
UNIT-IV
Computer Aided Process Planning Systems: Logical Design of process planning- Implementation
considerations-Manufacturing system components, Production Volume, No. of production families -
CAM-I, CAPP, MIPLAN, APPAS, AUTOPLAN and PRO, CPPP.
UNIT-V
An Integrated Process Planning Systems: Totally integrated process planning systems-An
Overview-Modulus structure-Data Structure-Operation-Report Generation, Expert process planning
REFERENCE BOOKS:
1. Gideon Halevi and Roland D. Weill, "Principle of process planning- A Logical Approach",
Chapman & Hall, 1995
2. Chang T. C. & Richard A.Wysk, "An Introduction to automated process planning systems",
Prentice Hall 1985
3. Chang, T.C., "An Expert Process Planning System", Prentice Hall, 1985
4. Nanua Singh, "Systems Approach to Computer Integrated Design and Manufacturing", John
Wiley & Sons, 1996
5. Rao P.N., "Computer Aided Manufacturing", Tata McGraw Hill Publishing Co., 2000.
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
PERFORMANCE MODELING AND ANALYSIS OF MANUFACTURING SYSTEMS
(PE – II)
UNIT I:
Manufacturing Systems & Control: Automated Manufacturing Systems – Modeling – Role of
performance modeling – simulation models-Analytical models. Product cycle – Manufacturing
automation – Economics of scale and scope – input/output model – plant configurations. Performance
measures – Manufacturing lead time – Work in process – Machine utilization – Throughput – Capacity
– Flexibility – Performability – Quality Control Systems – Control system architecture – Factory
communications – Local area network interconnections – Manufacturing automation protocol –
Database management system.
UNIT II:
Manufacturing Processes: Examples of stochastics processes – Poisson process - Discrete time
Markov chain models – Definition and notation – Sojourn times in states – Examples of DTMCs in
manufacturing – Chapman – Kolmogorov equation – Steady-state analysis. Continuous Time Markov
Chain Models – Definitions and notation – Sojourn times in states – examples of CTMCs in
manufacturing – Equations for CTMC evolution – Markov model of a transfer line.Birth and Death
Processes in Manufacturing – Steady state analysis of BD Processes – Typical BD processes in
manufacturing.
UNIT III:
Queuing Model: Notation for queues – Examples of queues in manufacturing systems –
Performance measures – Little’s result – Steady state analysis of M/M/m queue, queues with general
distributions and queues with breakdowns – Analysis of a flexible machine center.
UNIT IV:
Queuing Networks: Examples of QN models in manufacturing – Little’s law in queuing networks –
Tandem queue – An open queuing network with feedback – An open central server model for FMS –
Closed transfer line – Closed server model – Garden Newell networks.
UNIT V:
Petrinets: Classical Petri Nets – Definitions – Transition firing and reachability – Representational
power – properties – Manufacturing models.
Stochastic Petri Nets – Exponential timed Petri Nets – Generalized Stochastic Petri Nets – modeling
of KANBAN systems – Manufacturing models.
REFERENCES:
1. Performance Modelling of Automated Manufacturing Systems/ Viswanadham, N and
Narahari, Y/ Prentice Hall of India, New Delhi, 1994
2. Probability and Statistics with Reliability, Queuing and Computer Science Applications/
Trivedi, K.S./ Prentice Hall, New Jersey, 1982.
3. Fundamentals of Mathematical Statistics/ Gupta S.C. & Kapoor V.K./ 3rd Edition, Delhi, 1988
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JAWAHARLAL NEHRU TECHNOLOGICAL UNIVERSITY HYDERABAD
M. Tech – I year I Sem. (CAD/CAM)
ADVANCED CAD/CAM LAB
Features and selection of CNC turning and milling centers. Practice in part programming and
operation of CNC turning machines, subroutine techniques and use of cycles. Practice in part
programming and operating a machining center, tool panning and selection of sequences of
operations, tool setting on machine, practice in APT based NC programming. Practice in Robot
programming and its languages. Robotic simulation using software. Robo path control, preparation of
various reports and route sheets, Simulation of manufacturing system using CAM software, controller
operating system commands.
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