TAL A46 Low Voltage Alternators - 4 pole Installation and maintenance Three-phase 6 and 12-wire LEROY-SOMER™ Aidec —AIl for dreamsFleciric Power Generation [_ Installation and maintenance ‘Sa7Ten- 20170776 TAL A46 Low Voltage Alternators - 4pole This manual concerns the alternator which yo ‘of this maintenance manual. We wish to draw your attention to the contents SAFETY MEASURES: Before using your machine for the first time, it is important to read the whole of this installation and maintenance manual. ‘All necessary operations and interventions on this machine must be performed by @ qualified technician. Ourtechnical support service will be pleased to provide any additional information you may require: The various operations described in this manual are accompanied by recommenda- tions or symbols to alert the user to the po- tential risk of accidents. Itis vital that you understand and take notice of the different warning symbols used. Warning symbol for an operation capable of damaging or destroying the machine ‘or surrounding equipment. AN Warning symbol for general danger to personnel. Warning symbol for electrical danger to personnel. SAFETY INSTRUCTIONS We wish to draw your attention to the following 2 safety measures which must be complied with: u have just purchased. a) During operation, do not allow anyone to stand in front of the air outlet guards, in case anything is ejected from them. b) Do not allow children younger than 14 to go near the air outlet guards. Aset of self-adhesive stickers depicting the Various warning symbols is included with this maintenance manual. They should be positioned as shown in the drawing below Once the machine has been fully installed. WARNING The alternators must not be put into service until the machines in which they are to be incorporated have been declared compliant with Directives EC and plus any other directives that may be applicable. This manual is be given to the end user. The range of electric alternators and their derivatives, manufactured by us or ‘on our behalf, comply with the technical Tequirements of the customs Union directives (EAC). © - We reserve the right to modify the characteristics of its products at any time in order to incorporate the latest technological developments. The information contained in this document may therefore be changed without notice. This document may not be reproduced in any form without prior authorization. ‘Alltprands and models have been registered and patents applied for. 9 LeEROY-SOMER™Electric Power Generation Installation and maintenance Sa77en- 2017.07 /€ TAL A46 Low Voltage Alternators - 4 pole CONTENTS 4-RECEIPT. 1.1 - Standards and safety measures. 1.2- Inspection... 1.3 - Identification. 1.4- Storage... 1.5 -Applications 41.6 - Contraindications to use. RRARDRA DR 2-TECHNICAL CHARACTERISTICS. 2.1 - Electrical characteristics. 2.2 - Mechanical characteristics. aw 3-INSTALLATION. 3.1 -Assembly.. 3.2- Checks prior to first use. 3.3- Terminal connection diagrams. 3.4- Commissioning 3.5 - Setting up. 4-SERVICING - MAINTENANCE. 4.4 - Safety measutes...... 4.2 -Routine maintenance. 4.3-Bearings...... 4.4 - Mechanical defects. 4.5 - Electrical faults... 4.6 - Dismantling, reassembly... 4,7 - Installation & maintenance of the PMG.. 4.8- Table of characteristics. 5-SPARE PARTS. 5.1 - First maintenance parts. 5.2- Technical support servici 5.3 -Accessories.... ee 5.4 - Exploded views, parts list and tightening torqu Disposal and recycling instructions EC declaration of incorporation LEROY-SOMER 3[___ Eleciic Power Generation Installation and maintenance ‘5877 en - 2017.07 atl | TAL A46 | Low Voltage Alternators - 4 pole 4.-RECEIPT 4.4-Standards and safety measures Our altemators comply with most international standards. See the EC Declaration of Incorporation on the last page. 1.2 -Inspection On receipt of your alternator, check that it has not suffered any damage in transit. If there are obvious signs of knocks, contact the transporter (you may be able to claim on their insurance) and after a visual check, turn the machine by hand to detect any malfunction. 1.3 - Identification The alternator is identified by means of a nameplate fixed on the machine (see drawing) Make sure that the nameplate on the machine conforms to your order. So that you can identify your alternator quickly and accurately, we suggest you fil in its specifications on the nameplate below. : | ain bad boating | ec 40084-1 8, / 19005283. /NEMA MGT - Leroy-Somer 1.4-Storage Prior to commissioning, machines should be stored : = away from humidity (< 90%); after a long period of storage, check the machine insulation. To prevent the bearings from becoming marked, do not store in an environment with significant vibration. 4.5 -Application These alternators are mainly designed to produce electricity in the context of applications involving the use of generators. 4.6 -Usage restrictions Use of the machine is restricted to operating conditions (environment, speed, voltage, power, etc) compatible with the characteri- stics indicated on the nameplate. ‘Moteur Leroy Somer - Soutevord Marcelin Toroy 4 LEROY-SOMER™Electric Power Generation Installation and maintenance GaTTen- 2017.07 76 TAL A46 Low Voltage Alternators -4 pole 2-TECHNICAL CHARACTERISTICS 2.1 - Electrical characteristics This alternator is a machine without sliprings or revolving armature brushes, wound as “2/3 pitch’, 6 and 12-wire, with class H insulation and a field excitation system available in either SHUNT, AREP or PMG version. + Electrical options - Space heater In order to conform to standard EN 61000- 6-3, EN 61000-6-2, EN 55011, the R791 interference suppression kit is needed. * SHUNT three-phase 6-wire ‘MAIN FIELD =.) Rovating rectors 2.2 -Mechanical characteristics - Steel frame = Cast iron end shields - Protected balll bearings, greased for life = Mounting arrangements: single bearing with standard feetand SAE flanges/coupling discs = Drip-proof machine, seff-cooled - Degree of protection: IP 23 STATOR : 6 wites (T1 10 T6 identification) 73 wi Delia ‘connection 16 we 8 red or white Ha. 22K) ean yellow Consult R150 manual ref. 5364 OPTIONAL ier (rioa) Tiod: In SA (D)¥ - Star only Remove ST2 Or too For anticlockuise rotation R1-R2- External remote voltage trimmer (remove ST") R797S377 en- 20170716 Installation and maintenance TAL A46 Low Voltage Alternators - 4 pole Electric Power Generation + SHUNT three-phase 12-wire STATOR : 12.wite (Tt to T12 identification) MAIN FIELD 1 7 12 13 13 r9 ui us v1 vs Wi ws EXCITER ee com a —§+—P>t— f EE Excitorfeld ° 4 Tio 15 T1116 112 + - Rotaingreciios vw us v2, ve wad, dws | black or blue A-D-F[ LFF [6 yellow te | 11 | Te red or white = mt | m4 [tm [2 |t]u =r Consult R250 manual R250 a ere am ‘OPTION Ore rot [ger | jira © y iP TT] (| ra [72] ob 73 [73] M Option: 7 3 Extemal remote voltage trimmer st! Ney 0 (1 kohm) (remove ST4) sve | (thon) LEROY-SOMER™Electric Power Generation Installation and maintenance BaTTen- 2017 07/6 TAL A46 Low Voltage Alternators - 4 pole + AREP three-phase 6-wire STATOR: 6: (71 to TS entcaton) ae 3 ee Acitaywindngs TE E E EXCITER octet e Ist etn eters E ie E 2 az as TTerminal_N of wire Ae 133 3 Blale 232 3 3a 11 (08) 1 [2 |s Byte ‘: 44> 9 (green) T S-> 12(b4ack) 8-> Sento) OPTIONAL ma Ter (roa, wwe T104: In/ 1 Se pea [R450 Mor T* seo Forantt-clockwise rotation ara ot etapa Ue os nace ee ® 3 a) at TW 3 baa ah Hone e et = te) [re [2] i sh Hm es ue resnvveow LEROY-SOMER™ 7Electric Power Generation Installation and maintenance ‘Sa7Ten- 2017.07 1@ TAL A46 Low Voltage Alternators - 4 pole + AREP three-phase 12-wire STATOR: 2oie(T1toT12ienteaten) 2 3 mst nine RE| EE amy FELD FEIEE excrer Ph cere . " og cto. i fe is 6 5 EE|ER z & ‘Terminal N° of wire 4 asl a t>3 ee 232 Hala] alg} 232 x 4 =i 7 7a} Note: 35 tac Soncingroproeentod b> Sele) fornorb comecten Fort? conection (reconnection on Sto OPTIONAL ; Teron, (es) ‘Tiod:In/ 1A (star connection) (0) elt] & Tos:iv2ltA(rsiarconnectenyia) | | =e Ser iRas0 MT oo Fotanticochvio ration Phase (70) =: el be Black ae] Black ta fa] oe sack 13 [73] w “tv onmor IK om 3 Bue Nao Ee creenetow 8 LEROY-SOMER™Eleciric Power Generation Installation and maintenance Saren- 2017.07 12 TAL A46 Low Voltage Alternators - 4 pole * PMG three-phase 6 or 12-wire MAIN FIELO PMG lack or bus ed or white ee ZA raaing suten DP poston a LE x2 xt z oo) STATOR: 12.ire (T1 to T12 identification) STATOR: 6-ite (Tt to T identifcaton) (re) ver F nl [rv rap prio 2 y wa [re x wp [rit 3 fre riz ‘OPTIONAL "iba: CT (for YD connection) TALS (6 oF 12.wire) In 1A, > zx co _Foranliclockwise rotation (onove ST) External remoie volage tammer Rratt SPH vires fet fe] [rss z)- FI LEROY-SOMER”Electric Power Generation Tnstallation and maintenance Sa7Ten- 2017 0716 TAL A46 Low Voltage Alternators - 4 pole 3-INSTALLATION Personne! undertaking the various operations indicated in this section must wear personal protective equipment appropriate for mechanical and electrical hazards. 3.1 -Assembly All. mechanical handling operations must be undertaken using suitable equipment and the machine must be horizontal, Check howmuchthemachine weighs before choosing the lifting tool. During this operation, do not allow anyone to stand under the load. + Handling The generously-sized lifting eyes are for handling the alternator only. They must not be used to lift the genset. The choice of liftinghooksorhandlesshouldbedetermined by the shape of the lifting eyes. Choose a lifting system which respects the integrity and the environment of the machine. During this operation, do not allow anyone to stand under the load. + Single-bearing coupling Before coupling, check the compatibility between the altemator and the engine by performing: > undertaking @ torsional analysis of the transmission (alternators data are available on request), - checking the dimensions of the flywheel and its housing, the flange, coupling discos and offset. When coupling the alternator to the prime mover, do not use the fan to turn the alternator or rotor. The holes of the coupling discs should be aligned with the flywheel holes by cranking the engine. Make sure the machine is securely bedded in position during coupling. Check that there is lateral play on the crankshaft. +Double-bearing coupling - Semi-flexible coupling Careful alignment of the machines is recommended, checking that the lack of concentricity and parallelism of both parts of the coupling do not exceed 0.1 mm. This alternator has been balanced with a 42 key. + Location The room where the altemator is placed must be ventilated to ensure that the ambient temperature cannot exceed the data on the nameplate. 3.2 - Checks prior to first use «Electrical checks A Under no circumstances should an alternator, new or otherwise, be operated if the insulation is less than 1 megohm for the stator and 100,000 ohms for the otherwindings. 10 LEROY-SOMER”Eleciric Power Generation Installation and maintenance Sa77en- 20170778 TAL A46 Low Voltage Alternators - 4 pole There are 2 possible methods for restoring the above minimum values, a) Dry out the machine for 24 hours in a drying oven at a temperature of 110 °C (without the regulator). ) Blow hot air into the air intake, having made sure that the machine is rotating the exciter field disconnected. Note : Prolonged standstill In order to avoid these problems, we Tecommend the use of space heaters, as well as turning over the machine from time to time. Space heaters are only really effective if they are working continuously while the machine i ed. Ensure that the alternator has the degree of protection matching the defined environmental conditions. + Mechanical checks Before starting the machine for the first time, check that: ~all fixing bolts are tight, - the length of bolt and the tightening torque are correct, ~ the cooling air is drawn in freely, - the protective grills and housing are cor- rectly in place, - the standard direction of rotation is clock- wise as seen from the drive end (phase rotation in order 1 - 2-3), For anti-clockwise rotation, swap 2 and 3. - the winding connection corresponds to the site operating voltage (see section 3.3). 3.3 - Terminal connection diagrams To modify the connection, change the Position of he stator cables onthe terminals. The winding code is specified on the nameplate. terminals during reconnection or checks should be performed with the machine stopped. Info case should the internal connections in the terminal box be subjected to stresses due to cables connected by the user. LEROY-SOMER" "1Electric Power Generation Installation and maintenance BavTen- 2017 07/6 TAL A46 Low Voltage Alternators - 4 pole * SHUNT three-phase 6-wire Connection codes Facory connection iso Om uw wn 1 wre ty 2 tat ta Oven @ Tot oo y ‘5 2 + AREP or PMG three-phase 6-wire 8s : 380-416 AXrasomr sv 11.v272,w273 Connection codes Voltage/ Detection Factory connection ®sn winding | soH2 | 60Hz Sar ue 6s | as0-415 | 380-480 7 weayta vey uns Winding | S0Hz eo Hz 220-240 | 220-240 220-240 >T1,V=5T2,W=>T3 ways vez ua et UR neers crecrmetier mie fa VR otage deen earactl 12 LEROY-SOMER”Electric Power Generation Installation and maintenance 8577 on- 20170776 TAL A46 Low Voltage Alternators - 4 pole + SHUNT, AREP or PMG three-phase 12-wire Comets Voge / Beacon Feioycoesion @®srx uM winding | 50Hz | 60 Hz = Parallel Star 6 490-208 | 190-240 0. ae eo ee aa WON» wos phe ae ea — peur orn Of eyo. ‘Winding 50 Hz 60 Hz DE 6 380-415 | 380-480 eran a pe] / SEER ‘on oN ewan ns "Oy vee As rancor = torsweein | [CY mamrootvewer| for \xoLeumu rs ee = 70-240 | 220-240 Sealand wos eer TiveTawets! | 9, Ly uinur in 50 Hz 60 Hz DE 20-240 | Ba 2a0 220-240 aces 7 © ‘Winding 50 Hz 60 Hz Oe = 6 220-240 | 220-240 8 = 220-240 Ba licg qeriove> TH 2 aoe : iif ct 7 Ts as of aarnoen rae aN aage Seon BOOTRT Ree Tae acre ea nsec LEROY-SOMER”Electric Power Generation Installation and maintenance Baten 2017 OTe TAL A46 Low Voltage Alternators - 4 pole * Connection checks A Electrical installations must comply with the current legislation in force in the country of use. Check that: = The residual circuit-breaker conforms to legislation on protection of personnel, in force in the country of use, and has been correctly installed on the alternator power output as close as possible to the alternator. (In this case, disconnect the wire of the interference suppression module linking the neutral). ~ Any protection devices in place have not been tripped. = Ifthere is an extemal AVR, the connections between the alternator and the cabinet are made in accordance with the connection diagram. = There is no short-circuit phase-phase or phase-neutral between the alternator output terminals and the generator set control cabinet (part of the circuit not protected by circuitbreakers or relays in the cabinet). - The machine should be connected with the busbar separating the terminals as shown in the terminal connection diagram. © - The altemator earth terminal inside the terminal box is connected to the electrical earth circuit = The earth terminal is connected to the frame. The connections inside the terminal box must never be subjected to stress due to cables connected by the user. act anim 3.4 Commissioning A The machine can only be started up and used if the installation is in accordance with the regulations and instructions defined in this manual. The machine is tested and set up at the factory. When first used with no load, make sure that the drive speed is correct and slable (see the nameplate). On application of the load, the machine should achieve its rated speed and voltage; however, in the event of abnormal operation, the machine setting can be altered (follow the adjustment procedure in section 3.5). If the machine still operates incorrectly, the cause of the malfunction must be located (see section 4.5). 3.5 - Setting up As The various adjustments during tests must be made by a qualified engineer. Ensure that the drive speed specified on the nameplate is reached before commencingadjustment After operational testing, replace all access panels or covers. TheAVRisused to make any adjustments tothe machine. 14 LEROY-SOMER®Elecific Power Generation Installation and maintenance 5577 en- 2017.07 TAL A46 Low Voltage Alternators - 4 pole 4-SERVICING - MAINTENANCE 4.1 - Safety measures Servicing or troubleshooting must be carried out strictly in accordance with instructions so as to avoid the risk of accidents and to maintain the machine in its original state. All such operations performed on the alternator should be undertaken by personnel trained in the commissioning, servicing and maintenance of electrical and mechanical components, who must wear personal protective equipment appropriate for mechanical and electrical hazards. Before any intervention on the machine, ensure thatit cannot be started by a manual or automatic system and that you have understood the operating principles of the system. Warning : During and after running, the alternator will reach temperatures. hot enough to cause injury, such as burns. 4.2 -Routine maintenance + Checks after start-up After approximately 20 hours of operation, check that all fixing bolts on the machine are still tight, plus the general state of the machine and the various electrical connections in the installation, Electrical servicing Commercially-available volatile degreasing agents can be used. WARNING Do not use: trichlorethylene, perchlo- rethylene, trichloroethane or any alkaline products. These operations must be performed ata cleaning station, equipped with a vacuum system that collects and flushes out the products used. The insulating components and the impregnation system are not at risk of damage from solvents. Avoid letting the cleaning product run into the slots, Apply the product with a brush, sponging frequently to avoid accumulation in the housing. Dry the winding witha dry cloth. Let any traces evaporate before reassembling the machine. * Mechanical servicing Cleaning the machine using water or a pressure washer is strictly prohi- bited. Any problems arising from such treatment are not covered by our warranty. Degreasing: Use a brush and detergent (Suitable for paintwork). Dusting: Use an air gun, Ifthe machine is fitted with airinlet and outlet filters, the maintenance personnel should clean them routinely at regular intervals. In the case of dry dust, the filter can be cleaned using compressed air and/or replaced if itis clogged. After cleaning the altemator, itis essential to check the winding insulation (see sections 3.2and4.5). LEROY-SOMER™ 15Elecivic Power Generation Installation and maintenance S7Ten- 20170718 TAL A46 Low Voltage Alternators - 4 pole 4.3 - Bearings ‘The bearings are permanently greased | Approximate life ofthe grease (depending on use) = 20,000 hours or 3 years. 4.4 -Mechanical defects Fault Action Excessive overheating of one or|- If the bearing has turned blue or if the grease has tumed humming and vibration Bearing both bearings back, change the bearing ‘| (bearing temperature 80°C above |- Bearing not fully lacked (abnormal play in the bearing cage) the ambient temperature) End shields incorrectly aligned Airflow (inlet-outlet) partially clogged or hot air is being rovoma eaeamatrgs, jean te nae cre temperature [40° G above ine ambient ene ‘operating at too high a Voltage (105% of Un on a temperature) -Allemator overloaded Misalignment (coupling) Too much vibration - Defective mounting or play in coupling Vibrations - Rotor balancing fauit (Engine - Alternator) Excessive vibration and humming |- Phase imbalance noise coming from the machine |- Stator short-circuit - System short- 15V | the resistance) - Faully exciter armature (check the resistance) Check the AVR, the Exciter winding open circuit Naliage __ [saree suppresens: Faulty exciter armature disappears. {the rotting diodes, |The voltage does notretun |°Fauty AVR. during —|andreplace any.’ |tothe rated value = Revolving eld ool pen ccutor short operation | defective cane ‘components LEROY-SOMER™ 7Electric Power Generation Installation and maintenance ‘ATT en- 2017 07/6 TAL A46 Low Voltage Alternators - 4 pole + Checking the winding You can check the winding insulation by performing a high voltage test. In this case, you must disconnect all AVR wires. conditions is not covered by our warranty. * Checking the diode bridge A.diode in good working order should allow the current to flow only in the anode-to- cathode direction. anos @—Pf—e. cathode coc oP ¢ wie: 698% Geese FP cee Le$3) [gy + Unecking tne winaings ana rotating diodes using separate excitation As During this procedure, make sure that the alternator is disconnected from any ‘external load and inspect the terminal box to check that the connections are fully tightened. 1) Stop the unit, disconnect and isolate the AVRwires. 2) There are two ways of creating an assembly with separate excitation. Assembly A: Connect a 12 V battery in series with a rheostat of approximately 50 ohms - 300 Wand a diode on both exciter field wires (5+) and (6-). ASSEMBLY A 6 -__Fleld 5+ Rh, 50 -300W. 42V battery Assembly B: Connect a “Variac’ variable power supply and a diode bridge on both exciter field wires (5+) and (6-). Both these systems should have characteristics which are compatible with the field excitation power of the machine (see the nameplate). 3) Run the unit atits rated speed. 4) Gradually increase the exciter field current by adjusting the rheostat or the variac and measure the output voltages on L1-L2-L3, checking the excitation voltage and current at no load (see the machine nameplate or ask for the factory test report). ‘When the output voltage is at its rated value and balanced within 1% for the rated excitation level, the machine is in good working order. The fault therefore comes from the AVR or its associated wiring (ie. sensing, auxiliary windings). ASSEMBLY B 6 Field 6+ Verge 12 18 LEROY-SOMER”Electric Power Generation Installation and maintenance ‘SarTen- 207.0718 TAL A46 Low Voltage Alternators - 4 pole 4.6 - Dismantling, reassembly During the warranty period, this operation should only be carried out in an approved workshop or in our factory, otherwise the warranty may be invalidated. Whilst being handled, the machine should remain horizontal (rotor not locked in position). Check how much the machine weighs before choosing the lifting method. + Tools required To fully dismantle the machine, we recommend using the tools listed below: - t ratchet spanner + extension = 1 torque wrench ~1 setofflat spanners:8 mm, 10mm, 18mm -1 socketset:8, 10, 13, 16, 18, 21,24, 30mm - 1 socket with male ferrule: 5 mm ~1 puller * Screw tightening torque See section 5.4. + Access to diodes - Open the air intake grille (51). - Disconnect the diodes. - Check the 6 diodes, change the diode bridges if necessary. * Access to connections and the regulation system Access directly by removing the top of the cover (48). + Replacing the NDE bearing ~ Remove the box lid (48), the NDE panel (47) and the side panels (367) - Disconnect the stator outputs (T'1 toT12). - Disconnect the exciter wires, - Remove the air inlet louvre (51). - Remove the 8 nuts from the tie rods (37). - Remove the shield (36). - Take out the antifriction bearing (70) using a puller with a central screw (see drawing below). - Remove the screws from the bearing stop (78). - Fit the new antifiction bearing onto the shaft after heating it’ by induction to approximately 80 °C. = Mount the new preloading (wavy) washer (79) + the new "O” ring seal (349) in the shield (36) and coat the bearing seat with adhesive paste (see After Sales Service). ~ Screw_a threaded rod into the thrust bearing (78), - Refit the end shield on the machine using a dowel and nut in the shaft extension (see drawing). - Slide the threaded rod into the shield hole to make it easier to assemble (see basic diagram). LEROY-SOMER 19Electric Power Generation Installation and maintenance ‘5377 en- 2017.07 /e TAL A46 Low Voltage Alternators - 4 pole 4) (78) BE Threaded rod Dowel Nut NDE shield - Fit the thrust bearing screws (78), remove the threaded rod, fit the other screw and tighten up the assembly. = Block the 8 tie rods (37) of the bearing. = Reconnect wires. = Fit the air inlet louvre (51). - Replace the cover 9 the shields, you will need to change the antifriction bearings, the “0” ring seal, the preloading (wavy) washer and adhesive paste. + Dismantling the rotor assembly Follow the procedure for dismantling the bearings. = Remove the coupling disc (322). - Rest the rotor on one of its poles. = Support the DE rotor (4) with a strap or with a support constructed in accordance with the following drawing. - After extraction of the rotor, be careful not to damage the fan (15) or dismantle it. - Remove the rotor on special V-shaped ‘supports. When dismantling the rotor involves changing parts or rewinding, the rotor must be rebalanced. = Reassembling the machine - Follow the dismantling procedure in reverse order. Take care not to knock the windings when refitting the rotor in the stator. = Block the 6 screws (31) of the front bearing / SAE washer before tightening the tie rods (37). - Refit the air grille (33) and (51). 4.7 - Installation and maintenance of the PMG ‘The PMG reference is PMG 2. See the PMG manual ref: 4211. 4.8 - Table of characteristics Table of average values Alternator - 4 poles - 50 Hz - Winding no. 6S (6-wire) -no. 6 (12-wire) (400V tor the excitation values) “The voltage and current values are given for no-load operation and operation at rated load with separate field excitation. All values are given to within + 10% and may be changed without prior notification (for exact values, consult the test report). 20 LEROY-SOMER™Electric Power Generation Installation and maintenance ‘Sarr en 2017.07/@ TAL A46 Low Voltage Alternators - 4 pole + Three-phase: 4-pole Resistance of auxiliary windings at 0.009 | 0.76 | 14.10 Field excitation current i exc (A) SHUNT excitation 6 and 12-wire 20°C (Q) is % X14, X2 auxili 21, Z2 auxiliar Resistances at 20 °C (2) Type oar eet Exciter | Exciter A 0.363 0.533 Type |Stator LIN] Rotor | “Feig” | armature f 038 ns A 0.023 0.51 14.42 0.033 c 0.336 0.511 B 0.023 0.51 14.42 0.033 D 0.336 0.511 c 0.020 0.54 9.55, 0.098 E 0.388 0.618 D 0.020 0.54 9.55, F 0.388 0.618 E 0.011 0.65 | 11.10 G 0.316 0.410 FE 0.011 0.65 | 11.10 H 0.316 0.410 G | 0.009 [076 | 11.10 z - 7 H Field excitation current i exc (A) 400V - 50 Hz “jexc’: excitation current of the exciter field 0.020 [0.54 | 9.55 | 0.098 0.011 |0.65| 11.10 0.011 | 0.65 | 11.10 0.009 [0.76] 14.10 | 0.009 | 0.76 | 14.10 | = /o|4\mlolola|>) § 400V -50 Hz Type No load Atrated load xxcitation current of the exciter field A 076 0.76 No load Atrated load 7 a a 076 ERP] D 1.02 1.02 0.76 3.53 E 0.92 0.92 1.02 3.81 F 0.92 0.92 1.02 412 GS 0.86 0.86 0.92 3.33 H 0.86 0.86 0.92 371 v7 2 z 0.86 3.27 08 384 | + Table of weights (values given for information only) For 60 Hz machines, the “i exc” values are Type _| Totalweight (kg) | __ Rotor (ka) approximately 5 to 10 % lower. A 569. 243 B 599 243 + Three-phase: 4-pole Cc 674 255 AREP excitation 6 and 12-wire D 682 255 Resistances at 20 °C (0) E 754 | 304 ; F 754 304 Exciter | Exciter Type |StatorLIN|Rotor! “held _| armature 2 aes 28 023 [ost | 7442 | 0.038 + = : 0.023 [0.51] 14.42 | 0.033 0.020 [0.54] 955 | 0.098 “Available soon As After operational testing, it is essential to replace all access panels or covers. LeROY-SOMER™ 24Elecific Power Generation Installation and maintenance Barren 20170776 TAL A46 Low Voltage Alternators - 4 pole 5-SPARE PARTS 5.1 - First maintenance parts Emergency repair kits are available as an option. They contain the following items: Emergency kit SHUNT AVR R150 (6-wire) | R250 (12-wire) | Diode bridge assembly [Surge suppressor = [Emergency kit AREP/PMG ‘AV R450 MT (Gand 12-wire) See ‘Diode bridge assembly - Surge suppressor ‘Single bearing kit 4061227 ‘Non drive end bearing = aor [_Preloading (wavy) washer 5014131 4254514 5.2 -Technical support service Our technical support service willbe pleased to provide any additional information you may require When ordering spare parts, you should indicate the complete machine type, its serial number and the information given on the nameplate. Address your enquiry to your usual contact, Part numbers should be identified from the exploded views and their description from the parts list. Our extensive network of service centres can dispatch the necessary parts without delay. To ensure correct operation and the safety of our machines, we recommend the use of original manufacturer spare parts. In the event of failure to comply with this advice, the manufacturer cannot be held responsible for any damage. replace all access panels or covers. 5.3 Accessories + Space heater for use when stopped ‘The space heater must run as soon as the alternator stops. It is installed at the rear of the machine. Its standard power is 250W with 220V or 250W with 110V on request. As Warning: the power supply is present when the machine has stopped. + Connection accessories = 6-wire machines: coupling (F) - 12-wire machines: coupling (A), (F .F), (F) 22 LEROY-SOMER™Electric Power Generation Installation and maintenance S877 on- 2017071 Low Voltage Alternators - 4 pole TAL A46 5.4-Exploded view, parts list and tightening torque + Single bearing, SHUNT or AREP 23Eleciic Power Generation Installation and maintenance Sa7Ten- 2017.07 16 TAL A46 Low Voltage Alternators - 4 pole [Screw] Torque " [Screw] Torque Ref.| Qty | Description rrew|Toraue |Ref,| Qty | __ Description pon Te 1 | 1 |Stator assembly - | ++ | 90] 1 (Exciterfield (stato) | - | - | 4 | 4 Rotor assembly = | = [100] 1: [pie annaire - | = 15| 1 |Fan - | - |104) 1 |Washer - |= 21 1 {Lifting eye Mito} 40. |107| 1 | Diode support ring -|- 28| 1 |Earth terminal io | 24 |124) 1. {Terminal block m2 | 20 30} 1 |Driveend(DE)shieid | - | - | 134] 1 [Panel fixing Me | 10 e = Voltage regulator a 31) 6 |Fixing bolts 198 1 [AVES : Interference 33| 1 [Protective uard Me | 6 |199| 1 |suppressionmodule | - | - (RFLkit) 36 | 1 [Non drive end (NDE) | 12 | 75 | 279) 6/8 |Connection bar = [as shield 37 | 8 \Tierod - | = |320) 1 |Coupting sleeve -| - a1 | 1. [femgnalboxtront | we | 8 [922] 3 [Counting dios oe tS Non drive end (NDE) 47 | 1 eae me | 8 |323| 6 [Fixing bolts wie | 170 48 | 1 Terminal box lid Me | 8 |325, - |Spacer shims -|- Diode bridge 511. |Airintake guard me | 8 (343) 4 oer bly Me) 4 Non drive end (NDE) . Surge suppressor 70 | 1 bearing : 347) 1 |G pce) : - 71| 4 (Outerbearingretainer | - | - |349| 1 \Oring seal -| = a Preloading (wavy) eee Terminal box side | see : 367) 2 [panel ue | 8 24 LEROY-SOMER”Eleciic Power Generation Installation and maintenance Ba77en- 2017.07 18 TAL A46 Low Voltage Alternators - 4 pole Disposal and recycling instructions We are committed to limit the environmental impact of our activity. We continuously survey our production processes, material sourcing and products design to improve recyclability and diminish our footprint. These instructions are for information purposes only. Itis the user responsibility to comply with local legislation regarding product disposal and recycling. Recyclable materials Our alternators are mainly built out of iron, steel and copper materials, which can be reclaimed for recycling purposes. These materials can be reclaimed through a combination of manual dismantling, mechanical separation and melting processes. Our technical support depar- tment can provide detailed directions on products dismounting upon request. Waste & hazardous materials The following components and materials need a special treatment and need to be separated from the alternator before the recycling process: - electronic materials found in the terminal box, including the Automatic Voltage Regulator (198), Current Transformers (176), interference suppression module (199)and other semi-conductors. - diode Bridge (343) and Surge suppressor (347), found on the alternator rotor. - major plastic components, such as the terminal box structure on some products. These components are usually marked with plastic type information. All materials listed above need special treatment to separate waste from reclaimable material and should be handed to specialized disposal companies. The oil and grease from the lubrication system should be considered as a hazardous waste and has to be handled according to local legislation. LEROY-SOMER™ 25Service & Support Our worldwide service network of over 80 facilities is at your service. This local presence is our guarantee for fast and efficient repair, support and maintenance services. Trust your alternator maintenance and support to electric power generation experts. Our field personnel are 100% qualified and fully trained to operate in all environments and onall machine types. We know alternators operation inside out, providing the best value service to optimize your cost of ownership. Where we can help: Conception *Consulting & specification Berd eared eC) Surrey Secs Bi cipt oy ees LT SCI fo) fe) tenacity) SOc] curtis Creer Pere sy OS ran sd Contact us: Americas: +1 (507)625 4011 Europe & International: +33 238 609 908 Asia Pacific: +65 6263 6334 China: +86 591 88373036 India: +91 806 726 4867 Scan the code or go to: 682 sevice [email protected] ‘www.Irsm.co/support