B engine
FL Fuel system
FL
Fuel system ............................................... Two And removal, installation ................................... ..... 3
· Fuel leakage inspection .............................................. ...... 2 Disassembly, assembly ............................................... Six
The fuel gauge Fuel filter Fuel pump ASSY ........................................ 3 Fuel tank ................................................. Nine C
And removal, installation ................................... ..... 9
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FL - 1
Fuel system
Fuel system PFP: 17503
Fuel leakage inspection JBS00GSZ
Inspect visually the following items.
• The key switch ON (Engine non-starting state) To, that no leakage of fuel while applying pressure to the fuel pipe.
• Start the engine, that there is no leakage of fuel when it raised the rotation.
• Damage to the fuel hose, that there is no deterioration.
• That there is no slack in each hose clamp.
• Damage to the seal portion of the filler cap, degradation, there is no crack thing.
• Crack in the fuel pipe fixing clip, that there is no such off.
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The fuel gauge Fuel filter Fuel pump ASSY
The fuel gauge Fuel filter Fuel pump ASSY PFP: 17042
Removal, installation JBS00GT0
FL
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1. Retainer 2. The fuel gauge Fuel filter Fuel pump ASSY 3. O ring
E
Four. Feeru tank
removal
warning : When you replace the fuel system parts are, then it is done with care.
F
• To the display of: "Caution There flammable materials".
• It is carried out in a good fire with no-ventilated place.
• To work place beside the fire extinguisher.
• Withdrawn fuel be stored in a safe place. G
Caution : • When assembled, that no bending or twisting the hose or tube.
• To carry out the work in a horizontal location.
1. To remove the fuel pressure. " Inspection of the fuel pressure "( EC-17 page ) To see.
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2. Opening the fuel filler lid.
3. Remove the filler cap, pull out the fuel tank internal pressure.
Four. Move the right second seat forward full.
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• If you hit the driver's seat is also moved to the front driver's seat.
Five. Opening the inspection hole cover in the following procedure.
a. Remove the heater grille in the lower right second seat.
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b. Turn the floor carpet in the rear.
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The fuel gauge Fuel filter Fuel pump ASSY
c. Heater duct, remove the chip urethane.
d. Remove the inspection hole cover.
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6. Harness connector, remove the fuel feed tube.
Reference: Without fuel return path.
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• Quick connector is removed in the following manner.
- Pull out the retainer in a state of pinching with your fingers.
- If the connector and the fuel gauge-side tube is fixed is pulled out in a state that
moves in pushing and pulling several times.
Caution : • Keep away from the heat source to the resin tube.
• Battery fluid or the like in a resin tube, it does not adhere to liquid acidic.
• During desorption, that no bending or twisting the tube.
• Do not remove the retainer.
• If you are replacing a fuel gauge that retainer also be replaced with new
goods.
• Retainer, be exchanged in the exchange before the same color of the retainer.
Retainer color: Orange
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• Damage, in order to prevent the adhesion of foreign matter, completely covering it with a
plastic bag or the like.
FEL0368D
FL - 4
The fuel gauge Fuel filter Fuel pump ASSY
7. The fuel gauge Fuel filter Fuel pump
ASSY A remove.
Caution : • Be removed so as not to bend the float arm.
• It is handled so as not to give an impact from being dropped or the like.
FL
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Inspection after removal C
Make sure that there is no adhesion of foreign matter in the fuel pump strainer, if there is an attachment is removed.
attachment
Be aware of the following installed in reverse the removal procedure.
D
The fuel gauge Fuel filter Fuel pump ASSY attachment
• Toward the fuel gauge in the direction of the figure, attach by aligning the pin holes of the back surface of the
knock pin and Fuyue Rutanku side.
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• Retainer notch portion is attached so as to be parallel to the notch portion of the fuel
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tank.
• Retainer mounting bolts are evenly tightened.
Caution : Bolt able to use the genuine parts.
• Quick connector is connected to the following procedure.
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- Damage to the connecting part, to make sure that there is no adhesion of foreign matter.
- Align the connector and the axis, straight to insert the tube until the connection sound is
a "click".
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- After the connection, to make sure that it is securely connected in the following way.
• The claw of the retainer Two Thing to check visually that is connected to the connector both
places.
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• Pull the tube and the connector, to make sure that it is securely connected.
• Performing a leak check of the fuel before inspection hole cover mounting. " Inspection
after mounting "( FL-6 page ) To see.
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FED0234D
Inspection hole cover mounting
• Mount toward the arrow in front of the vehicle. Reference: There L
mark on the back.
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The fuel gauge Fuel filter Fuel pump ASSY
Inspection after mounting
• To make sure that there is no leakage of fuel in the following procedure.
1. The key switch ON The (engine unactuated state), while applying the fuel pressure in the fuel pipe, no leakage of fuel from the connection portion
Thing to make sure.
2. Start the engine, in the state raising the rotation, to confirm again that there is no leakage of fuel from the connecting portion.
Disassembly, assembly JBS00GT1
FEJ0235D
Disassembly
1. For reference at the time of assembly, in a way that does not disappear with gasoline, put the parts in time mark.
2. Remove the fuel gauge in the following procedure.
a. Remove the claws of the mating portion is lifted with a flathead screwdriver, etc., nails
Back so as not spent O To insert the ring.
FEJ0236D
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The fuel gauge Fuel filter Fuel pump ASSY
b. In a state in which the claws are out all, cormorant between the fuel gauge and the spacer
Lifting by inserting a flathead screwdriver or the like wound es, etc., to separate
the fuel gauge.
Caution : • There so that the resin portion is not damaged, the strength when lifting
Making the place as the fulcrum of the driver.
• If multiplied by lateral load is internal connection point breakage there Runode,
straight withdrawn.
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c. Fuyue from Feeru pump disconnect the harness connector
Remove the Rugeji. FEJ0244D
3. Remove the spacer in the same manner as the fuel gauge.
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Four. Remove the pressure regulator from the fuel filter in the following procedure.
Reference: Procedure omitted the procedure Five Of Work Ready
a. Deviated from the mounting position of the pressure regulator and fuel filter to open the clip.
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b. Straight extracting the pressure regulator from the fuel filter.
Five. To separate the fuel filter and the fuel pump in the following procedure
That.
a. Open the claws of the bracket, remove slide. E
b. Remove the rubber of the fuel pump bottom.
c. Remove the fuel pump extruded down with a finger.
Caution : It does not give a shock such as a drop in the fuel pump. F
FEJ0205D
assembly
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Note the following assembled in the reverse order of disassembly.
Caution : • There are positioned between each of the parts, it is possible to assemble in one direction only. Fit preceded by positioning and degradation of parts
That the assembly with reference to the mark.
• If you do not assembled well, without advancing the forcibly work, to check the positioning of parts to decompose again.
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• Of the fuel pump packing mounted in the direction of the block diagram.
• Harness connector of the fuel pump is securely connected.
• For pressure regulator O Ring is mounted in mind the following.
Caution : • It is replaced with a new one.
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• It is handled with bare hands. (Use of gloves is prohibited)
• O Ring and mounting parts, attachment of foreign matter to the other parts, to check on damage there is no or visually.
• Attach the engine oil was applied.
• Damage to such excessive external force (pull, stretch, etc.) that you do not over. J
• Pressure regulator is attached to the following procedure.
a. Attach the clip to the groove of the pressure regulator.
b. Fuel fill the clip with a pressure regulator
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Inserted into the coater, and fixed engaged N or the cutout of the filter side of the projections and the
clip side.
• To check the mating in the sound and response.
• At the same time to insert to fit the fuel pipe tip attached to a pressure regulator into
L
the cutouts of the holes in the bracket.
FEQ0067D
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The fuel gauge Fuel filter Fuel pump ASSY
• Fuel pipe (between the fuel gauge-filter) is on the inner diameter side notch ( Two Attach
together the part) to the fuel gauge side projection.
FED0302D
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Fuel tank
Fuel tank PFP: 17202
Removal, installation JBS00GT2
FL
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1. Filler hose 2. Vent hose 3. Futuroscope - complete seat
Four. Fuel tank protector Five. pin 6. Mounting band (front)
7. Mounting band (rear) 8. clip( Two Individual) 9. Fuel tank protector G
Ten. Filler tube 11. Vent hose 12. Vent hose
13. Grommet 14. Filler cap
removal
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warning : When you replace the fuel system parts, carried out by attention to the following.
• To the display of: "Caution There flammable materials".
• It is carried out in a good fire with no-ventilated place.
• To work place beside the fire extinguisher.
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• If you have withdrawn the fuel be stored in a safe place.
Caution : • Check the remaining amount of fuel, to extract the fuel, if necessary.
• When assembled, that no bending or twisting the hose or tube.
• Clamp so as not to damage the hose is that you do not tighten more than necessary. J
• To carry out the work in a horizontal location.
1. To remove the fuel pressure. " Inspection of the fuel pressure "( EC-17 page ) To see.
2. Opening the fuel filler lid.
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3. Remove the filler cap, pull out the fuel tank internal pressure.
Four. Remove the fuel tank protector of the tank front side and the tank bottom side.
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Fuel tank
Five. The following site is separated by an arrow portion in FIG.
[Tank top surface side]
• Fuel field tube
• Evaporation tube
[tank rear side]
• Fuel filler hose
• Vent hose [tank behind
the left side]
• Harness connector
• Tank top surface side fuel feed tube, Quick connector separation method of
evaporation tube "Fuel gauge, fuel filter, fuel pump ASSY " (FL-3 page) To see.
Retainer color
Fuel field tube: Orange evaporation tube
: Green
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6. The tank bottom and securely supported in the mission jack, fuel Tan
Click mounting band (front, rear) Remove.
Caution : Through a piece of wood or the like at a position in consideration of the balance of the tank Mille
The tion jack set, to perform the work to confirm a sufficiently stable state.
7. Remove the fuel tank in the following procedure.
a. Carefully the mission jack 10cm Down degree.
• If the tank top and vehicle-side floor panels are fixed, the Sukimaoko truncheon
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separated by a large flathead screwdriver or the like wound rags and the like.
Caution : Be careful so as not to scratch the tank and the floor panel.
b. Tank rear side of the fuel filler hose and vent hose
End out of the filler tube, further moves forward the fuel tank (mission jacks)
until position not interfering with the rear suspension members.
Caution : Make that there is no interference with the disconnect forgotten places and other parts
Able to move the mission jack while sure.
c. Carefully mission while holding the fuel tank by hand
Lower the jack, remove the fuel tank.
8. Fuel filler tube is removed by the following procedure.
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a. To separate the hose both ends of the vent path intermediate (rear side members through portion).
b. Fuel filler tube mounting bolts ( Three Remove the book).
c. Spare tire, remove the spare tire rack.
d. Remove the floor-side connecting portion of the canister purge hose.
e. After support mission jack or the like, the rear suspension member on the rear side mounting nut ( Two Pieces) a disconnect, stud
Bolt extending the gap between the vehicle under the floor to lower the rear suspension member backward to the extent that does not come out.
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Fuel tank
f. Remove the oil port side from grommet, remove the fuel filler tube by changing the frequently attitude.
attachment
Be aware of the following carried out in the reverse the removal procedure.
• Each hose is inserted until the following dimensions, fixed reliably clamped.
Filler hose : 35 mm
Other : twenty five mm
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• Clamp is attached so as not to overlap the bulge (stepped) portion of the tube.
• Clamp of the filler hose (both ends) tightening left behind (the remaining cost of the thread) is Eight ~ 12mm Tightened so as to be.
• Quick connection procedure of the connector "attachment"( FL-5 page ) To see. C
Inspection after mounting
• To make sure that there is no leakage of fuel in the following procedure.
1. The key switch ON The (engine unactuated state), while applying the fuel pressure in the fuel pipe, no leakage of fuel from the connection portion D
Thing to make sure.
2. Start the engine, in the state raising the rotation, to confirm again that there is no leakage of fuel from the connecting portion.
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Fuel tank
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