Training Notes - Power CAD
Training Notes - Power CAD
CONTENTS
• Overview
• Project Options
• Distribution Modelling
• Cable Selection
• Protection
• Single Line Diagram
• Reports
• Overview – Local Mode
• Overview – Environment Options
• Overview –Navigating PowerCad-5
• Project Options - Supply
• Project Options - Standards
• Project Options – Defaults
• Example Project (Example-01)
• Cascading Selectivity (Example-01)
• Source – LV Transformers
• User defined Time- Current Curves
• User defined Let-through Energy Curves
• Arc Fault - warning
• Fault Loop Impedance – warning
• Earth Leakage Relays
• Protective Device Manufactures
• Motor Control Centre (Example-02)
• Variable Speed Drive (Example-03)
• Variable Speed Drive (Example-04)
• Variable Speed Drive and Motor Feeds
• Discrimination (Example-03)
• Bus-Tie
• Metering
• Generator – Switchboard
• Generator– Short Circuit Decrement curve
• Export
• Class Example (time permitted)
• Notes
®
Minimum Requirement: PowerCad-5 Ver. 5.0.74.0
®
AutoCAD 2005 (2013 preferred)
The software program described by this user guide and the contents of the user guide itself are subject to change
without notice. The described software program is licensed material and may be copied only in accordance with
the terms of the license agreement. Copies made otherwise are illegal. Copies of this publication, in whole or in
part, by any means, are also prohibited and illegal without express written consent of PowerCad Software Pty. Ltd.
AGENDA
1. OVERVIEW
a. Local Mode (page 5 )
i. Limitation – Fault loop Impedance
b. Model Mode (page 6 )
i. Distribution modelling
c. Environment Options (page 7 )
i. Start up
ii. View
iii. Messages
iv. History files
2. PROJECT OPTIONS
a. Supply (page 10 )
I. Location
II. Voltage
b. Standards (page 11 )
i. Max Demand Profiles – Commercial, Domestic & Institutional
ii. Discrimination check for circuit breaker < 250A option
iii. Updated Standards – Existing project with old standards
c. Defaults (page 13 )
I. Manufacturers, Switchboards, Tee-off Boxes, Final sub-circuits, Cables
II. Motor cables
III. VSD motor feed cables
IV. Saving to O/S registry
3. DISTRIBUTION MODELLING
a. Transformer (page 18 )
i. Auto selection
ii. Manual selection
iii. Men point
iv. Mains cable sizing
v. Main switch sizing
vi. Bus bar sizing
b. Building to Single Line Diagram
i. Adding a switchboard
ii. Adding a MCC (page 26) (see example-03)
iii. Adding a Bus Tie (page 31 ) (see example-01)
iv. Adding a Split Bus
v. Adding Meters – Authority & Check Meters (page 32 )
vi. Setting up a Separate MEN point
vii. Adding Generator & Generator Switchboard (page 33 )
viii. Adding a Active harmonic Filter
c. Adding Loads
i. Load Groups
ii. Adding light fitting using Spare Circuits
iii. Spare Capacity Load & Planning Loads (see example-01)
iv. Motors – DOL type 2 co-ordination , With Soft starter, Variable Speed Drives
v. Diversity – Load diversity & Switchboard upstream diversity
Page
vi. Load templates – Car park lighting poles, Standby Pumps, Apartment
8. REPORTS
Print Menu
Page
PowerCad-5 in model mode calculates the fault loop impedance as per AS/NZS3000:2007 clause B4.4 using
the cable AC resistance and reactance from AS/NZS3008:2009 for any size cable, then checks the protective
device clearance time based on the protective device high tolerance curve from the respective manufactures
Page
data.
Floating
Coordination
Screen
Floating
Time-Current
Screen
Floating
Time-Current Curve
Settings Screen
Startup
View
Sets PowerCad to
model mode &
opens in the main
working screen
Messages
Target Volt
drop warning
PowerCad-5 directory
structure
History Files
Show Function
Floating tree
Right click
over Floating Display Final Sub-circuits
Tree to display
menu.
Show Function
Cables/Conduit screen - Show function
Page
Select parameter
“Cable Tab”
Cable details and
edit screen
“Data Tab”
Cable properties at
load and operating
temperature
“Properties Tab”
Cable properties at max
load and max operating
temperature
“Loads Tab”
Circuit Full Load current
& Circuit Peak load
under in-rush/starting
Location
Select Country
Voltage system
Select voltage
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Cables for Motors, VSD Motors and the VSD Feed have been separated to allow each type to have a
different default cable specification.
Note: Starting a new project PowerCad-5 will automatically load the default
settings from the registry. If alternate default settings are required the user
must via the Load button select and load the pre-saved defaults file to over-ride
the default settings loaded from the registry.
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Filters:
Check the tick box to force the software to only select circuit breakers over a defined nominal rating with
electronic trip units.
Check the tick box to force the software to only select Air Circuit breakers for loads over a defined amperage.
Filters
Tab
Discrimination:
Check the tick box to force the software to perform a discrimination check between the source protective
device and the SPD (main switch).
Discrimination
Tab
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The default the number of Iterations for the cable selection routine is 5.
For an existing project modelled in version 5.0.73.10 or earlier, when opened with version 5.0.73.11 or later,
the number of iteration for the cable selection is automatically set to1 iteration.
Cable Selection
Optimisation Tab
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Selectivity
up to 3.5kA
Cascading
up to 36kA
To allow
Cascading
check the tick
box.
Selectivity
up to 30kA
Cascading
up to 30kA
Page
Select
Transformer
Manufacturer
To select a
specific
Transformer size
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948.6149984 10000
956.070652 7030.7232
966.0286064 5192.7809
1007.604242 2854.9598
1036.072119 2125.2009
1069.030231 1608.7924
1107.107995 1217.587
Upper Tolerance
1150.508912 928.9664 Band
1199.747869 714.6609
1255.711834 554.370410000
1023.740742
1039.656773
1384.490522 347.53627631.3259
1065.344301
1537.765053 230.67475967.604
1620.279686 191.07334667.6684
1095.695775
1130.550554
1713.523193 162.181 3650.06
1178.935342
1812.132657 137.65752878.061
1233.928477
1929.700845 117.81482269.3423
2234.549538 84.8985 1422.6563
1370.219006
1548.424331
2642.956328 61.1646 906.3585
Copy points to clip board
1660.313071
3202.506258 43.7119 732.4871
then click on the Paste
3949.935346 31.4992 587.0837
1786.857778 button to enter the data
1936.377318
4956.669785 22.5061 474.4604
2105.668435
6307.975342 16.2181 386.5449
8000 11.9509 314.9923
2306.16293
2543.255469
8976.147632 10.3062 256.6256
2824.164483
10071.4033 8.89 209.074
3169.494387
11300.30036 7.6666 168.9663
12679.14554 6.613 135.4254
3606.533636
4147.534306
14226.23528 5.703 107.6713
5660.958707
15962.09852 4.9193 66.9422
17909.76911
8000 4.2423 40.879
8976.147632
20095.09146 3.6593 34.6897
10071.4033 29.4442
11300.30036 24.9862
12679.14554 21.2031
14226.23528 17.9929
15962.09852 15.2686
17909.76911 12.9599
20095.09146 10.9977
8.381080267 2292450.675
8.49180475 2081613.041
8.715654381 1905899.517
9.005337628 1830627.575
9.306791832 1772964.337
10.06468066 1730613.153
11.04587184 1780737.892
12.82330583 2184238.209
15.30030189 2669930.767
18.61658425 3315889.122
23.25412486 4086015.408
29.62101936 5074578.791
38.73468246 6251726.928
51.65352922 7641876.24
70.69683964 9191788.017 Thermal zone
automatically
73.04659895 9341142.557 generated
ARC fault
warning
ARC fault
29.9kA
Note: PowerCad-5 ARC fault clearance check is based on the high Tolerance of the protective device.
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Earth fault
current
1.19kA
Earth fault
current
required to trip
CB @ 5 Sec
Clearance
time
greater
than 5 Sec.
Note: PowerCad-5 clearance time check is based on the high Tolerance of the protective device.
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ELR settings
displayed on model
SLD Left Click on ELR icon
to add ELR to model
Note: Equipment that require matching protective devices must have their upstream protective devices set to
the correct/matching manufacturer.
Example:
Variable speed drives. Allen-Bradley can be matched to either NHP or Terasaki as a protective device
manufacturer.
If Terasaki is selected as a protective device then the VSD must be selected as Terasaki–Allen-Bradley.
Select required
switchboard
Configuration
The default I.D prefix of the inserted switchboard will adopt the I.D Prefix as set in the Motor Control Center
settings dialog box.
The default I.D prefix of each section of the Motor Control Center will be as set in the Section Prefix input
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box.
Voltage: 400volts
Switch Gear: Terasaki
Variable Speed Drive: Santerno Sinus series (Auto-sized)
Select Manufacture
Set Diversity to
User Defined
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Voltage: 400volts
Switch Gear: Terasaki
Variable Speed Drive: User Defined VSD Data file: 200kW VSD.HAR
Set Harmonic
order to 50
Paste Harmonic
data into column
from clipboard
VSD location:
1. Inside the Source Switchboard.
2. Remote.
3. Integral with the Motor
Select VSD
location Set VSD and Motor
cable lengths
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Click to focus on
VSD feed cable
VSD load
Click to focus on
Motor feed cable
Motor load
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Example-03
Use the floating Co-ordination Screen to display the time-current curves in conjunction with the floating Time-
Current Curve Settings Screen to dynamically adjust the respective device until the required co-ordination is
achieved.
Circuit Breaker Trip Floating time
settings floating current display
control
To add a Bus-Tie
click on the
Bus-Tie icon
Note: For domestic projects (e.g Appartment blocks ) Authority metering must be
added to the model. For Commercial/Industrial projects metering is optional.
To add a Check
meter click on the
Check Meter icon
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Floating Generator
Switchboard screen
Floating Network
Tree Grid Supply
focus
Floating Network
Tree Generator
Page
Switchboard focus
PowerCad-5 exports the Checked parameters to a CSV formatted file which can be opened in MS Excel.
The order of the parameter from top down is the order left justified the columns will exported into the CSV file.
To open the
Export to Excel
dialog box click
the Export icon
PowerCad-5 exports the single line diagram for each switchboard to AutoCAD. By default, PowerCad-5
opens the AutoCAD application, generates a drawing of the single line diagram as a .DWG file then closes
the AutoCAD application.
Note: The single line parameters listed/selected in the Export to AutoCAD Options dialog box also apply to
the print menu item 10 Single line Diagram.
PowerCad-5 exports a skeleton layout of entire single line diagram to AutoCAD. By default, PowerCad-5
opens the AutoCAD application, generates a drawing of the skeleton layout diagram as a .DWG file then
closes the AutoCAD application.
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Sub-Station: 11kV/0.4kV
LV Supply Feed to MSB: 50m, GE Spectra Busway
LV protection: Use HV protection
Switchboard SB-01:
Spare capacity: 350amps @ 0.8pf (0.6 Diversity upstream)
Sub Main: 500m SDI LSFLEX X-125 on tray (Hint: Cable Code 16, cable Configuration Code 3).
Switchboard SB-02:
Spare capacity: 150amps @ 0.8pf (0.6 Diversity upstream)
Sub Main: 120m SDI LSFLEX X-125 on tray.
Feed: DB-01
Switchboard SB-03:
Spare capacity: 250amps @ 0.8pf (0.8 Diversity upstream)
Sub Main: 100m SDI XLPE on tray.
Feed: DB-02
Switchboard SB-04:
Spare capacity: 600amps @ 0.8pf (0.8 Diversity upstream)
Sub Main: 160m SDI LSFLEX X-125 on tray.
Loads: Same as DB-02 (Hint: Use Split Bus to allow cascading)
Warehouse lighting 3 FSC 10m to first luminaire, each 50m run with 5No. 450watt MH lamps
(1Ø 230volt). (Cables V90 Flat 2-core on tray)
Socket Outlets (A/C area) 20x10amp Single outlets @ 10 per circuit (1Ø 230volt), each FSC
25m (load group B(ii)) (Cables V90 Flat 2-core on tray)
Note: Supply Transformer GE dry type. (Hint: set in defaults before starting the project)
Switch gear GE manufacture.
Mains Cable & Sub Mains cables: Flexible Rubber SDI cable (Triangle Cable – CC Series)
History folder
Contains the backup project files automatically saved
while PowerCad-5 is open.
The duration between backup file saved is set in the
Environment Options dialogue box.
UPD_BIN folder
Contains the User defined Protective Devices.
Registration folder
Contains the completed registration form generated
by PowerCad-5
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