Sr. No.
Equipment
1 Power Cables
2 Instrument Cables
3 Power Transformer
4 Auxilliary Transformer
5 LV Switchgear
6 MV Switchgear
Emergency Diesel Generator/Black
7
Start Diesel Generator
8 Bus Tie Duct
9 Distrubuted Control System
10 AC/DC UPS
11 Switchyard AIS
12 Motors
Major Testing Requirement
a)Continuity and resistance test for conductors and screens.
b) Insulation resistance tests between all conductors and between conductor(s)
and screen(s).
c) Visual check on general appearance and finish.
d) Measure the overall diameter of the cable sheath and bedding.
e) Check for correct colour and markings on insulation and sheath.
f) Check for correct markings on drums.
g) Volatage withstand test
a)Continuity and resistance test for conductors and screens.
b) Insulation resistance tests between all conductors and between conductor(s)
and screen(s).
c) Visual check on general appearance and finish.
d) Measure the overall diameter of the cable sheath and bedding.
e) Check for correct colour and markings on insulation and sheath.
f) Check for correct markings on drums.
g) Volatage withstand test
a) Measurement of winding resistance
b) Measurement of voltage ratio and check of phase displacement
c) Measurement of short-circuit impedance and load loss
d) Measurement of no-load loss and current.
e) Dielectric test of transformer
f) Tests on on-load tap-changers
g) Oil strength test
a) Measurement of winding resistance
b) Measurement of voltage ratio and check of phase displacement
c) Measurement of short-circuit impedance and load loss
d) Measurement of no-load loss and current.
e) Dielectric test of transformer
f) Tests on on-load tap-changers
g) Oil strength test
a) Functional testing, under normal operating conditions, of all control devices,
auxiliaries, indicating instruments, complete assembled switchboard.
b) Power-frequency voltage test on the complete bus-bar system
c) Measurement of bus-bar resistance
d) Dielectric tests on all auxiliary and control circuits
e) Ratio and polarity check of CTs and VTs by primary injection.
f) Protection relay operation checks by primary injection of current and voltage
as required
g) Numerical relay functionality and calibration checks
h) Mechanical operation checks including ‘pull in’ and ‘hold in’ voltages of
contactors
a) Functional testing, under normal operating conditions, of all control devices,
auxiliaries, indicating instruments, complete assembled switchboard.
b) Power-frequency voltage test on the complete bus-bar system
c) Measurement of bus-bar resistance
d) Dielectric tests on all auxiliary and control circuits
e) Ratio and polarity check of CTs and VTs by primary injection.
f) Protection relay operation checks by primary injection of current and voltage
as required
g) Numerical relay functionality and calibration checks
h) Mechanical operation checks including ‘pull in’ and ‘hold in’ voltages of
contactors
a) No Load Test
b) Load-proving Test
c) Full function test of the generator by simulating the protection alarms and
shutdowns
a) Physical, visual and dimensional checks,
b) Bill of material checks including spare parts;
c) AC and DC power supply test;
d) Power supply failure and reset test;
e)Redundancy and diagnostics test;
f) Calibration checks;
g) 100% functional checks for hardware and application software;
h) 100% I/O loop checks with simulators;
i) Interface test with 3rd party interface.
a) Load-duration test
b) Functional tests
c) Auxiliary equipment, Protective Device and control circuit tests
a) Visual inspection of overall finish, painting, lifting lugs, insulation,
terminations, fixings, fans & cowlings, bearing;
b) Dimensional check of mountings, terminals, clearances, cable entries, centre
lines, overall dimensions and weight;
c) Check of motor auxiliaries and accessories against specification requirements
including function testing;
d) Check of the rating plate, nameplate and any additional markings and labels
required by the specifications;
e) Check of rotation and phase sequence;
f) Measurement of winding resistance (hot & cold);
g) Stator winding resistance
h) Measurement of no-load current, power factor and losses;
i) Vibration severity;
j) Insulation resistance tests on windings
k) Voltage withstand test;
