FORMWORK (NON-COMPOSITE)

Permanent Formwork Prole Renge

FLOOR DECKING SHEET We manufacture proles which are used as Permanent form work. remains in situ for the life of the building but,
FIXING METHOD
unlike composite ooring proles, it does bot Act as reinforcement in the concrete slab.

Alfa fixing detail: The accessories are added as per design requirement
End details-option1:Alternate details for structures where
projections are necessary
Steel Bracket
As Required
Shear Stud

Edge From

Cantilever Universal Beam

Length

TECHNICAL SPECIFICATION
End details-ush type: standard end closure detail adopted
for steel frame structure Base Metal High Tensile Structural Grade Steel 240 / 345mpa / 550
Shear Studs Steel Bracket Coating Mass 120,180,& 275 GSM
Shear Stud
Thickness 0.8 mm to 2 mm
Coating Standard Galvanised Steel as per IS : 277
Type Bare, Primer Coated, Galvanised, Pre Painted
Universal Beam Length Upto 12000 mm

Universal Beam

Corner details: the ends are closed to make sure the concrerte
End details-option1:details adopted for cantilever end projections slurry takes the required shape quickly

As Required Steel Bracket

Shear Stud
Steel Bracket
Shear Stud Manufacturing Units: Marketing offices:
Bengaluru Marketing office Ahmedabad
Hosur/Tamilnadu - Unit 1 43/41, Nanjappa Layout Stonarts. Survey NO. 192, Paikki khata
Reinforcement Bar
PEB/Continuous Sandwich Puf Panel Production Line D Buildings, 3rd Floor, Audugodi, No 254 and Survey No. 212
Bengaluru Karnataka - 560 030 Paikki 2 Village Chancharvadi,
Taluka: Sanand, District:
Cantilever Length Bengaluru Ahmedabad - 382213
Edge From Bengaluru/Karnataka - Unit 2
Door No. 45 & 45/1N.R. Road,
Steel Roofing Production Line Bangalore - 560002 Vijayawada
Universal Beam
Chennai Plot no 45, Bhavanipuram Iron
Pune/Maharashtra - Unit 3 # 7, 1st Floor, Alsa Mall, No.149, Market, Vijayawada - 520 012
Steel Purlin/Steel Decking/Steel Roofing Production Line Montieth Road, Egmore,
Temporary support details(if required) :Alfaprole spans longer than Chennai - 600008 Pune
conventional system where possibility of temporary support is less. Concrete Connection details Gat No.262, Alandi Phata,
Hosur Opp. Hotel Gandharva,
Harohalli/Karnataka - Unit 4 Survey No162,163,164/2, & 167
Stirrups Nanekarwadi, Chakan,
Fire rated door /clean room wall, ceiling panel and Kalukondapalli Village Thally Road, Pune- 410501
Edge From doors/cold storage panels and doors production line Hosur - 635114
Kochi
Wooden 176/2 & 176/3, Brig Sayeed Road, 48/1775, Geethanjali Junction
Support Ahmedabad/Gujarat Unit 5 Thokatta Village, Contonment, Near Vyttila, Cochin - 682 019
All Types of Continuous Sandwich Puf Panel Production Line. Tarbund, Secunderabad
Telangana - 500 009
Fromwork

Universal Beam Reinforcement Bar

Temporary Prop

Butt joint details: standard joint details for continuous casting of slab
 DECK SHEET
DECKING PROFILE DECKING PROFILE FOR CAR PARK
75/305mm 50/230mm

INTRODUCTION ADVANTAGES OF SHEAR CONNECTORS EXCLUSIVE FOR CAR PARK

Floor Decking is one of the most effective methods of constructing floors in steel building and very useful in high- µ Easy to use.
Alfa Deck Sheet 75 can be manufactured with pre-finished steel coating to the underside. This is suitable for
rise RCC/Steel Buildings. Since they are joined into the floor concrete, they serve the dual purpose of permanent µ Economical.
form and positive reinforcement of the floor. In addition to a wide range of profiles to choose from, our in- house situations where a visibly exposed Deck soffit is required, such as in multi-storey car parks. The Alfa Deck soffit
µ Very fast installation as compared to conventional processes. can be left exposed or where further protection is required it can form the base coat for further protective systems.
design teams can also create profiles like 50MM AND 75MM to suit every requirement.
µ More consistent as the weld parameters are predetermined and programmed in
Decking Prole - 75/305
Dimension (mm) the machine itself.
Depth(d) 75 Pitch(p) 305 Overall width 922 Covered Width 915 Thickness 0.80-1.2 Minimum human intervention.
µ PERFORMANCE
915
µ Through deck welding is also possible where the Headed Shear Connector is
305 The 25 micron polyester coating on its own will be satisfactory in a dry and unpolluted environment (such as
16 welded through a formed galvanized sheet onto a steel beam. Concrete is then would be expected on most car park soffits) and will only require regular inspection or assessment after a period
41

0
35

poured over the formed sheet and the shear connectors. of ten years.

75
µ Reduction in concrete as well as steel.
305/915 prole steel panel/250Mpa (75mm rib) µ Greater strength of the structure. APPLICATION
Panel Thickness mm 0.8 1 1.2 Weightkg/m2 7.66 9.57 11.97
µ Greater speed of construction.
Area cm2 9.76 12.19 15.25 lx cm4 100.90 126.10 157.70 Composite floor decking offers the same benefits to car parks as to other steel framed buildings. Primarily these
ZX-Top cm3 26.91 33.63 42.05 26.91 33.63 42.05
µ Lesser oor sections. are speed of erection and reduced carriage requirements. Furthermore the reduced structure weight, height, and
ZX-Bottom cm3
Ma Kn.m fy = 25 Kn/cm2 the provision of a working platform during construction can be very significant advantages.
4.036 5.044 6.308
E = 2.00E+08 KN/M2

Decking Prole - 50/230

MODULAR MEZZANINE FLOORS (IN INDUSTRIAL BUILDINGS) Durability of metal decking in car parks
Dimension (mm)
Depth(d) 50 Pitch(p) 230 Overall width 931 Covered Width 910 Thickness 0.80-1.2 Galvanised is the standard protective coating for composite steel decking, giving a sufficient level of corrosion
We provide mezzanine floors for industrial buildings. Mezzanine floors are a key part to our business enabling to
protection to the upper surface of the decking, provided adequate provision has been made to prevent the
maximize your productive floor space by doubling its capacity. It is an These structures are usually free standing
ingress of water (using reinforcement to control cracking, and waterproofing to the top surface of the concrete).
and in most cases can be dismantled and relocated. Mezzanines are frequently used in industrial operations
The top deck of the car park should be waterproofed with a traditional bituminous membrane or liquid applied
such as warehousing, distribution or manufacturing. Industrial mezzanine structures are typically either
seamless coating. It is also good practice to treat other floors to prevent ingress of water from above. Adequate
structural, roll formed, rack-supported, or shelf-supported, allowing high density storage within the mezzanine
230/915 prole steel panel/250Mpa (50mm rib) falls and drainage should be provided, to prevent the build up of water on the slabs.
Panel Thickness mm 0.8 1 1.2 Weightkg/m2 7.66 9.57 11.97 structure. Mezzanine floors are lightweight open grid floors.
Area cm2 9.76 12.19 15.25 lx cm4 100.9 126.1 157.7
The underside of the decking may additionally be pre-finished (such as Alfa with Colorcoat Exterior Flexible
ZX-Top cm3 26.91 33.63 42.05 ZX-Bottom cm3 26.91 33.63 42.05
Polyester) or by using epoxy paint applied in situ, in order to provide a contemporary appeal or additional
Ma Kn.m fy = 25 Kn/cm2
4.036 5.044 6.308 protection. Corus will provide advice on durability or future maintenance depending on the preferred post-finish.
BENEFITS OF METAL DECKING APPLICATION

µ Light weight. Doesn't require any support, Metal Decking, Which Can Be Effectively Used Car park roof
which considerably reduces the use of concrete In A Wide Range Of Infrastructure Projects:
& slab thickness. Car parks, but more importantly their users, will benefit from protection against the external climate.
µ Power Projects.
µ Acts as composite member and as permanent µ Industrial Buildings Multi-Storeyed Buildings.
shuttering. There is a growing trend to use a lightweight roof over the top parking deck. This gives added protection to the
µ Supermarkets / Malls.
µ No major reinforcement required. top floor of the car park allowing users to park in all weathers. The aesthetic appeal of a car park can be
µ SEZs.
µ Deck can be used as a working platform during significantly enhanced by this method enabling the car park to blend in with the urban environment. The long-
µ Storage Sites.
construction. term benefits of reduced maintenance can far outweigh the initial cost of this approach.
µ Mezzanine Floors.
µ Speedy construction enables faster completion
of a project. µ Bridges.

µ Decking reduces the construction time, hence µ Walkways.

the total cost. µ Platforms.