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Locking Hub Assembly Process Flow

The document outlines a 12 stage process for assembling a locking hub auto part. Key steps include pressing pins and gears into place, applying gaskets and seals, inserting selectors and bases, lubricating parts, and final testing and packaging. Trays are used to organize parts at each stage and fixtures aid in assembly. The process involves both automated and manual steps and requires lubricating oil, thread sealant, and grease for final assembly.

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146 views3 pages

Locking Hub Assembly Process Flow

The document outlines a 12 stage process for assembling a locking hub auto part. Key steps include pressing pins and gears into place, applying gaskets and seals, inserting selectors and bases, lubricating parts, and final testing and packaging. Trays are used to organize parts at each stage and fixtures aid in assembly. The process involves both automated and manual steps and requires lubricating oil, thread sealant, and grease for final assembly.

Uploaded by

spdhiman
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as XLSX, PDF, TXT or read online on Scribd
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Part Name

Locking Hub Auto Part Number


Stage 1 Stage 2 Stage 3 Stage 4

Process Flow Press Roll pin in Insert Sealing


Marking on Insert Base &
Flange Flange & fix Ring over Selector Selector in Flange
Gasket on face

Laser Marking
Hand Press
Machine

Fixture Fixture

Requirements Trays for parts Trays for parts Trays for parts
Flange Flange, Roll Pin, Selector & Sealing Flange, Selector &
Gasket & Adhesive Ring Base

1 Numer available
Layout of Assembly
Cust. Part Number
Stage 5 Stage 6 Stage 7 Stage 8 Stage 9

Insert Soft Gear, Place Lock


Splined Gear & Assemble Upper Assembly, Assemble Flange
Press Needle Brg
in Soft Gear Sliding gear in & Lower Lock Diaphram, Lock assy on Cage Assy
Cage & lock with with Spring Ring in Cage assy. by manual force
Circlip & crimp lock Ring

Hand Press

Fixture Fixture Crimping M/c

Trays for parts Trays for parts Trays for parts Trays for parts Trays for parts
Soft Gear & Soft Gear assy, Upper Lock, Lower Lock Assy, Cage Cage Assy &
NRBearing Splined Gear, lock & Spring Assy & Diaphram, Flange assy.
Sliding Gear, Lock Ring
Circlip

Lubricating Oil SAE


Thread Sealant 80w90

//192.168.1.40
Date
Stage 10 Stage 11 Stage 12

Testing of Locking Visual Inspection, Do Greasing &


Hub Assembly on Check Sliding gear Packing as per
Fixture, Manual & Gap & smooth insert protection req.
Cap
Auto mode movement

Testing Rig Platform

Locking Hub Grease Packing Box, poly


Assembly packs, Stickers &
lables

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