Company Symbol Client Symbol Consultant Symbol

PROJECT : WTP LOT 4

OWNER / CLIENT : Name

EPC CONTRACTOR : Name

ENGINEERING CONSULTANT : Name

EQUIPMENT : Rectangular Tank

QUANTITY IN NO'S : 1

TAG NO : V-01-2014

MANUFACTURING SERIAL NO : GAL/RT-0001

TITLE : Rectangular Tank Design Calculation

DOCUMENT NO : XXX-XX-XXXXXX-XX-XXXX-00001

REV : 01

01 4/5/1982 Initial Submission For Review and Comments S.Rajkumar S.Rajkumar S.Rajkumar

Revision Date Revision Title Prepared Checked Approved

 Company Symbol Client Symbol Consultant Symbol

(1) Index

Chapter No Description Page No

Cover Page
1 Index 2 of 31
2 Calculation Revision History 3 of 31
3 Design Data Sheet 4 of 31
4 Material of Construction List 5 of 31
5 Tank Side Wall Calculation (For Length Side) 6 to 11 of 31
6 Tank Side Wall Calculation (From Width Side) 12 to 17 of 31
7 Bottom Plate 18 of 31
8 Roof Plates and Roof plate Stiffener Calculation 19 to 21 of 31
9 Tank Weight Table 22 of 31
10 Loading Data Table 22 of 31
11 Nozzle Details and Pipe Thickness Tabulation 23 of 31

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(2) Revision History

Chapter No Page No REV 00 REV 01 REV 02 REV 03 REV 04 REV 05

1
2
3
4
5
6
7
8
9
10
11

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(3) Design Data

Process Design Data

Product Stored : Drain water from Wallnut Shell Filter/ Skim Oil from Int Soft Water Tank
Product Specific Gravity 'G' : 1.00
Operating Temperature : Min : 33.889 oC Max : 93.33 oC
Operating Pressure : 0.125 Psig 0.0088 kg/cm2.g 3.460 inches of WC
8.618 mbar 8.618 Kpa
Flash Point : 33.88889 oC

Pumping Rate IN : 50 m3/hr IN 7543 bbl/day

OUT : 50 m3/hr OUT 7543 bbl/day

Mechanical Design Data

Design Code : 1) Roark , R J and Young W.C. Formula for Stress and strain
2) Presure vessel handbook - E Megyesy
3) Design of Process Equipment ( Rectangular Tank ) By Kanti Mahajan
4) API 650 Latest Edition

Type of Tank : Under Ground Tank with Tank roof above grade level
Rectangular Tank Size : Length = 6096 mm 6.096 m 20.000 ft.
Width = 5334 mm 5.334 m 17.500 ft.
Height = 2438 mm 2.438 m 7.999 ft.
Bottom Slope : NO
Design Specific Gravity 'G' : 1.00

Design Pressure : 0.500 Psig 0.0352 kg/cm2.g 13.840 inches of WC

34.474 mbar 3.447 Kpa
Design Vacuum : 0.225 Psig 0.0158 kg/cm2.g 6.228 inches of WC
15.513 mbar 1.551 Kpa
Design Temperature : Min : 5 oC Max : 100 oC
Material of Construction : A 283 Gr C
Design Metal Temperature : -1.11111 oC Min
Joint Efficiency : 0.7
Radiography requirement : As Per API 650 Latest Code

Shell & Roof Min Live Load : 1.2 kN/m2 1.2 Kpa
Wind Design Code : As Per ASCE 7 Edition 10
Wind Speed : 34.0 m/s 122.3101 Km/hr 76 mph
Siesmic Design requirement : No

Corrosion Allowance 'C.A.'

Shell : 3.20 mm 0.126 inch
Bottom : 3.20 mm 0.126 inch
Roof Plate : 3.20 mm 0.126 inch
Roof /External Structurals : 0 mm 0 inch

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Nozzles : 3.20 mm 0.126 inch

Internal's 1.588 mm 0.063 inch

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4) Material of Construction List

Shell /Roof / Bottom : A 283 Gr.C
Nozzle Pipes : A 106 Gr. B
Nozzle Flanges : A 105
Manhole Neck : A 283 Gr.C/A 106 Gr. B
Manhole Flange : A 283 Gr.C/ A 105
Shell /Roof - Structure : A 36

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5) Tank Side Wall Calculation (From Length Side)

Rectangular tank side wall Plate material = A 283 Gr.C
Stiffener material (Structural) = A 36
Design pressure inside of tank Pd = 34.47 mbar g 0.500 psig
Design temperature of tank Td = 100 °C 212 °F
(As per ASME Sec II Part D)
Allowable stress of plate S = 108 N/mm2 15664 psi
Yield strength of side wall material at design temp Sy3 = 205 N/mm 2
29733 psi
Yield strength of stiffener material at design temp Sy4 = 205 N/mm 2
29733 psi
Modulus of Elasticity (as per API 650,APP M) E 198333 N/mm2 28765770 psi
Allowable bending stress of plate Fb = 136.67 N/mm 2
19822 psi
Height of the tank H= 2438 mm 95.98 in 8.000 ft
Specific gravity of fluid G = 1
Specific gravity of water Gw = 1
Density of fluid inside D = 1000 Kg/m3
Side wall thickness (Nominal) ta = 14 mm 0.55 in
Corrosion allowance C = 3.20 mm 0.126 in
Length of side wall L= 6096 mm 240 in 20.000 ft
Vertical stiffener spacing (Max) L5 = 1200 mm 47.24 in
Joint Efficiency E = 0.7
Unstiffened Shell check
Uniform pressure actiing at shell, Pu = 62.4*H*G/144 = 3.47 psi
Hydro test pressure Phyd = Full of water + 34.5 m bar(g)
Uniform pressure acting at shell ( during hydro test), Phyd = (62.4*H*G/144)+ 3 = 6.47 psi
Minimum live load acting on shell Pl = 1.200 kpa 0.174 psi
Minimum Wind, Vacuum & Sand pressure acting on shell Pw = 56.415 kpa 8.180 psi
The min wind pressure calculated as per below (As Per api 650 Reference from ASCE 7 Edition 10)
The relation between wind pressure and wind velocity is given by, Pz = 0.613 x Kz x Kzt x Kd x V^2 x I x G
Where, V = Basic Wind Speed in m/s = 0.0 m/sec
Hence tank is mounded below grade level
kz = Risk Coefficient factor for exposure catogory C at Height of 40 ft = 1.04 -
kzt = Terrain, Height and Structure size factor = 1.00 -
kd = Topography Factor = 0.95 -
I= Equal to importance factor for Catogory II Structure = 1.00 -
G= Equal to Gust Factor for exposure C = 0.85 -
Pz = 0.00 N/m^2 = 0.000 Kpa
Internal Vacuum Pe = 1.551 Kpa
Sand Pressure = Ko γ H = 54.864 KN/m^2 = 54.864 Kpa
Where, Lateral earth pressure at rest condition, K0 = 0.5 , Density of soil Considered, γ = 18 KN/m^3,
H = Filled sand Ht in m (Full tank Height considered)
Total pressure acting on shell [Pz+Pe+Psand] PTL = 56.415 Kpa

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Dead Load acting due to self weight + stiffeners Pdead = 0.002 N/mm² 0.259 psi
Where,
Area of shell (One side plate surface) Area = H* L = 14862048 mm^2
Weight of shell plate (One side plate) Swt = 2247.1 kgs
Weight of stiffners (On one plate ) St wt = 462.7 kgs 10% extra considered
Swt + Stwt = 2709.8 kgs 26583.4 N

Max Uniform Pressure = p t= Pu+ pd+pl+Pw+Ps+Pdead = 0.087 N/mm² 12.58 psi

Max Uniform Pressure(hyd) phyd= Pu+ p hyd+pl+Pw+Ps+Pdead = 0.107 N/mm² 15.58 psi
Max Bending moment M max = 0.0642 pt l5 H^2 = 351469.02 lb in

Required section modulus Z = M max /S Z = 17.73 in³ 290.54 cm³

Provided Angle = 150x150x10 Thk
Depth = 150 mm
Thk = 10 mm
Distance of Neutral Axis y = 10.88 cm
Moment of Inertia I = 3417.47 cm4
Z = Section modulus of wind girder at that location Z=I/y = 314.11 cm3
Provided Section Modulus Zp = 19.17 in³ 314.11 cm³

Side wall is divided into panels by using stiffners

All edges fixed , uniform decreasing load parallel to side b
( ref - table 11.4 case 8 d - roarks 7th editon)
Design Condition

Pressure
Maximum inside + live
Horizontal Uniform load + Wind Total
Stiffener Vertical pressure and other Pressure Calcualted thickness,
location from spacing b Pe load + dead Pt=Ps+Pe a b a/b β1 Tcal = (sqrt(β1*pt*b^2 /
tank top -H1 =0.433*H1* load (psi)) fb)
G/12 p t=
pd+pl+Pw+P
dead

mm in mm in Pe ( psi) Pt (psi) Pt(psi) mm mm tcal in

650 25.6 600 24 0.920 9.113 10.033 1200 600 2.000 0.307 0.294
1300 51.2 600 24 1.850 9.113 10.963 1200 600 2.000 0.307 0.308
1950 76.8 600 24 2.770 9.113 11.883 1200 600 2.000 0.307 0.320
2438 96 638 25 3.470 9.113 12.583 1200 638 1.881 0.309 0.352
2438 max t cal 0.352
Thickness calculated T cal= Sqrt( ( β1*p*b^2)/Fb) Tcal = 0.352 in 8.93 mm
Corrosion allowance Ca 0.130 in 3.20 mm
Required Thickness Treq = Tcal + Ca Treq = 0.480 in 12.13 mm
Provided Thickness T por 0.550 in 14 mm
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Since provided thickness greater than required. Hence Safe

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Hydro test Condition

Pressure
inside + live
Maximum
load + Wind
Horizontal Uniform Total
and other Calcualted thickness,
Stiffener Vertical pressure Pressure
location from spacing b Pe load + dead Pt=Ps+Pe a b a/b β1 Tcal = (sqrt(β1*pt*b^2 /
tank top -H1 =(0.433*H1 load (psi)) fb)
*G/12) + 3 p t=
pd+pl+Pw+P
dead

mm in mm in Pe ( psi) Pt (psi) Pt(psi) mm mm t cal in

650 25.6 600 24 3.920 9.113 13.033 1200 600 2.000 0.307 0.289
1300 51.2 600 24 4.850 9.113 13.963 1200 600 2.000 0.307 0.299
1950 76.8 600 24 5.770 9.113 14.883 1200 600 2.000 0.307 0.309
2438 96 638 25 6.470 9.113 15.583 1200 638 1.881 0.309 0.391
2438 max t cal 0.391
Thickness calculated T cal= Sqrt( ( β1*p*b^2)/Fy *0.9) Tcal = 0.39 in 9.94 mm
Corrosion allowance Ca 0.13 3.20 mm
Required Thickness THyd = Tcal + Ca Thyd = 0.52 in 13.14 mm
Actual Thicknes provided T ac = 0.55 in 14 mm

(Table below given is in mm and N/mm² to match with the drawings)

Pressure
inside + live
Maximum load + Wind Induced
Horizontal pressure and other Total bending Allowable
Stiffener spacing b Pe load + dead Pressure a b a/b β1 stress - bending
location from =0.433H1S/ load Pt=Ps+Pe S3 = stress SYa3
tank top -H1 (psi)) β1*pt*b^2 /
12 + 3 p t=
t^2
pd+pl+Pw+P
dead

mm in mm in Pe ( psi) P (psi) Pt(psi) mm mm psi psi

650 25.6 600 24 3.920 9.113 13.033 1200 600 2.000 0.307 7376.07 19821.8
1300 51.2 600 24 4.850 9.113 13.963 1200 600 2.000 0.307 7902.39 19821.8
1950 76.8 600 24 5.770 9.113 14.883 1200 600 2.000 0.307 8423.05 19821.8
2438 96 638 25 6.470 9.113 15.583 1200 638 1.881 0.309 10033.75 19821.8
2438 10034 19822
Stiffener Not Required at bottom
As the induced bending stress is within the allowable limit, so provided thickness is sufficient

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Since Horizontal stiffener have been provided the deflection will differ at different location
(Ref table 11.4 cas 8d - Roark 7th
Maximum deflection of the plate Y max = αpb^4/E(t)^3

Y max
a b Pt = -αpb^4/E(t)^3
mm in mm in psi a/b α β in mm
1200 47.2 600 24 13.03 2.000 0.01360 0.307 0.0115 0.292
1200 47.2 600 24 13.96 2.000 0.01360 0.307 0.0124 0.310
1200 47.2 600 24 14.88 2.000 0.01360 0.307 0.0132 0.335
1200 47.2 638 25 15.58 1.881 0.01342 0.309 0.0174 0.442
2438 Y max = 0.442
The allowable deflection for design and test
a) for shell -- smaller of unstiffened length /360 or thickness /2
L /360 = 0.13 in 3.302 mm
t/2 = 0.28 in 7.112 mm
min ( L /360 0r t/2) 3.302 mm
Since Allowable defelction is more, Hence the provided plate thicknes is acceptable
Maximum Bending Moment (Plate)
Maximim Bending occurs at = 0.577 * H 55.38046 in
from top 1406.66 mm 1407 mm

Maximum pressure at this load point will be P MB =0.03613 H*g 2.000 psi
Internal Pressure load point + live load + Wind Pressure 8.854 psi
Pressure equivalent tp dead weight of long side shell + stiffener 0.259 psi
total Pressure acting at load point 11.113472 psi
Distance between vertical stiffeners l= a= 1200 mm 47.24 in
Maximum pressure point from bottom b= 638 mm 25.12 in
( first sy=tiffener from bottom) a/b = 1.8800
β1 = 0.309
The maximum bending stress in the shell plate at this load point s max = =β *p*b^2/(t^2)
1

7156.7252 psi
The allowable bending stress = 2/3 * yield stress 19821.82 psi
( from ASME SEC-II, PART-D)
The max. bending stress in the shell plate at the max bending point is less than the allowable limit, so provided thickness is
sufficient

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Maximum deflection of Built up section

Selected size = 150x150x10 Thk
Depth = 150 mm
Thk = 10 mm
Distance of Neutral Axis C= = 10.88 cm
Moment of Inertia I= = 3417.47 cm4 82.11 in4
Z = Section modulus of stiffener at that location Z = I / y = 314.11 cm3 19.17 in3
Maximum deflection Y max = 0.00652*Pt*b*a^4/EI
Since Horizontal stiffener have been provided the deflection will differ at different loaction

a b Pt Y max
= 0.00652*Pt*b*a^4/EI

mm in mm in psi a/b E I in mm
1200 47.2 600 24 13.033 2.000 28765770 82.11 0.0042 0.1072
1200 47.2 600 24 13.963 2.000 28765770 82.11 0.0045 0.1149
1200 47.2 600 24 14.883 2.000 28765770 82.11 0.0048 0.1224
1200 47.2 638 25 15.583 1.881 28765770 82.11 0.0054 0.1363
Y max = 0.1363
The allowable deflection for design and test
a) for beams, stiffeners = L /250
L /250 = 0.09 in 2.286 mm
Since Allowable defelction 2.286 >= 0.1363 Hence the provided plate thicknes is acceptable

MAX Bending Moment ( Built Up section)

Maximim Bending moment M max = 0.0642 pt l5 H^2 = 351469 lb in
Bending stress developed in the built up section S 1= Mmax /Zxx = 18334.33 psi
The allowable bending stress = 2/3 * yield stress 19821.82 psi
( from ASME SEC-II, PART-D)

The max. bending stress in the shell plate at the max bending point is less than the allow. limit, so provided thickness is
sufficient

Maximum Vertical Shear for this configuration V max = pt * a * H / 3 = 19012.973 psi

The Weld Joining the plate and stiffener is stressed horizontally
The weld size can be determined by W = V max * A *h1 / Sa* I * n = 1.4 in
( ref -Design of Process Equipment - Kanti K Mahajan) 35.56 mm
Area of uncorreded plate section A = l * Treq 16.61 in²
Distance between center of gravity of plate and h1 = C+t/2
11.08 in
neutral axis of combined section
Number of continuous weld of stiffener to plate n = 2 nos

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Continuous fillet weld to be provided on both side of stiffener of size 8 mm 0.31 in

Secondary Member Check : (Horizontal Stiffener)

(The Horizontal Stiffners of Flat 12 mm thk x 100 mm long is used)
Secondary member is assumed as Fixed support at ends and uniformly distributed load

Pressure
inside + live
Horizontal Maximum load + Wind
Stiffener Vertical pressure and other Total Uniform Bending Allowable Req
location from spacing Pe pressure + Pressure length of Stiffener Load Moment bending Section
tank top b =0.433H1S/ dead load Pt=Ps+Pe a W6 W6*b^2/ stress SYa3 modulus
-H1 12 + 3 p t= Pu+ (psi)) 12
pd+pl+Pw+P
s+Pdead

mm in mm in Pe ( psi) P (psi) Pt(psi) mm in psi in ³

650 25.6 600 24 3.920 9.1135 13.0335 1200 47.24409 307.877 14316.32 19821.82 0.72
1300 51.2 600 24 4.850 9.1135 13.9635 1200 47.24409 329.846 15337.86 19821.82 0.77
1950 76.8 600 24 5.770 9.1135 14.8835 1200 47.24409 351.578 16348.41 19821.82 0.82
2438 96 638 25 6.470 9.1135 15.5835 1200 47.24409 391.427 20579.93 19821.82 1.04

Required Section
modulus Provide flat bar Z = bd^2/6
Remarks

in^3 cm^3 d ( cm) (b cm) cm ³

0.72 11.84 1.2 100 24 Safe
0.77 12.68 1.2 100 24 Safe
0.82 13.52 1.2 100 24 Safe
1.04 17.01 1.2 100 24 Safe

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6) Tank Side Wall Calculation (From Width Side)

Rectangular tank side wall Plate material = A 283 Gr.C
Stiffener material (Structural) = A 36
Design pressure inside of tank Pd = 34.47 mbar g 0.500
Design temperature of tank Td = 100 °C 212
(As per ASME Sec II Part D)
Allowable stress of plate S = 108 N/mm2 15664
Yield strength of side wall material at design temp Sy3 = 205 N/mm 2
29733
Yield strength of stiffener material at design temp Sy4 = 205 N/mm 2
29733
Modulus of Elasticity (as per API 650,APP M) E 198333 N/mm2 28765770
Allowable bending stress of plate Fb = 136.67 N/mm 2
19822
Height of the tank H= 2438 mm 95.98 in 8.000
Specific gravity of fluid G = 1
Specific gravity of water Gw = 1
Density of fluid inside D = 1000 Kg/m3
Side wall thickness (Nominal) ta = 14 mm 0.55
Corrosion allowance C = 3.20 mm 0.126
Length of side wall L= 5334 mm 210 in 17.500
Vertical stiffener spacing (Max) L5 = 1200 mm 47.24
Joint Efficiency E = 0.7
Unstiffened Shell check
Uniform pressure actiing at shell, Pu = 62.4*H*G/144 = 3.47
Hydro test pressure Phyd = Full of water + 34.5 m bar(g)
Uniform pressure acting at shell ( during hydro test), Phyd = (62.4*H*G/144)+ 3 = 6.47
Minimum live load acting on shell Pl = 1.200 kpa 0.174
Minimum Wind, Vacuum & Sand pressure acting on shell Pw = 49.557 kpa 7.190
The min wind pressure calculated as per below (As Per api 650 Reference from ASCE 7 Edition 10)
The relation between wind pressure and wind velocity is given by, Pz = 0.613 x Kz x Kzt x Kd x V^2 x I x G
Where, V = Basic Wind Speed in m/s = 0.0 m/sec
Hence tank is mounded below grade level
kz = Risk Coefficient factor for exposure catogory C at Height of 40 ft = 1.04 -
kzt = Terrain, Height and Structure size factor = 1.00 -
kd = Topography Factor = 0.95 -
I= Equal to importance factor for Catogory II Structure = 1.00 -
G= Equal to Gust Factor for exposure C = 0.85 -
Pz = 0.00 N/m^2 = 0.000 Kpa
Internal Vacuum Pe = 1.551 Kpa
Sand Pressure = Ko γ H = 48.006 KN/m^2 = 48.006 Kpa
Where, Lateral earth pressure at rest condition, K0 = 0.5 , Density of soil Considered, γ = 18 KN/m^3,
H = Filled sand Ht in m (Full tank Height considered)
Total pressure acting on shell [Pz+Pe+Psand] PTL = 49.557 Kpa

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Dead Load acting due to self weight + stiffeners Pdead = 0.002 N/mm² 0.259
Where,
Area of shell (One side plate surface) Area = H* L = 13004292 mm^2
Weight of shell plate (One side plate) Swt = 1966.2 kgs
Weight of stiffners (On one plate ) St wt = 404.9 kgs 10% extra considered
Swt + Stwt = 2371.1 kgs 23260.5

Max Uniform Pressure = p t= Pu+ pd+pl+Pw+Ps+Pdead = 0.080 N/mm² 11.59

Max Uniform Pressure(hyd) phyd= Pu+ p hyd+pl+Pw+Ps+Pdead = 0.101 N/mm² 14.59
Max Bending moment M max = 0.0642 pt l5 H^2 = 323809.69

Required section modulus Z = M max /S Z = 16.34 in³ 267.76

Provided Angle = 150x150x10 Thk
Depth = 150 mm
Thk = 10 mm
Distance of Neutral Axis y = 10.88 cm
Moment of Inertia I = 3417.47 cm4
Z = Section modulus of wind girder at that location Z=I/y = 314.11 cm3
Provided Section Modulus Zp = 19.17 in³ 314.11

Side wall is divided into panels by using stiffners

All edges fixed , uniform decreasing load parallel to side b
( ref - table 11.4 case 8 d - roarks 7th editon)
Design Condition

Pressure
Maximum inside + live
Horizontal Uniform load + Wind Total
Stiffener Vertical pressure and other Pressure Calcualted thickness,
location from spacing b Pe load + dead Pt=Ps+Pe a b a/b β1 Tcal = (sqrt(β1*pt*b^2 /
tank top -H1 =0.433*H1* load (psi)) fb)
G/12 p t=
pd+pl+Pw+P
dead

mm in mm in Pe ( psi) Pt (psi) Pt(psi) mm mm tcal in

650 25.6 600 24 0.920 8.123 9.043 1200 600 2.000 0.307 0.279
1300 51.2 600 24 1.850 8.123 9.973 1200 600 2.000 0.307 0.293
1950 76.8 600 24 2.770 8.123 10.893 1200 600 2.000 0.307 0.307
2438 96 638 25 3.470 8.123 11.593 1200 638 1.881 0.309 0.338
2438 max t cal 0.338
Thickness calculated T cal= Sqrt( ( β1*p*b^2)/Fb) Tcal = 0.338 in 8.57
Corrosion allowance Ca 0.130 in 3.20
Required Thickness Treq = Tcal + Ca Treq = 0.470 in 11.77
Provided Thickness T por 0.550 in 14
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Since provided thickness greater than required. Hence Safe

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Hydro test Condition

Pressure
inside + live
Maximum
load + Wind
Horizontal Uniform Total
and other Calcualted thickness,
Stiffener Vertical pressure Pressure
location from spacing b Pe load + dead Pt=Ps+Pe a b a/b β1 Tcal = (sqrt(β1*pt*b^2 /
tank top -H1 =(0.433*H1* load (psi)) fb)
G/12) + 3 p t=
pd+pl+Pw+P
dead

mm in mm in Pe ( psi) Pt (psi) Pt(psi) mm mm t cal in

650 25.6 600 24 3.920 8.123 12.043 1200 600 2.000 0.307 0.278
1300 51.2 600 24 4.850 8.123 12.973 1200 600 2.000 0.307 0.288
1950 76.8 600 24 5.770 8.123 13.893 1200 600 2.000 0.307 0.298
2438 96 638 25 6.470 8.123 14.593 1200 638 1.881 0.309 0.379
2438 max t cal 0.379
Thickness calculated T cal= Sqrt( ( β1*p*b^2)/Fy *0.9) Tcal = 0.38 in 9.62
Corrosion allowance Ca 0.13 3.20
Required Thickness THyd = Tcal + Ca Thyd = 0.51 in 12.82
Actual Thicknes provided T ac = 0.55 in 14

(Table below given is in mm and N/mm² to match with the drawings)

Pressure
inside + live
Maximum load + Wind Induced
Horizontal pressure and other Total bending
Stiffener spacing b Pe load + dead Pressure a b a/b β1 stress -
location from =0.433H1S/ load Pt=Ps+Pe S3 =
tank top -H1 (psi)) β1*pt*b^2 /
12 + 3 p t=
t^2
pd+pl+Pw+P
dead

mm in mm in Pe ( psi) P (psi) Pt(psi) mm mm psi

650 25.6 600 24 3.920 8.123 12.043 1200 600 2.000 0.307 6815.80
1300 51.2 600 24 4.850 8.123 12.973 1200 600 2.000 0.307 7342.12
1950 76.8 600 24 5.770 8.123 13.893 1200 600 2.000 0.307 7862.77
2438 96 638 25 6.470 8.123 14.593 1200 638 1.881 0.309 9396.32
2438 9396
Stiffener Not Required at bottom
As the induced bending stress is within the allowable limit, so provided thickness is sufficient

Since Horizontal stiffener have been provided the deflection will differ at different location
(Ref table 11.4 cas 8d - Roark 7th
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Maximum deflection of the plate Y max = αpb^4/E(t)^3

Y max
a b Pt = -αpb^4/E(t)^3
mm in mm in psi a/b α β in mm
1200 47.2 600 24 12.04 2.000 0.01360 0.307 0.0107 0.272
1200 47.2 600 24 12.97 2.000 0.01360 0.307 0.0115 0.290
1200 47.2 600 24 13.89 2.000 0.01360 0.307 0.0123 0.312
1200 47.2 638 25 14.59 1.881 0.01342 0.309 0.0163 0.414
2438 Y max = 0.414
The allowable deflection for design and test
a) for shell -- smaller of unstiffened length /360 or thickness /2
L /360 = 0.13 in 3.302 mm
t/2 = 0.28 in 7.112 mm
min ( L /360 0r t/2) 3.302 mm
Since Allowable defelction is more, Hence the provided plate thicknes is acceptable
Maximum Bending Moment (Plate)
Maximim Bending occurs at = 0.577 * H 55.38046 in
from top 1406.66 mm 1407 mm

Maximum pressure at this load point will be P MB =0.03613 H*g 2.000 psi
Internal Pressure load point + live load + Wind Pressure 7.864 psi
Pressure equivalent tp dead weight of long side shell + stiffener 0.259 psi
total Pressure acting at load point 10.123472 psi
Distance between vertical stiffeners l= a= 1200 mm 47.24 in
Maximum pressure point from bottom b= 638 mm 25.12 in
( first sy=tiffener from bottom) a/b = 1.8800
β1 = 0.309
The maximum bending stress in the shell plate at this load point s max = =β *p*b^2/(t^2)
1

6519.1964 psi
The allowable bending stress = 2/3 * yield stress 19821.82 psi
( from ASME SEC-II, PART-D)
The max. bending stress in the shell plate at the max bending point is less than the allowable limit, so provided thickness is
sufficient

Maximum deflection of Built up section

Selected size = 150x150x10 Thk
Depth = 150 mm
Thk = 10 mm
Distance of Neutral Axis C= = 10.88 cm
Moment of Inertia I= = 3417.47 cm4 82.11

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Z = Section modulus of stiffener at that location Z=I/y= 314.11 cm3 19.17

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Maximum deflection Y max = 0.00652*Pt*b*a^4/EI

Since Horizontal stiffener have been provided the deflection will differ at different loaction

Y max
a b Pt = 0.00652*Pt*b*a^4/EI

mm in mm in psi a/b E I in mm
1200 47.2 600 24 12.0435 2.000 28765770 82.11 0.0039 0.0991
1200 47.2 600 24 12.9735 2.000 28765770 82.11 0.004202 0.1067
1200 47.2 600 24 13.8935 2.000 28765770 82.11 0.004499 0.1143
1200 47.2 638 25 14.5935 1.881 28765770 82.11 0.005025 0.1276
Y max = 0.1276
The allowable deflection for design and test
a) for beams, stiffeners = L /250
L /250 = 0.09 in 2.286 mm
Since Allowable defelction 2.286 >= 0.1276 Hence the provided plate thicknes is acceptable

MAX Bending Moment ( Built Up section)

Maximim Bending moment M max = 0.0642 pt l5 H^2 = 323809.69 lb in
Bending stress developed in the built up section S 1= Mmax /Zxx = 16891.48 psi
The allowable bending stress = 2/3 * yield stress 19821.82 psi
( from ASME SEC-II, PART-D)

The max. bending stress in the shell plate at the max bending point is less than the allow. limit, so provided thickness is
sufficient

Maximum Vertical Shear for this configuration V max = pt * a * H / 3 = 17516.721 psi

The Weld Joining the plate and stiffener is stressed horizontally
The weld size can be determined by W = V max * A *h1 / Sa* I * n = 1.2 in
( ref -Design of Process Equipment - Kanti K Mahajan) 30.48 mm
Area of uncorreded plate section A = l * Treq 15.94 in²
Distance between center of gravity of plate and 11.07 in
neutral axis of combined section h1 = C+t/2
Number of continuous weld of stiffener to plate n = 2 nos
Continuous fillet weld to be provided on both side of stiffener of size 8 mm 0.31

Secondary Member Check : (Horizontal Stiffener)

(The Horizontal Stiffners of Flat 12 mm thk x 100 mm long is used)
Secondary member is assumed as Fixed support at ends and uniformly distributed load

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Pressure
inside + live
Horizontal Maximum load + Wind
Stiffener Vertical pressure and other Total Uniform Bending Allowable
location from spacing Pe pressure + Pressure length of Stiffener Load Moment bending
tank top b =0.433H1S/ dead load Pt=Ps+Pe a W6 W6*b^2/ stress SYa3
-H1 12 + 3 p t= Pu+ (psi)) 12
pd+pl+Pw+P
s+Pdead

mm in mm in Pe ( psi) P (psi) Pt(psi) mm in psi

650 25.6 600 24 3.920 8.1235 12.0435 1200 47.24409 284.491 13228.88 19821.82
1300 51.2 600 24 4.850 8.1235 12.9735 1200 47.24409 306.460 14250.42 19821.82
1950 76.8 600 24 5.770 8.1235 13.8935 1200 47.24409 328.192 15260.97 19821.82
2438 96 638 25 6.470 8.1235 14.5935 1200 47.24409 366.560 19272.51 19821.82

Required Section modulus Provide flat bar Z = bd^2/6

Remarks

in^3 cm^3 d ( cm) (b cm) cm ³

0.67 10.94 1.2 100 24 Safe
0.72 11.78 1.2 100 24 Safe
0.77 12.62 1.2 100 24 Safe
0.97 15.93 1.2 100 24 Safe

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mbol

psig
°F

psi
psi
psi
psi
psi
ft

in
in
ft
in

psi

psi
psi
psi

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mbol

psi

% extra considered

psi
psi
lb in

cm³

cm³

alcualted thickness,
al = (sqrt(β1*pt*b^2 /
fb)

tcal in
0.279
0.293
0.307
0.338
0.338
mm
mm
mm
mm
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mbol

alcualted thickness,
al = (sqrt(β1*pt*b^2 /
fb)

t cal in
0.278
0.288
0.298
0.379
0.379
mm
mm
mm
mm

Allowable
bending
stress SYa3

psi
19821.8
19821.8
19821.8
19821.8
19822

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mbol

d thickness is

in4

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mbol

in3

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mbol

hickness is

in

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mbol

Req
Section
modulus

in ³
0.67
0.72
0.77
0.97

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7) Bottom Plate Calculation

Rectangular tank side wall plate material A 283 GR C

The bottom plate is directly rest on the conrete foundation. Hence 1/4 in is sufficient in almost all cases.

Reference from Design of Process Equipment by Kanti K Mahajan

Minimum nominal thickness required (excl. C.A.) = 0.250 inches 6.35 mm

Corrosion Allowance = 0.126 inches 3.2 mm

Minimum required thickness = 0.376 inches 9.55 mm

Thickness provided = 0.394 inches 10 mm

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8) Roof Plates and Roof Plate Stiffener Calculation

Rectangular tank side wall material : A 283 Gr C
Stiffener plate material : A 36
Design pressure inside of tank Pd = 0.0034 N/mm2 0.50000001 psig
Pd HG = 13.85 in of H2O @ 60 °F
Allowable stress of plate S = 108 N/mm2 15664.0716 psi
Allowable stress of stiffener S st = 118 N/mm2 17114.4486 psi
Yield strength of roof plate material at design temp Sy3 = 205 N/mm 2
29732.7285 psi
Yield strength of stiffener (strutural) mtl at design temp Sy4 = 250 N/mm 2
36259.425 psi
Modulus of Elasticity of bottom plate E 198333 N/mm2 28765762.2 psi
Modulus of Elasticity of stiffeners E 198576 N/mm 2
28801006.3 psi
Allowable bending stress of plate Fb = 136.67 N/mm 2
19821.819 psi
Allowable bending stress of stiffener Fb = 166.67 N/mm2 24172.95 psi
Height of the tank H = 2438 mm 95.98 in 8 ft
Liquiid Level ( Highest level) HLLL = 2438 mm 95.98 in
Specific gravity of water Gw = 1
Specific gravity of Fluid G = 1
Density of fluid inside D = 1000 Kg/m3
Roof wall thickness considered ta = 10 mm 0.39 in
Corrosion allowance c = 3.20 mm
Joint Efficiency E = 0.7
Length of Rectangular tank L = 6096 mm 240 in
Width of rectangular tank W = 5334 mm 210 in
Roof plate thickness calculation
Total area of roof A = L *W = 32516064 mm² 50400 in²
2
Internal Design pressure inside of tank Pd = 0.00345 N/mm 0.500 psi
Total weight of roof and stiffeners and stiffeners Wt roof 2552.51102 kgs
Wt Stiff 126.333504 Kgs
Wt Nozzle 1000 kgs
3678.84453 kgs 36089.4648 N
2
Dead Load acting due to self wt of roof /nozzels /stiffeners 0.0011 N/mm 0.16 psi
Live loadof 1.2 kN/ M² (UDL) 0.0012 N/mm3 0.17 psi
2
Total pressure acting on the roof p= 0.00574738 N/mm 0.83 psi
p= 22.98 in of H2O @ 60 °F
Stiffeners are provided is such away the roof is divided in pannels
( all edges fixed as per , uniform Pressure Over entire plate a= 6096 mm 240
ref - table 11.4 case 8a of Roarks b= 1200 mm 47.24
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a/b = 5.08
α= 0.0284
β= 0.5
Thickness calculated T cal= Sqrt( ( β*p*b^2)/Fb) Tcal = 0.047 in 1.190 mm
Corrosion allowance Ca = 0.071 in 1.800 mm
Required Thickness Treq = Tcal + Ca Treq = 0.118 in 2.990 mm
Actual Thicknes provided T ac = 0.39 in 10 mm
Maximum Deflection of plate
Beams are provided in such away the bottom is divided in pannels
panel dimensions a= 6096 mm 240 in
b= 1200 mm 47.24 in
α= 0.0284
β= 0.5
Max Deflection Y max = (α*0.036 *P*a^4)/(E*T^3) = 0.0008 in 0.0201 mm
The allowable deflection for design and test
a) For shell, Smaller of unstiffened length /360 or thickness /2
L /360 = 0.667 in 16.93 mm
t/2 = 0.195 in 4.95 mm
min ( L /360 0r t/2) 4.95 mm
Since Allowable defelction 4.95 >= 0.0201 Hence the provided plate thicknes is acceptable
Maximum Bending Stress
As per Stress and strain By Roark's Formula - Table 11.4 case 8a of Roark
Bottom plate between the stiffener is assumed to " The plate is supported at all edges
and load is acting over the entire surface uniformly "
Total pressure acting on the roof p= 0.006 N/mm2 0.83 psi
Maximum Bending stress induced on the plate S1 = βx qx b ^2/( t-c)^2
S1 = 9093.4 psi
Allowable bending Stress Sy *2/3 = 136.67 N/mm2 19822.3 psi

As the induced bending stress is with in allowable limits 9093.4 < 19822.3 provided roof Plate Thk is sufficient

Roof Stiffner Calculation

Primary member check
primary member is assumed as simlpy supported and unifromly distrubuted load
Length of Primary Member L2= 2032 mm 80 in
The Roof Plate is supported on " I" vertical stiffeners
center distance between 2 supports L1 = 1000 mm 39.37 in

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Load acting on the primary member W2 = L2*L1*(p/L2)

6 N /mm 34.262 lb /in
Max bending moment acting on the primary member
M2 = W2*L2^2/8 = 3096768 N-mm 27410 lb -in
2
Allowable bending Stress of stiffener Sb =Sy *2/3 = 166.67 N/mm 24172.95 psi b
Required Section modulus
Z r = M2/Sb = 18581 mm³ 1.134 in³ 18.581 cm³
d
Provided Flat Bar of size 10 thk x 100 mm width) b= 12 mm d= 100
Section modulus = Z = bd^2/6 = 20.000 cm3
As the required section modulus is less than the preovided , hence provided stifferener is ok

Only primary Stiffener is provided as this is sufficient

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9) 'Tank Weight Table

Uncorroded Wt kgs
Total Shell Weight Thk 6125 Remarks
Shell Course Length Wise 14 3267
Shell Course Width Wise 14 2858
Vertical Stiffener Length wise 463
Vertical Stiffener Width wise 405
Horizontal Stiffener Length wise 12 172
Horizontal Stiffener Width wise 12 151
Bottom weight 10 2924
Roof Plate Wt 10 2924
Roof plate stiffener 12 172

Other Shell dead Wt 613 10% Shell Wt Considered

Other Roof Dead Wt 1170 40%Roof Plate Wt Considered
Total weight in Kgs 15118

10) Loading Data Table

Empty Weight [Uncorroded] 15118 kgs

Hydrotest Weight (Liquid level considered Up to Top of Curb angle) 94392 kgs
Operating Weight (Up to Maximum Liquid Level of Product) 94392 kgs

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11) Nozzle Details and Pipe Thickness Tabulation

Shell Side Mounting Nozzles

Nozzle Thk As per B31.3 Thickness as per

Nozzle QTY Flange Rating, Pipe O.D Provided Nozzle Thk
Sr.No Service Size Calculation API 650 Result Remarks
Mark Type & Face

No's Inch mm mm mm mm Eq.Sch

1 N1 1 Water IN 8 150 #, WNRF 219.08 7.00 12.70 12.70 SCh XS O.K
2 N2 1 Water IN 8 150 #, WNRF 219.08 7.00 12.70 12.70 SCh XS O.K

Roof Side Mounting Nozzles

Nozzle Thk As per B31.3 Thickness as per

QTY Size Nozzle O.D Calculation API 650 Provided Thk Result
Sr.No Nozzle Mark Service Remarks

No's Inch mm mm mm mm Eq.Sch

1 N2A/B 2 Pump Mounting 16 150 #, WNRF 406.4 7.01 - 12.70 SCh XS O.K
2 N3 2 Overflow Line 8 150 #, WNRF 219.08 7.00 - 12.70 SCh XS O.K

Nozzle size changed 2"

3 N4 1 Nitrogen In 3 150 #, WNRF 88.9 7.00 - 7.62 SCh XS O.K to 3" as per Post tender
TQ

4 N7 2 Vacuum truck Provision 4 150 #, WNRF 114.3 7.00 - 8.56 SCh XS O.K
5 N9 1 Pressure Vacuum Valve 2 150 #, WNRF 60.32 7.00 - 8.71 SCh 160 O.K
6 N10 2 Spare 4 150 #, WNRF 114.3 7.00 - 8.56 SCh XS O.K
7 N11 1 Nitrogen Out 4 150 #, WNRF 114.3 7.00 - 8.56 SCh XS O.K
8 K1 1 Levl Indicator Transmitter 4 150 #, WNRF 114.3 7.00 - 8.56 SCh XS O.K
9 K2 1 Levl Indicator Transmitter 4 150 #, WNRF 114.3 7.00 - 8.56 SCh XS O.K
10 K3 1 Pressure Indicator Transmitter 2 150 #, WNRF 60.32 7.00 - 8.71 SCh 160 O.K
11 M2 1 Top Manway / Blow Off Hatch 30 150 #, WNRF 762 7.01 6 12.70 Sch XS O.K

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 Company Symbol Client Symbol Consultant Symbol
Notes :
1) Calculated values are tabulated as per ASME B31.3-2010
2) Material of construction (MOC) of Nozzle relevant Parts are considered as below,
Flanges : A 105
Pipes : A 106 Gr. B,
Fitting : A 234 Gr WPB
Bolting : A 193 Gr B7 with A 194 Gr 2H Nuts
Gaskets : For all Blind Flanges (Except Manhole):
Spiral wound gasket (SPWD) of Flexatallic style CG with non-asbestos Filler & Winding Material with SS 316L Internal compression Ring .
For all Manhole Flanges :
GARLOCK BLUE-GARD-3000
3) All Nozzle Flanges Up To 24" shall be as per ASME B16.5. Nozzle more than 24" (Including Manhole Flanges) shall be as Per ASME B16.47 (Series-A).
And all Nozzle Pipes shall be as per B16.3

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Nozzle Data :
Size in Inches 30 Inches
Class 150#

1) Piping Thickness Calculation as per ASME B 31.3 - 2010

Outside Diameter of pipe, 'D' : 762 mm

Material : A 106 Gr B
Design Temperature, Maximum 'T' : 100 0C 212.00 0F
Test Temperature, 't' : -29 0C -20.20 0F
Internal Design Pressure, 'P' 35.00 mbar : 0.00240 N/mm2 0.02 Kg/cm2 (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Allowable stress at Test Temp.(Table-A1), 'SO' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 241.32 N/mm2 2459.90 Kg/cm2 (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
Coefficient at Test Temperature, 'Y200C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm
Corrosion Allowance, 'CA' (Considered both sides) : 6.40 mm
Thickness Calculation in accordance with Para304.1
Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.007 mm
Design Thickness(incl.corrosion), 'td = t+c ' : 6.707 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 7.01 mm

Maximum Allowable Working Pressure in acc.with para 304.1

MAWP in the condition,hot/corroded, 'PMAW = ( 2SEW(tm-c) / D-2Y(tm-c) )' : 0.22 N/mm2 2.24 Kg/cm2 (g)

Hydrostatic test pressure in acc.with para 345.4.2

Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0036 N/mm2 0.04 Kg/cm2 (g)
Actual Hydrotest Pressure, 'Pact' : 0.0036 N/mm2 0.04 Kg/cm2 (g)

Stress Value at Hydrostatic test Pressure

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.2031 N/mm2 2.07 Kg/cm2 (g)

90% of the yeild strength at test Pressure, 0.9xRe : 217.1849 N/mm2 2213.91 Kg/cm2 (g)

Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.

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Nozzle Data :
Size in Inches 16 Inches
Class 150

1) Piping Thickness Calculation as per ASME B 31.3 - 2010

Outside Diameter of pipe, 'D' : 406.4 mm
Material : A 106
Design Temperature, Maximum 'T' : 100 0C 212.00 0F
Test Temperature, 't' : -29 0C -20.20 0F
2
Internal Design Pressure, 'P' 35.00 mbar : 0.00350 N/mm 0.04 Kg/cm2 (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Allowable stress at Test Temp.(Table-A1), 'S O' : 137.90 N/mm 2
1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 241.32 N/mm2 2459.90 Kg/cm2 (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
Coefficient at Test Temperature, 'Y200C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm

Corrosion Allowance, 'CA' (Considered both sides) : 6.4 mm

Thickness Calculation in accordance with Para304.1

Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.005 mm

Design Thickness(incl.corrosion), 'td = t+c ' : 6.705 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 7.01 mm

Maximum Allowable Working Pressure in acc.with para 304.1

MAWP in the condition,hot/corroded, 'PMAW = ( 2SEW(tm-c) / D-2Y(tm-c) )' : 0.41 N/mm2 4.19 Kg/cm2 (g)

Hydrostatic test pressure in acc.with para 345.4.2

Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0053 N/mm2 0.05 Kg/cm2 (g)
Actual Hydrotest Pressure, 'Pact' : 0.0053 N/mm2 0.05 Kg/cm2 (g)

Stress Value at Hydrostatic test Pressure

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.1570 N/mm2 1.60 Kg/cm2 (g)

90% of the yeild strength at test Pressure, 0.9xR e : 217.184855 N/mm2 2213.91 Kg/cm2 (g)

Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.

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Nozzle Data :
Size in Inches 8 Inches
Class 150#

1) Piping Thickness Calculation as per ASME B 31.3 - 2010

Outside Diameter of pipe, 'D' : 219.1 mm

Material : A 106 Gr.B
Design Temperature, Maximum 'T' : 100 0C 212.00 0F
Test Temperature, 't' : -29 0C -20.20 0F
Internal Design Pressure, 'P' 35.00 mbar : 0.00240 N/mm2 0.02 Kg/cm2 (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Allowable stress at Test Temp.(Table-A1), 'SO' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 241.32 N/mm2 2459.90 Kg/cm2 (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
Coefficient at Test Temperature, 'Y200C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm
Corrosion Allowance, 'CA' : 6.4 mm
Thickness Calculation in accordance with Para304.1
Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.002 mm
Design Thickness(incl.corrosion), 'td = t+c ' : 6.702 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 7.00 mm

Maximum Allowable Working Pressure in acc.with para 304.1

MAWP in the condition,hot/corroded, 'PMAW = ( 2SEW(tm-c) / D-2Y(tm-c) )' : 0.76 N/mm2 7.74 Kg/cm2 (g)

Hydrostatic test pressure in acc.with para 345.4.2

Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0036 N/mm2 0.04 Kg/cm2 (g)
Actual Hydrotest Pressure, 'Pact' : 0.0036 N/mm2 0.04 Kg/cm2 (g)

Stress Value at Hydrostatic test Pressure

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.0574 N/mm2 0.59 Kg/cm2 (g)

90% of the yeild strength at test Pressure, 0.9xRe : 217.1849 N/mm2 2213.91 Kg/cm2 (g)

Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.

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Nozzle Data :
Size in Inches 4 Inches
Class 150#

1) Piping Thickness Calculation as per ASME B 31.3 - 2010

Outside Diameter of pipe, 'D' : 114.3 mm

Material : A 106 Gr.B
Design Temperature, Maximum 'T' : 82 0C 179.60 0F
Test Temperature, 't' : -29 0C -20.20 0F
Internal Design Pressure, 'P' 35.00 mbar : 0.00240 N/mm2 0.02 Kg/cm2 (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Allowable stress at Test Temp.(Table-A1), 'SO' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 241.32 N/mm2 2459.90 Kg/cm2 (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
Coefficient at Test Temperature, 'Y200C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm
Corrosion Allowance, 'CA' : 6.4 mm
Thickness Calculation in accordance with Para304.1
Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.001 mm
Design Thickness(incl.corrosion), 'td = t+c ' : 6.701 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 7.00 mm

Maximum Allowable Working Pressure in acc.with para 304.1

MAWP in the condition,hot/corroded, 'PMAW = ( 2SEW(tm-c) / D-2Y(tm-c) )' : 1.46 N/mm2 14.84 Kg/cm2 (g)

Hydrostatic test pressure in acc.with para 345.4.2

Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0036 N/mm2 0.04 Kg/cm2 (g)
Actual Hydrotest Pressure, 'Pact' : 0.0036 N/mm2 0.04 Kg/cm2 (g)

Stress Value at Hydrostatic test Pressure

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.0293 N/mm2 0.30 Kg/cm2 (g)

90% of the yeild strength at test Pressure, 0.9xRe : 217.1849 N/mm2 2213.91 Kg/cm2 (g)

Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.

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Nozzle Data :
Size in Inches 3 Inches
Class 150#

1) Piping Thickness Calculation as per ASME B 31.3 - 2010

Outside Diameter of pipe, 'D' : 88.9 mm

Material : A 106 Gr.B
Design Temperature, Maximum 'T' : 82 0C 179.60 0F
Test Temperature, 't' : -29 0C -20.20 0F
Internal Design Pressure, 'P' 35.00 mbar : 0.00240 N/mm2 0.02 Kg/cm2 (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Allowable stress at Test Temp.(Table-A1), 'SO' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 241.32 N/mm2 2459.90 Kg/cm2 (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
Coefficient at Test Temperature, 'Y200C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm
Corrosion Allowance, 'CA' : 6.4 mm
Thickness Calculation in accordance with Para304.1
Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.001 mm
Design Thickness(incl.corrosion), 'td = t+c ' : 6.701 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 7.00 mm

Maximum Allowable Working Pressure in acc.with para 304.1

MAWP in the condition,hot/corroded, 'PMAW = ( 2SEW(tm-c) / D-2Y(tm-c) )' : 1.87 N/mm2 19.10 Kg/cm2 (g)

Hydrostatic test pressure in acc.with para 345.4.2

Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0036 N/mm2 0.04 Kg/cm2 (g)
Actual Hydrotest Pressure, 'Pact' : 0.0036 N/mm2 0.04 Kg/cm2 (g)

Stress Value at Hydrostatic test Pressure

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.0224 N/mm2 0.23 Kg/cm2 (g)

90% of the yeild strength at test Pressure, 0.9xRe : 217.1849 N/mm2 2213.91 Kg/cm2 (g)

Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.

Doc No: XXX-XX-XXXXXX-XX-XXXX-00001-Rev 01 497442190.xlsx Page 40 of 31

 Company Symbol Client Symbol Consultant Symbol

Nozzle Data :
Size in Inches 2 Inches
Class 150#

1) Piping Thickness Calculation as per ASME B 31.3 - 2010

Outside Diameter of pipe, 'D' : 60.3 mm

Material : A 106 Gr.B
Design Temperature, Maximum 'T' : 82 0C 179.60 0F
Test Temperature, 't' : -29 0C -20.20 0F
Internal Design Pressure, 'P' 35.00 mbar : 0.00240 N/mm2 0.02 Kg/cm2 (g)
Allowable stress at Design Temp.(Table-A1), 'S' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Allowable stress at Test Temp.(Table-A1), 'SO' : 137.90 N/mm2 1405.66 Kg/cm2 (g)
Yeild Strength at Test Temp.(Table-A1), 'Re' : 241.32 N/mm2 2459.90 Kg/cm2 (g)
Quality Factor (Table A1-B), 'EJ' : 1.00
Coefficient at Design Temp, 'YT' : 0.4
Coefficient at Test Temperature, 'Y200C : 0.4
Weld Joint Strength Reduction Factor per para 302.3.5e, 'W' : 1.00
Manufacturing Tolerance considered : 0.3 mm
Corrosion Allowance, 'CA' : 6.4 mm
Thickness Calculation in accordance with Para304.1
Minimum required thickness, 't = PD/{2(SEW+PY)} ' : 0.001 mm
Design Thickness(incl.corrosion), 'td = t+c ' : 6.701 mm
Tolerance 'tol' : 0.300 mm
Required Minimum wall thickness, 'tr = td+tol' : 7.00 mm

Maximum Allowable Working Pressure in acc.with para 304.1

MAWP in the condition,hot/corroded, 'PMAW = ( 2SEW(tm-c) / D-2Y(tm-c) )' : 2.77 N/mm2 28.22 Kg/cm2 (g)

Hydrostatic test pressure in acc.with para 345.4.2

Calculated hydrosatic test pressure, 'Ptest = 1.5P*min(So/S,6.5)' : 0.0036 N/mm2 0.04 Kg/cm2 (g)
Actual Hydrotest Pressure, 'Pact' : 0.0036 N/mm2 0.04 Kg/cm2 (g)

Stress Value at Hydrostatic test Pressure

In the condition,New-tol, 'Stest = ( Pact.x (D-2Y(tm-tol)) / 2E(tm-tol) ) : 0.0148 N/mm2 0.15 Kg/cm2 (g)

90% of the yeild strength at test Pressure, 0.9xRe : 217.1849 N/mm2 2213.91 Kg/cm2 (g)

Stress Value at actual hydrotest pressure less than yield strength at test temperature, design is safe.

Doc No: XXX-XX-XXXXXX-XX-XXXX-00001-Rev 01 497442190.xlsx Page 41 of 31

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Tentative Plate MTO

Length 6096.00 mm Quantity: 1 No

Width 5334.00 mm Weight/Tank 12794.920 Kgs
Height 2438.00 mm
Total plate Requirement as per Plate Thickness wise
S.NO DESCRIPTION MOC LENGTH WIDTH THK QTY WEIGHT
mm mm mm No's kgs
1 Plate A 283 Gr C 10000 2500 14 2.348 6451.689
2 Plate A 283 Gr C 10000 2000 12 0.263 495.285
3 Plate A 283 Gr C 10000 2500 10 2.980 5847.946
TOTAL WEIGHT = 12794.92 Kgs

Notes :
1) This MTO consist the requirement of shell, Bottom, Roof,COD, Anchor chair, All R.F pad attachement Plates requirements
are considered.
2) Carbon Equivalent shall not be more than 0.42 percentage.
3) All the plates shall have the heat numbers and the manufacturers marking.
4) All the plates shall be with material test certificate as per EN 10204/ISO 10474 3.1B Certificate.

Doc No: XXX-XX-XXXXXX-XX-XXXX-00001-Rev 01 497442190.xlsx Page 42 of 31