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Training Program - Sudan

The document outlines a 4 week welding training program that includes both theoretical and practical components. During the first week, welders are assessed and trained on shielded metal arc welding (SMAW) in the flat 1G position. Subsequent weeks include training on gas metal arc welding (GMAW), gas tungsten arc welding (GTAW), submerged arc welding (SAW) and repair welding in both the flat 1G and vertical 3G positions. The final week focuses on welder evaluations to test their skills across different welding processes.

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Khalid Hafez
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121 views4 pages

Training Program - Sudan

The document outlines a 4 week welding training program that includes both theoretical and practical components. During the first week, welders are assessed and trained on shielded metal arc welding (SMAW) in the flat 1G position. Subsequent weeks include training on gas metal arc welding (GMAW), gas tungsten arc welding (GTAW), submerged arc welding (SAW) and repair welding in both the flat 1G and vertical 3G positions. The final week focuses on welder evaluations to test their skills across different welding processes.

Uploaded by

Khalid Hafez
Copyright
© © All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
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Details Program*

(*The program could be modified based on the actual skill level of the welders)
Day First Week Time

 Meeting with welders to get to know their academic levels and previous experiences & Course 9.00 – 9.30
Orientation
 Introduction to welding processes and welding positions 9.30 – 12.00
1st
 Break 12.00 – 13.00
 Initial assessment to determine the level of welder’s skills and start training in making regular 13.00 – 16.00
welding lines
 Principals of Shielded Metal Arc Welding (SMAW) process 9.00 – 12.00
2nd
 Break 12.00 – 13.00
 Practical Training on butt joint welding on the ground Position 1G -SMAW 13.00 – 16.00

 Principles of Gas Metal Arc Welding (GMAW) process 9.00 – 12.00


3 rd
 Break 12.00 – 13.00
 Continue practical training on 1G Position - SMAW 13.00 – 16.00

 Principles of Gas Tungsten Arc Welding (GTAW) process 9.00 – 12.00


4 th
 Break 12.00 – 13.00
 Continue practical training on 1G Position - SMAW 13.00 – 16.00

 Principles of Submerged Arc Welding (SAW) 9.00 – 12.00


5 th
 Break 12.00 – 13.00
 Continue practical training on 1G Position - SMAW 13.00 – 16.00

Course Coordinator
Dr. Eng. Khalid Mohamed Hafez
Day Second Week Time

 Welding metallurgy of carbon steel 9.00 – 11.00


 Theoretical explanation of vertical welding position 3G - SMAW 11.00 – 12.00
1st
 Break 12.00 – 13.00
 Practical Training on butt joint welding on the vertical Position 3G -SMAW 13.00 – 16.00

 Welding Defects 9.00 – 12.00


2 nd
 Break 12.00 – 13.00
 Continue practical training on 3G Position - SMAW 13.00 – 16.00

 Repair welding 9.00 – 12.00


3 rd
 Break 12.00 – 13.00
 Continue practical training on 3G Position - SMAW 13.00 – 16.00

 How to read Welding Symbols & Welding Procedure Specification (WPS) 9.00 – 12.00
 Break 12.00 – 13.00
4th
 Starting of Practical Training on Gas Metal Arc Welding (GMAW), start training in making 13.00 – 16.00
regular welding lines and butt joint welding on the ground Position 1G
 Continue practical training on 1G Position - GMAW 9.00 – 12.00
5 th
 Break 12.00 – 13.00
 Continue practical training on 1G Position - GMAW 13.00 – 16.00

Course Coordinator
Dr. Eng. Khalid Mohamed Hafez
Day Third Week Time

 Theoretical explanation of vertical welding position 3G - GMAW 9.00 – 12.00


1 st
 Break 12.00 – 13.00
 Practical Training on butt joint welding on the vertical Position 3G -GMAW 13.00 – 16.00
 Continue practical training on 3G Position - GMAW 9.00 – 12.00
 Break 12.00 – 13.00
2nd  Continue practical training on 3G Position – GMAW 13.00 – 15.00
 Open discussion about problems encountered during 1G and 3G welding positions and 15.00 – 16.00
how to avoid it
 Starting of Practical Training on Gas Metal Arc Welding (GTAW), start training in making 9.00 – 12.00
regular welding lines and butt joint welding on the ground Position 1G
3rd 12.00 – 13.00
 Break
 Continue practical training on 1G Position - GTAW 13.00 – 16.00

 Continue practical training on 1G Position - GTAW 9.00 – 12.00


4th
 Break 12.00 – 13.00
 Continue practical training on 1G Position - GTAW 13.00 – 16.00

 Theoretical explanation of vertical welding position 3G -GTAW 9.00 – 12.00


5th
 Break 12.00 – 13.00
 Practical Training on butt joint welding on the vertical Position 3G -GTAW 13.00 – 16.00

Course Coordinator
Dr. Eng. Khalid Mohamed Hafez
Day Fourth Week Time

 Continue practical training on 3G Position - GMAW 9.00 – 12.00


 Break 12.00 – 13.00
1st  Continue practical training on 3G Position – GMAW 13.00 – 15.00
 Open discussion about problems encountered during 1G and 3G welding positions and how to 15.00 – 16.00
avoid it
 Starting of Practical Training on Automatic Submerged Arc Welding (SAW), start training in 9.00 – 12.00
making regular welding lines and butt joint welding on the ground Position 1G 12.00 – 13.00
2nd 13.00 – 16.00
 Break
 Continue practical training on 1G Position - Automatic SAW
 Continue practical training on 1G Position – Automatic SAW 9.00 – 12.00
3rd
 Break 12.00 – 13.00
 Continue practical training on 1G Position - Automatic SAW 13.00 – 16.00

 Practical Training on Repair welding 9.00 – 12.00


4 th
 Break 12.00 – 13.00
 Welders Evaluations 13.00 – 16.00

 Welders Evaluations 9.00 – 12.00


5 th
 Break 12.00 – 13.00
 Welders Evaluations 13.00 – 16.00

Course Coordinator
Dr. Eng. Khalid Mohamed Hafez

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