Service

Audi A6 1998 ➤
Auxiliary heater
Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Service Department. Technical Information

 Service
List of Workshop Manual Repair GroupsList of Workshop Manual
Repair GroupsList of Workshop Manual Repair Groups
Audi A6 1998 ➤
Auxiliary heater

Repair Group
01 - Self-diagnosis, Electrical check
82 - Auxiliary heating

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Technical information should always be available to the foremen and mechanics, because their careful
and constant adherence to the instructions is essential to ensure vehicle road-worthiness and safety. In
addition, the normal basic safety precautions for working on motor vehicles must, as a matter of course,
be observed.

All rights reserved.

No reproduction without prior agreement from publisher.

Copyright © 2010 Audi AG, Ingolstadt A0056008220

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Contents

01 - Self-diagnosis, Electrical check . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1

1 Auxiliary heater self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.1 Auxiliary heater self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
1.2 Function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
1.3 Technical data of self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3
1.4 Test requirements for self-diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
1.5 Safety precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4
2 Modifications to auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.1 Modifications to auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
2.2 Modifications to auxiliary heater introduced in Model Year 1999/Model Year 2000 . . . . . . . .5
2.3 Modifications to auxiliary heater introduced in Model Year 2001/as of Model Year 2002 . . 6
3 Connecting vehicle diagnostic, testing and information system VAS 5051/fault reader V.A.G
1551 and selecting function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
3.1 Connecting vehicle diagnostic, testing and information system VAS 5051/fault reader V.A.G
1551 and selecting function . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7
4 Interrogating auxiliary heater fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
4.1 Interrogating auxiliary heater fault memory . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
5 Auxiliary heater fault table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
5.1 Auxiliary heater fault table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14
6 Auxiliary heater final control diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
6.1 Auxiliary heater final control diagnosis . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19
7 Basic setting of auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7.1 Basic setting of auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7.2 Basic setting of auxiliary heater (adaption of battery) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .22
7.3 Basic setting of auxiliary heater (switching on and off) . . . . . . . . . . . . . . . . . . . . . . . . . . . .26
8 Erasing fault memory, end of output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
8.1 Erasing fault memory, end of output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28
9 Encoding auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
9.1 Encoding auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .29
10 Reading measured value block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
10.1 Reading measured value block . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33
11 Auxiliary heater adaption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
11.1 Auxiliary heater adaption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42
11.2 Performing adaption (adaption channel "01", fixed value for manual undervoltage shutoff)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .43
11.3 Performing adaption (adaption channel "10", actuation as additional heater/of circulation
pump -V55) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45
12 Electrical check on auxiliary heater and pre-selection clock -E111 . . . . . . . . . . . . . . . . . . . .49
12.1 Electrical check on auxiliary heater and pre-selection clock -E111 . . . . . . . . . . . . . . . . . . . .49
12.2 Checking actuation and electrical connections of auxiliary heater . . . . . . . . . . . . . . . . . . . .49
12.3 Checking actuation and electrical connections of pre-selection clock -E111 . . . . . . . . . . . .61
13 Functional description of auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
13.1 Functional description of auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66
13.2 Required heat output between 50 and 100 % . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .76
13.3 Required heat output less than 50 % . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .77
14 Coolant shut-off valve relay -J541 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
14.1 Coolant shut-off valve relay -J541 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .78
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
14.2 Contact assignment and operation of coolant
permitted unless authorisedshut-off
by AUDI AG. valve
AUDI relay
AG does-J541 . . . .or. accept
not guarantee . . . .any
. . liability
. . . . .78
14.3 Checking coolant shut-off valve withrelay
respect-J541 . . . . . .of. information
to the correctness . . . . . . in. .this. .document.
. . . . . .Copyright
. . . . .by. AUDI
. . . .AG.
. . . . .81

82 - Auxiliary heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

1 Servicing auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

Contents i
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

1.1 Servicing auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .83

2 Safety precautions when working on vehicles fitted with auxiliary heater . . . . . . . . . . . . . .83
2.1 Safety precautions when working on vehicles fitted with auxiliary heater . . . . . . . . . . . . . .83
3 Notes on general repair work on vehicles fitted with auxiliary heater . . . . . . . . . . . . . . . . . .84
3.1 Notes on general repair work on vehicles fitted with auxiliary heater . . . . . . . . . . . . . . . . . .84
4 Rules for cleanliness when working on auxiliary heater and fuel system . . . . . . . . . . . . . . . .84
4.1 Rules for cleanliness when working on auxiliary heater and fuel system . . . . . . . . . . . . . . . .84
5 Layout of components for auxiliary heater in vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
5.1 Layout of components for auxiliary heater in vehicle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .85
5.2 Removing and installing heater coolant shut-off valve -N279 . . . . . . . . . . . . . . . . . . . . . . . .99
5.3 Display panel and controls of pre-selection clock -E111 . . . . . . . . . . . . . . . . . . . . . . . . . . . .100
5.4 Checking/altering setting of pre-selection clock -E111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .103
5.5 Switching auxiliary heating/auxiliary ventilation on and off via dash panel insert . . . . . . . . . .106
5.6 Encoding radio controlled receiver for corresponding remote control unit . . . . . . . . . . . . . .113
5.7 Checking operation of remote control and auxiliary heating radio controlled receiver -R64
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .115
5.8 Replacing remote control batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .121
5.9 Detecting remote control faults on vehicles with pre-selection clock -E111 . . . . . . . . . . . . . .121
5.10 Detecting remote control faults on vehicles with no pre-selection clock -E111 . . . . . . . . . .123
5.11 Removing and installing pre-selection clock -E111 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .125
5.12 Removing and installing pre-selector clock switch -E255 . . . . . . . . . . . . . . . . . . . . . . . . . .126
6 Diverting fuel for auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
6.1 Diverting fuel for auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .127
6.2 Diverting fuel (for auxiliary heater) from fuel tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .131
6.3 Checking fuel delivery (of metering pump -V54) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .138
6.4 Removing and installing metering pump -V54 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .141
7 Checking and adjusting CO2 level in auxiliary heater exhaust gas . . . . . . . . . . . . . . . . . . . .142
7.1 Checking and adjusting CO2 level in auxiliary heater exhaust gas . . . . . . . . . . . . . . . . . . . .142
7.2 Checking CO2level in auxiliary heater exhaust gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .142
7.3 Adjusting CO2level in auxiliary heater exhaust gas . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .144
7.4 Removing residue from burner element (operation with vegetable-oil methylester fuel only)
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .146
8 Incorporation of auxiliary heater into coolant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
8.1 Incorporation of auxiliary heater into coolant circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
8.2 Vehicles with 4-cyl. engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .148
8.3 Vehicles with 6-cyl. petrol engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .149
8.4 Vehicles with 6-cyl. diesel engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .150
8.5 Vehicles with 8-cyl. engine (up to Model Year 2001) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .151
8.6 Vehicles with 8-cyl. engine (as of Model Year 2002 except Audi allroad) . . . . . . . . . . . . . .152
8.7 Vehicles with 8-cyl. engine (Audi allroad only) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .154
8.8 Bleeding coolant circuit . . Protected . . . . . by
. .copyright.
. . . . .Copying
. . . . .for. private
. . . .or. commercial
. . . . . . purposes,
. . . . . .in.part
. . or. in
. .whole,
. . . is. not
. . . . .155
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
9 Removing and installing auxiliary heater
with respect (vehiclesof with
to the correctness 4-cyl.
information engine)
in this document..Copyright
. . . . . by . .AUDI
. . .AG.
. . . . . . .156
9.1 Removing and installing auxiliary heater (vehicles with 4-cyl. engine) . . . . . . . . . . . . . . . . . .156
10 Removing and installing auxiliary heater (vehicles with 6-cyl. or 8-cyl. engine) . . . . . . . . . .159
10.1 Removing and installing auxiliary heater (vehicles with 6-cyl. or 8-cyl. engine) . . . . . . . . . .159
11 Dismantling and assembling auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
11.1 Dismantling and assembling auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .162
11.2 Detaching exhaust system bracket from heater/re-attaching (vehicles with 4-cyl. engine) . . 163
11.3 Detaching exhaust system bracket from heater/re-attaching (vehicles with 6-cyl. or 8-cyl.
engine, except Audi allroad with 8-cyl. engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .167
11.4 Detaching exhaust system bracket and circulation pump from heater/re-attaching (Audi
allroad with 8-cyl. engine) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .171
11.5 Attaching intake hose with intake silencer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .176
11.6 Detaching circulation pump -V55 from auxiliary heater/re-attaching . . . . . . . . . . . . . . . . . .177
11.7 Routing of wiring to circulation pump -V55 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180
11.8 Dismantling and assembling auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .180

ii Contents
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.9 Removing and installing cover for connector rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185

11.10 Assignment of auxiliary heater connector rail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
11.11 Removing and installing combustion air blower -V6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .185
11.12 Removing and installing burner element . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .187
11.13 Removing and installing glow plug with flame monitor -Q8 . . . . . . . . . . . . . . . . . . . . . . . . . .188
12 Block diagram of auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
12.1 Block diagram of auxiliary heater . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .190
13 Block diagram of auxiliary heater actuation with remote control . . . . . . . . . . . . . . . . . . . . . .198
13.1 Block diagram of auxiliary heater actuation with remote control . . . . . . . . . . . . . . . . . . . . . .198
13.2 Block diagram for Saloon . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .198
13.3 Block diagram for Avant with no navigation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .206
13.4 Block diagram for Avant with navigation system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .211
13.5 Fitting locations for auxiliary heating radio controlled receiver -R64 and aerial filters . . . . . .216

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Contents iii
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

iv Contents
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

01 - Self-diagnosis, Electrical check

1 - Auxiliary heater self-diagnosis

1.1 - Auxiliary heater self-diagnosis

Notes:
◆ -> The heater rating plate indicates the version concerned.
- Type "Z/C-D" with circulation pump -V55 = auxiliary heater or auxiliary heater with additional heater (for
vehicles with diesel engine only)
- Type "Z/C-B" with circulation pump -V55 = auxiliary heater (for vehicles with petrol engine only)
◆ Auxiliary heater control functions remain in operation during self-diagnosis.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ -> Adapter VAS 6017 is required for performing self-diagnosis on vehicles as of Model Year 2002. On these
vehicles, diagnostic wire to auxiliary heater is connected to a different diagnostic connector contact.

On vehicles with diesel engine, the additional heater or auxiliary heater additional heating function is switched
on by the engine control unit each time the vehicle is started as soon as the following conditions are met.
- Engine speed greater than 600 rpm
- Ambient temperature less than +5 °C
- Air conditioner not set to "Econ" mode

1.1 - Auxiliary heater self-diagnosis 1

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Coolant temperature less than 70° C to 80° C (depending on ambient temperature)

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01; Reading meas‐
ured value block Reading measured value block

- Heater control unit -J162 adapted in adaption channel "10" with "0" or "2" as additional heater =>Page
42 (applies to auxiliary heaters with control unit as of software version "D50")

On vehicles with 8-cyl. engine and small coolant circuit (gradual introduction as of Model Year 2002), auxiliary
heater circulation pump -V55 is switched on each time cold engine is started if earth is applied to auxiliary heater
by coolant shut-off valve relay -J541. Prerequisite:

- Heater control unit -J162 adapted in adaption channel "10" with "1" or "3" =>Page 42 (applies to auxiliary
heaters with control unit as of software version "D50")

1.2 - Function
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

Heater control unit -J162 receives

withinformation from electrical
of informationand
in thiselectronic components
by AUDI AG.(information trans‐
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
respect to the correctness document. Copyright
mitters) and processes this information in line with specifications.

The output signals of the control unit then actuate the electrical components (control elements).

To permit rapid determination of the cause of the problem in the event of component failure or open circuit in
wiring, control unit -J162 is provided with a fault memory which can be read out with fault reader V.A.G 1551,
vehicle diagnostic system VAS 5051 or vehicle system tester V.A.G 1552. Adapter VAS 6017 is required for
vehicles as of Model Year 2002.

Faults occurring in monitored sensors or components are stored in fault memory together with an indication of
the type of fault.

Before starting fault-finding procedure, always implement self-diagnosis and interrogate stored information with
the

Fault reader V.A.G 1551

The

Vehicle system tester V.A.G 1552

Or the

Vehicle diagnostic, testing and information system VAS 5051

The fault information displayed is used in conjunction with a fault table (containing information on possible
causes of trouble) to perform pin-pointed repair measures.

Notes on fault indication:

◆ If a fault condition exists for longer than a pre-determined period, the fault is stored as being static. If the
fault condition is then no longer detected for a pre-determined period, the fault is re-classified as being a
sporadic fault. This process is constantly repeated. Sporadic faults are additionally identified as such by /
SP on the right of the display.

The possibilities offered by self-diagnosis can only be utilised by way of V.A.G 1551 (mode 1 "Rapid data
transfer"), V.A.G 1552 or VAS 5051.

Self-diagnosis is not restricted to storage, interrogation, erasing and final control diagnosis. It also offers basic
setting, control unit identification, measured value display, adaption and encoding functions.

2 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Mode -2- (flash code output) is not provided for auxiliary heater. Modes -3- (self-test) and -4- (workshop code)
apply only to fault reader V.A.G 1551 and vehicle system tester V.A.G 1552 and are described in the appropriate
operating instructions.

Note:

The following description refers solely to implementation of self-diagnosis using fault reader V.A.G 1551.

Self-diagnosis can be performed in the same manner with VAS 5051 or V.A.G 1552. In order to be able to
furnish proof of faults in the event of subsequent enquiries, it is appropriate to print out the faults present after
interrogating the fault memory.

If fault memory has been read out using V.A.G 1552, connect up V.A.G 1551 or VAS 5051 before erasing
memory and print out faults present (V.A.G 1552 has no printer).

1.3 - Technical data of self-diagnosis

▪ Memory Non-volatile memory

▪ Data output Rapid data transfer "Mode 1"
▪ Self-diagnosis Additional/auxiliary heater"Address word 18"
- Interrogating control unit version Function 01
- Interrogating fault memory Function 02
- Final control diagnosis Function 03
- Basic setting Function 04
- Erasing fault memory Function 05
- End of output Function 06
- Encoding control unit Function 07
- Reading measured value block Function 08
-Protected
Adaption by copyright. Copying for private or commercial purposes, in part or in whole, is not
Function 10
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Notes:
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Component fitting locations => Page 85

◆ There are several different codes for the auxiliary heater (heater type "Z/C"), e.g. undervoltage shutoff via
learnt battery voltage characteristic curve, undervoltage shutoff at fixed battery voltage input value, different
codes for different software versions => Page 29 (Encoding control unit).
◆ During implementation of functions:

- Final control diagnosis

- Basic setting (adaption of battery)

it is not possible to have auxiliary heater operation.

◆ If air conditioning system operating and display unit -E87 or thermotronic control unit -J214 remains in
operation after switching off ignition, check for "short to positive" in wiring to -E87 or to -J214.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ On vehicles with auxiliary heater, application of voltage with ignition off switches on operating and display
unit -E87 (connector D contact 1)/thermotronic control unit -J214 (contact 9 in 16-pin connector).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ The electric additional heater was gradually discontinued in Model Year 1999 for vehicles with auxiliary
heater and 6-cyl. diesel engine. On vehicles with no electric additional heater, the auxiliary heater is switched

1.2 - Function 3
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

on as additional heater by the engine control unit each time the vehicle is started as soon as the following
conditions are met.

- Engine speed greater than 600 rpm

- Ambient temperature less than +5° C

- Air conditioner not set to "Econ" mode

- Coolant temperature less than 70° C to 80° C (depending on ambient temperature)

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01; Reading meas‐
ured value block Reading measured value block

◆ If a fault occurs several times in succession (e.g. fault "flame interruption"), auxiliary heater is disabled and
can only be switched on after erasing fault memory (part number is displayed by way of "Control unit iden‐
tification" function).

-Auxiliary heater with part number 4D0 265 105 up to index "C"

◆ If a fault occurs several times in succession (e.g. fault "flame interruption"), auxiliary heater is no longer
disabled. If a fault occurs in additional heating mode (only applies to vehicles with 6-cyl. diesel engine),
auxiliary and additional heater is disabled once a fault has occurred 6 times and switch-on is only possible
after erasing fault memory (part number is displayed by way of "Control unit identification" function).

-Auxiliary heater with part number 4B0 265 105 as of index "D"

◆ As of January 1999, auxiliary heaters with which CO2 level in exhaust gas can be adjusted were gradually
introduced (part number is displayed by way of "Control unit identification" function).

-Auxiliary heater part number 4B0 265 105 as of index "D"

◆ As the CO2 level in the exhaust gas can be adjusted, auxiliary heaters with a control unit as of software
version "D49" designed for the Audi A8 (part number 4D0 265 105 as of index "G" or "H") can be fitted on
the Audi A6.

=> Parts List

◆ Auxiliary heater encoding has been modified. Auxiliary heaters with part number 4B0 265 105 as of index
"D" (4D0 265 105 as of index "G") are to be encoded to 000XX instead of 0000X => Page 29 (encoding
control unit).
◆ Auxiliary/additional heater encoding has been modified. Auxiliary heaters with part number 4D0 265 105 as
of index "J" are to be encoded to 00XXX instead of 000XX => Page 29 (encoding control unit).
◆ As of November 2000, auxiliary heaters with part number 4D0 265 105 as of index "G" (originally intended
for Audi A8) have gradually been introduced in production for the Audi A6 as well.

1.4 - Test requirements for self-diagnosis

◆ All fuses OK as per current flow diagram
◆ Battery voltage OK
◆ Battery -A adequately charged

1.5 - Safety precautions

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Pay attention to the following if testers
with respect and measuring
to the correctness of information ininstruments have to
this document. Copyright be used
by AUDI AG. in the course of a test drive:

4 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Attention:
◆ Always attach testers and measuring instruments to back seat and have them operated from there by a
second person.
◆ If testers and measuring instruments were to be operated from front passenger's seat, person sitting there
could suffer injury in the event of an accident due to triggering of front passenger's airbag.

2 - Modifications to auxiliary heater

2.1 - Modifications to auxiliary heater

2.2 - Modifications to auxiliary heater introduced in Model Year 1999/Model Year 2000

Notes:

◆ Various modifications to the vehicle as a whole were gradually introduced in Model Year 2000 for the Audi
A6. Introduction of a modified dash panel insert resulted in the following:
- Discontinuation of auxiliary heater pre-selection clock -E111
- Auxiliary heating/auxiliary ventilation is now set by way of a rotary knob/pushbutton in the centre console.
Settings made are indicated on driver information system display in dash panel insert
=>Page 106 .
- Auxiliary heating/auxiliary ventilation operating time when switched on via remote control depends on
setting in dash panel insert (between 30 and 60 min.).
- Provision of a remote control system, the signal of which contains a time module for an operating period
of 60 min. (as opposed to 30 min. with version for vehicles with pre-selection clock).

◆ Heater control unit -J162 has been modified, with the addition of certain new functions and changes to
existing ones. Auxiliary/additional heaters with modified control unit can be identified from part number and
software version indicated on fault reader display by way of "Interrogating control unit version" function.
Gradual introduction commenced in January 1999.

Control unit -J162 with modified software

-> Control unit -J162 with modified software (as of "D49") can be identified from part number and software
version.
4B0 815 071 X Additional heater
Diesel D49
Code XXXXX WSC ZZZZZ

- The following part number and software version arebydisplayed

Protected on interrogating
copyright. Copying control
for private or commercial unitinversion.
purposes, part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

Vehicles with petrol engine:

with respect to the correctness of information in this document. Copyright by AUDI AG.

- 4B0 265 105 as of index "D" (auxiliary heater)

Vehicles with diesel engine:
- 4B0 265 105 as of index "E" (auxiliary heater or auxiliary heater with additional heater for vehicles with
6-cyl. engine with no electric additional heater)

- "D49" or higher is displayed as software version

Notes:

◆ The following modifications have been made to the control unit -J162:

- CO2 level in exhaust gas can be set by way of "Adaption" function.

- Encoding has been altered.
- Additional measured values appear in measured value block, display group "004".

1.5 - Safety precautions 5

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Measured value block, display group "008" is new.

◆ As the CO2 level in the exhaust gas can be adjusted, auxiliary heaters with a control unit as of software
version "D49" designed for the Audi A8 (part number 4D0 265 105 as of index "G" or "H") can be fitted on
the Audi A6.

=> Parts List

◆ The electric additional heater was gradually discontinued in Model Year 1999 for vehicles with auxiliary
heater and 6-cyl. diesel engine. On these vehicles (with no electric additional heater), the auxiliary heater
is switched on as additional heater by the engine control unit each time the vehicle is started as soon as the
following conditions are met.
- Engine speed greater than 600 rpm
- Ambient temperature less than +5 °C
- Air conditioner not set to "Econ" mode
- Coolant temperature less than 70° C to 80° C (depending on ambient temperature)

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01; Reading meas‐
ured value block Reading measured value block

2.3 - Modifications to auxiliary heater introduced in Model Year 2001/as of Model Year 2002

Notes:

◆ Various modifications were made to the auxiliary heater in Model Year 2001.

- Auxiliary heaters with part number 4D0 265 105 as of index "J" with software version "D50" or "D51" have
been gradually introduced into production since November 2000. Encoding to "small coolant circuit" is pos‐
sible as of software version "D50".
- Auxiliary heaters with part number as of index "J" with software version "D52" have been gradually intro‐
duced into production since April 2001. With these auxiliary heaters, actuation of circulation pump may be
modified depending on encoding and adaption in adaption channel "10". With code "000XX" (large coolant
circuit), output of circulation pump is reduced up to a coolant temperature of approx. 72 °C so as to increase
temperature of coolant exiting from auxiliary heater (actuation time approx. 20 % at less than 60 °C and
100% at greater than 72 °C).

◆ Various modifications relating to the auxiliary heater are being introduced as of Model Year 2002.

- The vehicle electrical system is to be modified as of Model Year 2002. Following introduction of modified
wiring harness, auxiliary heater diagnostic wire on these vehicles will no longer be connected to contact "7"
of diagnostic connector in vehicle, but rather to contact "15". For this reason, adapter VAS 6017 is required
for self-diagnosis.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

- As of Model Year 2002, coolant circuit is gradually being converted on vehicles with 8-cyl. engine. Following
introduction of Protected
modified coolantCopying
by copyright. circuit, auxiliary
for private heater
or commercial coolant
purposes, isorno
in part longer
in whole, drawn in via engine in auxiliary
is not
heating mode (small circuit).
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Control unit -J162 with modified software

-> Control unit -J162 with modified software (as of "D50") can be identified from part number and software
version.
4D0 265 105 X Aux. heater
Petrol D50
Code XXXXX WSC ZZZZZ

- The following part number and software version are displayed on interrogating control unit version.
- 4D0 265 105 as of index "J" (auxiliary heater)
- "D50" or higher is displayed as software version

6 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:
◆ The following modifications were made to the auxiliary heater software as of software version "D50"/"D51":

- Extension of encoding to include "small coolant circuit" version

- When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .
- Auxiliary heater circulation pump -V55 can now also be switched on via "Additional heater" input with version
for "petrol" (thus assisting engine coolant pump on vehicles with small coolant circuit). This connection is
however not provided on all vehicles with small coolant circuit.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

- Auxiliary heater switching temperatures (from full to part load and to control interval) have been increased
by approx. 4 °C.

◆ With software version "D50", operating and display unit -E87 is briefly deactivated during run-on on switching
from part load mode to control interval. This function is no longer provided as of software version "D51".
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

3 - Connecting vehicle diagnostic, testing and information system VAS 5051/

with respect to the correctness of information in this document. Copyright by AUDI AG.

fault reader V.A.G 1551 and selecting function

3.1 - Connecting vehicle diagnostic, testing and information system VAS 5051/fault reader
V.A.G 1551 and selecting function

- Switch off ignition.

- -> Remove cover for diagnostic connector.

Vehicles up to Model Year 2001:

- Use diagnostic wire VAS 5051/1 to connect up vehicle diagnostic, testing and information system VAS 5051.

Vehicles as of Model Year 2002:

- Use diagnostic wire VAS 5051/1 and adapter VAS 6017 to connect up vehicle diagnostic, testing and in‐
formation system VAS 5051 to diagnostic connector.

2.3 - Modifications to auxiliary heater introduced in Model Year 2001/as of Model Year

2002 7
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:

◆ -> Adapter VAS 6017 is required for performing self-diagnosis on vehicles as of Model Year 2002. On these
vehicles, diagnostic wire to auxiliary heater is connected to a different diagnostic connector contact.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Alternatively, connect up fault reader V.A.G 1551 or vehicle system

Protected testerCopying
by copyright. V.A.G 1552orusing
for private diagnostic
commercial purposes, inwire
part or in whole, is not
V.A.G 1551/3. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

◆ If testers and measuring instruments have to be used in the course of a test drive, pay attention to safety
with respect to the correctness of information in this document. Copyright by AUDI AG.

measures => Page 4 .

◆ The following description refers solely to implementation of self-diagnosis using fault reader V.A.G 1551.
◆ Proceed in line with equipment operating instructions if use is made of vehicle diagnostic, testing and in‐
formation system VAS 5051 or vehicle system tester V.A.G 1552.

-> Indicated on display:

font=symbol charset=fontspecific code=042 Displayed alternately
V.A.G self-diagnosis HELP
1 - Rapid data transfer*
2 - Flash code output*

Notes:

◆ If there is no display on fault reader V.A.G 1551, use current flow diagram to check wiring of diagnosis
connector.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Depending on the program, additional operating instructions can be printed out by pressing HELP key on
V.A.G 1551.
◆ Next step in program sequence can be selected by pressing ⇒key.
◆ Printer is switched on by pressing PRINT key (lamp in key lights).
◆ Fault memory must be interrogated before it can be erased.

- Press key -1- for "Rapid data transfer" mode.

-> Indicated on display:

Rapid data transfer HELP
Enter address word XX

8 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Press keys -1- and -8- to enter address word 18 for vehicle system to be tested (namely "Additional/auxiliary
heater").

-> Indicated on display:

Rapid data transfer Q
18 - Additional/auxiliary heater

- Confirm entry with Q key.

-> Indicated on display following entry of address word 18:

Rapid data transfer
Tester transmits address word 18

-> Control unit identification, code and workshop code of V.A.G 1551 are displayed after a brief delay.
4B0 265 105 X Auxiliary heater Diesel
XXX
Code XXXXX WSC ZZZZZ

◆ The following versions may be fitted, depending on vehicle equipment:

- 4B0 265 105 X /4D0 265 105 X
Auxiliary heater Diesel XXX
(heater type "Z/C-D")
- 4B0 265 105 X /4D0 265 105 X
Auxiliary heater Petrol XXX
(heater type "Z/C-B")

Notes:
◆ As the CO2 level in the exhaust gas can be adjusted, auxiliary heaters with a control unit as of software
Protectedversion "D49"
by copyright. designed
Copying for private orfor the Audi
commercial A8 in(part
purposes, part ornumber
in whole, is4D0
265 105 as of index "G" or "H") can be fitted on
not
permittedthe Audi
unless A6. by AUDI AG. AUDI AG does not guarantee or accept any liability
authorised
with respect to the correctness of information in this document. Copyright by AUDI AG.

=> Parts List

◆ The electric additional heater was gradually discontinued in Model Year 1999 for vehicles with auxiliary
heater and 6-cyl. diesel engine. Auxiliary heater is used as additional heater on vehicles with no electric
additional heater.
◆ On vehicles with petrol and diesel engines, auxiliary heater can also be used as additional heater. Cut-in is
automatic on vehicles with 6-cyl. diesel engine with no electric additional heater (gradual conversion in Model
Year 1999).
◆ Auxiliary heater versions with control unit with software version "D47/D48" have a different code number to
those with a control unit as of software version "D49" =>Page 11 .
◆ Auxiliary heater versions with control unit with software version "D49" have a different code number to those
with a control unit as of software version "D50" =>Page 11 .
◆ Vehicles with 8-cyl. engine and small coolant circuit for auxiliary heater (gradual introduction as of Model
Year 2002) are only to be fitted with auxiliary heaters with part number as of index K (software version as
of "D50").

◆ Control unit identification (depending on vehicle equipment and encoding, assignment=> Parts List)

=> Parts List

◆ WSC ZZZZZ indicates workshop code of V.A.G 1551 with which encoding/adaption was last performed.
◆ XXX indicates software version of control unit -J162.

Note:
Encoding control unit -J162 =>Page 29

List of functions Page

01 - Interrogating control unit version 7
02 - Interrogating fault memory 13
03 - Final control diagnosis 19

3.1 - Connecting vehicle diagnostic, testing and information system VAS 5051/fault reader

V.A.G 1551 and selecting function 9

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

List of functions Page

04 - Basic setting 22
05 - Erasing fault memory 28
06 - End of output 28
07 - Encoding control unit 29
08 - Reading measured value block 33
10 - Adaption 42

Only the functions listed here can be used for auxiliary heater self-diagnosis.

Note:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
"Basic setting" function is to be performed for vehicles with auxiliary heater on which temperature-dependent
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

undervoltage shutoff is active with code "00XX1" =>Page 22 .

with respect to the correctness of information in this document. Copyright by AUDI AG.

- ⇒ key is to be pressed.

-> Indicated on display (function selection, e.g. 02 - Interrogating fault memory):

Rapid data transfer HELP
Select function XX

Notes:

◆ Pressing HELP key prints out a list of possible functions.

◆ Program of V.A.G 1551 returns to start after pressing ⇒key.
◆ If one of the following fault messages appears on the display:

-
Rapid data transfer HELP
No control unit response

-> Press HELP key for printout of possible fault causes.

-
Rapid data transfer HELP
K-wire not switched to positive

-> Use current flow diagram to check

diagnostic connector wiring.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

->
Rapid data transfer
No signal from control unit

◆ data transfer
Rapid
Fault in communication link

-> If adjacent display appears at the start of or during the program, faults have occurred and data exchange
between fault reader V.A.G 1551 and control unit -J162 is no longer possible. Use current flow diagram to
check diagnostic connector wiring.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

- After eliminating possible causes of trouble, enter address word 18 for "Additional/auxiliary heater" again
and confirm with Q key.

-> Indicated on display following entry of address word 18:

Following display then appears, e.g.:
Rapid data transfer
Tester transmits address word 18

-> Control unit identification, code and workshop code of V.A.G 1551 are displayed.

10 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

4B0 265 105 X Auxiliary heater Diesel

XXX
Code XXXXX WSC ZZZZZ

- ⇒ key is to be pressed.

-> Indicated on display (function selection, e.g. 02 - Interrogating fault memory):

Rapid data transfer HELP
Select function XX

Encoding tables

Notes:

◆ As of January 1999, auxiliary heaters with which CO2 level in exhaust gas can be adjusted were gradually
introduced (part number is displayed by way of "Control unit identification" function) => Page 7 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Auxiliary heater part number
permitted unless 4B0 265by105
authorised as AUDI
AUDI AG. of index "D"
AG does not (vehicles with any
guarantee or accept petrol
liabilityengine)
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Auxiliary heater part number 4B0 265 105 as of index "E" (vehicles with diesel engine)

=> Parts List

◆ Auxiliary heaters with part number 4D0 265 105 as of index "J" with software version "D50" have been
gradually introduced into production since November 2000. Encoding to "small coolant circuit" is possible
as of software version "D50".

=> Parts List

Encoding of auxiliary heater (with control unit -J162 with software version "D47" or "D48"):

Code Significance
0 0 0 0 1 Undervoltage shutoff is effected at voltage value learnt in basic setting function
0 0 0 0 2 Undervoltage shutoff is effected at voltage value entered in adaption function

Notes:

◆ Code "00001" is always to be entered for heaters used for auxiliary heating. "00002" is only to be entered
if specifically requested by customer => Page 29 (encoding control unit).
◆ Software version "D47" or "D48" is used for auxiliary heaters with part number 4B0 265 105 up to index "C".
Part number and software version can be called up by way of "Interrogating control unit version" function
with fault reader V.A.G 1551.
◆ With code "00001", undervoltage shutoff takes place as soon as battery voltage learnt in "Basic setting"
function is not reached in auxiliary heating mode. This temperature-dependent shutoff curve is learnt in
"Basic setting" function => Page 22 .
◆ With code "00002", undervoltage shutoff takes place as soon as battery voltage entered in "Adaption" func‐
tion is not reached in auxiliary heating mode.

◆ If "Undervoltage shutoff (fixed value)" is displayed as fault for auxiliary heater encoded to "00001":

- Encode auxiliary heater to "00002" => Page 29 (encoding control unit).

- Use adaption function to read out value entered for undervoltage shutoff (fixed value)

=> Page 42 (Adaption).

- Alter fixed value by way of "Adaption" function (specification less than 10.5 V).

- Encode auxiliary heater to "00001" => Page 29 (encoding control unit).

3.1 - Connecting vehicle diagnostic, testing and information system VAS 5051/fault reader

V.A.G 1551 and selecting function 11

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Encoding of auxiliary heater (with control unit -J162 with software version "D49"):

Code Significance
0 0 0 1 1 - Circulation pump -V55 fitted
Undervoltage shutoff is effected at voltage value learnt in basic setting function
0 0 0 1 2 - Circulation pump -V55 fitted
Undervoltage shutoff is effected at voltage value entered in adaption function

Notes:
◆ Code "00011" is always to be entered for heaters used for auxiliary heating. "00012" is only to be entered
if specifically requested by customer => Page 29 (encoding control unit).
◆ Software version "D49" is used for auxiliary heaters with part number 4B0 265 105 with index "D" or "E" (4D0
265 105 with index "G" or "H"). Part number and software version can be called up by way of "Interrogating
control unit version" function with fault reader V.A.G 1551.

◆ With code "00011", undervoltage shutoff takes place as soon as battery voltage learnt in "Basic setting"
function is not reached in auxiliary heating mode. This temperature-dependent shutoff curve is learnt in
"Basic setting" function=>Page 22 .
◆ With code "00012", undervoltage shutoff takes place as soon as battery voltage entered in "Adaption" func‐
tion is not reached in auxiliary heating mode.
◆ If "Undervoltage shutoff (fixed value)" is displayed as fault for auxiliary heater encoded to "00011":

- Encode auxiliary heater to "00012" => Page 29 (encoding control unit).

- Use adaption function to read out value entered for undervoltage shutoff (fixed value)
=> Page 42 (Adaption).
- Alter fixed value by way of "Adaption" function (specification less than 10.5 V).
- Encode auxiliary heater to "00011" => Page 29 (encoding control unit).
Encoding of auxiliary heater (with control unit -J162 as of software version "D50"):

Code Significance
0 No assignment
0 No assignment
Vehicle version
0 Auxiliary heater in vehicle with no heater coolant shut-off valve -N279 (large coolant circuit)
1 Auxiliary heater in vehicle with heater coolant shut-off valve -N279 (small coolant circuit, only ap‐
plies to vehicles with 8-cyl. engine as of Model Year 2002, gradual introduction)
Auxiliary heater circulation pump -V55
0 Not installed
(not intended for Audi A6)
1 Installed
(auxiliary heater)
Nature of undervoltage shutoff
1 Undervoltage shutoff is effected at voltage value learnt in basic setting function
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
2
permitted Undervoltage
unless authorised by AUDI AG. AUDIshutoff is not
AG does effected
guaranteeat voltage
or accept value entered in adaption function
any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:
◆ For encoding nature of undervoltage shutoff, heed notes on Page 12 (same as for software "D49").
◆ As of Model Year 2002, coolant circuit is gradually being converted on vehicles with 8-cyl. engine. Following
introduction of heater coolant shut-off valve -N279 (modified coolant circuit), auxiliary heater coolant is no
longer drawn in via engine in auxiliary heating mode (small coolant circuit).

12 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .
◆ Software version "D50" or above is used for auxiliary heaters with part number 4D0 265 105 and index "J"
or "K". Part number and software version can be called up by way of "Interrogating control unit version"
function with fault reader V.A.G 1551.
◆ Auxiliary heaters with part number as of index "K2" or "J" with software version "D52" have been gradually
introduced into production since April 2001. With these auxiliary heaters, actuation of circulation pump may
be modified depending on encoding.
With code "000XX" (large coolant circuit), output of circulation pump is reduced up to a coolant temperature
of approx. 72 °C so as to increase temperature of coolant exiting from auxiliary heater (actuation time approx.
20 % at less than 60 °C and 100% at greater than 72 °C).
With code "001XX" (only permitted for vehicles with 8-cyl. engine as of Model Year 2002, small coolant
circuit fitted), output of circulation pump is also reduced as a function of coolant temperature => Page
42 .

◆ If, on vehicles with 6-cyl. diesel engine, auxiliary heater is not switched on as additional heater and only
circulation pump -V55 starts up instead, check adaption in adaption channel "10" => Page 42 .
◆ If, on vehicles with 8-cyl. engine, auxiliary heater is switched on as additional heater, check adaption in
adaption channel "10" => Page 42 .
◆ If, on vehicles with 8-cyl. engine and heater coolant shut-off valve -N279, auxiliary heater is switched on as
additional heater, also check encoding of auxiliary heater. If auxiliary heater is encoded for a vehicle with
no shut-off valve and earth is applied to contact "3" in 6-pin connector to auxiliary heater (via coolant shut-
off valve relay -J541), auxiliary heater is switched on as additional heater => Page 42 .

4 - Interrogating auxiliary heater fault memory

4.1 - Interrogating auxiliary heater fault memory
- Connect up fault reader V.A.G 1551,
enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display
(=>Page 7 onwards).
- Switch on printer by pressing PRINT key (lamp in key lights).

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -2- to enter "Interrogating fault memory" function 02.

-> Indicated on display:

Rapid data transfer Q
02 - Interrogating fault memory

- Confirm entry with Q key.

-> The number of stored faults or "No faults detected" appears on the display.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
X faults detected
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
No faults detected

- ⇒ key is to be pressed.

The stored faults are consecutively displayed and printed out.

- Following display and printout of last fault, select function "Reading measured value block 08, Display
Groups 005 to 007"=>Page 33 and display/print out ambient conditions under which faults indicated
occurred.
- Following display and printout of last fault, eliminate faults as per fault table

3.1 - Connecting vehicle diagnostic, testing and information system VAS 5051/fault reader

V.A.G 1551 and selecting function 13

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

(=>Page 14 ).

As is the case with "No faults detected", program returns to start after pressing ⇒key.
-> Indicated on display (function selection):
Rapid data transfer HELP
Select function XX

- End output (function 06) =>Page 28 .

- Unplug diagnostic connector.

Notes:
◆ If a fault has been detected:
- 1. Eliminate fault.
- 2. Interrogate fault memory (function 02).
- 3. Erase fault memory (function 05).

- 4. Check encoding (function 01)/encode control unit (function 07).

- 5. On auxiliary heaters with code "00XX1", perform basic setting (function 04).
- 6. End output (function 06).

◆ Proceed as follows if no fault is detected but there are problems with auxiliary heater (e.g. does not start,
inadequate heat output):
- 1. Read measured value block (function 08) =>Page 33 .
- 2. Perform final control diagnosis (function 03) =>Page 19 .
- 3. Check operation of auxiliary heater=> Page 66 .
- 4. On vehicles with 6-cyl. diesel engine or 8-cyl. engine with small coolant circuit (gradual introduction
as of Model Year 2002), check adaption of auxiliary heater (only applies to auxiliary heater as of software
version "D50")=> Page 45 .

5 - Auxiliary heater fault table

5.1 - Auxiliary heater fault table

Notes: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ Listed in the following in ascending
with respect order
to the correctness of faultincodes
of information are all
this document. the faults
Copyright by AUDIwhich
can be detected by the heater
AG.
control unit -J162 and displayed on V.A.G 1551.
◆ The fault memory can store a maximum of 3 faults. If a further fault occurs, the first fault is erased. The
ambient conditions under which they occurred are stored for all faults and can be called up via the function
"Reading measured value block 08, display groups 005 to 007" =>Page 33 .
◆ If faults only occur intermittently or if fault memory is not erased after fault elimination, such faults are dis‐
played as being "sporadic faults" ("/SP") and content of fault memory is retained until memory is erased
("non-volatile memory").
◆ Fault code and flash code (certain components only) only appear on printout in "Rapid data transfer" mode.
Example:
Fault code
5-digit
00532
◆ The fault table may also indicate the type of fault (one of the displays marked with an * appears in addition
to the component concerned/"info" display).

◆ On completion of repair work, always interrogate fault memory again with fault reader V.A.G 1551 and erase
it.
◆ Before replacing components, always use current flow diagram to check corresponding positive and earth
connections (terminals 30 and 31) as well as all connectors (between -J162 and component detected as
being faulty).
◆ As regards all sporadic faults, pay particular attention to possible loose contacts in connectors.
◆ After replacing auxiliary heater component, always read out fault memory, eliminate any faults displayed
and erase fault memory (functions 02 and 05).

14 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ If air conditioning system operating and display unit -E87 or thermotronic control unit -J214 remains in
operation after switching off ignition, check for "short to positive" in wiring to -E87 (connector D contact 1)
or to -J214 (contact 9 in 16-pin connector).
◆ If no fault is detected in spite of problems with auxiliary heater, implement functions "Final control diagnosis
03" and "Reading measured value block 08".
◆ If a fault occurs several times in succession (e.g. fault "flame interruption"), auxiliary heater is disabled and
can only be switched on after erasing fault memory (part number is displayed by way of "Control unit iden‐
tification" function).

-Auxiliary heater with part number 4B0 265 105 up to index "C"

◆ If a fault occurs several times in succession (e.g. fault "flame interruption"), auxiliary heater is no longer
disabled. If a fault occurs in additional heating mode (only applies to vehicles with 6-cyl. diesel engine),
auxiliary and additional heater is Protected
disabled once a fault has occurred 6 times and switch-on is only possible
by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
after erasing fault memory (part number is displayed
with respect by ofway
to the correctness of "Control
information unit identification"
in this document. Copyright by AUDI AG.function).

-Auxiliary heater with part number 4B0 265 105 as of index "D" (part number 4D0 265 105 as of index "G")

◆ Check operation of auxiliary heater=> Page 66 .

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
00000 Self-diagnosis is over if "No faults detected" appears on completion of repair
No faults detected work and checking operation of auxiliary heater
00532 - Electrical system voltage too high with - Check alternator and voltage regula‐
Supply voltage engine running tor
* Signal too high /SP Charger with excessively high charging => Electrical system; Repair group 01
voltage used to charge battery Erase fault memory
Check or replace battery
01044 - Newly installed auxiliary heater not - Encode auxiliary heater => Page
Control unit incorrectly coded encoded 29
Erase fault memory

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01406 - Constriction or leakage in area around air - Check air-intake area and exhaust system
No flame intake or in exhaust system of auxiliary heater
Fault in auxiliary heater fuel supply Check fuel delivery =>Page 146
Combustion air blower -V6 defective
Glow plug with flame monitor -Q8 defective
Metering pump -V54 defective
Leak in auxiliary heater
Residue in burner element (operation of
auxiliary heater with vegetable-oil methyl‐
ester fuel only)

Note:

The cause of this fault may be incorrect routing of pipe for diverting fuel in fuel tank. If this fault occurs, fuel
delivery should therefore be checked with fuel tank not more than 1/3 full.

5.1 - Auxiliary heater fault table 15

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01407 - Constriction or leakage in area around air - Check air-intake area and exhaust system
Flame stop intake or in exhaust system of auxiliary heater
Fault in auxiliary heater fuel supply Check fuel delivery =>Page 146
Combustion air blower -V6 defective
Glow plug with flame monitor -Q8 defective
Metering pump -V54 defective
Leak in auxiliary heater
Residue in burner element (operation of
auxiliary heater with vegetable-oil methyl‐
ester fuel only)

Note:

The cause of this fault may be incorrect routing of pipe for diverting fuel in fuel tank. If this fault occurs, fuel
delivery should therefore be checked with fuel tank not more than 1/3 full.

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
01408 - Voltage dips during operation
with respect of of -information
to the correctness Check inalternator
this document.and voltage
Copyright by AUDIregu‐
AG.
Undervoltage shutoff (fixed value) auxiliary heater to below specified lator
minimum voltage value => Electrical system; Repair group
Contact resistance in wiring to -J162 01 42
Battery insufficiently charged or de‐
fective
Excessive fixed value entered for un‐
dervoltage shutoff

Notes:

◆ The fixed value for undervoltage shutoff is active with code "00XX2"; it can be entered or altered using the
"Adaption" function => Page 33 .
◆ The fixed value for undervoltage shutoff is also active with code "00XX1", but is not displayed. If the voltage
value has been changed for a control unit encoded "00XX2" and the control unit then re-encoded "00XX1",
this fault may also be displayed for control units encoded for automatic undervoltage shutoff.
Remedy:
Encode control unit to "00XX2" => Page 42 .
Re-encode control unit to "00XX1".
◆ In the event of frequent use of auxiliary heating mode, the battery may no longer be adequately charged if
the vehicle is only used for short journeys, for example.

◆ Depending on last operating status and coolant temperature in auxiliary heater, no-load current input of
auxiliary heater may be up to max. 60 mA for a period of up to 5 hours following switch-off. During this time,
the degree of cooling of the coolant for the period following switch-off is calculated by the control unit -J162.
◆ At the latest 5 hours after switch-off, the no-load current input of the heater control unit -J162 is less than 2
mA.

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01409 - Constriction or leakage in area around - Check air-intake area and exhaust sys‐
Repeated flame interruption air intake or in exhaust system tem of auxiliary heater
Fault in auxiliary heater fuel supply Check fuel delivery =>Page 49
Combustion air blower -V6 defective Dismantle auxiliary heater and examine
Glow plug with flame monitor -Q8 de‐ seals
fective
Metering pump -V54 defective
Leak in auxiliary heater

16 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:

The cause of this fault may be incorrect routing of pipe for diverting fuel in fuel tank. If this fault occurs, fuel
delivery should therefore be checked with fuel tank not more than 1/3 full.

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01410 - Air in coolant circuit - Bleed coolant circuit in specified manner
Heating unit overheated Constriction in coolant circuit Eliminate constriction in coolant circuit
No circulation pump -V55 operation Perform final control diagnosis=>Page 49
Fault at temperature sensor in heater Replace auxiliary heater
control unit -J162
01411 - Fault in heater control unit -J162 - Replace auxiliary heater
Temperature sensor -G18
* Defective

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01412 - Fault in wiring between control - Perform final control diagnosis=>Page
Glow plug with flame monitor - unit -J162 and glow plug with 49
Q8 flame monitor -Q8 Replace auxiliary heater
* Implausible signal Glow plug with flame monitor -
* Open circuit Q8 defective
* Short to positive Fault in heater control unit -J162

Notes:

◆ In the case of auxiliary heaters with software version "D47" or "D48", fault "Glow plug with flame monitor
Q8, short to positive" may be stored under unfavourable usage conditions. If, for example, "cold" engine is
started at the same time as auxiliary heater starts up from control interval, engine coolant pump pumps cold
water through auxiliary heater, auxiliary heater cannot heat the large quantity of water as intended during
the starting sequence, the temperature of the water in the auxiliary heater drops and the control unit -J162
sets this fault.
◆ If this fault is displayed together with "Flame interruption" or "Repeated flame interruption" fault, start by
eliminating cause of these faults.
◆ If this fault is displayed, additionally check for contact resistance in connector between control unit -J162
and glow plug -Q8 (glow plug is also flame monitor). As the flow of current when interrogating the flame
monitor is very low, even a slight contact resistance (e.g. due to inadequate contact pressure) can cause
this fault to be stored.

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01413 - Fault in wiring between control - Locate and eliminate fault in wiring between
Metering pump -V54 unit -J162 and metering pump - -J162 and -V54
* Short to earth V54 Perform
Protected by copyright. Copying final
for private controlpurposes,
or commercial diagnosis=>Page
in part or in whole, 49
is not
* Open circuit Metering pump -V54 defective
permitted unless authorisedReplace
by AUDI AG.auxiliary
AUDI AG does heater
not guarantee or accept any liability
* Short to positive Fault in heater control unit -J162
with respect to the correctness of information in this document. Copyright by AUDI AG.

01414 - Fault in wiring between control - Perform final control diagnosis=>Page 49

Combustion air blower -V6 unit -J162 and combustion air Replace auxiliary heater
* Open circuit blower -V6
* Short to positive Combustion air blower -V6 defec‐
tive
Fault in heater control unit -J162
01415 - Fault in wiring between control - Perform final control diagnosis=>Page 49
Circulation pump -V55 unit -J162 and circulation pump - Replace auxiliary heater
* Open circuit V55
* Short to positive Circulation pump -V55 defective
Fault in heater control unit -J162

5.1 - Auxiliary heater fault table 17

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01416 - Fault in wiring between control - Locate and eliminate fault in wiring be‐
Fresh-air blower actuation sig‐ unit -J162 and air conditioning tween -J162 and -E87/-J214
nal system operating and display Perform final control diagnosis=>Page
* Short to earth unit -E87/thermotronic control 49
* Open circuit unit -J214 Replace auxiliary heater
* Short to positive Fault in heater control unit -J162
- Fault in coolant shut-off valve - Check wiring between relay -J541 and
relay -J541 (only fitted on vehi‐ control unit -J162
cles with small coolant circuit) Check operation of relay -J541
=> Page 81

Notes:

◆ As of Model Year 2002, vehicle electrical system and coolant circuit are gradually being converted on ve‐
hicles with 8-cyl. engine. Following introduction of modified vehicle electrical system and coolant circuit,
auxiliary heater coolant is no longer drawn in via engine in auxiliary heating mode (small circuit).
◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .

Output on printer of Possible cause of trouble Fault remedy

V.A.G 1551
01443 - Basic setting not performed for aux‐ - Perform basic setting (learning of
Matching to battery not carried out iliary heater encoded to "00XX1" temperature-dependent undervolt‐
Basic setting not performed after last age shutoff curve) =>Page 22
encoding for auxiliary heater enco‐
ded to "00XX1"
01444 - Voltage dips during operation of - Check alternator and voltage reg‐
Undervoltage shutoff (automatic) auxiliary heater to below specified ulator
minimum voltage value => Electrical system; Repair group
Contact resistance in wiring to -J162 01
Battery insufficiently charged or de‐ Use current flow diagram to locate
fective and eliminate contact resistance
Check, recharge or replace battery

Notes:

◆ The "automatic" value for undervoltage shutoff is active with code "00XX1" and is learnt in the "Basic setting"
function => Page 33 .

◆ In the event of frequent use of auxiliary heating mode, the battery may no longer be adequately charged if
the vehicle is only used for short journeys, for example.
◆ If other faults are displayed together with fault "Undervoltage shutoff (automatic)", start by eliminating cause
of fault "Undervoltage shutoff (automatic)".
◆ Depending on last operating status and coolant temperature in auxiliary heater, no-load current input of
auxiliary heater may be up to max. 60 mA for a period of up to 5 hours following switch-off. During this time,
the degree of cooling of the coolant for the period following switch-off is calculated by the control unit -J162.
◆ At the latest 5 hours after switch-off, the no-load current input of the heater control unit -J162 is less than 2
mA.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Output on printer of Possible cause of trouble
permitted unless authorised by AUDI AG. AUDI Fault
AG does remedy
not guarantee or accept any liability
V.A.G 1551 with respect to the correctness of information in this document. Copyright by AUDI AG.

65535 - Open circuit, contact resistance or loose - Use current flow diagram to locate and
Control unit (-J162) contact in wiring (terminal 30 or 31) to -J162 eliminate fault in wiring to -J162
* Defective Fault in heater control unit -J162 Replace auxiliary heater

18 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

6 - Auxiliary heater final control diagnosis

6.1 - Auxiliary heater final control diagnosis

Notes:

◆ Fitting locations of components actuated =>Page 85

◆ If final control diagnosis is to be repeated, self-diagnosis must be terminated and re-started.
◆ Each component is actuated for a defined period, which can be terminated prematurely by pressing ⇒key.
This simultaneously effects switching to the next component.
◆ On completion of envisaged period, next component is to be selected by pressing ⇒key.

Starting final control diagnosis

- Switch off ignition and all electr. loads.

- Connect up fault reader V.A.G 1551,
enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display=>Page 7 .

- Switch on printer by pressing PRINT key (lamp in key lights).

- Interrogate fault memory =>Page 13 .

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -3- to select "Final control diagnosis" function 03.

Note:

Final control diagnosis can be terminated by pressing C key.

- Connect up current probe of ammeter (e.g. of multimeter V.A.G 1715) via positive connection of battery -A.
- Set measuring instrument to current measurement with current probe (measuring range 0 - 10 A).

-> Indicated on display:

Rapid data transfer Q
03 - Final control diagnosis

- Confirm entry with Q key.

-> Indicated on display:

Final control diagnosis
Glow plug with flame monitor -Q8

- Next component can be selected by pressing ⇒key.

Notes:

◆ On completion of final control diagnosis, interrogate fault memory => Page 13 .

◆ If "Function unknown or cannot be implemented at present" appears on display at start of final control di‐
agnosis, e.g. on account of fault in auxiliary heater, press ⇒ key and interrogate fault memory => Page
13 .

-> Indicated
permitted on display:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Function
with respect tounknown or ofcannot
the correctness information in this document. Copyright by AUDI AG.
be implemented at present

- Final control diagnosis is over when this display appears.

6.1 - Auxiliary heater final control diagnosis 19

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- ⇒ key is to be pressed.

Indicated on display Specified function Fault remedy

Glow plug with flame monitor -Q8 Actuation of glow plug for 60 s - Check wiring between -Q8 and -
Reading on multimeter V.A.G 1715 J162
increases during actuation of -Q8 by Check electrical components of auxil‐
4 to 10 A iary heater =>Page 49
-⇒ key is to be pressed

Notes:

◆ Fault in glow plug with flame monitor -Q8 is stored in fault memory.
◆ Current input of glow plug is limited by control unit such that power output at glow plug is approx. 96 W
(varies with battery voltage).

Indicated on display Specified function Fault remedy

Metering pump -V54 Actuation of metering pump for 10 s - Check wiring between -V54 and -J162
Pulsation is audible in vicinity of metering Check electrical components of auxiliary
pump heater =>Page 49
-⇒ key is to be pressed

Notes:

◆ Metering pump is installed in area of rear right wheel.

◆ During actuation of metering pump -V54, approx. 4 cm 3 of fuel is supplied to auxiliary heater.
◆ On vehicles with 6-cyl. diesel engine on which auxiliary heater is also used as additional heater (since
discontinuation of electric additional heater in Model Year 1999), consumption value displayed by on-board
computer includes fuel consumption of auxiliary/additional heater. This function is executed by engine con‐
trol unit, however only when engine is running (metering pump -V54 is connected to engine control unit by
a wire).

Indicated on display Specified function Fault remedy

Combustion air blower -V6 Actuation of combustion air blower -V6 - Check wiring between -V6 and -J162
for 30 s Check electrical components of auxiliary
Running noise audible in vicinity of aux‐ heater =>Page 49
iliary heater
-⇒ key is to be pressed
Circulation pump -V55 Actuation of circulation pump -V55 for - Check wiring between -V55 and -J162
30 s Check electrical components of auxiliary
Running noise audible in vicinity of aux‐ heater =>Page 49
iliary heater
-⇒ key is to be pressed

Indicated on display Specified function Fault remedy

Fresh-air blower actuation signal On vehicles with "large coolant circuit" Check wiring between -E87 and
Start-up of air conditioning system op‐ -J162
erating and display unit -E87 for 30 s Check encoding of control unit -J162
Actuation of fresh-air blower -V2 for (only as of software version "D50")
30 s by -E87 =>Page 49
- Start-up
Protected of thermotronic
by copyright. control
Copying for private unit purposes,
or commercial - Checkin wiring between
part or in whole, is not -J214, -J13
-J214
permittedfor 30authorised
unless s (air distribution
by AUDI AG. AUDI canAG be (-N6,
does not -V2)orand
guarantee accept-J162
any liability
influenced via rotary control) Check electrical components of aux‐
with respect to the correctness of information in this document. Copyright by AUDI AG.

Actuation of fresh-air blower -V2 for iliary heater =>Page 49

30 s via relay -J13 (and series resistor
-N6) by -J162

20 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Indicated on display Specified function Fault remedy

Continued ▼

Notes:

◆ Large coolant circuit is fitted on all vehicles except vehicles with 8-cyl. engine as of Model Year 2002.
◆ As of Model Year 2002, vehicle electrical system and coolant circuit are gradually being converted on ve‐
hicles with 8-cyl. engine (small circuit).
◆ As of Model Year 2002, auxiliary heater will only be available in combination with air conditioner.

Indicated on display Specified function Fault remedy

Continued On vehicles with "small coolant cir‐ Check wiring between -E87, -J541
(fresh-air blower actuation signal) cuit" and -J162
Actuation of coolant shut-off valve Check encoding of control unit -J162
relay -J541 by heater control unit - (only as of software version "D50")
J162 for 30 s =>Page 49
Relay -J541 actuates -E87 for 30 s
and -E87 starts up
Actuation of fresh-air blower -V2 for
30 s by -E87

Notes:

◆ As of Model Year 2002, vehicle electrical system and coolant circuit are gradually being converted on ve‐
hicles with 8-cyl. engine. Coolant shut-off valve relay -J541 can only be actuated with a square-wave signal
by auxiliary heaters for petrol with part number as of index "K" (software version "D50").

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Indicated on display Specified function
permitted unless authorised by AUDI AG. AUDI AG does Fault remedy
not guarantee or accept any liability

-⇒ key is to be pressed
with respect to the correctness of information in this document. Copyright by AUDI AG.

End
For auxiliary heaters up to and including software version "D49"
For auxiliary heaters as of software version "D50" encoded for vehicle with no heater coolant shut-off valve -
N279 (large coolant circuit)

Notes:

◆ Large coolant circuit is fitted on all vehicles except vehicles with 8-cyl. engine as of Model Year 2002.
◆ As of Model Year 2002, vehicle electrical system and coolant circuit are gradually being converted on ve‐
hicles with 8-cyl. engine (small circuit).
◆ Shut-off valve -N279 is only fitted on vehicles with 8-cyl. engine as of Model Year 2002 (small circuit, gradual
introduction).

Indicated on display Specified function Fault remedy

Heater coolant shut-off valve -N279 Actuation of shut-off valve -N279 - Check wiring between relay -J541
via coolant shut-off valve relay - and control unit -J162
J541 for 30 s at 5 s intervals Check encoding of control unit -J162
Pulsation audible in vicinity of shut- (only as of software version "D50")
off valve =>Page 81
-⇒ key is to be pressed

6.1 - Auxiliary heater final control diagnosis 21

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Indicated on display Specified function Fault remedy

End

Notes:
◆ Shut-off valve -N279 is only fitted on vehicles with 8-cyl. engine as of Model Year 2002 (gradual introduction).
◆ Operation of coolant shut-off valve relay -J541 => Page 78
◆ In auxiliary heating mode with engine stopped, coolant leaving air-conditioner unit heat exchanger is routed
directly back to auxiliary heater via shut-off valve -N279 (small coolant circuit) to provide better heating of
passenger compartment => Page 78 (operation of coolant shut-off valve relay -J541).

7 - Basic setting of auxiliary heater

7.1 - Basic setting of auxiliary heater
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
The "Basic setting" function can be used towith
perform
respect to the following
the correctness operations.
of information in this document. Copyright by AUDI AG.

◆ Pipe filling(display group number 055)

- This function permits checking of the fuel delivery of the metering pump -V54 =>Page 138 .

◆ Auxiliary heater battery adaption (display group number 099)

=>Page 22

- Only for heaters encoded for automatic undervoltage shutoff

=>Page 29

◆ Heater on (display group number 022) =>Page 26

Notes:
◆ If link with fault reader is interrupted whilst auxiliary heater is switched on, auxiliary heater is switched off
automatically.

◆ In the case of heaters with control unit -J162 as of software version "D49", auxiliary heater can be operated
by way of this function up to a coolant temperature of 115° C. Starting from control interval is possible. The
operating time is limited to max. 8 minutes.

◆ Heater off (display group number 033) =>Page 26

Note:
The functions "Pipe filling" (display group number 044) and "Auxiliary heater battery adaption" (display group
number 066) apply to the Audi A8 and are not to be used for the Audi A6.

7.2 - Basic setting of auxiliary heater (adaption of battery)

Notes:
◆ "Battery adaption" is only to be implemented for vehicles with auxiliary heater in which automatic (temper‐
ature-dependent) undervoltage shutoff is active with code "00XX1".

◆ Basic setting is to be performed with code "00XX1":

- After replacing vehicle battery
- After replacing auxiliary heater
- After performing vehicle wiring work affecting auxiliary heater wires

22 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ Metering pump is also actuated during battery adaption and roughly 20 cm3 of fuel supplied. As a result,
smoke may briefly emerge from exhaust pipe when auxiliary heater is first started up following basic setting.

Requirements

◆ Battery fully charged

◆ If a new battery has been fitted, it must not have been re-charged after filling with electrolyte
◆ If battery has been re-charged, charging must have been completed at least 2 hours previously and no-load
voltage of fully charged battery must have settled at a level between 12.5 and 12.7 V

◆ Temperature of engine and battery must be greater than 15 °C but less than 30 °C (e.g. ambient temperature)
◆ TemperatureProtected
of coolant in auxiliary
by copyright. Copying forheater
private orand vehicle
commercial battery
purposes, in partmust be isroughly
or in whole, not the same
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Notes: with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Heater control unit -J162 bases its calculation on identical coolant and battery temperatures. If engine is
warm and battery temperature less than 20 °C during battery adaption, an incorrect shutoff voltage will result.
◆ If battery has been charged using a charger, no-load voltage is often higher than voltage occurring during
vehicle operation depending on charger. If basic setting is performed with a battery charged in this manner,
the shutoff voltage will be too high and the auxiliary heater may be switched off on account of "undervoltage".

◆ Ignition off
◆ All electr. loads off (including interior lights and radio)

Basic setting

- Connect up fault reader V.A.G 1551,

enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display=>Page 7 onwards.
- Switch on printer by pressing PRINT key (lamp in key lights).
- Interrogate fault memory =>Page 13 and eliminate any faults displayed.
- Erase fault memory =>Page 28 .

- Check encoding => Page 29 and correct if necessary.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -4- to select "Basic setting" function 04.

-> Indicated on display:

Rapid data transfer Q
04 - Starting basic setting

- Confirm entry with Q key.

-> Indicated on display:

Start basic setting HELP
Enter display number XXX

- Enter display group number 099.

- Confirm entry with Q key.

-> Indicated on display:

System in basic setting 99
Battery adaption

Notes:

◆
Function unknown or cannot
be implemented at present

7.2 - Basic setting of auxiliary heater (adaption of battery) 23

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

-> If this display appears, control unit -J162 has been incorrectly encoded, battery voltage is too high (e.g.
engine running) or heater is on.

◆ Battery adaption takes approx. 168 s.

◆ The following components are then actuated:
- Glow plug with flame monitor -Q8
- Combustion air blower -V6
- Circulation pump -V55
- Metering pump -V54
◆ During component actuation, battery voltage dip is measured by control unit -J162 and stored. The data
determined in this test sequence form the basis for the shutoff value calculated by the control unit -J162 for
the lowest permissible battery voltage in auxiliary heating mode.
◆ If calculated voltage value is not reached, control unit -J162 switches off auxiliary heater and fault "Under‐
voltage shutoff (automatic)" is entered in fault memory.

-> Wait until the following display appears:

System in basic setting 99
END

- ⇒ key is to be pressed.

Checking voltage value learnt

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -1- and -0- to select "Adaption" function 10.

-> Indicated on display:

Rapid data transfer Q
10 - Adaption

- Confirm entry with Q key.

-> Indicated on display:

Adaption Q
Enter channel number XX Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- Enter channel number -01-.
- Confirm entry with Q key.

-> Indicated on display:

Channel 01 Adaption XX

Undervoltage shutoff (-1 3-)

A number between 165 and 175 must be displayed as adaption value.

Alter adaption value to 157 to increase availability of auxiliary heater ("165" for "D47" and "D48"). This value
corresponds to roughly 12.25 V.

- Keep pressing key -1- until "157" is displayed as adaption value.

-> Indicated on display:

Channel 01 Adaption 157
Q
Store altered value?

- Confirm entry with Q key.

-> Indicated on display:

24 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Channel 01 Adaption 157

⇒
Altered value stored

- ⇒ key is to be pressed.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

Notes: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ If value displayed is less than to165,
with respect batteryofvoltage
the correctness informationisin too low (battery
Copyrightflat
check).
this document. or not
by AUDI AG. OK,
◆ If value displayed is greater than 175, battery voltage is too high (battery fully charged prior to basic setting
or engine operation during basic setting).
◆ As of August 2000, 12.25 V has been set at the factory as the lowest permissible shutoff voltage value
(adaption value "157"). This value can also be set for vehicles manufactured prior to the above date (as of
software version "D49" of control unit -J162).
◆ If frequent use is made of the auxiliary heater, the adaption value learnt can be reduced to 151 (as of "D49")
if so requested by customer to increase auxiliary heater availability still further. Customers must however
be informed of the possible consequences (this setting may lead to engine starting problems on account of
excessive drain on battery).

◆ Problems with auxiliary heater operation may be encountered if voltage value learnt is too high (undervoltage
shutoff).
◆ Engine starting problems may occur if voltage value learnt is too low.

Adaption value displayed Battery voltage learnt

151 12.15 V
155 12.22 V
160 12.29 V
165 12.36 V
170 12.44 V
175 12.51 V
180 12.58 V
185 12.66 V

Notes:
◆ Conversion factors may result in slight differences between actual shutoff voltage and value given in table.

◆
Channel 01 Adaption 170
Undervoltage shutoff (-1 3-)

-> For auxiliary heaters with code "00XX1" for automatic (temperature-dependent) undervoltage shutoff,
shutoff voltage value determined during basic setting may only be varied within the specified limits.
- The lowest shutoff voltage which can be entered to increase auxiliary heater availability is 12.25V (adap‐
tion value "157").
- For heaters with control unit as of software version "D49", shutoff voltage can be reduced to 12.15V (input
value "151"). If shutoff voltage setting is less than 12.25V (input value "157"), customers must be informed
of possible consequences (engine starting problems on account of excessive drain on battery).
- If greater importance is attached to reliable engine starting, a shutoff voltage of 12.51 V is to be entered
(input value e.g. "175").

◆ If, however, basic setting was performed following vehicle battery charging and the voltage value determined
is too high, the adaption value must be altered by pressing key "1" on fault reader such that the "battery
voltage learnt" is less than 12.50 V (display value e.g. "157" for 12.25 V with control unit -J162 as of software
version "D49").

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

7.2 - Basic setting of auxiliary heater (adaption of battery) 25

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Press key -C- twice.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Interrogate fault memory =>Page 13 and eliminate any faults displayed.

- On vehicles with 6-cyl. diesel engine or 8-cyl. engine with small coolant circuit (gradual introduction as of
Model Year 2002) and for auxiliary heaters with control unit -J162 as of software version "D50", check
adaption in adaption channel "10" =>Page 45 .

7.3 - Basic setting of auxiliary heater (switching on and off)

Requirements

◆ Battery fully charged

◆ Ignition off

Basic setting

- Connect up fault reader V.A.G 1551,

enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display=>Page 7 onwards.
- Switch on printer by pressing PRINT key (lamp in key lights).
- Interrogate fault memory =>Page 13 and eliminate any faults displayed.
- Erase fault memory =>Page 28 .

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -4- to select "Basic setting" function 04.

-> Indicated on display:

Rapid data transfer Q
04 - Starting basic setting

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Confirm entry with Q key. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Heater on

-> Indicated on display:

Start basic setting HELP
Enter display number XXX

- Enter display group number "022".

- Confirm entry with Q key.

-> Indicated on display:

System in basic setting 22
On Off Heating

Indicated on line 2 of display

Position Text Significance
1 Test ON Basic setting
2 - Auxiliary heater is in a mode
(Fault) which does not permit switch-
on

26 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Indicated on line 2 of display

Position Text Significance
3 Heating OFF Actuation
Heating ON
4 Heating Mode
Ventilation

Notes:

◆ "Fault" display in line 2 may be caused by the following:

- Auxiliary heater had been switched on and is currently in "run-on" mode.

- Fault stored in auxiliary heater which prevents switch-on.

◆ To switch off heater, press ⇒ key and enter basic setting (display group number 033) =>Page 27 .
◆ If fault occurs during function "Basic setting, heating on", heater cannot be re-started until it has been
switched off by way of "Basic setting, heating off" function.
◆ If operation of auxiliary heater is to be observed, it is possible to press⇒key and enter "08" to switch to
"Reading measured value block" function. Pressing ⇒key and entering "04" effects return to "Basic setting"
function.
◆ If link with fault reader is interrupted whilst auxiliary heater is switched on, auxiliary heater is switched off
automatically.
◆ In the case of heaters with control unit -J162 as of software number "D49", auxiliary heater can be operated
by way of this function up to a coolant temperature of 115° C. Starting from control interval is possible. The
operating time is limited to max. 8 minutes.

Heating off

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -4- to select "Basic setting" function 04.

-> Indicated on display:

Start basic setting HELP
Enter display number XXX

- Enter display group number "033".

- Confirm entry with Q key.

-> Indicated on display:

System in basic setting 33
Off Off Heating

Indicated on line 2 of display

Position Text Significance
1 Test OFF Basic setting
2 - Auxiliary heater is in a mode which
(Fault) does not permit switch-on

Indicated on line 2 of display

3 Heating OFF Actuation
Heating ON
4 Heating Mode
Ventilation
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7.3 - Basic setting of auxiliary heater (switching on and off) 27

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:

"Fault" display in line 2 may be caused by the following:

- Auxiliary heater had been switched on and is currently in "run-on" mode.

- Fault stored in auxiliary heater which prevents switch-on.

- ⇒ key is to be pressed.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

8 - Erasing fault memory, end of output

8.1 - Erasing fault memory, end of output

Requirements Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ Fault memory interrogated

Erasing fault memory

- ⇒ key is to be pressed.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -5- to enter "Erasing fault memory" function 05.

-> Indicated on display:

Rapid data transfer Q
05 - Erasing fault memory

- Confirm entry with Q key.

-> Indicated on display:

Rapid data transfer
Fault memory erased

- ⇒ key is to be pressed.

-> Indicated on display:

Rapid data transfer HELP
Select function XX

Notes:

◆
Attention:
Fault memory not interrogated

-> Test sequence has not been correctly implemented if adjacent display appears.
◆ Keep exactly to test sequence:
- Interrogate fault memory.
- Eliminate any faults.
- Erase fault memory.
◆ If, for example, ignition is switched off between "Interrogating fault memory" and "Erasing fault memory",
fault memory is not erased (interrogate fault memory again).

28 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

End of output

Note:
Fault memory interrogated/erased and encoding checked.
-> Indicated on display:
Rapid data transfer HELP
Select function XX

- Press keys -0- and -6- to enter "End output" function 06.

-> Indicated on display:

Rapid data transfer Q
06 - End of output

- Confirm entry with Q key.

-> Indicated on display:

Rapid data transfer HELP
Enter address word XX

- Unplug diagnostic connector.

9 - Encoding auxiliary heater

9.1 - Encoding auxiliary heater
- Connect up fault reader V.A.G 1551,
enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display(=>Page 7 onwards).
- Switch on printer by pressing PRINT key (lamp in key lights).

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -7- to select "Encoding control unit" function 07.

-> Indicated on display:

Rapid data transfer Q
07 - Encoding control unit

- Confirm entry with Q key.

-> Indicated on display:

Encoding control unit
Enter code number XXXXX

Note:
Next position can be selected by pressing ⇒ key.
- Encode heater control unit -J162 in line with version and desired undervoltage shutoff.

Encoding tables =>Pages 31

- by
Protected Confirm
copyright. entry
Copying with Q key.
for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
-> Control unit identification, code and workshop code of V.A.G 1551 are displayed after a brief delay.

8.1 - Erasing fault memory, end of output 29

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

4B0 265 071 X Auxiliary heater Diesel

XXX
Code XXXXX WSC ZZZZZ

- If code is "00XX1", perform basic setting =>Page 22 .

- If code is "00XX2", enter shutoff voltage by way of adaption function =>Page 42 .
- On vehicles with 6-cyl. diesel engine or 8-cyl. engine with small coolant circuit (gradual introduction as of
Model Year 2002) and for auxiliary heaters with control unit -J162 as of software version "D50", check
adaption in adaption channel "10" =>Page 45 .

◆ The following versions may be fitted, depending on vehicle equipment:

- 4B0 265 105 X /4D0 265 105 X
Auxiliary heater Diesel XXX
(heater type "Z/C-D")
- 4B0 265 105 X /4D0 265 105 X
Auxiliary heater Petrol XXX
(heater type "Z/C-B")
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

Notes:
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ As the CO2 level in the exhaust gas can be adjusted, auxiliary heaters with a control unit as of software
version "D49" designed for the Audi A8 (part number 4D0 265 105 as of index "G" or "H") can be fitted on
the Audi A6.

=> Parts List

◆ On vehicles with petrol and diesel engines, auxiliary heater can also be used as additional heater. Cut-in is
automatic on vehicles with 6-cyl. diesel engine with no electric additional heater.

Principal differences between the two auxiliary heater codes

◆ Code "00XX1" allows for the changes in battery voltage at different temperatures. The voltage dip deter‐
mined during basic setting also forms part of the calculation =>Page 22 .
◆ With code "00XX2", shutoff is effected at the voltage value entered in the "Adaption" function =>Page
42 .

Notes:

◆ As a general rule, use is always to be made of code "00XX1", as it permits a higher level of auxiliary heater
availability without jeopardising reliable starting of the vehicle.
◆ Auxiliary heater code "00XX2" is only to be entered in exceptional circumstances (e.g. customer request).
Customers are to be informed that it may no longer be possible to start the engine if the shutoff voltage
selected is too low.
◆ If vehicles previously fitted with an auxiliary heater with software version "D49" are fitted with an auxiliary
heater with software version as of "D50", the new auxiliary heater is to be encoded to "000XX" for "large
coolant circuit" => Page 78 .

Encoding of auxiliary heater (with control unit -J162 with software version "D47" or "D48"):

Code Significance
0 0 0 0 1 Undervoltage shutoff is effected at voltage value learnt in basic setting function
0 0 0 0 2 Undervoltage shutoff is effected at voltage value entered in adaption function

Notes:

◆ Always enter code "00001". "00002" is only to be entered if requested by customer.

◆ Software version "D47" or "D48" is used for auxiliary heaters with part number 4B0 265 105 up to index "C".
Part number and software version can be called up by way of "Interrogating control unit version" function
with fault reader V.A.G 1551.
◆ With code "00001", undervoltage shutoff takes place as soon as battery voltage learnt in "Basic setting"
function is not reached in auxiliary heating mode =>Page 22 .

30 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ With code "00002", undervoltage shutoff takes place as soon as battery voltage entered in "Adaption" func‐
tion is not reached in auxiliary heating mode.

◆ If "Undervoltage shutoff (fixed value)" is displayed as fault for auxiliary heater encoded to "00001":

- Encode auxiliary heater to "00002" => Page 29 (encoding control unit).

- Use adaption function to read out value entered for undervoltage shutoff (fixed value)
=>Page 42 Adaption
- Alter fixed value by way of "Adaption" function (specification less than 10.5 V).
- Encode auxiliary heater to "00001" => Page 29 (encoding control unit).
Encoding of auxiliary heater (with control unit -J162 with software version "D49"):

Code Significance
0 0 0 1 1 - Circulation pump -V55 fitted
Undervoltage shutoff is effected at voltage value learnt in basic setting function
0 0 0 1 2 - Circulation pump -V55 fitted
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Undervoltage shutoff is effected
with respect at voltage
to the value
correctness entered
of information indocument.
in this adaption function
Copyright by AUDI AG.

Notes:
◆ Always enter code "00011". "00012" is only to be entered if requested by customer.
◆ Software version "D49" is used for auxiliary heaters with part number 4B0 265 105 as of index "D". Part
number and software version can be called up by way of "Interrogating control unit version" function with
fault reader V.A.G 1551.
◆ With code "00011", undervoltage shutoff takes place as soon as battery voltage learnt in "Basic setting"
function is not reached in auxiliary heating mode =>Page 22 .
◆ With code "00012", undervoltage shutoff takes place as soon as battery voltage entered in "Adaption" func‐
tion is not reached in auxiliary heating mode.

◆ If "Undervoltage shutoff (fixed value)" is displayed as fault for auxiliary heater encoded to "00011":

- Encode auxiliary heater to "00012" => Page 29 (encoding control unit).

- Use adaption function to read out value entered for undervoltage shutoff (fixed value)
=> Page 42 Adaption
- Alter fixed value by way of "Adaption" function (specification less than 10.5 V).
- Encode auxiliary heater to "00011" => Page 29 (encoding control unit).
Encoding of auxiliary heater (with control unit -J162 as of software version "D50"):

Code Significance
0 No assignment
0 No assignment
Vehicle version
0 Auxiliary heater in vehicle with no heater coolant shut-off valve -N279 (large coolant circuit)
1 Auxiliary heater in vehicle with heater coolant shut-off valve -N279 (small coolant circuit, only ap‐
plies to vehicles with 8-cyl. engine as of Model Year 2002, gradual introduction)
Auxiliary heater circulation pump -V55
0 Not installed
(not intended for Audi A6)

9.1 - Encoding auxiliary heater 31

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Code Significance
1 Installed
(auxiliary heater)
Nature of undervoltage shutoff
1 Undervoltage shutoff is effected at voltage value learnt in basic setting function
2 Undervoltage shutoff is effected at voltage value entered in adaption function

Notes:
◆ For encoding nature of undervoltage shutoff, heed notes on Page 31 (same as for software "D49").
◆ As of Model Year 2002, coolant circuit is gradually being converted on vehicles with 8-cyl. engine. Following
introduction of heater coolant shut-off valve -N279 (modified coolant circuit), auxiliary heater coolant is no
longer drawn in via engine in auxiliary heating mode (small coolant circuit).
◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .
◆ Software version "D50" or above is used for auxiliary heaters with part number 4D0 265 105 and index "J"
or "K". Part number and software version can be called up by way of "Interrogating control unit version"
function with fault reader V.A.G 1551.

◆ Auxiliary heaters with part number as of index "K" or "J" with software version "D52" have been gradually
introduced into production since April 2001. With these auxiliary heaters, actuation of circulation pump may
be modified depending on encoding.
With code "000XX" (large coolant circuit), output of circulation pump is reduced up to a coolant temperature
of approx. 72 °C so as to increase temperature of coolant exiting from auxiliary heater (actuation time approx.
20 % at less than 60 °C and 100% at greater than 72 °C).
With code "001XX" (only permitted for vehicles with 8-cyl. engine as of Model Year 2002, small coolant
circuit fitted), output of circulation pump is also reduced as a function of coolant temperature.
◆ If, on vehicles with 6-cyl. diesel engine, auxiliary heater is not switched on as additional heater and only
circulation pump -V55 starts up instead, check adaption in adaption channel "10" => Page 42 .
◆ If, on vehicles with 8-cyl. engine and small coolant circuit (gradual introduction as of Model Year 2002),
auxiliary heater is switched on as additional heater, check adaption in adaption channel "10"=> Page
42 .

Example:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Significance Code "00001" Code "00001" Code "00002"
- Temperature of coolant in auxiliary heater on starting + 20 °C - 10 °C Any
Battery output voltage at + 20 °C determined in "Basic setting" 12.40 V 12.40 V -
function
▪ Shutoff voltage entered in "Adaption" function - - 11.60 V
- Voltage dip (on account of wiring resistance between battery (-) 0.2 V (-) 0.2 V -
and heater) determined in "Basic setting" function
- Specified permissible voltage dip during heater opeartion (tem‐ (-) 0.50 V (-) 0.40 V -
perature-dependent)
- Temperature-dependent voltage correction value (-) 0.00 V (-) 0.30 V -
Auxiliary heater voltage at which undervoltage shutoff takes 11.70 V 11.50 V 11.60 V
place (indicated in measured value block, display group 003)
- Voltage dip (in wiring) during auxiliary heater operation (+) 0.2 V (+) 0.2 V (+) 0.2 V
Battery voltage at which undervoltage shutoff takes place 11.90 V 11.70 V 11.80 V

Notes:
◆ Shutoff voltage determined in "Basic setting" function or entered in "Adaption" functionand voltage dip de‐
termined in wiringare indicated in measured value block, display groups "003" and "004"=> Pages 40 .
◆ Battery output voltage at + 20 °C determined in "Basic setting" function can be read out by way of adaption
function "10"=> Page 24 .

32 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ Batteries have a tendency to supply less power at low temperatures, however more power is required for
starting a cold engine. The temperature-dependent undervoltage shutoff with code "00XX1" ensures that
the auxiliary heater remains operative over a broad range under various usage conditions without jeopard‐
ising reliable starting of the engine.
◆ The voltage dip in the wiring during auxiliary heater operation is governed by the instantaneous current flow.
During basic setting, the current flow is approx. 2.6 A.

10 - Reading measured value block

10.1 - Reading measured value block

Notes:

◆ There are 7 measured value blocks with 4 measured values each for auxiliary heaters with control unit -
J162 up to software version "D48".
◆ There are 8 measured value blocks with 4 measured values each for auxiliary heaters with control unit -
J162 as of software version "D49".
◆ The auxiliary heater function remains active during self-diagnosis ("Reading measured value block" function)
and the current measured values are displayed.
◆ Provided that printer is switched on, current display is printed out on record slip.

Starting "Reading measured value block" function

- Switch off ignition.

- Connect up fault reader V.A.G 1551,
enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display (=>Page 7 onwards).
- Switch on auxiliary heater (e.g. by way of pre-selection clock -E111 or dash panel insert; only applies if
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
operation of
withauxiliary
respect to theheater is of
correctness toinformation
be checked).
in this document. Copyright by AUDI AG.

Notes:

◆ If auxiliary heater operation is to be observed, function "08" can be selected for example to switch from
"Basic setting" function to "Reading measured value block" function. Pressing ⇒ key and selecting function
"04" effects return to "Basic setting" function.
◆ If there is a fault in the auxiliary heater, the measured value blocks are to be read out with the auxiliary heater
switched off.
◆ Various modifications to the vehicle as a whole have been gradually introduced from Model Year 2000
onwards for the Audi A6. Introduction of a modified dash panel insert resulted in the following:
- Discontinuation of pre-selection clock -E111
- Auxiliary heating/auxiliary ventilation is now set by way of a rotary knob/pushbutton in the centre console;
settings made are indicated on driver information system display in dash panel insert

◆ Auxiliary heaters with a modified control unit have been gradually introduced at the factory since January
1999. These auxiliary heaters can be identified from the part number and software version (as of "D49").
The built-in heater control unit -J162 has been modified, with the addition of certain new functions and
changes to existing ones=>Page 5 .
◆ Auxiliary heaters with a modified control unit have been gradually introduced at the factory since November
2000. These auxiliary heaters can be identified from the part number and software version (as of "D50").
The built-in heater control unit -J162 has been modified, with the addition of certain new functions and
changes to existing ones
=>Page 5 .
◆ The electric additional heater was gradually discontinued in Model Year 1999 for vehicles with auxiliary
heater and 6-cyl. diesel engine. On these vehicles (with no electric additional heater), the auxiliary heater
is switched on as additional heater by the engine control unit each time the vehicle is started as soon as
certain conditions are met
=>Page 5 .

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

9.1 - Encoding auxiliary heater 33

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Press keys -0- and -8- to select "Reading measured value block" function 08.

-> Indicated on display:

Rapid data transfer Q
08 - Reading measured value block

- Confirm entry with Q key.

-> Indicated on display:

Reading measured value block
Enter display group number XXX

- Enter Protected
displayby
permitted group
unless number
authorised (list
by AUDI AG.=>Page 34not).guarantee or accept any liability
copyright. Copying for private or commercial purposes, in part or in whole, is not
AUDI AG does
- Confirmwith
entry with
respect Qcorrectness
to the key. of information in this document. Copyright by AUDI AG.

-> Indicated on display:

Reading measured value block X
1 2 3 4

To select different display group:

- Press C key.

-> Indicated on display:

Reading measured value block
Enter display group number XXX

- Enter display group number.

Notes:
◆ The next display group can be selected by pressing key "3" or "↑". To return to previous display group, press
key "1" or "↓".
◆ If readings match specifications in all display zones:

- ⇒ key is to be pressed.

-> Indicated on display:

Rapid data transfer HELP
Select function XX

List of available display group numbers

Display group number Display zone Designation Explanatory notes on Page

001 1-4 Instantaneous operating voltage (in V) 35
Instantaneous coolant temperature (in °C)
Current operating status of auxiliary heater
002 1-4 Power factors of actuated components (-V6, 37
-Q8, -V54 and -V55)
003 1-4 Specified shutoff voltage for auxiliary heater 38
Nature of undervoltage shutoff
Desired operating status of auxiliary heater
Auxiliary heater mode set (heating/ventila‐
tion)
004 1-4 Voltage dip determined during basic setting 40
(only of significance for auxiliary heater with
code "00XX1")
2 Auxiliary heater heating time
3 Auxiliary heater "on" time

34 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Display group number Display zone Designation Explanatory notes on Page

4 Number of pre-heating cycles (starting op‐
erations) of auxiliary heater

Display group number Display zone Designation Explanatory notes on Page

005 1-4 Conditions under which last fault occurred 41
006 1-4 Conditions under which last but one fault 41
occurred
007 1-4 Conditions under which third last fault oc‐ 41
curred
008 1 Number of instances of auxiliary/additional 42
heater shutoff due to fault in heating opera‐
tion
2 ... 4 Display zone not used

Note:
Zones 2 to 4 in display group 004 are only used for heater control units -J162 as of software version "D49".
Display group 008 is only provided for control units -J162 as of software version "D49".
Display group 001

Instantaneous operating voltage, instantaneous coolant temperature, instantaneous operating status

Display zone Display

1 Instantaneous voltage at auxiliary heater in V
If value displayed with auxiliary heater on and ignition off is less than shutoff voltage specified
in display group 003:
- Check battery (charge and condition of battery)
- Check for contact resistance in wiring between battery and heater (positive and earth)
If value displayed with additional heater on and engine running is less than instantaneous alter‐
nator voltage (only applies to vehicles with 6-cyl. diesel engine with no electric additional heater):
- Check for contact resistance in wiring between battery and heater (positive and earth)
2 Instantaneous temperature of coolant in auxiliary heater in °C

Display zone Display

3 Current operating status of auxiliary heater
Off
No cut-in signal
Start
Heater in start sequence
Part load
Heater in part load mode (coolant temperature in heater between 69°C and 77°C / 73°C and 81°
C)
Full load
Heater in full load mode (coolant temperature in heater less than 71°C / 75°C)
Run-on
Heater switched off or coolant temperature in excess of 77°C / 81°C (heater switches to control
interval) and heater in run-on mode
Control interval
Heater in control interval (coolant temperature previously greater than 77°C / 81°C and still
greater than 73°C / 77°C)
Ventilation
Auxiliary ventilation mode ("Ventilation mode" set on pre-selection clock -E111 / in dash panel
insert, input connected to earth)
Fault
Heater switched off on account of a fault affecting auxiliary heater operation
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

(=> Display groups 005 to 007)

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10.1 - Reading measured value block 35

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:

Fig. shows auxiliary heater switching temperatures applicable up to software version "D49". As of software
version "D50" of heater control unit -J162, switching temperatures were increased by 4 °C (as of "D50", switch‐
ing from full to part load for example takes place at 75 °C instead of 71 °C as used to be the case).

Display zone Display

4 Output for actuation of operating and display unit -E87, thermotronic control unit -J214 and cool‐
ant shut-off valve relay -J541
On
-E87/-J214 switched on (switch in auxiliary heater closed, approx. battery voltage at output to -
E87/-J214)
-J541 is actuated (data telegram; only applies if control unit code is "001XX" for small coolant
circuit)
Off
-E87/-J214 switched off (switch in auxiliary heater open)
Actuation not signalled to -J541

Notes:

◆ At low coolant temperatures (less than 30 °C), operating and display unit -E87, control unit -J214 and fresh-
air blower -V2 are not actuated in auxiliary heating mode until coolant temperature has exceeded 30 °C
(generally valid up to software version "D49", as of software version "D50" only applicable with code
"000XX").
◆ In the case of auxiliary heaters as of software version "D50" and with code "001XX" (small coolant circuit;
gradual introduction for vehicles with 8-cyl. engine only as of Model Year 2002), a data telegram is trans‐
mitted irrespective of coolant temperature to the coolant shut-off valve relay -J541, which performs the
appropriate switching operations.
◆ In auxiliary ventilation mode, operating and display unit -E87, control unit -J214 and fresh-air blower -V2 are
activated immediately irrespective of coolant temperature.
◆ As the "additional heating" function can only be implemented when the engine is running, the output to -E87
remains open when an auxiliary heater is in "additional heating" mode (only intended for vehicles with 6-cyl.
diesel engine with no electric additional heater).
◆ Checking operation of coolant shut-off valve relay -J541 => Page 78
◆ Coolant shut-off valve relay -J541 can only be actuated with a square-wave signal by auxiliary heaters for
petrol with part number as of index "K" (software version "D50"). Such auxiliary heaters were gradually
introduced into production as of November 2000 (initially for vehicles with 8-cyl. petrol engine). Relay is fitted
in all vehicles with 12-cyl. engine but is currently not intended for vehicles with 6-cyl. engine and 8-cyl. diesel
engine.

◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .
◆ Auxiliary heaters with part number as of index "K" or "J" with software version "D52" have been gradually
introduced into production since April 2001. With these auxiliary heaters, actuation of circulation pump may
be modified depending on encoding and adaption (=> Page 42 ) of control unit -J162.

- With code "000XX" (large coolant circuit), output of circulation pump is reduced up to a coolant temperature
of approx. 72 °C so as to increase temperature of coolant exiting
by AUDI from auxiliary heater
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
(actuation time approx. 20 % at less than 60 °C and 100% at greater than 72 °C).

- With code "001XX" (vehicles with 8-cyl. engine and small coolant circuit), output of

circulation pump is reduced up to a coolant temperature of approx. 60 °C so as to increase temperature of

coolant

exiting from auxiliary heater (actuation time approx. 20 % at less than 50 °C and 100%

at greater than 60 °C).

36 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Output is controlled by switching circulation pump on and off (period is 4 s; with

50%, circulation pump is switched on for 2 s and off for 2 s for example).

- With code "001XX" (vehicles with 8-cyl. engine and small coolant circuit), temperature of

coolant is additionally regulated by relay -J541 by actuating heater coolant shut-off valve -N279. With

this code, output of circulation pump is regulated in line with auxiliary/additional heater

control unit version and adaption=> Page 42 .

Display group 002

Power factor of components actuated

Display zone Display

1 Combustion air blower -V6
0 % = Combustion air blower off
10 to 100 % = Combustion air blower in control mode (starting, part load or full load)
2 Glow plug with flame monitor -Q8
0 % = Glow plug not actuated
50 to 100 % = Actuation of glow plug (preheating)
10 to 50 % = Actuation of glow plug (post-glow during run-on)
3 Metering pump -V54
0 % = Metering pump not actuated
50 to 100 % = Actuation of metering pump (heating mode with part or full load)
10 to 110 % = Actuation of metering pump (starting)

Notes:

◆ Power factors are selected by control unit -J162 such that heater functions as closely as possible to optimum
operating point.
◆ The power factors for component actuation are governed by the instantaneous battery voltage and the
operating status of the heater.

Display zone Display

4 Circulation pump -V55
▪ Auxiliary heater up to software version "D51"
Off = Circulation pump not actuated
On = Actuation of circulation pump with maximum voltage
▪ Auxiliary heater as of software version "D52"
0% = Circulation pump not actuated
20...100% = Circulation pump in control mode (pulsed actuation)

Notes:

If auxiliary heater is used as additional heater (only intended for vehicles with 6-cyl. diesel engine with no
electric additional heater), circulation pump -V55 is also switched on in "additional heating" mode.

◆ Auxiliary heaters with part number as of index "J" with software version "D52" have been gradually intro‐
duced into production since April 2001. With these auxiliary heaters, actuation of circulation pump may be
modified depending on encoding.

- With code "000XX" (large coolant circuit), output of circulation pump is reduced up to a coolant temperature
of approx. 72 °C so as to increase temperature of coolant exiting from auxiliary heater
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
(actuation time approx. 20 % at less than 60permitted
°C and 100%
unless at greater
authorised by AUDI AG.than
AUDI72AG°C).
does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10.1 - Reading measured value block 37

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- With code "001XX" (vehicles with 8-cyl. engine and small coolant circuit), output of

circulation pump is reduced up to a coolant temperature of approx. 60 °C so as to increase temperature of

coolant

exiting from auxiliary heater (actuation time approx. 20 % at less than 50 °C and 100%

at greater than 60 °C).

- Output is controlled by switching circulation pump on and off (period is 4 s; with

50%, circulation pump is switched on for 2 s and off for 2 s for example).

- With code "001XX" (vehicles with 8-cyl. engine and small coolant circuit), temperature of

coolant is additionally regulated by relay -J541 by actuating heater coolant shut-off valve -N279. With

this code, output of circulation pump is regulated in line with auxiliary/additional heater

control unit version and adaption=> Page 42 .

Display group 003

Specified values for undervoltage shutoff, nature of undervoltage shutoff, desired auxiliary heater operating
status and auxiliary heater operating mode set

Display zone Display

1 Voltage value for undervoltage shutoff (in V)
Code "00XX1"
"Automatic" displayed in zone 2:
Greater than 11.30 V and less than 12.10 V (depending on currently valid temperature and
battery voltage determined during basic setting)
"Manual" displayed in zone 2:
Voltage specified by manufacturer or entered in "Adaption" function (9.5 V or greater)
Code "00XX2"
Voltage entered in "Adaption" function
(greater than 11.60 V)

Notes:

◆ Depending on whether "auxiliary heating" or "additional heating" setting was last active (only intended for
vehicles with 6-cyl. diesel engine with no electric additional heater), nature of undervoltage shutoff applicable
to this setting is displayed for code "00XX1" in zone "2". The corresponding voltage value can be seen from
display zone "1".

◆ Shutoff voltage displayed in zone "1" is not active during start sequence. Auxiliary heater is only switched
off during start phase if voltage is less than 9.5 V.
◆ The correlation between voltage dip and temperature-dependent battery voltage for undervoltage shutoff is
shown on the basis of an example on Page 32 .
◆ If voltage value displayed is not reached for a specific period, undervoltage shutoff is effected (=>Example
on Page 32 ).
◆ With code "00XX2", voltage value entered should not be too low so as not to jeopardise reliable starting of
the engine.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

38 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Display zone Display

2 Nature of undervoltage shutoff
▪ Auxiliary heater (heater with circulation pump -V55)
Automat.
Code "00XX1" entered
Auxiliary/additional heater last used as auxiliary heater
Manual
Code "00XX1" entered
Auxiliary heater last used as additional heater
or
Code "00XX2" entered

Notes:

◆ The following applies if auxiliary heater code is "00XX1":

- Automatic undervoltage shutoff takes effect if auxiliary heater is operated as
auxiliary heater
- Manual undervoltage shutoff takes effect if auxiliary heater is operated as additional heater
(only intended for vehicles with 6-cyl. diesel engine and no electric additional heater)
◆ So as not to impair auxiliary heater operation with code "00XX1", value for "manual shutoff voltage" must
be less than 10.5 V (manual shutoff voltage value is active with this code but is not displayed).
◆ Depending on whether "Auxiliary heater" or "Additional heater" setting was last active, the nature of the
undervoltage shutoff permitted
applicableunless to this setting is displayed
AUDI AG does with code or"00XX1". Display zone "1" shows the
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
authorised by AUDI AG. not guarantee accept any liability
corresponding voltage with
value.
respect to the correctness of information in this document. Copyright by AUDI AG.

Display zone Display

3 Desired operating status of auxiliary heater
▪ Auxiliary heater
Heating off
No cut-in signal from pre-selection clock -E111 or dash panel insert
No cut-in signal from engine control unit (only intended for vehicles with 6-cyl. diesel engine with
no electric additional heater)
Heating on
Cut-in signal from pre-selection clock -E111 or dash panel insert
Additional heating (only intended for vehicles with 6-cyl. diesel engine with no electric additional
heater)
Cut-in signal from engine control unit (voltage less than 5V, input of engine control unit connected
to earth)

Notes:

◆ Actuation of auxiliary heater as additional heater (by engine control unit) is only intended for vehicles with
6-cyl. diesel engine. Actuation wiring between engine control unit and auxiliary heater is however only fitted
on vehicles with no electric additional heater (gradual discontinuation of electric additional heater in Model
Year 1999).
◆ On vehicles with 6-cyl. diesel engine, values relating to electric additional heater or actuation of auxiliary
heater as additional heater can be read out from engine control unit measured value block.

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01

◆ If on starting cold engine on vehicles with 8-cyl. engine and small coolant circuit (gradual introduction as of
Model Year 2002), auxiliary heater starts up as additional heater, check adaption of heater control unit -
J162. Adaption "1" must be set in adaption channel "10" for software versions "D50" and "D51". As of
software version "D52", the adaption setting must be "3". Alter adaption of control unit -J162 if necessary.

10.1 - Reading measured value block 39

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Display zone Display

4 Auxiliary heater operating mode set on pre-selection clock -E111 (gradual discontinuation in
Model Year 2000)
Auxiliary heater operating mode set in dash panel insert driver information system (gradual in‐
troduction in Model Year 2000)
Heating
Auxiliary heating (heating mode set on pre-selection clock or in dash panel insert, switch open
= no earth connection)
Ventilation
Auxiliary ventilation (ventilation mode set on pre-selection clock or in dash panel insert, switch
closed = connected to earth)

Note:

On vehicles with no pre-selection clock -E111, auxiliary heating and auxiliary ventilation are switched on and
off by way of dash panel insert.

Display group 004

Voltage dip determined during basic setting (only applicable to heaters encoded "00XX1")

Heating time, "on" time and preheating cycles (only used for auxiliary heaters with control unit -J162 as of
software version "D49")

Display zone Display

1 Voltage dip between auxiliary heater and battery -A
▪ AuxiliaryProtected
heaterbycode "00XX1"
copyright. Copying for private or commercial purposes, in part or in whole, is not
Less than permitted
0.350 V unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
▪ Auxiliary heater code
with respect to the"00XX2"
correctness of information in this document. Copyright by AUDI AG.
Display can be ignored

Notes:

◆ Voltage dip is measured during basic setting "Battery adaption".

◆ If voltage dip determined is greater than 0.350 V:

- Check battery

- Locate and eliminate contact resistance in wiring (positive and earth) between battery and

auxiliary heater

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ The correlation between voltage dip and temperature-dependent battery voltage for undervoltage shutoff is
shown on the basis of an example on Page 32 .

Auxiliary heaters with control unit -J162 up to software version "D48"

Display zone Display

2 Display zone not used (ignore display)
3 Display zone not used (ignore display)
4 Display zone not used (ignore display)

Auxiliary heaters with control unit -J162 as of software version "D49"

40 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Display zone Display

2 Auxiliary heater heating time in hours
Display:
0 to XXXXX
3 Operating time ("on" time) of auxiliary heater in hours
Display:
0 to XXXXX
4 Number of pre-heating cycles (starting operations) of auxiliary heater
Display:
0 to XXXXX

Notes:

◆ The values displayed in zones 2 to 4 relate to the total "on" time of the auxiliary heater. The counter starts
at zero on heater production and cannot be reset.
◆ Display zone 2 shows the actual heating time (auxiliary heating or additional heating).
◆ Display zone 3 shows the time during which a cut-in signal (from dash panel insert, engine control unit or
pre-selection clock) was applied to auxiliary heater control unit (auxiliary heating, additional heating, control
interval or auxiliary ventilation).
◆ Display zone 4 shows the number of starting operations (pre-heating cycles) of the auxiliary heater. If the
first attempted start does not produce a flame and start repetition is necessary, this classes as a separate
pre-heating cycle (display is incremented by two, not one)

Display group 005 (conditions under which last fault occurred)

Display groupProtected
006 (conditions under
by copyright. Copying for which
private or last but one
commercial fault
purposes, occurred)
in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Display group 007 (conditions under which third last fault occurred)

Display zone Display

1 Fault code (nature and location => Page 14 ) for this fault
2 Fault code "1444" or "1408" (undervoltage shutoff)
Coolant temperature in heater at start of auxiliary heating/auxiliary ventilation at which fault oc‐
curred
If auxiliary heating/auxiliary ventilation is switched on several times within a 5-hour period, the
applicable value is the one measured on first start (cold start = least favourable condition)
Any other fault code
Coolant temperature in heater when fault occurred
3 Operating status when fault occurred
4 Voltage at auxiliary heater when fault occurred

Note on display zones 2 and 4:

On starting (first 5 minutes after switch-on) undervoltage shutoff is only implemented if voltage drops below a
value of 9.5V (automatic undervoltage shutoff is suppressed). If battery is flat, it is therefore possible for the
voltage value displayed in zone 4 to be less than that indicated in zone 1 of display group 003.

10.1 - Reading measured value block 41

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Display group 008

Number of instances of auxiliary heater shutoff due to fault in heating operation

Display zone Display

1 Number of instances of shutoff due to fault in heating operation
Display:
0 to XXXX
▪ Design as auxiliary heater
Number of faults since fault memory last erased
▪ Design as auxiliary heater with additional heating (vehicles with 6-cyl. diesel engine with no
electric additional heater only)
Number of faults since fault memory last erased
"0" if auxiliary heater disabled following 6 consecutive faults in additional heating mode with no
correct sequence in between (complete sequence without fault)
2 Display zone not used (ignore display)
3 Display zone not used (ignore display)
4 Display zone not used (ignore display)

Notes:

◆ Display group 008 is only provided for control units -J162 as of software version "D49".
◆ Display shows number of times auxiliary heater has been switched off on account of a fault in heating
operation. The nature of the fault is stored in the fault memory. The faults "No flame" and "Flame interruption"
are examples of faults in heating operation.

11 - Auxiliary heater adaption

11.1 - Auxiliary heater adaption
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
The following adaption channels are toprovided
with respect forofthe
the correctness auxiliary
information in this heater
document. Copyright by AUDI AG.

◆ Adaption channel "01"

- For adaption of fixed undervoltage shutoff value with code "00XX2" => Page 43
- For adaption of automatic undervoltage shutoff value with code "00XX1" => Page 22

◆ Adaption channel "02"

- Only applies to auxiliary/additional heaters with control unit as of software version "D49"
- For adaption (adjustment) of CO2 level in auxiliary heater exhaust gas => Page 142

◆ Adaption channel "10"

- Only applies to auxiliary/additional heaters with control unit as of software version "D50"
- For adaption of auxiliary/additional heater to different usage conditions as additional heater or for actuation
of circulation pump -V55 => Page 45

Notes:

◆ "Adaption" function is to be implemented for vehicles with auxiliary heater with control unit -J162 as of
software version "D49" for adjusting CO2level in exhaust gas (channel number "02")=>Page 142 .
◆ "Adaption" function is to be implemented for vehicles with auxiliary heater as follows:

- If automatic undervoltage shutoff is active with code "00XX1" (shutoff takes place at temperature-dependent
voltage value learnt in "Basic setting" function), to check and if necessary alter adaption value learnt =>
Page 22 .

42 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- So as not to impair auxiliary heater operation with code "00XX1", value for "manual shutoff voltage" must
be less than 10.5 V (manual shutoff voltage value is active with this code but is not displayed).

- If manual undervoltage shutoff is active with code "00XX2" (shutoff at fixed voltage value), to check, enter
or alter shutoff voltage value => Page 43 .
- So as not to impair reliable engine starting on vehicles with auxiliary heater, value entered for under‐
voltage shutoff with code "00XX2" must be greater than 11.10 V.

◆ As a general rule, use is always to be made of code "00XX1", as it permits a higher level of auxiliary heater
availability without jeopardising reliable starting of the vehicle (=> Page 29 , encoding auxiliary heater).

◆ The fixed value for undervoltage shutoff is also active with code "00XX1", but is not displayed. If voltage
value has been altered for a control unit -J162 encoded to "00XX2" and the control unit then re-encoded to
"00XX1", fault "Undervoltage shutoff (fixed value)" may be displayed.

- Remedy:
- Encode control unit to "00XX2"=>Page 29 .
- Alter fixed value by way of "Adaption" function (specification less than 10.5 V).
- Re-encode control unit to "00XX1".
- Interrogate and erase fault memory.

11.2 - Performing adaption (adaption channel "01", fixed value for manual undervoltage
shutoff)
- Connect up fault reader V.A.G 1551,
enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display => Page 7 onwards.
- Check auxiliary heater encoding (code must be "00XX2").
- Switch on printer by pressing PRINT key (lamp in key lights).
- Interrogate fault memory =>Page 13 and eliminate any faults displayed.
- Erase fault memory =>Page 28 .

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -1- and -0- to select "Adaption" function 10.

-> Indicated on display: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Rapid data transfer Q permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
10 - Adaption with respect to the correctness of information in this document. Copyright by AUDI AG.

- Confirm entry with Q key.

-> Indicated on display:

Adaption Q
Enter channel number XX

- Enter channel number -01-.

- Confirm entry with Q key.

Notes:

◆ Only channel "01" is accepted by control units -J162 with software version "D47" or "D48".
◆ Control units -J162 as of software version "D49" also accept channel number "02". This channel number
can be used to adjust CO2 level in exhaust gas => Page 142 .
◆
Function unknown or cannot
be implemented at present

-> If this display appears, a fault has occurred and manual adaption cannot be implemented =>Page 22 .

-> Indicated on display:

11.1 - Auxiliary heater adaption 43

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Channel 01 Adaption XX
⇒
Undervoltage shutoff (-1 3-)

- ⇒ key is to be pressed.

-> Indicated on display:

Channel 01 Adaption XX
Enter adaption value XXXXX

Input Assignment of shutoff voltages

00000 9.5 V
00005 9.85 V
00010 10.20 V
00015 10.55 V
00020 10.90 V
00025 11.25 V
00030 11.60 V
00035 11.95 V
00040 12.30 V
00045 12.65 V

Notes:
◆ Adaption value of between "00000" and "00045" can be entered.
◆ It is also possible to enter voltage values between those indicated in the table. In this case, each number
increment corresponds to approx. 0.07 V.

◆ Conversion factors may result in slight differences between actual shutoff voltage and value given in table.
◆ To ensure reliable engine starting, value entered for undervoltage shutoff with code "00XX2" must be greater
than 11.10 V (input value greater than 00022).

- Enter desired value for undervoltage shutoff (e.g. 00025 for 11.25 V).

-> Indicated on display:

Channel 01 Adaption XX
Q
Enter adaption value 00025

- Confirm entry with Q key.

-> Indicated on display:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Channel 1 withAdaption 25 of informationQin this document. Copyright by AUDI AG.
respect to the correctness
New value 11.25 V

Note:
Value displayed can be altered by pressing keys 1 and 3 or ↓ and ↑.
- Confirm entry with Q key.

-> Indicated on display:

Channel 01 Adaption 25 Q
Store altered value?

- Confirm entry with Q key.

-> Indicated on display:

44 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Channel 01 Adaption 25
⇒
Altered value stored

Notes:
◆ Current undervoltage shutoff value can be read off in function "Reading measured value block, display group
003" =>Page 33 .
◆ The correlation between voltage dip and temperature-dependent battery voltage for undervoltage shutoff is
shown on the basis of an example on Page 32 .

- ⇒ key is to be pressed.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

11.3 - Performing adaption (adaption channel "10", actuation as additional heater/of

circulation pump -V55)

Notes:
◆ Adaption of auxiliary heater actuation as additional heater (on vehicles with 6-cyl. diesel engine) and auxiliary
heater circulation pump actuation (to assist engine coolant pump) on vehicles with 8-cyl. engine and small
coolant circuit (gradual introduction as of Model Year 2002) is only possible for auxiliary heaters with software
version as of "D50".
◆ On auxiliary heaters with control unit
Protected by as of software
copyright. Copying for version "D52", adaption
private or commercial can
purposes, in part be
or in used
whole, to alter circulation
is not
pump actuation. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

◆ As regards auxiliary/additional heating function, it is important to ensure matching adaption and encoding.
with respect to the correctness of information in this document. Copyright by AUDI AG.

Encoding should therefore be checked before carrying out adaption => Page 29 .

- Connect up fault reader V.A.G 1551,

enter address word 18 "Additional/auxiliary heater" and keep switching until "Select function XX" appears
on display=>Page 7 onwards.
- Check auxiliary heater encoding => Page 7 onwards.
- Switch on printer by pressing PRINT key (lamp in key lights).
- Interrogate fault memory =>Page 13 and eliminate any faults displayed.
- Erase fault memory =>Page 28 .

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -1- and -0- to select "Adaption" function 10.

-> Indicated on display:

Rapid data transfer Q
10 - Adaption

- Confirm entry with Q key.

-> Indicated on display:

Adaption Q
Enter channel number XX

- Enter channel number -10-.

- Confirm entry with Q key.

Notes:
◆ Only channel number "01" is accepted by control units -J162 with software version "X46", "D47" or "D48".

11.2 - Performing adaption (adaption channel "01", fixed value for manual undervoltage

shutoff) 45
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆
Function unknown or cannot
be implemented at present

-> If this display appears, a fault has occurred and adaption cannot be implemented =>Page 22 .

-> Indicated on display:

Channel 10 Adaption XX
⇒
(-1 3-)

- ⇒ key is to be pressed.

-> Indicated on display:

Channel 10 Adaption XX
Enter adaption value XXXXX

- Enter adaption value for vehicle concerned:

Adaption value for control unit with software versions "D50" and "D51" =>Page 46
Adaption value for control unit as of software version "D52"
=>Page 47

-
Channel 10 Adaption XX Q
New value (-1 3-)

-> Confirm entry with Q key.

-> Indicated on display:

Channel 10 Adaption XX
Q
Store altered value?

- Confirm entry with Q key.

-> Indicated on display:

Channel 10 Adaption XX
⇒
Altered value stored

- ⇒ key is to be pressed.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Check function if necessary.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Adaption value
with respect to thein adaption
correctness channel
of information fordocument.
in this controlCopyright
unit with software
by AUDI AG. versions "D50" and "D51"

Adaption value Intended for vehicle with Significance

(input)
0 6-cyl. diesel engine - Auxiliary heater operates as additional heater as soon as earth is
(00000) applied to contact "3" of 6-pin connector at auxiliary heater
1 8-cyl. engine - Auxiliary heater circulation pump starts up as soon as earth is ap‐
(00001) and small coolant circuit plied to contact "3" of 6-pin connector at auxiliary heater
This provides assistance for engine coolant pump at low coolant
temperatures

46 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:

◆ On vehicles with 6-cyl. diesel engine (and no electric additional heater), contact "3" of 6-pin connector at
auxiliary heater is connected to engine control unit.

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ On vehicles with petrol engine and coolant shut-off valve relay -J541 (gradually being installed in vehicles
with 8-cyl. engine as of Model Year 2002), contact "3" of 6-pin connector at auxiliary heater is connected to
coolant shut-off valve relay -J541.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ On vehicles with 4-cyl. diesel engine, 6-cyl. diesel engine (with electric additional heater), 6-cyl. petrol engine
and 8-cyl. engine with no coolant shut-off valve relay -J541 (gradual introduction of relay -J541 and small
coolant circuit on vehicles with 8-cyl. engine as of Model Year 2002), contact "3" of 6-pin connector at
auxiliary heater is not used or not assigned in socket for coolant shut-off valve relay -J541. Adaption in
channel "10" has no function for these vehicles.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Only adaption "0" or "1" is envisaged in adaption channel "10" for auxiliary heaters with control unit with
software version "D50" or "D51".

Adaption value in adaption channel for control unit as of software version "D52"

Adaption value Intended for vehicle with Significance

(input)
0 - This adaption value is currently not used - Auxiliary heater operates as additional heater
(00000) It can however be entered for vehicles with 6- as soon as earth is applied to contact "3" of 6-
cyl. diesel engine if requested by customer pin connector at auxiliary heater
If auxiliary heater is switched on as auxiliary
heater, there is no regulation of auxiliary heater
circulation pump delivery
1 - This adaption value is currently not used - Auxiliary heater circulation pump starts up as
(00001) It can however be entered for vehicles with soon as earth is applied to contact "3" of 6-pin
petrol engine if requested by customer connector at auxiliary heater
This provides assistance for engine coolant
pump at low coolant temperatures.
- If auxiliary heater is switched on, there is no
regulation of auxiliary heater circulation pump
delivery

Adaption value Intended for vehicle with Significance

(input)
2 - This adaption value is intended for vehicles - Auxiliary heater operates as additional heater
(00002) with diesel engine as soon as earth is applied to contact "3" of 6-
Adaption for vehicles with diesel engine at pin connector at auxiliary heater
factory If auxiliary heater is switched on as auxiliary
heater, auxiliary heater control unit regulates
delivery of circulation pump -V55 as a function
of coolant temperature in auxiliary heater (-V55
is pulsed)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11.3 - Performing adaption (adaption channel "10", actuation as additional heater/of

circulation pump -V55) 47

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Adaption value Intended for vehicle with Significance

(input)
3 - This adaption value is intended for vehicles - Auxiliary heater circulation pump starts up as
(00003) with petrol engine soon as earth is applied to contact "3" of 6-pin
Adaption for vehicles with petrol engine at fac‐ connector at auxiliary heater
tory This provides assistance for engine coolant
pump at low coolant temperatures
- If auxiliary heater is switched on, auxiliary
heater control unit regulates delivery of circu‐
lation pump -V55 as a function of coolant tem‐
perature in auxiliary heater (-V55 is pulsed)

Adaption value Intended for vehicle with Significance

(input)
4 - This adaption value is currently not used - Corresponds to adaption "2" with the following
(00004) difference
When coolant is cold, circulation pump -V55 is ac‐
tuated for at least 35 % of time (as opposed to
approx. 25% with adaption "2")
5 - This adaption value is currently not used - Corresponds to adaption "3" with the following
(00005) difference
When coolant is cold, circulation pump -V55 is ac‐
tuated for at least 35 % of time (as opposed to
approx. 25% with adaption "3")

Notes:

◆ On vehicles with 6-cyl. diesel engine (and no electric additional heater), contact "3" of 6-pin connector at
auxiliary heater is connected to engine control unit.

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ On vehicles with 8-cyl. engine and coolant shut-off valve relay -J541 (gradually being installed in vehicles
with 8-cyl. engine as of Model Year 2002), contact "3" of 6-pin connector at auxiliary heater is connected to
coolant shut-off valve relay -J541.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ On vehicles with 4-cyl. diesel engine, 6-cyl. diesel engine (with electric additional heater), 6-cyl. petrol engine
and 8-cyl. engine with no coolant shut-off valve relay -J541 (gradual introduction of relay -J541 and small
coolant circuit on vehicles with 8-cyl. engine as of Model Year 2002), contact "3" of 6-pin connector at
auxiliary heater is not used or not assigned in socket for coolant shut-off valve relay -J541.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Only adaption "0" to "5" is envisaged in adaption channel "10" for auxiliary heaters with control unit as of
software version "D52". Adaption values "4" and "5" are however not used at present. Adaption "2" is entered
at the factory for version for vehicles with diesel engine and "3" for version for vehicles with petrol engine.
◆ Pulsed actuation of circulation pumpCopying
Protected by copyright. -V55 fordiffers depending
private or on code
commercial purposes, in part(adaption
or in whole, is"00002"
not or "00003").
- With code "XX1XX",permitted
circulation pump -V55
unless authorised by AUDIisAG.regulated
AUDI AG does upnottoguarantee
a coolant temperature
or accept any liability of approx. 60 °C
-With code "XX0XX", circulation pump -V55 is regulated up to a coolant temperature of approx. 70 °C
with respect to the correctness of information in this document. Copyright by AUDI AG.

If temperature of coolant in auxiliary heater exceeds respective value, circulation pump -V55 runs with 100%
actuation.

48 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

12 - Electrical check on auxiliary heater and pre-selection clock -E111

12.1 - Electrical check on auxiliary heater and pre-selection clock -E111

Measuring instruments and testers required

- Portable multimeter V.A.G 1526

- Adapter set V.A.G 1594
- Diode test lamp V.A.G 1527
- Test box V.A.G 1598/11

Test requirements

- All fuses OK as per current flow diagram

- Battery -A adequately charged
- Fault memory interrogated =>Page 13 and any faults displayed eliminated

12.2 - Checking actuation and electrical connections of auxiliary heater

- Switch off ignition.

- Remove front noise insulation and unfasten front left wheel housing liner (vehicles with 6 or 8-cyl. engine
only).

=> General body repairs, Exterior; Repair group 63; Front bumper Front bumper

- -> Unplug
Protected connectors
by copyright. Copying for-A- and
private -B- frompurposes,
or commercial heater.in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Notes:
◆ With auxiliary heater switched off, display illumination off and cut-in time not activated, maximum current
input of pre-selection clock and auxiliary heater is less than 5 mA.
◆ If current input of pre-selection clock and auxiliary heater is not within permitted value range, check wiring
in line with current flow diagram as well as actuation of auxiliary heater.

List of electrical checks envisaged

Test step Component checked Page

1 Power supply and earth connection 50
To auxiliary heater
2 Actuation of auxiliary heater 51
By pre-selection clock -E111 (prior to introduction of modified dash panel insert in Model Year
2000)
By dash panel insert (gradually introduced in Model Year 2000 together with modified dash
panel insert, no pre-selection clock -E111)
By auxiliary heating radio controlled receiver -R64 (with remote control only)

12.1 - Electrical check on auxiliary heater and pre-selection clock -E111 49

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Test step Component checked Page

3 Auxiliary heater connection 53
To metering pump -V54

Test step Component checked Page

4 Auxiliary heater connection 53
To pre-selection clock -E111 (on vehicles with pre-selection clock -E111, prior to introduction
of modified dash panel insert in Model Year 2000)
To operating and display unit -E87
To heater control (control unit -J214) and fresh-air blower -V2
To dash panel insert (gradually introduced in Model Year 2000 together with modified dash
panel insert, no pre-selection clock -E111)
To coolant shut-off valve
Protected relay -J541
by copyright. Copying (only fitted
for private on vehicles
or commercial purposes,with
in partsmall coolant
or in whole, is not circuit)
Input for actuation of circulation pump -V55 (auxiliary heaters as of software
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
version "D50"
and "petrol" version only)
5 Actuation of auxiliary heater as additional heater 56
By engine control unit (only intended for vehicles with 6-cyl. diesel engine with no electric
additional heater)
6 Actuation of auxiliary/additional heater on vehicles with small coolant circuit (8-cyl. petrol en‐ 57
gine as of Model Year 2002 only)
By coolant shut-off valve relay -J541

Test step 1 (power supply and earth connection)

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
1.1 Connector Terminal 30 and earth ▪ Ignition off - approx. battery - Use current flow di‐
A, contact 1 connection at -J162 voltage agram to check and
and connec‐ repair power supply
tor A, con‐ and earth connection
tact 2

Notes:

◆ Depending on last operating status and coolant temperature in auxiliary heater, no-load current input of
auxiliary heater may be up to max. 60 mA for a period of up to 5 hours following switch-off. During this time,
the degree of cooling of the coolant for the period following switch-off is calculated by the control unit -J162.
◆ At the latest 5 hours after switch-off, the no-load current input of the heater control unit -J162 is less than 2
mA.

50 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Test step 2 (actuation of auxiliary heater)

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
2.1 Connector - -J162 actuation by ▪ Ignition off - Less than 2 V - Use current flow di‐
B, contact 1 pre-selection clock - ▪ Auxiliary heater Voltage changes to agram to check wiring
and con‐ E111 off greater than 7 V and eliminate short
nector A, Switch on auxiliary circuit
contact 2 heater at pre-selec‐ Use current flow dia‐
tion clock -E111 gram to check and re‐
pair wiring
Check pre-selection
clock -E111 (=>Page
61 )

Continued on next page

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if speci‐
nection - Additional opera‐ fication not attained
tions
2.1 - -J162 actuation by - Switch on ignition - Less than 2 V - Use current flow
(contin‐ dash panel insert ▪ Auxiliary heater Voltage changes to diagram to check
ued) off greater than 7 V and repair wiring
Switch on auxiliary Use current flow di‐
heater at dash pan‐ agram to check and
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

of information in this document. Copyright by AUDI AG. repair wiring

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
el insert
with respect to the correctness
Check dash panel
insert
=> Electrical sys‐
tem; Repair group
01

Notes:

◆ On vehicles with auxiliary heater remote control, pre-selection clock or dash panel insert is actuated by
auxiliary heating radio controlled receiver -R64. Pre-selection clock -E111 or dash panel insert then switches
auxiliary heater on and off (fault determination =>Pages 123 ).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Pre-selection clock -E111 was discontinued as of Model Year 2000 and auxiliary heater is actuated by dash
panel insert (modified version).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

=> Parts List

◆ On vehicles on which auxiliary heater is actuated by way of dash panel insert, auxiliary heater can only be
switched on for the purposes of this test if ignition is on (otherwise driver information system is not active).

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)

12.2 - Checking actuation and electrical connections of auxiliary heater 51

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifica‐
nection - Additional opera‐ tion not attained
tions
2.2 Connector - Cut-in function of ▪ Ignition off - At activated cut-in - Check pre-selection
B, contact 1 pre-selection clock - ▪ Auxiliary heater time, voltage changes clock -E111 (=>Page
and con‐ E111 off from less than 2V to 61 )
nector A, Cut-in function of Set cut-in time (1, greater than 7V Replace pre-selection
contact 2 dash panel insert 2 or 3) to approx. 5 clock
minutes before ac‐ Check dash panel in‐
tual time and acti‐ sert
vate => Electrical system;
Repair group 01

Notes:

◆ Pre-selection clock -E111 was gradually discontinued as of Model Year 2000 and auxiliary heater is actuated
by dash panel insert (modified version). "Auxiliary heating/auxiliary ventilation" must be entered in dash
panel insert by way of adaption function.

=> Electrical system; Repair group 01

◆ On vehicles on which auxiliary heater is actuated by way of dash panel insert, cut-in time can only be set
for the purposes of this test if ignition is on (otherwise driver information system is not active).

Note:

Test step 2.3 only applies to vehicles with auxiliary heater remote control.

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
2.3 Connector -J162 actuation by ▪ Test step 2.1 and - Less than 2 V - Check actuation of
B, contact 1 auxiliary heating ra‐ 2.2 functions OK Voltage changes to pre-selection clock
and con‐ dio controlled re‐ ▪ Ignition off greater than 7 V (=>Page 123 )
nector A, ceiver -R64 (via pre- ▪ Auxiliary heater
contact 2 selection clock - off
E111 or dash panel Switch on auxiliary
insert) heater by way of re‐
mote control

Note:

On vehicles with auxiliary heater remote control, pre-selection clock -E111 or dash panel insert is actuated by
auxiliary heating radio controlled receiver -R64 as soon as remote control signals are received (fault determi‐
nation =>Pages 123 ). Pre-selection clock or dash panel insert then switches on auxiliary heater. If auxiliary
heater has been switched on by way of remote control, it can also be switched off again in this manner.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

52 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Test step 3 (auxiliary heater connection to metering pump)

Measuring range to be set on portable multimeter V.A.G 1526:

Resistance measurement (200 ω)
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
3.1 Connector Wiring to metering ▪ Ignition off - Greater than 3 (and - Use current flow di‐
B, contact 6 pump -V54 less than 20 ω) agram to check and
and connec‐ repair wiring
tor A, con‐ Replace metering
tact 2 pump

Notes:

◆ Internal resistance of metering pump is 4.1 ω+/- 0.2ω

◆ On vehicles with 6-cyl. diesel engine on which auxiliary heater is also used as additional heater (vehicles
with no electric additional heater), contact 6 of connector B is also connected to engine control unit. Engine
control unit uses metering pump pulse signal to incorporate fuel consumption of additional heater into cal‐
culation of consumption signal with engine running.

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01

Test step 4 (auxiliary heater connection)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Measuring
permitted unlessrange tobybe
authorised set
AUDI AG.on portable
AUDI AG does notmultimeter V.A.G
guarantee or accept any 1526:
liability
Voltage tester
with respect V.A.G 1527
to the correctness of information in this document. Copyright by AUDI AG.

Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifica‐
nection - Additional opera‐ tion not attained
tions
4.1 Connector - Ventilation mode ▪ Ignition on - Diode in voltage - Use current flow dia‐
B, contact 5 button of pre-selec‐ ▪ Auxiliary heater tester does not light gram to check wiring
and connec‐ tion clock -E111 off Diode in voltage and eliminate short cir‐
tor A, con‐ Press pre-selection tester lights cuit
tact 1 clock ventilation Use current flow dia‐
mode button gram to check and re‐
pair wiring
Check pre-selection
clock -E111 (=>Page
61 )

Continued on next page

Note:

If earth is applied to connector B contact 5 (via pre-selection clock -E111), air conditioning system operating
and display unit -E87/control unit -J214 (in heater control) and fresh-air blower -V2 are switched on, but auxiliary
heater does not start up (auxiliary ventilation mode).

12.2 - Checking actuation and electrical connections of auxiliary heater 53

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage tester V.A.G 1527
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
4.1 - "Auxiliary ventila‐ ▪ Ignition off ▪ Diode in voltage - Use current flow
(contin‐ tion mode" function ▪ Auxiliary ventila‐ tester does not light diagram to check
ued) via dash panel insert tion mode off ▪ Diode in voltage wiring and eliminate
(vehicles with no Switch on ignition tester lights short circuit
pre-selection clock - Switch on auxiliary Use current flow di‐
E111) ventilation mode agram to check and
Switch off ignition repair wiring
Check dash panel
insert
=> Electrical sys‐
tem; Repair group
01

Notes:

◆ On vehicles on which auxiliary heater is actuated by way of dash panel insert, auxiliary ventilation can only
be switched on for the purposes of this test if ignition is on (otherwise driver information system is not active).
◆ If earth is applied to connector B contact 5 (via dash panel insert), air conditioning system operating and
display unit -E87/control unit -J214 (in heater control) and fresh-air blower -V2 are switched on, but auxiliary
heater does not start up (auxiliary ventilation mode).

Measuring range to be set on portable multimeter V.A.G 1526:

Current measurement (2000 mA DC)
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
4.2 Connector - Actuation of operat‐ ▪ Ignition off - Less than 500 mA - Use current flow di‐
B, contact 4 ing and display unit - Operating and dis‐ agram to check and
and connec‐ E87 (vehicles with play unit -E87 starts repair wiring
tor A, con‐ large coolant circuit) up Perform air condi‐
tact 1 tioner self-diagnosis
=> Air conditioner;
Repair group 01
Actuation of coolant ▪ Ignition off - Less than 50 mA - Use current flow di‐
shut-off valve relay - agram to check and
J541 repair wiring be‐
(vehicles with small tween -E87 and -
coolant circuit) J541
Check operation of
coolant shut-off
valve relay -J541
=> Page 78

Continued on next page

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

54 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Measuring range to be set on portable multimeter V.A.G 1526:

Current measurement (2000 mA DC)
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
4.2 - Actuation of control - Control unit -J214 - Use current flow di‐
(contin‐ unit -J214 (in heater sets air distribution agram to check and
ued) control) and fresh-air to windscreen repair wiring
blower -V2 (via relay Fresh-air blower -V2 Perform electrical
-J8) runs check on heater
control
=> Heating; Repair
group 01

Notes:
◆ Large coolant circuit is fitted on all vehicles except vehicles with 8-cyl. engine as of Model Year 2002.
◆ As of Model Year 2002, coolant circuit is gradually being converted on vehicles with 8-cyl. engine. Following
introduction of modified coolant circuit, auxiliary heater coolant is no longer drawn in via engine in auxiliary
heating mode (small circuit).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Coolant shut-off valve relay -J541 can only be actuated with a square-wave signal by auxiliary heaters for
petrol with part number as of index "K" (software version "D50"). Such auxiliary heaters have been gradually
introduced into production since November 2000.
◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .
◆ On vehicles with solar roof, solar cells isolation relay II -J354 is additionally actuated (for fresh-air blower -
V2 power supply).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage tester V.A.G 1527
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
4.3 Connector - Connection for ac‐ ▪ Ignition on - Diode in voltage - Use current flow di‐
B, contact 3 tuation of auxiliary ▪ Auxiliary heater tester does not light agram to check wir‐
and connec‐ heater (only applies off ing and eliminate
tor A, con‐ to auxiliary heaters as short circuit
tact 1 of software version
"D50", "petrol" ver‐
sion)

Notes:
◆ If, on auxiliary heaters with software version as of "D50", "petrol" version, earth is applied to connector B
contact 3, permitted
auxiliary heater circulation
by AUDI AG.pump
AUDI AG-V55 isguarantee
switched on. any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
unless authorised does not or accept
◆ If auxiliary heater starts
with respect to theup as additional
correctness heater
of information on starting
in this document. cold
Copyright engine
by AUDI AG. on vehicles with petrol engine, check
adaption of heater control unit -J162. Adaption "1" must be set in adaption channel "10" for software versions
"D50" and "D51". As of software version "D52", the adaption setting must be "3". Alter adaption of control
unit -J162 if necessary.

◆ If, on "diesel" version auxiliary heaters, earth is applied to connector B contact 3, auxiliary heater is switched
on as additional heater (refer to test step 5).
◆ On auxiliary heaters with software version as of "D50", auxiliary heater circulation pump -V55 can be switch‐
ed on via "Additional heater" input with "petrol" version as well (thus assisting engine coolant pump on

12.2 - Checking actuation and electrical connections of auxiliary heater 55

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

vehicles with small coolant circuit). This connection is however not provided on all vehicles with small coolant
circuit => Page 78 (operation of coolant shut-off valve relay -J541).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

Test step 5 (actuation of auxiliary heater as additional heater)

Notes:

◆ Auxiliary heater runs constantly if auxiliary heater for diesel is fitted and earth applied to contact 3 of auxiliary
heater connector B.
◆ Vehicles with 4-cyl. diesel engine are fitted with an electric additional heater. No provision is made for ac‐
tuation of auxiliary heater as additional heater by way of engine control unit.

=> Heating; Repair group 01

=> Air conditioner; Repair group 01

◆ Vehicles with 6-cyl. diesel engine were fitted with an electric additional heater up to Model Year 1999. On
vehicles with auxiliary heater as optional extra, no provision was made prior to Model Year 1999 for actuation
of auxiliary heater as additional heater by way of engine control unit. In Model Year 1999, the electric ad‐
ditional heater on vehicles with auxiliary heater (as optional extra) was gradually discontinued and the
auxiliary heater is actuated as additional heater.
◆ Actuation of auxiliary heater as additional heater (by engine control unit) is only intended for vehicles with
6-cyl. diesel engine with no electric additional heater. Actuation wiring between engine control unit and
auxiliary heater is only fitted on such vehicles (gradual discontinuation of electric additional heater in Model
Year 1999).

=> Heating; Repair group 01

=> Air conditioner; Repair group 01

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01

Note:

Test step 5.1 applies to all vehicles except vehicles with 6-cyl. diesel engine with no electric additional heater.

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage tester V.A.G 1527
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
5.1 Connector -J162 actuation by ▪ Ignition on - Diode in voltage - Use current flow di‐
B, contact 3 engine control unit ▪ Engine not run‐ tester does not light agram to check wir‐
and connec‐ ning Diode in voltage ing and eliminate
tor A, con‐ Start engine
Protected by copyright. Copyingtester does
for private not light
or commercial shortin part
purposes, circuit
or in whole, is not
tact 1 Start engine
permitted final by AUDI AG. AUDI AG does not guarantee
unless authorised Use current
or acceptflow di‐
any liability
control diagnosis
with respect agram
to the correctness of information in this document. to by
Copyright check and
AUDI AG.
and select control el‐ repair wiring
ement "Additional
heater"
=> Relevant diesel
direct-injection and
glow plug system
workshop manual;
Repair group 01

Note:

Test step 5.2 only applies to vehicles with 6-cyl. diesel engine with no electric additional heater.

56 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage tester V.A.G 1527
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
5.2 Connector -J162 actuation by ▪ Ignition on ▪ Diode in voltage - Use current flow di‐
B, contact 3 engine control unit ▪ Engine not run‐ tester does not light agram to check wir‐
and connec‐ ning ▪ Diode in voltage ing and eliminate
tor A, con‐ Start engine tester lights short circuit
tact 1 Start engine final Use current flow di‐
control diagnosis agram to check and
and select control el‐ repair wiring
ement "Additional Check engine con‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
heater"
permitted trol unit
unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
=> Relevant
with respect diesel of information in this document. Copyright
to the correctness => Relevant diesel
by AUDI AG.
direct-injection and direct-injection and
glow plug system glow plug system
workshop manual; workshop manual;
Repair group 01 Repair group 01

◆ On auxiliary heaters with software version as of "D50", auxiliary heater circulation pump -V55 can be switch‐
ed on via "Additional heater" input with "petrol" version as well (thus assisting engine coolant pump on
vehicles with small coolant circuit). This connection is however not provided on all vehicles with small coolant
circuit =>Page 78 (operation of coolant shut-off valve relay -J541).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
◆ If, on vehicles with diesel engine, auxiliary heater is not switched on as additional heater and only circulation
pump -V55 starts up instead, check adaption in adaption channel "10" => Page 42 .
◆ If, on vehicles with 8-cyl. engine and small coolant circuit, auxiliary heater is switched on as additional heater,
check adaption in adaption channel "10" => Page 42 .

Test step 6 (actuation of auxiliary/additional heater on vehicles with small coolant circuit)

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage tester V.A.G 1527
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
6.1 Connector -J162 actuation by ▪ Ignition on ▪ Diode in voltage - Use current flow di‐
B, contact 3 coolant shut-off valve ▪ Engine coolant tester does not light agram to check wir‐
and connec‐ relay -J541 temperature below ▪ Diode in voltage ing and eliminate
tor A, con‐ 40 °C tester lights short circuit
tact 1 ▪ Engine not run‐ Use current flow dia‐
ning gram to check and
Start engine repair wiring
Check operation of
coolant shut-off
valve relay -J541
=> Page 78

Notes:
◆ Connection between relay -J541 and contact "3" in connector "B" at heater control unit -J162 was not fitted
at start of production (introduction not yet finalised).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
◆ Relay -J541 is only intended for vehicles with 8-cyl. engine with small coolant circuit (gradual introduction
as of Model Year 2002).
◆ Voltage at terminal D+ is used by relay -J541 for detection of whether engine is running (voltage is applied
if it is).

12.2 - Checking actuation and electrical connections of auxiliary heater 57

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ If engine is running and engine coolant temperature transmitted to -J541 by dash panel insert is less than
approx. 80 °C, relay -J541 connects earth to connector "B" contact "3" at heater control unit -J162 and control
unit -J162 switches on circulation pump -V55. Under certain circumstances, this improves coolant supply
for air-conditioner heat exchanger and increases heat output.

◆ Coolant shut-off valve relay -J541 can only be actuated with a square-wave signal by auxiliary heaters for
petrol with part number as of index "K" (software version "D50") and this is the only auxiliary heater version
which switches on circulation pump when actuated by -J541 (earth applied to connector "B" contact "3").
Such auxiliary heaters have been gradually introduced into production since November 2000.
◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .

Note:

Test step 6.2 only applies to vehicles with 8-cyl. engine and small coolant circuit (gradual introduction as of
Model Year 2002).

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage tester V.A.G 1527
Test step Heater con‐ Checking of ▪ Test conditions Specification Remedies if specifi‐
nection - Additional opera‐ cation not attained
tions
6.2 Connector - Connection for ac‐ ▪ Ignition on - Diode in voltage - Use current flow di‐
B, contact 3 tuation of auxiliary ▪ Auxiliary heater tester does not light agram to check wir‐
and connec‐ heater (only applies off ing and eliminate
tor A, con‐ to auxiliary heaters as short circuit
tact 1 of software version
"D50", "petrol" ver‐
sion)

Notes:

◆ If, on auxiliary heaters with software version as of "D50", "petrol" version, earth is applied to connector B
contact 3, auxiliary heater circulation pump -V55 is switched on (refer to test step 6.1).

◆ If, on "diesel" version auxiliary heaters, earth is applied to connector B contact 3, auxiliary heater is switched
on as additional heater (refer to test step 5).
◆ If, on vehicles with diesel engine, auxiliary heater is not switched on as additional heater and only circulation
pump -V55 starts up instead, check adaption in adaption channel "10" => Page 42 .
◆ If, on vehicles with 8-cyl. engine and small coolant circuit, auxiliary heater is switched on as additional heater,
check adaption in adaption channel "10" => Page 42 .

Checking auxiliary heater components

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Switch off ignition.

58 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Remove front noise insulation and unfasten front left wheel housing liner (vehicles with 6 or 8-cyl. engine).

=> General body repairs, Exterior; Repair group 63; Front bumper Front bumper
- -> Unplug connectors -A- and -B- from heater.

- Detach auxiliary heater from holder (vehicles with 6 or 8-cyl. engine only) => Page 159 .
- -> Use screwdriver to prise off cover -A-.

List of electrical checks envisaged

Test step Component checked Page
1 Glow plug with flame monitor -Q8 59
2 Combustion air blower -V6 60
3 Circulation pump -V55 60
Test step 1 (glow plug with flame monitor -Q8)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Unplug connector -C- from auxiliary heater.

- Measure resistance at connector -C- between contact 1 and housing of heater.

Specification:
∞ω

12.2 - Checking actuation and electrical connections of auxiliary heater 59

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- -> Measure resistance at connector -C- between contacts 1 and 2.

Specification:

Less than 1 ω

Rated value:

0.236 ω +/- 0.033 ω(at 25 °C)

Notes:
◆ Resistances of less than 1 ωcan no longer be measured with sufficient accuracy using workshop equipment;
this test can therefore only detect major component damage.
◆ The control unit -J162 can detect whether or not a flame has been formed in the heater by way of the
resistance characteristic curve of -Q8.
◆ If a voltage of 9 VDC is applied to the glow plug with flame monitor, the current input is between 9 and 12
A.

Test step 2 (combustion air blower -V6)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Unplug connector -B- from auxiliary heater.

- Measure resistance at connector -B- between contact 1 and housing of heater.

Specification:

∞ω

Notes:
◆ If a voltage of 12 VDC is applied to combustion air blower -V6, current input is between 2 and 3 A.
◆ Internal resistance of combustion air blower -V6 is between 3 and 6 ω(40 ωif blower has not been in operation
for a lengthy period). As resistances of less than 10 ω can no longer be measured with sufficient accuracy
using workshop equipment, this internal resistance test can only detect major component damage.

Test step 3 (circulation pump -V55)

60 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- -> Unplug connector -A- from auxiliary heater.

- Measure resistance at connector -A- between the two contacts (1 and 2) and housing of heater.

Specification:

∞ω

Notes:

◆ If a voltage of 12 VDC is applied to the circulation pump -V55, the current input is between 1 and 1.5 A.
◆ Internal resistance cannot be measured for circulation pump -V55 (prevented by electronics in pump).

12.3 - Checking actuation and electrical connections of pre-selection clock -E111

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Switch off ignition.

- Remove pre-selection clock -E111 =>Page 125 .
- Unplug connector -A- from pre-selection clock -E111.
- -> Plug in connector -A- at position "A" of adapter cable V.A.G 1598/11.

Notes:

◆ In adapter cable V.A.G 1598/11 position "A", assignment of sockets is not identical with pin assignment of
pre-selection clock -E111
=>Pin assignment, Page 61 .
◆ Adapter cables of test box V.A.G 1598 are not to be connected to pre-selection clock -E111 when working
with fault reader.
◆ With auxiliary heater switched off, display illumination off and cut-in time not activated, maximum current
input of pre-selection clock is less than 5 mA.
◆ If current input of pre-selection clock is not within permitted value range, use current flow diagram to check
wiring.

Pin assignment of test box V.A.G 1598 with adapter cable V.A.G 1598/11

Notes:

◆ For adapter cable V.A.G 1598/11, contact assignment of connector A is not identical to assignment of sock‐
ets at test box.

Connector A V.A.G 1598 Connector A V.A.G 1598 Connector A V.A.G 1598

socket socket socket
1 41 5 45 9 49
2 42 6 46 10 50
3 43 7 47 11 51
4 44 8 48 12 52

12.2 - Checking actuation and electrical connections of auxiliary heater 61

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

List of electrical checks envisaged

Test step Component checked Page

1 Power supply, earth connection and illumination of pre-selection clock -E111 62
Terminals 30 and 15
Terminal 31
Terminals 58d and 58s
2 Actuation of pre-selection clock and indicator lamp 63
Pre-selector clock switch -E255
Heater warning lamp -K11
3 Actuation of auxiliary heater by pre-selection clock -E111 64
Cut-in signal
Signal for auxiliary heating, auxiliary ventilation
4 Actuation of pre-selection clock -E111 65
By auxiliary heating radio controlled receiver -R64

Test step 1 (power supply, earth connection and illumination of pre-selection clock -E111)

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
- Adapter cable V.A.G 1598/11 connected
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifi‐
socket - Additional opera‐ cation not attained
tions
1.1 51 Terminal 30 and ▪ Ignition off - approx. battery - Use current flow
and earth connection at - voltage diagram to check
52 E111 and repair power
supply and earth
connection
1.2 45 Terminal
Protected 15 atCopying
by copyright. -E111 ▪ Ignition
for private off purposes,-inapprox.
or commercial 0 Vis not
part or in whole, - Use current flow
and permitted unless authorised by AUDI Switch
AG. AUDIon AG ignition approx.
does not guarantee or acceptbattery
any liability diagram to check
52 voltage
with respect to the correctness of information in this document. Copyright by AUDI AG. wiring and eliminate
short circuit
Use current flow di‐
agram to check and
repair power supply

Note:
2 different settings can be made on pre-selection clock -E111 (=>Page 103 , setting pre-selection clock -E111):
- In basic setting (as-delivered condition), auxiliary heater runs until set program time has elapsed
or until manual shut-off.
- In modified basic setting, auxiliary heater is switched off when ignition is switched off.

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
- Adapter cable V.A.G 1598/11 connected
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifi‐
socket - Additional opera‐ cation not attained
tions
1.3 48 Terminal 58s at -E111 ▪ Ignition on - 0 to 12 V - Use current flow di‐
and ▪ Switch on side lights agram to locate and
52 eliminate short cir‐
cuit/open circuit in
wiring

62 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
- Adapter cable V.A.G 1598/11 connected
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifi‐
socket - Additional opera‐ cation not attained
tions
1.4 48 Terminal 58s at -E111 ▪ Ignition on - approx. 0 V - Use current flow di‐
and ▪ Side lights off agram to eliminate
52 short to positive

Notes:

◆ Voltage at terminal 58s and thus brightness of -E111 button illumination are governed by illumination control
setting.
◆ Voltage at terminal 58d is generated as square-wave signal by dash panel insert. Brightness of -E111 display
is determined by actuation time. Measuring instrument shows mean value.
◆ Terminal 58d actuation time depends on setting of illumination control and brightness level determined by
photosensor in dash panel insert.

Measuring range to be set on portable multimeter V.A.G 1526:

Voltage measurement (20 V DC)
- Adapter cable V.A.G 1598/11 connected
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifica‐
socket - Additional opera‐ tion not attained
tions
1.5 41 Terminal 58d at -E111 ▪ Ignition on - 0 to 12 V - Use current flow dia‐
and ▪ Side lights on gram to locate and
52 eliminate short circuit/
open circuit in wiring
1.6 41 Terminal 58d at -E111 ▪ Ignition on - 0 to 12 V - Use current flow dia‐
and ▪ Side lights off gram to locate and
52 eliminate short circuit/
open circuit in wiring
1.7 41 Terminal 58d at -E111 ▪ Ignition off - approx. 0 V - Use current flow dia‐
and ▪ Side lights off gram to locate and
52 eliminate short circuit

Test step 2 (actuation of pre-selection clock and indicator lamp)

Voltage tester V.A.G 1527

- Adapter cable V.A.G 1598/11 connected
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifi‐
socket - Additional opera‐ cation not attained
tions
2.1 51 Pre-selector clock ▪ Ignition off - Diode in voltage - Use current flow di‐
and switch -E255 ▪ Flap open tester does not light agram to locate and
49 Close flap Diode in voltage eliminate short cir‐
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
tester goes out on cuit/open circuit in
with respect to the correctness of information in this document. Copyright by AUDI AG. closing flap wiring
Check and service
switch actuator in
door trim
Replace switch -
E255
Use current flow di‐
agram to locate and
eliminate short cir‐
cuit

12.3 - Checking actuation and electrical connections of pre-selection clock -E111 63

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:

◆ When switch -E255 is open (flap closed, pre-selection clock not visible), illumination of pre-selection clock
is switched off and operation of pre-selection clock -E111 is also restricted.
◆ The first 1000 vehicles with auxiliary heater were fitted with a pre-selection clock -E111 (part no. index A),
on which all operating functions are deactivated when switch -E255 is open.

◆ In the case of pre-selection clocks (as of part no. index C), auxiliary ventilation/auxiliary heating can also be
switched on and off with switch -E255 open by pressing buttons -B- and -C- (emergency operation if switch
defective).
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
Measuring range to be set on portable multimeter V.A.G 1526:
Current measurement (2 A DC)
- Adapter cable V.A.G 1598/11 connected
- Link between sockets 51 and 44
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifi‐
socket - Additional opera‐ cation not attained
tions
2.2 46 Heater warning lamp ▪ Ignition off - Less than - Use current flow di‐
and -K11 100 mA agram to locate and
52 Warning lamp -K11 eliminate short cir‐
lights cuit/open circuit in
wiring
Replace warning
lamp -K11

Notes:

◆ Warning lamp shows operating status of pre-selection clock/auxiliary heater:

- Warning lamp off = auxiliary heater off, cut-in time not activated

- Warning lamp flashes = cut-in time activated in pre-selection clock -E111

- Warning lamp lights = auxiliary heater on (auxiliary heating or auxiliary ventilation mode)

◆ Warning lamp is actuated with pre-selection clock -E111 flap closed and open.
◆ Warning lamp does not light if positive and negative are interchanged (LED).

Test step 3 (actuation of auxiliary heater by pre-selection clock -E111)

Measuring range to be set on portable multimeter V.A.G 1526:

Current measurement (2 A DC)
- Adapter cable V.A.G 1598/11 connected
- Link between sockets 43 and 52
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifica‐
socket - Additional oper‐ tion not attained
ations
3.1 51 Actuation of auxili‐ ▪ Ignition off - Less than - Use current flow dia‐
and ary heater 100 mA gram to locate and
42 Auxiliary ventilation eliminate short circuit/
mode, auxiliary open circuit in wiring
heater not in opera‐ Read measured value
tion block 01 and check
which signals are ap‐
plied to auxiliary heat‐
er (=>Page 33 )

64 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:
If earth is applied to connector B contact 5 (via pre-selection clock -E111), air conditioning system operating
and display unit -E87/control unit -J214 (in heater control) and fresh-air blower -V2 are switched on, but auxiliary
heater does not start up (auxiliary ventilation mode).

Measuring range to be set on portable multimeter V.A.G 1526:

Current measurement (2 A DC)
- Adapter cable V.A.G 1598/11 connected
- Link between sockets 51 and 42
Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifi‐
socket - Additional opera‐ cation not attained
tions
3.2 43 Switching from aux‐ ▪ Ignition off - Less than - Use current flow di‐
and iliary ventilation to 100 mA agram to locate and
52 auxiliary heating Auxiliary ventilation eliminate short circuit/
mode mode, auxiliary open circuit in wiring
heater not in oper‐
ation
- Remove connec‐ - Auxiliary heater - Read measured val‐
tion to V.A.G 1526 starts up ue block 01 and check
from socket 43 which signals are ap‐
plied to auxiliary heat‐
er (=>Page 33 )

Notes:
◆ If earth is applied to connector contact 3 (via pre-selection clock -E111), air conditioning system operating
and display unit -E87/control unit -J214 (in heater control) and fresh-air blower -V2 are switched on, but
auxiliary heater does not start up (auxiliary ventilation mode).
◆ At low coolant temperatures (less than 30 °C),operating and display unit -E87, control unit -J214 and fresh-
air blower -V2 are not actuated in auxiliary heating mode until coolant temperature has exceeded 30 °C.

Test step 4 (actuation of pre-selection clock by auxiliary heating radio controlled receiver -R64)

Voltage tester V.A.G 1527

- Adapter cable V.A.G 1598/11 connected
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
Test step V.A.G 1598 Checking of permitted▪ Test
unlessconditions
authorised by AUDI AG.Specification Remedies
AUDI AG does not guarantee if specifica‐
or accept any liability
socket with- respect
Additional opera‐ of information in this document. Copyright
to the correctness tionbynot AUDIattained
AG.
tions
4.1 47 Signal from auxiliary ▪ Ignition off - Diode in voltage - Use current flow di‐
and heating radio con‐ ▪ Rod of aerial -R51 tester does not agram to locate and
52 trolled receiver -R64 fitted light eliminate short circuit
▪ Lamp in remote Remote control fault
control not flashing detection for vehicles
with pre-selection
clock
(=>Page 121 )
- Press remote con‐ - Lamp in remote - Check operation of
trol "Start" button control flashes remote control and re‐
ceiver -R64 (=>Page
113 )

Continued on next page

Continued from Page 65

Voltage tester V.A.G 1527

- Adapter cable V.A.G 1598/11 connected

12.3 - Checking actuation and electrical connections of pre-selection clock -E111 65

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Test step V.A.G 1598 Checking of ▪ Test conditions Specification Remedies if specifica‐
socket - Additional opera‐ tion not attained
tions
- Diode in voltage
- Use current flow dia‐
tester lights gram to locate and elim‐
inate open circuit in wir‐
ing
- Press remote control - Lamp in remote con‐ - Check operation of re‐
"Stop" button trol stops flashing mote control and receiv‐
Diode in voltage test‐ er -R64 (=>Page 115 )
er no longer lights

Notes:
◆ "Auxiliary heating" or "auxiliary ventilation" mode is determined by setting on pre-selection clock -E111 and
cannot be altered with remote control.
◆ 2 different settings can be made on pre-selection clock -E111 (=> Page 103 , setting pre-selection clock -
E111):
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

- In basic setting (as-delivered condition, setting "T60"), pre-selection clock recognises by way of positive signal
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
(from
auxiliary heating radio controlled receiver -R64) at contact 7, that auxiliary heater is to be switched on. Switch
off takes place
immediately if positive signal is no longer applied.
- In modified basic setting (setting "T62"), pre-selection clock expects a data telegram (square-wave
signals). In this setting, it is therefore not possible to switch on auxiliary heater via remote control.
◆ Auxiliary heating/auxiliary ventilation time is determined by remote control on activation (cut-in signal con‐
tains a time module). This time module is permanently stored in the remote control and cannot be altered.
There are different versions for vehicles with and without pre-selection clock.

=> Parts List

◆ Lamp on remote control starts to flash when "START" button is pressed. By way of a check, this lamp flashes:
In the case of the version with 30 min. operating time (for vehicles with pre-selection clock) until auxiliary
heating/auxiliary ventilation is switched off by pressing "OFF" button or until 30 min. running time has elapsed
In the case of the version with 60 min. operating time (for vehicles with no pre-selection clock) for approx.
30 s after pressing "START" button
◆ The remote control is a transmitter. Switch-on and switch-off of auxiliary heating/auxiliary ventilation via pre-
selection clock -E111 (or dash panel insert) is thus not recognised.

13 - Functional description of auxiliary heater

13.1 - Functional description of auxiliary heater

Notes on auxiliary heating and auxiliary ventilation:

◆ Pre-selection clock -E111 was discontinued in Model Year 2000 and auxiliary heater is actuated by dash
panel insert (modified version). "Auxiliary heating/auxiliary ventilation" function must be entered in dash
panel insert by way of "Adaption" function.

=> Parts List

=> Electrical system; Repair group 01
◆ Auxiliary heater can be switched at any time from auxiliary ventilation to auxiliary heating by pressing buttons
on pre-selection clock -E111 (for heating/ventilation mode) or by altering setting in dash panel insert (by
way of rotary knob/pushbutton with ignition switched on).

66 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ To achieve maximum possible warming of the passenger compartment in auxiliary heating mode, it is ap‐
propriate to preselect "HI" temperature setting on air conditioning system operating and display unit -E87
before switching off ignition.
◆ Operating and display unit -E87/fresh-air blower -V2 are switched on immediately in auxiliary ventilation
mode. In auxiliary heating mode, this is only the case when the coolant temperature in the auxiliary heater
exceeds 30°C.

- Operating and display unit -E87 starts up (specified temperature at least 20°C) and
fresh-air blower -V2 is actuated (voltage between 3.7 and 6 V).
- Both temperature flaps of air conditioner unit are opened/closed as a function of actual and specified
temperature.
=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
◆ Thermotronic control unit -J214 and fresh-air blower -V2 are switched on immediately in auxiliary ventilation
mode. In auxiliary heating mode, this is only the case when the coolant temperature in the auxiliary heater
exceeds 30°C.

- Air flow is routed to windscreen (positioning motors are actuated).

- Fresh-air blower -V2 is operated at a voltage stipulated by series resistor -N6.
- Position of temperature flaps cannot be altered by control unit (Bowden cables instead of positioning motors).
=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
◆ Depending on the amount of heat supplied by the heat exchangers of the air conditioner unit/heater, the
auxiliary heater may remain for a lengthy period in the full load, part load or control interval operating sta‐
tuses.

Notes for vehicles with pre-selection clock -E111

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
◆ With auxiliary heater switched onauthorised
permitted unless and cut-in time
by AUDI AG. activated,
AUDI AG does heater warning
not guarantee or acceptlamp -K11 (in door trim flap) and
any liability
background illuminationwithinrespect
button for chosen pre-selection clock mode (pre-selection clock activated) light
to the correctness of information in this document. Copyright by AUDI AG.

or flash.
◆ Auxiliary heating/auxiliary ventilation can be switched off at any time by pressing button on pre-selection
clock (for heating/ventilation mode).
◆ Auxiliary heating/auxiliary ventilation is switched off automatically on completion of specified opeating time.

- An operating time of between 30 and 60 min. can be set on pre-selection clock -E111 (=> Page 103 , setting
pre-selection clock -E111).
- Operating time with auxiliary heating radio controlled receiver -R64 is 30 min.
◆ Pre-selection clock -E111 can be set such that auxiliary heating/auxiliary ventilation is always switched off
on switching off ignition irrespective of running time (=>Page 103 , setting pre-selection clock -E111).

Notes for vehicles with no pre-selection clock -E111

◆ Auxiliary heating/auxiliary ventilation can be switched off at any time by actuating rotary knob/pushbutton
(with ignition switched on).
◆ Dash panel insert can be set such that auxiliary heating/auxiliary ventilation is always switched off on
switching off ignition irrespective of running time.

=> Electrical system; Repair group 01

◆ Operating time can be set between 30 and 60 min. in dash panel insert. Auxiliary heating/auxiliary ventilation
is switched off automatically on completion of specified operating time (=> Page 106 ).
◆ On vehicles where auxiliary ventilation is actuated by way of dash panel insert, operating time can be set
between 30 and 60 minutes=>Page 106 . If auxiliary heating/auxiliary ventilation is switched on via remote
control, operating time is between 30 and 60 minutes. Mode of operation (auxiliary heating or auxiliary
ventilation) and operating time are governed by setting in dash panel insert. It should be noted that these

13.1 - Functional description of auxiliary heater 67

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

vehicles are provided with a remote control system, the signal of which contains a time module for an op‐
erating period of 60 min. (as opposed to 30 min. with version for vehicles with pre-selection clock).

Notes for vehicles with 6-cyl. diesel engine on which auxiliary heater is also used as additional heater
◆ Auxiliary heater is used as additional heater on vehicles with no electric additional heater.
◆ It is switched in by engine control unit and can be switched off by pressing "Econ" button on air conditioning
system operating and display unit -E87 or heater controls if no additional heat output is required.

◆ Heater may remain in full load, part load or control interval operating statuses for lengthy periods depending
on amount of heat generated by engine and supplied by heat exchangers of air conditioner unit => Pages
77 .
◆ As additional heater operates with engine running, it is hardly noticeable during heating mode. Heater run-
on is audible if engine is switched off.
◆ Actuation as additional heater is effected by engine control unit (via contact 3 of 6-pin connector at auxiliary
heater). Engine control unit actuates auxiliary heater as soon as specified cut-in conditions are met. Oper‐
ating sequence of auxiliary heater in "additional heating" mode corresponds to that for actuation by pre-
selection clock/dash panel insert.

General notes:
◆ Temperature sensor (for detecting temperature of coolant in heater) is permanently installed in control unit
-J162 and cannot be checked/removed.
◆ To guard against overheating, glow plug with flame monitor -Q8 is actuated with a regulated voltage.
◆ To ensure that combustion in heater is always in optimum range, metering pump -V54 (clock frequency)
and combustion air blower -V6 (voltage) are regulated throughout the entire sequence.
◆ The temperatures given in the functional description and function chart are approximate.
◆ If heater has been disabled (completely shut down) on account of overheating, it cannot be switched on
again until the fault memory has been read out and its content erased.
◆ If heater is to be switched off when starting, position reached in starting sequence governs whether heater
is switched off immediately or whether run-on(burn-off) is necessary.
◆ If temperature of coolant exceeds 77 °C ( 81 °C as of software version "D50") before attaining full load mode
(e.g. with a hot engine), heater switches to control interval.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
◆ Various functions are constantly
permittedmonitored during
unless authorised operation
by AUDI AG. AUDI AG(switch-off is immediate
does not guarantee if a fault occurs).
or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Undervoltage shutoff if supply voltage drops below specified shutoff voltage

(e.g. on account of insufficient battery charge)
-Overvoltage shutoff if supply voltage exceeds 15.5 V for more than 6 s
-Shutoff due to flame interruption if resistance of glow plug with flame monitor -Q8 drops below
specified value (e.g. flame interruption due to fault in fuel supply)
- Overheating shutoff if coolant temperature in heater exceeds 125 °C (e.g.
due to absence of coolant or on account of fault in coolant circuit or at
circulation pump -V55)
Prerequisites for sequence described on the following pages (when switching on heater):

Coolant circuit bled and coolant temperature less than 20 °C

Battery -A adequately charged
Sufficient fuel in tank
No faults stored in fault memory of heater
Ignition off

Notes:
◆ Only the main items of the operating sequence are presented on the following pages. Sequences taking
place in the background are marked with a "-" and perceptible sequences (which can be heard or measured)
with a "▪".

68 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No. Control sequence Possible cause of deviation Continuation of sequence following

deviation
1 Cut-in signal (setting for auxiliary
heating mode at pre-selection
clock/dash panel insert)
Auxiliary heating
▪ By pre-selection clock
After pressing "Heating mode" but‐
ton
After receiving signal from auxiliary
heating radio controlled receiver -
R64
At pre-set cut-in time
- Interrogation of pre-selection - "Auxiliary ventilation" mode ac‐ - Auxiliary ventilation (summer
clock ("auxiliary ventilation" mode tive (symbol lights in pre-selec‐ mode) =>No. 11
active, symbol lights in pre-selec‐ tion clock display)
tion clock display)
Continued on next page

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
▪ By dash panel insert (auxiliary
heating mode)
Following activation of "Heating
mode" function via rotary knob/
pushbutton
After receiving signal from auxiliary
heating radio controlled receiver -
R64
At pre-set cut-in time
- Interrogation of auxiliary ventila‐ - Switch closed ("Auxiliary ventila‐ - Auxiliary ventilation (summer
tion switch (in dash panel insert) tion" mode active) mode) =>No. 11
Additional heating
▪ By engine control unit (fault read‐
er)
Continued on next page

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
2 Initiation of starting procedure
- Interrogation of fault memory - Fault interlock entered - Termination of starting proce‐
Interrogation of voltage at heater Voltage is or becomes lower than dure/fault/off
Monitoring of all electrical compo‐ specified shutoff voltage Termination of starting procedure
nents and input signals Fault determined (entry in fault memory)/fault/off
Interrogation of glow plug with Resistance of glow plug with See above
flame monitor -Q8 flame monitor -Q8 outside speci‐ See above
Interrogation of coolant tempera‐ fied range Switchover to control interval (no.
ture in heater (less than 77 °C/ 81° Coolant temperature (greater 7)
C as of software versionCopying
Protected by copyright. "D50") than
for private or commercial purposes, in part or in whole, is not
77 °C/81°C as of software version
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
"D50")
Continued on next page

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
3 Start
- Monitoring as for no. 2 =>No. 2 =>No. 2

13.1 - Functional description of auxiliary heater 69

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
▪ Circulation pump -V55 on
▪ Actuation of operating and display unit
-E87/thermotronic control unit -J214 and
fresh-air blower -V2 on
Up to software version "D49" if coolant
temperature is greater than +30 °C (pos‐
itive signal to -E87)
As of software version "D50" and code
"000XX" (large coolant circuit) if coolant
temperature is greater than +30 °C (pos‐
itive signal to -E87)
Continued on next page

Notes:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
◆ "Starting" sequence is described on unless
permitted Pageauthorised
74 . by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ Auxiliary heaters with part number as oftoindex
with respect "K" orof"J"
the correctness with software
information version
in this document. "D52"
Copyright have
by AUDI AG. been gradually
introduced into production since April 2001. With these auxiliary heaters, actuation of circulation pump may
be modified depending on encoding and adaption in adaption channel "10".
With code "000XX" (large coolant circuit), output of circulation pump is reduced up to a coolant temperature
of approx. 72 °C so as to increase temperature of coolant exiting from auxiliary heater (actuation time approx.
20 % at less than 60 °C and 100% at greater than 72 °C).
With code "001XX" (small coolant circuit), output of circulation pump is also altered with adaption "2" or "3"
in adaption channel "10".
◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .

Refer to next page for continuation

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
3 Starting (continued)
▪ As of software version "D50" and code
"001XX" (small coolant circuit), data sig‐
nal to -J541 irrespective of coolant tem‐
perature and instantaneous operating
status
▪ Actuation of -Q8 (regulated)
▪ Actuation of combustion air blower -V6
(regulated)
▪ Actuation of metering pump -V54 (regu‐
lated)
Continued on next page

Notes:

◆ "Starting" sequence is described on Page 74 .

◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48") =>Page 78 .

Refer to next page for continuation

70 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No. Control sequence Possible cause of deviation Continuation of sequence following

deviation
3 Starting (continued)
Stabilisation time Resistance of glow plug with Termination of starting procedure
▪ Start of full load heating flame monitor -Q8 outside speci‐ (1x start repetition)
▪ Switchover of -Q8 from glow plug fied range =>No. 2
to flame monitor Resistance of glow plug with Termination of starting procedure
Interrogation of -Q8 resistance (re‐ flame monitor -Q8 still outside (entry in fault memory)/fault/off
mains hot) specified range after repeated
starting
Continued on next page

Note:
"Starting" sequence is described on Page 74 .

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
4 Full load heating (max. heat out‐
put)
- Monitoring as for no. 2 =>No. 2 =>No. 2
- Voltage at auxiliary heater re‐ - Voltage drops below specified - Burn-off (entry in fault memory)/
mains in excess of required level shutoff voltage fault/off
No interruption of combustion Flame goes out Burn-off and re-start
Coolant temperature increases Coolant temperature remains less =>No. 2
and reaches 71 °C (75°C as of soft‐ than 71 °C (75°C as of software Heater remains in full load mode
ware version "D50") version "D50") until switched off
Continued on next page

Note:
"Full and part load mode" sequence is described on Page 75 .

No. Control sequence Possible cause of deviation Continuation of sequence following

deviation
5 Part load heating (approx. 50% of
heat output)
- Monitoring as for no. 4 =>No. 4 =>No. 4
▪ Actuation of metering pump - - Coolant temperature remains
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Heater remains in part load mode
V54 withwithreduced clock
respect to the frequency
correctness between
of information 69 and
in this document. 77°Cby(73
Copyright AUDIand
AG. 81° until switched off
▪ Actuation of combustion air C as of software version "D50") Heater switches from part to full
blower -V6 with reduced voltage Coolant temperature drops below load mode =>No. 4
Coolant temperature increases 69 °C (73 °C as of software ver‐
and reaches 77 °C (81°C as of sion "D50")
software version "D50")
Continued on next page

Note:
"Full and part load mode" sequence is described on Page 75 .

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
6 Burn-off/run-on
- Monitoring as for no. 2 =>No. 2 =>No. 2

13.1 - Functional description of auxiliary heater 71

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
▪ Metering pump -V54 off Resistance of glow plug with Burn-off (entry in fault memory)/
▪ Actuation of combustion air blow‐ flame monitor -Q8 outside speci‐ fault/off
er -V6 with regulated voltage fied range
▪ Actuation of -Q8 (post-glow,
regulated)
▪ Actuation of -Q8 off
Interrogation of -Q8 resistance (be‐
comes colder)
Continued on next page

Note:

"Burn-off/run-on" sequence is described on Page 75 .

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
7 Control interval
- Monitoring as for no. 2 =>No. 2 =>No. 2
- Coolant temperature drops below - Coolant temperature continues - Heater remains in control interval
73 °C (77 °C as of software version to increase (engine runs and until switched off
"D50") heats up coolant) Fault (entry in fault memory)/off/
Coolant temperature remains be‐ fault interlock
tween 73 and 77 °C (77 and 81 °
C as of software version "D50")
Coolant temperature rises above
125 °C
Continued on next page

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
8 Starting from control interval
- Monitoring as for no. 2 =>No. 2 =>No. 2
▪ Actuation of -Q8 (regulated)
▪ Actuation of combustion air blow‐
er -V6 (regulated)
▪ Actuation of metering pump -V54
(regulated)
Stabilisation time Resistance of glow plug with Termination of starting procedure
▪ Start of full or part-load heating flame monitor -Q8 outside speci‐ (1x start repetition)
(depending on coolant tempera‐ fied range =>No. 2
ture) Resistance of glow plug with Termination of starting procedure
▪ Switchover of -Q8 from glow plug flame monitor -Q8 still outside (entry in fault memory)/fault/off
to flame monitor specified range after repeated
Interrogation of -Q8 resistance (re‐ starting
mains hot)
Heating (then as for no. 4)
Continued on next page

Note:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Starting from control interval is implemented as described on Page 74 . However, as the heater is at operating
with respect to the correctness of information in this document. Copyright by AUDI AG.
temperature, the times for the various sequences differ from those for fresh starting (e.g. pre-heating 20 instead
of 40 s, fuel supply for 30 instead of 56 s).

72 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No. Control sequence Possible cause of deviation Continuation of sequence following

deviation
9 Deactivation
Auxiliary heating
▪ No further signal from pre-selection
clock -E111
▪ No further signal from dash panel
insert
Additional heating
▪ No further signal from engine control
unit (fault reader)
Continued on next page

Notes:

◆ Auxiliary heater is switched off automatically by pre-selection clock -E111 or dash panel insert on completion
of set operating time (between 30 and 60 min.).
◆ If heater is in control interval when switched off, it cuts out without burn-off and run-on.
◆ "Burn-off/run-on" sequence is described on Page 75 .

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
10 Burn-off
- Monitoring as for no. 2 =>No. 2 =>No. 2
▪ Metering pump -V54 off Resistance of glow plug with Burn-off (entry in fault memory)/
▪ Circulation pump -V55 off flame monitor -Q8 outside speci‐ fault/off
▪ Actuation of operating and dis‐ fied range
play unit -E87/thermotronic control
unit -J214 and fresh-air blower -V2
off
▪ Actuation of combustion air blow‐
er -V6 with regulated voltage
▪ Actuation of -Q8 (post-glow,
regulated)
▪ Actuation of -Q8 off
Interrogation of -Q8 resistance (be‐
comes colder)
▪ Off
Continued on next page

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
11 Auxiliary ventilation
Cut-in signal "Auxiliary heating" mode active Auxiliary heating (winter mode)
▪ From pre-selection clock -E111 (symbol lights in pre-selection =>No. 1
"Auxiliary ventilation" mode active clock display)
(symbol lights in pre-selection
clock display) Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
▪ From dash panelpermitted
insert unless
(auxiliary Switch
authorised by AUDIin AG.dash panel
AUDI AG insert
does not notor accept
guarantee Auxiliary heating (winter mode)
any liability
ventilation mode) with respect to the correctness
closedof information in this document. Copyright by=>No.
AUDI AG.
1
Interrogation of auxiliary ventila‐
tion switch (in dash panel insert)
- Interrogation of fault memory - Fault interlock entered - Termination/fault/off
Interrogation of voltage at heater Voltage is or becomes lower than Termination (entry in fault memo‐
Monitoring of all electrical compo‐ specified shutoff voltage ry)/fault/off
nents and input signals Fault determined

13.1 - Functional description of auxiliary heater 73

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No. Control sequence Possible cause of deviation Continuation of sequence follow‐

ing deviation
Continued on next page

No. Control sequence Possible cause of deviation Continuation of sequence following

deviation
▪ Actuation of operating and display
unit -E87/thermotronic control unit -
J214 and fresh-air blower -V2 on

Notes:

◆ Auxiliary ventilation is switched off automatically by pre-selection clock -E111 or dash panel insert on com‐
pletion of set operating time (between 30 and 60 min.).
◆ On vehicles where auxiliary ventilation is actuated by way of dash panel insert, operating time can be set
between 30 and 60 minutes=>Page 106 . If auxiliary heating/auxiliary ventilation is switched on via remote
control, operating time is between 30 and 60 minutes. Mode of operation (auxiliary heating or auxiliary
ventilation) and operating time are governed by setting in dash panel insert. It should be noted that these
vehicles are provided with a remote control system, the signal of which contains a time module for an op‐
erating period of 60 min. (as opposed to 30 min. with version for vehicles with pre-selection clock).
◆ A positive signal is output by control unit -J162 with software versions "D48" and "D49" for actuating -E87.
As of software version "D50", signal is governed by auxiliary heater encoding. With code "000XX" (large
coolant circuit), a positive signal is output, as opposed to a square-wave signal (data signal) with code
"001XX" (small coolant circuit). This data signal can only be processed by coolant shut-off valve relay.

◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater
Protected and instantaneous
by copyright. Copying for private orauxiliary heater inoperating
commercial purposes, status.
part or in whole, is not A positive signal is output if auxiliary
heaterpermitted
is encoded for large
unless authorised coolant
by AUDI AG. AUDIcircuit (as
AG does notfor software
guarantee versions
or accept any liability "D49" and "D48") =>Page 78 .
with respect to the correctness of information in this document. Copyright by AUDI AG.
"Heater starting" sequence

Sequence Duration Actuation Resistance measurement

approx.
-V6 -V54 -Q8 -Q8
with with with
- Commencement of starting sequence - 0V 0 Hz 0V no
- Flame monitor interrogation 1s 8V 0 Hz 0V yes
▪ Pre-heating 40 s 8V 0 Hz 10 V no
▪ Fuel pre-supply 3s 0V 2 Hz 9V no
▪ Fuel supply 56 s 2 to 5 V 1 Hz 9V no
- Stabilisation time 15 s 5V 1 Hz 9V no
▪ Fuel supply 50 s 4 to 12 V 1 to 3 Hz 9V no
- Flame monitor interrogation 45 s 12 V 3 Hz 0V yes
- End of starting sequence
Start of "full load" heating
(=>Page 75 )

Notes:

◆ 1 Hertz (Hz) corresponds to 1 pulse per second.

◆ The voltages, times and frequencies listed in the table are approximate values regulated by the control unit
on the basis of measured values (voltage, temperature etc.).

74 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

"Heater full/part load heating" sequence

Sequence Duration Actuation Resistance measurement

approx.
-V6 -V54 -Q8 -Q8
with with with
- End of starting sequence - 12 V 3 Hz 0V yes
- Full load heating Until coolant temperature 12 V 3 Hz 0V yes
in heater reaches 71 °C (75
°C as of software version
"D50")
▪ Switchover from full to 5s from 12 V from 3 Hz 0 V yes
part load mode to to
7V 1.5 Hz
Continued on next page

Sequence Duration Actuation Resistance measurement

approx.
-V6 -V54 -Q8 -Q8
with with with
▪ Part load heating As long as coolant temperature in heater is 7 V 1.5 Hz 0 V yes
below 69 °C or reaches 77 °C (below 73 °C
or reaches 81 °C as of software version
"D50")
Continued on next page

Sequence Duration Actuation Resistance measurement

approx.
-V6 -V54 -Q8 -Q8
with with with
▪ Switchover from part to full load mode if Up to 50 s from 7 V from 1.5 Hz 0 V yes
coolant temperature drops below 69 °C (73 to to
°C as of software version "D50") 12 V 3 Hz
Full load heating (=>Page 75 )
- Switchover from part load mode to control - 7V 1.5 Hz 0V yes
interval if coolant temperature reaches 77 °
C (81 °C as of software version "D50")
▪ Burn-off/run-on (=>Page 75 )

Notes:
◆ 1 Hertz (Hz) corresponds to 1 pulse per second.
◆ The voltages, times and frequencies listed in the table are approximate values regulated by the control unit
on the basis of measured values (voltage, temperature etc.).

"Burn-off, run-on"Protected
sequenceby copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Sequence Duration Actuation Resistance measurement

approx.
-V6 -V54 -Q8 -Q8
with with with
- Switchover from part load mode to control interval - 7 or 1.5 or 0 V yes
Switch-off of heater during full or part load mode 12 V 3 Hz
Termination of starting procedure on account of a fault

13.1 - Functional description of auxiliary heater 75

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Sequence Duration Actuation Resistance measurement

approx.
-V6 -V54 -Q8 -Q8
with with with
▪ Burn-off (of heater) 15 to 60 s 4 to 0 Hz 6 to no
12 V 8V
▪ Cooling-down (of heater) 0 to 8 to 0 Hz 0 V no
120 s 12 V
▪ Switchover to control interval - 0V 0 Hz 0 V no
▪ Off

Notes:

◆ 1 Hertz (Hz) corresponds to 1 pulse per second.

◆ The voltages, times and frequencies listed in the table are approximate values regulated by the control unit
on the basis of measured values (voltage, temperature etc.) and last operating status.

13.2 - Required heat output between 50 and 100 %

Note:

Fig. shows auxiliary heater switching temperatures applicable up to software version "D49". As of software
version "D50" of heater control unit -J162, switching temperatures were increased by 4°C (as of "D50", switching
from full to part load for example takes place at 75°C instead of 71°C as used to be the case).

-> P (kW) = Heat output in kilowatts

t (°C) = Temperature of coolant in heater

A = Commencement of starting procedure (coolant temperature in heater must be less than 73 °C)

B = Starting procedure

C = Full load mode

D = Part load mode

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
1 = Start of full load mode

2 = Switchover from full to part load mode

3 = Switchover from part to full load mode

76 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

13.3 - Required heat output less than 50 %

Note:

Fig. shows auxiliary heater switching temperatures applicable up to software version "D49". As of software
version "D50" of heater control unit -J162, switching temperatures were increased by 4°C (as of "D50", switching
from full to part load for example takes place at 75°C instead of 71°C as used to be the case).

-> P (kW) = Heat output in kilowatts

t (°C) = Temperature of coolant in heater

A = Commencement of starting procedure (coolant temperature in heater must be less than 73 °C)

B = Starting procedure

C = Full load mode

D = Part load mode

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
-> E = Control interval

F = Starting from control interval

G = Excess temperature shutoff

1 = Start of full load mode

2 = Switchover from full to part load mode

3 = Switchover from part load mode to control interval

13.3 - Required heat output less than 50 % 77

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

4 = End of control interval

14 - Coolant shut-off valve relay -J541

14.1 - Coolant shut-off valve relay -J541

Notes:
◆ As of Model Year 2002, vehicle electrical system and coolant circuit are gradually being converted on ve‐
hicles with 8-cyl. engine. Following introduction of modified coolant circuit, auxiliary heater coolant is no
longer drawn in via engine in auxiliary heating mode (small coolant circuit).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
◆ Coolant shut-off valve relay -J541 can only be actuated with a square-wave signal by auxiliary heaters for
petrol with part number as of index "K" (software version "D50"). Such auxiliary heaters have been gradually
introduced into production since November 2000.
◆ When auxiliary heater is encoded for a small coolant circuit, a square-wave signal is emitted via output for
actuation of fresh-air blower (operating and display unit -E87). This signal is processed by coolant shut-off
valve relay -J541 (-E87 cannot process signal). This signal is used to output temperature of coolant in
auxiliary heater and instantaneous auxiliary heater operating status. A positive signal is output if auxiliary
heater is encoded for large coolant circuit (as for software versions "D49" and "D48").
◆ If -J541 is actuated via a positive signal from auxiliary heater (contact "1"), -J541 does not actuate shut-off
valve -N279.

14.2 - Contact assignment and operation of coolant shut-off valve relay -J541

Notes: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ Incorporation of relay -J541 into vehicle electrical
with respect to thesystem
correctness of information in this document. Copyright by AUDI AG.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
◆ Coolant shut-off valve relay -J541 acts as a control unit. It processes various signals and actuates heater
coolant shut-off valve -N279 as well as operating and display unit -E87 on the basis of a range of data.
◆ Coolant shut-off valve relay -J541 can only be actuated by auxiliary heaters for petrol with part number as
of index "K" (software version "D50") and this is the only auxiliary heater version which switches on circulation
pump when actuated by -J541 (earth applied to connector "B" contact "3"). Such auxiliary heaters were
gradually introduced into production as of November 2000 (initially for vehicles with 8-cyl. petrol engine).

Contact Contact assignment Function

1 ▪ Input for data signals from heater control unit -J162 (with addi‐ ▪ -J541 processes data signal and
tional information in the case of auxiliary heater as of "D50" and actuates shut-off valve -N279 and
code "001XX") -E87 as a function of coolant tem‐
Auxiliary heating/auxiliary ventilation on perature supplied and operating
Operating status of auxiliary heater (starting, full load, part load, status of auxiliary heater
control interval, run-on or auxiliary ventilation)
Coolant temperature in auxiliary heater
▪ Input for fresh-air blower cut-in signal (for auxiliary heater with ▪ 2 s following detection of volt‐
"D49" or as of "D50" and code "000XX") age, -J541 actuates -E87 only;
Input signal (approx. battery voltage) for actuation of fresh-air shut-off valve -N279 is not actu‐
blower by heater control unit -J162 ated

Notes:
◆ Data signal can only be output by auxiliary heaters as of software version "D50" with code "001XX" for small
coolant circuit. Auxiliary heaters with software version "D49" or with software version as of "D50" and code
"000XX" for large coolant circuit only output a voltage signal.

78 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ If auxiliary heater (as of software version "D50" and code "001XX") is in operating statuses (starting, full
load, part load or control interval), coolant shut-off valve is actuated as a function of coolant temperature in
auxiliary heater. Operating and display unit -E87 is actuated as soon as coolant temperature supplied ex‐
ceeds 30 °C.
◆ If auxiliary heater (as of software version "D50" and code "001XX") is in "Auxiliary ventilation" mode, shut-
off valve is not actuated but -E87 is actuated immediately.

Contact Contact assignment Function

2 ▪ Output for actuation of heater coolant shut-off valve -N279 (for -J541 switches voltage to -N279
auxiliary heater as of "D50"
Protected and code
by copyright. Copying"001XX") and
for private or commercial purposes, in part -N279
or in whole, isswitches
not from large to
In auxiliary heating mode
permitted with
unless engine
authorised by stopped,
AUDI AG. AUDI terminal
AG does not guaranteesmall
or acceptcoolant
any liabilitycircuit
"30" (voltage) is connected tothe-N279
with respect to as ofainformation
correctness functionin ofthiscoolant
document. Copyright by AUDI AG.
temperature in auxiliary heater
▪ Output for actuation of heater coolant shut-off valve -N279 (for -N279 is not actuated (and there is
auxiliary heater with "D49" or as of "D50" and code "000XX") thus no switching to small coolant
In auxiliary heating mode with engine stopped, voltage is not circuit)
switched to -N279 (application of voltage but no square-wave
signal to contact "1")

Notes:

◆ Shut-off valve -N279 is actuated in auxiliary heating mode (as of software version "D50" and code "001XX")
up to a coolant temperature of approx. 74 °C in auxiliary heater. Actuation is by way of a square-wave signal
every 2 seconds. Duty cycle is governed by coolant temperature (approx. 90 % at 63 °C and 0 % at greater
than 74 °C).

◆ If auxiliary heater does not output a square-wave signal but rather only a positive signal, -J541 does not
actuate -N279. If vehicle is fitted with an auxiliary heater with software version "D49", -J541 (part number
4D0 909 516) cannot be actuated via "Fresh-air blower on" output.
◆ In auxiliary heating mode (with engine stopped), coolant leaving air-conditioner unit heat exchanger is routed
directly back to auxiliary heater via shut-off valve -N279 (small circuit) to provide better heating of passenger
compartment. If coolant temperature (only applies to auxiliary heaters as of software version "D50" and code
"001XX") attains a certain value or if engine is started, shut-off valve is no longer actuated and coolant can
flow back to engine (large circuit).
◆ If auxiliary heater is on when engine is started, relay -J541 action is governed by coolant temperature in
auxiliary heater (only applies to auxiliary heaters as of software version "D50" and code "001XX"). Switching
to large circuit takes place immediately if coolant temperature is greater than 65 °C. If coolant temperature
then drops below 60 °C, small circuit is selected again (valve is actuated).

Contact Contact assignment Function

3 ▪ Input for voltage at terminal D+ (for auxiliary heater as of Voltage is switched to
"D50" and code "001XX") -N279 and -E87
If voltage is less than 5 V (no voltage is applied with engine
stopped), shut-off valve -N279 is controlled in line with cool‐
ant temperature in auxiliary heater and operating and display
unit -E87 switched on as soon as coolant temperature sup‐
plied by auxiliary heater is greater than 30 °C
- If voltage is greater than 5 V, shut-off valve -N279 is only - Voltage is switched to
actuated if auxiliary heater was already on when engine was -N279
started; switching to small coolant circuit takes place at dif‐
ferent temperatures than in auxiliary heating mode
- If voltage is greater than 5 V and engine coolant temperature - Earth is switched to heater con‐
supplied by dash panel insert is less than 80 °C, auxiliary trol unit -J162, which switches on -
heater circulation pump -V55 is switched on (connection to - V55
J162 not fitted at start of production, introduction not yet
finalised)
Continued ▼

14.2 - Contact assignment and operation of coolant shut-off valve relay -J541 79
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Contact Contact assignment Function

3 ▪ Input for voltage at terminal D+ (for auxiliary heater with "D49" or as Voltage is switched to -E87
Continued of "D50" and code "000XX")
If voltage is less than 5 V (no voltage is applied with engine stopped),
operating and display unit -E87 is switched on, but shut-off valve -
N279 is not actuated

Notes:

◆ Voltage at terminal D+ is used for detection of whether engine is running (voltage is applied if it is).
◆ If voltage is applied to D+ and engine coolant temperature supplied by dash panel insert is less than approx.
80 °C, relay -J541 connects earth to contact 3 at heater control unit -J162 and control unit -J162 switches
on circulation pump -V55 (connection to -J162 not fitted at start of production, introduction not yet finalised,
designed to improve coolant supply for heat exchanger in air conditioner unit).
◆ Relay -J541 acts as control unit. Method of actuation differs. With auxiliary heaters for petrol with part number
as of index "K" (software version "D50"), actuation is also governed by auxiliary heater encoding. Such
auxiliary heaters have been gradually introduced into production since November 2000.
◆ Connection between relay -J541 and contact "3" in connector "B" at heater control unit -J162 was not fitted
at start of production (introduction not yet finalised).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ If engine is running and engine coolant temperature transmitted to -J541 by dash panel insert is less than
approx. 80°C, relay -J541 connects earth to connector "B" contact "3" at heater control unit -J162 and control
unit -J162 switches on circulation pump -V55. Under certain circumstances, this improves coolant supply
for air-conditioner heat exchanger and increases heat output.

Contact Contact assignment Function

4 ▪ Earth
5 ▪ Output for actuation of operating and display unit -E87 (for - -J541 switches on -E87 with en‐
auxiliary heater as of "D50" and code "001XX") gine stopped (auxiliary heating/aux‐
If "Auxiliary heating mode" is transmitted by heater control unit - iliary ventilation mode)
J162 with engine stopped, -J541 switches on -E87 as soon as -
J162 supplies a coolant temperature greater than 30 °C
If "Auxiliary ventilation mode" is transmitted by heater control
unit -J162 with engine stopped, -J541 immediately switches on
-E87
▪ Output for actuation of operating and display unit -E87 (for - -J541 switches on -E87 with en‐
auxiliary heater with "D49" or as of "D50" and code "000XX") gine stopped (auxiliary heating/aux‐
If voltage is switched through by heater control unit -J162 with iliary ventilation mode)
engine stopped, -J541 switches on -E87

Contact Contact assignment Function

6 ▪ Power supply, terminal "30"
7 ▪ Output for actuation of heater control unit -J162 (connection -J162 switches on circulation pump
to -J162 not fitted at start of production, introduction not yet as long as earth is applied to contact
finalised) 3 (only applies to auxiliary heater as
If coolant temperature less than 80 °C is supplied by dash
Protected pan‐Copying
by copyright. of "D50" andor code
for private "001XX")
commercial purposes, in part or in whole, is not
el insert with engine running, -J541 connects earth
permitted(to -J162)
unless If auxiliary
authorised by AUDI AG. heater starts
AUDI AG does up as addi‐
not guarantee or accept any liability
tional ofheater
with respect to the correctness oninstarting
information cold
this document. engine
Copyright by AUDI AG.
on vehicles with petrol engine, heed
notes on measured value block "003"

Notes:

◆ If engine is running and engine coolant temperature transmitted to -J541 by dash panel insert is less than
approx. 80°C, relay -J541 connects earth via contact 7 to contact 3 at heater control unit -J162 and control

80 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

unit -J162 switches on circulation pump -V55. Under certain circumstances, this improves coolant supply
for air-conditioner heat exchanger and increases heat output.

◆ If auxiliary heater starts up as additional heater on starting cold engine on vehicles with 8-cyl. engine, check
adaption of heater control unit -J162. Adaption "1" must be set in adaption channel "10" for software versions
"D50" and "D51". As of software version "D52", the adaption setting must be "3". Alter adaption of control
unit -J162 if necessary=>Page 42 .
◆ Connection between relay -J541 (contact 7) and contact "3" in connector "B" at heater control unit -J162
was not fitted at start of production (introduction not yet finalised).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Output from relay -J541 contact 8 is intendedProtected

for Audi
permitted A8
unless and isbynot
authorised AUDIused with
AG. AUDI AG Audi A6.
by copyright. Copying for private or commercial purposes, in part or in whole, is not
does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Contact Contact assignment Function

8 ▪ Output (not used at present) - With engine running, -J541 con‐
nects terminal "30" to this contact
9 ▪ Input for coolant temperature determined by dash panel insert -J541 evaluates coolant tempera‐
If engine coolant temperature supplied by dash panel insert with ture and connects earth to contact
engine running is less than 80 °C, earth is connected to output, 7 if necessary (connection to -
contact 7 at -J541 (this function is not used at present for Audi A6) J162 not fitted at start of produc‐
tion, introduction not yet finalised)

Notes:

◆ Output from relay -J541 contact 7 is intended for Audi A8 and is not used at present with Audi A6.
◆ If engine is running and engine coolant temperature transmitted to -J541 by dash panel insert is less than
approx. 80°C, relay -J541 connects earth via contact 7 to contact 3 at heater control unit -J162 and control
unit -J162 switches on circulation pump -V55. Under certain circumstances, this improves coolant supply
for air-conditioner heat exchanger and increases heat output.

14.3 - Checking coolant shut-off valve relay -J541

Notes:

◆ Assignment of contacts at socket for -J541=> Page 78 and

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ For installation location of relay -J541, refer to

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Fitting location of heater coolant shut-off valve -N279=>Page 85 (only fitted on vehicles with 8-cyl. petrol
engine as of Model Year 2002)

Checking

- Switch off ignition.

- Switch on auxiliary heater with cold engine.
- Check software version and encoding of heater control unit -J162
=> Page 7 .

Control unit -J162 as of software version "D50" is fitted and code "001XX" must be entered.

- Read out auxiliary heater measured value block (display group "001") => Page 33 .

As soon as "on" appears in display zone 4, operating and display unit -E87 must start up.

14.2 - Contact assignment and operation of coolant shut-off valve relay -J541 81
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Check direction of coolant flow in auxiliary heating mode by feeling temperature of coolant hoses.

Coolant is drawn in via shut-off valve -N279 by auxiliary heater directly from heat exchanger of air conditioner
unit.

- Pull relay -J541 out of socket.

Coolant is now drawn in via shut-off valve -N279 and engine by auxiliary heater from heat exchanger of air
conditioner unit and -E87 is switched off.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

82 01 - Self-diagnosis, Electrical check

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

82 - Auxiliary heating

1 - Servicing auxiliary heater

1.1 - Servicing auxiliary heater

Notes:

◆ -> The heater rating plate indicates the version concerned.

- Type "Z/C-D" with circulation pump -V55 = auxiliary heater (for vehicles with diesel engine)
- Type "Z/C-B" with circulation pump -V55 = auxiliary heater (for vehicles with petrol engine only)

Problems with auxiliary heater operation may be encountered in cold weather on vehicles with diesel engines
if use is predominantly made of vegetable-oil methylester as fuel.

Explanation:
On account of the physical properties, deposits may form during operation on the evaporation fabric in the
burner element. These then cause combustion problems if the vehicle is run for lengthy periods on vegetable-
oil methylester.

2 - Safety precautions when working on vehicles fitted with auxiliary heater

2.1 - Safety precautions when working on vehicles fitted with auxiliary heater
◆ The auxiliary heater is not to be switched on in areas where there is a danger of fire or explosion.
◆ The auxiliary heater is not to be switched on in enclosed areas without an exhaust-gas extractor (this also
applies to switch-on for a preselected cut-in time).
◆ Pay attention to the appropriate safety regulations when working on fuel system.

=> Relevant fuel supply workshop manual; Repair group 20

◆ Engine is not to be started if parts of the fuel system (e.g. metering pump, fuel pipe or fuel gauge sender)
have been removed or opened.

◆ Before starting repair work on auxiliary heater:

- Dissipate pressure in cooling system by opening cap on coolant expansion tank.
- Interrupt power and fuel supply for auxiliary heater (e.g. by removing fuse for auxiliary heater).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆withOn completion
respect of repairs
to the correctness to auxiliary
of information heater or by
fuel system
check operation of auxiliary heater.
in this document. Copyright AUDI AG.
◆ Perform self-diagnosis following completion of repair work on auxiliary heater.

1.1 - Servicing auxiliary heater 83

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

3 - Notes on general repair work on vehicles fitted with auxiliary heater

3.1 - Notes on general repair work on vehicles fitted with auxiliary heater
◆ Disconnect negative and positive terminals of battery before starting electric welding work on vehicle.
◆ If coolant has been drained, bleed auxiliary heater after filling cooling system (=>Page 155 ).
◆ If parts of fuel system have been removed or replaced, make sure that all components used for diverting
fuel to auxiliary heater are properly installed.
◆ Following replacement of battery -A on vehicles with auxiliary heater, perform auxiliary heater self-diagnosis
and re-adapt (with "Basic setting" function) battery characteristic curve (=>Page 22 ).

◆ Depending on last operating status and coolant temperature in auxiliary heater, no-load current input of
auxiliary heater
Protected may be
by copyright. up for
Copying to private
max.or60 mA forpurposes,
commercial a period oforup
in part to 5 ishours
in whole, not following switch-off. During this time,
the degree
permittedof cooling
unless of the
authorised coolant
by AUDI AG. AUDIforAGthedoesperiod following
not guarantee or acceptswitch-off
any liability is calculated by the control unit -J162.
At the latest 5 hours after switch-off, the no-load current input of the heater control unit -J162 is less than 2
with respect to the correctness of information in this document. Copyright by AUDI AG.

mA.
◆ After performing repairs in area of fuel pipe to auxiliary heater, check that:
- Fuel pipes are flush with bottom of vehicle and protected against mechanical damage
- Fuel pipe to auxiliary heater is protected against heat generation which could affect operation
- Fuel pipe is not making contact with vehicle components which become warm

4 - Rules for cleanliness when working on auxiliary heater and fuel system
4.1 - Rules for cleanliness when working on auxiliary heater and fuel system
◆ Carefully clean all joints and adjacent areas before disconnecting.
◆ Set down parts removed on a clean surface (use sheeting or paper, not fluffy cloths) and cover over.
◆ Carefully cover or seal opened components if repairs are not to be performed immediately.
◆ Only install clean components:
- Do not remove replacement parts from wrapping until immediately prior to installation.
- Do not use parts that have been stored loose (e.g. in tool boxes).

◆ When fuel system is open:

- Do not work with compressed air.
- Do not move vehicle.
- Do not start engine.
- Do not switch on auxiliary heater.

84 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

5 - Layout of components for auxiliary heater in vehicle

5.1 - Layout of components for auxiliary heater in vehicle

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ Fitting locations of various relays and fuses for auxiliary heater

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Auxiliary heater self-diagnosis=>Page 1

1 Heater control
◆ With thermotronic control unit -J214
◆ Started up by heater control unit -J162
◆ Regulates air distribution

5.1 - Layout of components for auxiliary heater in vehicle 85

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 Operating and display unit -E87

◆ Regulates fresh-air blower speed and air distribution
◆ Started up by heater control unit
-J162
3 Metering pump -V54
◆ Removing and installing
=>Page 141
◆ Diverting fuel for auxiliary heater
=>Page 127
◆ Checking fuel delivery =>Page 138
◆ Checking actuation =>Page 19
4 Housing for fuel pump and fuel gauge
◆ With connection for diverting fuel for auxiliary heater

86 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ Routing of fuel diversion pipe in fuel tank =>Page 131

◆ Diverting fuel for auxiliary heater
=>Page 127

5 Aerial -R51
◆ For vehicles with auxiliary heater remote control only
◆ Remote control is available as optional extra
◆ Incorporation of auxiliary heater remote control into aerial system
=>Page 198 and

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ Component fitting locations (different for Saloon and Avant) =>Page 198 and

=> Radio, Navigation and Telephone; Repair group 91 by copyright. Copying for private or commercial purposes, in part or in whole, is not
Protected
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5.1 - Layout of components for auxiliary heater in vehicle 87

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Auxiliary heating radio controlled receiver -R64

- Switches auxiliary heater on and off by way of pre-selection clock -E111 or dash panel insert when
appropriate signals are received
- Duration of cut-in signal from -R64 depends on time module contained in remote control unit signal (cut-
in time 30 or 60 min.) =>Page 115
- There are 2 remote control versions (max. operating time 30 or 60 min)
=>Page 115
- Encoding receiver for corresponding remote control unit =>Page 113

88 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

6 Heater warning lamp

Protected -K11 Copying for private or commercial purposes, in part or in whole, is not
by copyright.

◆ Lights if auxiliary heating/ventilation is on in this document. Copyright by AUDI AG.

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information
◆ Flashes if cut-in time is active
◆ Only fitted on vehicles with pre-selection clock -E111
7 Pre-selection clock -E111
◆ Removing and installing=>Page 125
◆ Controls and display panel
=>Page 100
◆ Setting pre-selection clock (running time, radio controlled receiver, cut-out conditions) =>Page 103

5.1 - Layout of components for auxiliary heater in vehicle 89

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ Various modifications to the vehicle as a whole were introduced in Model Year 2000 for the Audi A6. Intro‐
duction of a modified dash panel insert resulted in the following:
- Discontinuation of pre-selection clock -E111, warning lamp -K11 and pre-selector clock switch -E255
- Auxiliary heating/auxiliary ventilation is now set by way of a rotary knob/pushbutton in the centre console.
Settings made are indicated on driver information system display in dash panel insert.

90 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8 Pre-selector clock switch -E255

◆ Switch is closed when flap is open
◆ Removing and installing=>Page 126
◆ Only fitted on vehicles with pre-selection clock -E111
9 Auxiliary heater
◆ Fitting location on vehicles with 4-cyl. 1.9l TDI engine
◆ Removing and installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
=>Page 156 with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ Incorporation into coolant circuit
=>Page 148
◆ Dismantling and assembling
=>Page 162
◆ Checking electrical components of auxiliary heater => Page 49
◆ Block diagram of auxiliary heater
=>Page 191

5.1 - Layout of components for auxiliary heater in vehicle 91

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:

The auxiliary heater is fitted with the following electrical components:

- Heater control unit -J162

- Combustion air blower -V6
- Circulation pump -V55
- Glow plug with flame monitor -Q8
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
10 Series resistor -N6 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ Fitting location on vehicles with 4-cyl. 1.9l TDI engine
◆ Only fitted on vehicles with heater
◆ Determines speed of fresh-air blower in auxiliary heating mode

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

92 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11 Auxiliary heater
◆ Fitting location on vehicles with 6-cyl. engine
◆ Fitting location on vehicles with 8-cyl. engine (except Audi allroad)
◆ Removing and installing
=>Page 159
◆ Incorporation into coolant circuit
=>Page 148
◆ Dismantling and assembling
=>Page 162
◆ For further notes, refer to Item 9
12 Series resistor -N6
◆ Fitting location on vehicles with 6-cyl. engine
◆ Only fitted on vehicles with heater
◆ Determines speed of fresh-air blower in auxiliary heating mode

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

5.1 - Layout of components for auxiliary heater in vehicle 93

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

13 Coolant non-return valve

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ Only fittedwith
onrespect
vehicles with 6-cyl.
to the correctness enginein this document. Copyright by AUDI AG.
of information
◆ Controls direction of coolant flow in auxiliary heating mode
◆ Incorporation into coolant circuit
=>Page 150
14 Battery -A
◆ If battery voltage drops below value stored in control unit -J162 during auxiliary heating mode, auxiliary
heater is switched off by control unit -J162

94 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

15 8-position relay carrier behind driver's storage compartment

◆ For fitting location of coolant shut-off valve relay -J541 and relay position assignment, refer to

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
◆ Operation of relayunless
permitted -J541=>Page 78AG. AUDI AG does not guarantee or accept any liability
authorised by AUDI
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note:

Relay -J541 is only fitted on vehicles with shut-off valve -N279.

16 Heater coolant shut-off valve -N279

◆ Fitting location on vehicles with 8-cyl. engine (except Audi allroad)
◆ Removing and installing=>Page 99

5.1 - Layout of components for auxiliary heater in vehicle 95

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:

◆ Shut-off valve -N279 is actuated by coolant shut-off valve relay -J541 => Page 78 .

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ As of Model Year 2002, vehicle electrical system and coolant circuit are gradually being converted on ve‐
hicles with 8-cyl. engine. Following introduction of modified coolant circuit, auxiliary heater coolant is no
longer drawn in via engine in auxiliary heating mode, but rather directly from air conditioner heat exchanger
via shut-off valve -N279 (small coolant circuit).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

96 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

17 Auxiliary heater
◆ Fitting location on vehicles with 8-cyl. engine (Audi allroad only)
◆ Removing and installing Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
=>Page 159 with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ Incorporation into coolant circuit
=>Page 154
◆ Dismantling and assembling
=>Page 162
◆ For further notes, refer to Item 9
18 Heater coolant shut-off valve -N279
◆ Fitting location on vehicles with 8-cyl. engine (Audi allroad only)
◆ Removing and installing=>Page 99

5.1 - Layout of components for auxiliary heater in vehicle 97

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ Shut-off valve -N279 is actuated by coolant shut-off valve relay -J541 => Page 78 .

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ On Audi allroad with 8-cyl. engine, auxiliary heater coolant is no longer drawn in via engine in auxiliary
heating mode, but rather directly from air conditioner heat exchanger via shut-off valve -N279 (small coolant
circuit).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

98 82 - Auxiliary heating
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

5.2 - Removing and installing heater coolant shut-off valve -N279

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:
◆ Shut-off valve is only fitted on vehicles with 8-cyl. engine as of Model Year 2002 (gradual introduction).
◆ -> If voltage is not applied to shut-off valve -N279 (large coolant circuit), coolant can flow from connection -
B- (from air conditioner unit heat exchanger) to connection -A- (to engine).
◆ If voltage is applied to shut-off valve -N279 (small coolant circuit), coolant can flow from connection -B- (from
air conditioner unit heat exchanger) to connection -C- (to auxiliary heater).
◆ Connection -D- is sealed with a plug (except on Audi allroad
=>Page 154 ).
◆ Shut-off valve -N279 is actuated by relay -J541 in auxiliary heating mode=>Page 78 .
◆ Connections -C- and -D- are interconnected in shut-off valve.
◆ Depending on -N279 version, shut-off valve connections are marked with numbers, letters and/or arrows.

Special tools, testers and other items required

◆ Hose clamps 3093/3094

Removing
Notes:
◆ On removal, note down bolt lengths and assignment for re-installation.
◆ All cable ties and other wiring harness fasteners released or cut open on removing shut-off valve are to be
re-attached in same position on installation.

- Switch off ignition.

- Dissipate pressure in coolant circuit by opening cap at coolant expansion tank.

=> Relevant Engine, Mechanics Workshop Manual; Repair Group 19

- Remove front bumper and noise insulation (does not apply to Audi allroad).

=> General body repairs; Repair group 63; Front bumper Front bumper

5.2 - Removing and installing heater coolant shut-off valve -N279 99

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Unfasten power steering fluid reservoir and lay it aside or remove (Audi allroad only).

=> Running gear; Repair group 48

- -> Unplug connector -A- (layout on Audi allroad differs from this illustration).
- Mark layout of coolant hoses -B-, -C- and -D- (layout on Audi allroad differs from this illustration).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Mark layout of coolant hoses -A-, -B-, -C- and -D- (Fig. shows layout on Audi allroad).
- Pinch off coolant hoses to heater coolant shut-off valve -N279 (e.g. using V.A.G 3094) and detach hoses.

- -> Remove bolts -E- (layout on Audi allroad differs from this illustration).
- Remove shut-off valve -E- (layout on Audi allroad differs from this illustration).

Installing

- Re-install components removed in reverse order.

- Bleed coolant circuit =>Page 155 and

=> Relevant Engine, Mechanics Workshop Manual; Repair Group 19

- If necessary, check operation of shut-off valve =>Page 78 .

5.3 - Display panel and controls of pre-selection clock -E111

Notes:

◆ Various modifications to the vehicle as a whole were introduced in Model Year 2000 for the Audi A6. Intro‐
duction of a modified dash panel insert resulted in the following:

- Discontinuation of pre-selection clock -E111, heater warning lamp -K11 and pre-selector clock switch -E255

100 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Auxiliary heating/auxiliary ventilation is now set by way of a rotary knob/pushbutton in the centre console.
Settings made are indicated on driver information system display in dash panel insert.

◆ Operation of pre-selection clock is described in detail in the owner's manual.

◆ When ignition is switched off, pre-selection clock display illumination goes out within approx. 15 s after
releasing adjuster buttons.

◆ Display disappears within approx. 15 s after last button actuation.

◆ Display of pre-selection clock is activated for approx. 15 s after opening pre-selection clock flap.

◆ Depending on setting of pre-selection clock -E111, auxiliary heating/auxiliary ventilation time is between 30
and 60 min. Period is limited via pre-selection clock (on vehicles with remote control=>Page 115 ).
◆ -> Instantaneous operating status of pre-selection clock -E111 can be seen from heater warning lamp -K11
-A- even when flap is closed.
- Warning lamp off = auxiliary heater off, cut-in time not activated

- -> Warning lamp flashes = cut-in time activated in pre-selection clock -E111
- Warning lamp lights = auxiliary heater
Protected on (auxiliary
by copyright. heating
Copying for private or auxiliary
or commercial purposes,ventilation mode)
in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ When flap is closed (switch -E255 open, pre-selection clock not visible), illumination of pre-selection clock
is switched off and operation of pre-selection clock -E111 is also restricted.

5.3 - Display panel and controls of pre-selection clock -E111 101

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ The first 1000 vehicles with auxiliary heater were fitted with a pre-selection clock -E111 (part no. index A),
on which all operating functions are deactivated when switch -E255 is open.
◆ -> In the case of pre-selection clocks (as of part no. index C), auxiliary ventilation/auxiliary heating can also
be switched on and off with switch -E255 open by pressing buttons -B- and -C- (emergency operation if
switch defective).

-> -A- Program selection button

- Activation and deactivation of cut-in times

- Three cut-in times can be programmed and activated one at a time (display -G-).
- Activated cut-in time can be altered by pressing buttons -D- and -E-.
- Desired operating status (auxiliary heating or auxiliary ventilation) can be set for activated cut-in time by
pressing button -B- or -C-.
- Selection of clock/setting mode (display -F- flashes)

-B- Ventilation button

- On pressing button, auxiliary ventilation mode is activated, display -H- appears (for approx. 15 s) and
warning lamp in button lights.
- With cut-in time activated (display -G-), pressing button preselects auxiliary ventilation mode, display -
H- appears and warning lamp in button flashes.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> -C- Heating button

- On pressing button, auxiliary heating mode is activated, display -I- appears (for approx. 15 s) and warning
lamp in button lights.
- With cut-in time activated (display -G-), pressing button preselects auxiliary heating mode, display -I-
appears and warning lamp in button flashes.

-D- Time setting button, down

-E- Time setting button, up

-F- Display for clock mode

102 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Time displayed can be altered by pressing buttons -D- and -E-.

-G- Display for program number

- Program number displayed can be altered by pressing button -A-.

- -> Cut-in time set for this program number can be altered by pressing buttons -D- and -E-.
- Mode (auxiliary ventilation or auxiliary heating) set for this program number can be altered by pressing
button -B- or -C-.

-H- Display for "auxiliary ventilation mode"

- This mode is selected by pressing button -B-.

-I- Display for "auxiliary heating mode"

- This mode is selected by pressing button -C-.

-J- Clock display

- Set time is displayed if pre-selection clock is in clock mode (display -F-).

- Display for cut-in time set for program number -G-

5.4 - Checking/altering setting of pre-selection clock -E111

Note:

Certain pre-selection clock functions can be set or altered by simultaneously pressing two buttons.

Requirements

- Battery -A adequately charged

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5.3 - Display panel and controls of pre-selection clock -E111 103

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- -> Pre-selection clock in clock mode (display -F- lights) and cut-in time not activated (warning lamps in
buttons -B- and -C- not flashing)
- Auxiliary heater off (warning lamps in buttons -B- and -C- not lit)
- Flap for pre-selection clock fully open (thus closing pre-selector clock switch -E255)

Checking and altering operating time set for auxiliary heater on pre-selection clock

- -> Simultaneously press and hold buttons -D- and -E- until display -J- switches from time to a number
between 30 and 60.
- Release buttons -D- and -E-.
- Operating time can now be altered in 5-minute steps by pressing button -D- or -E-.

Notes:
◆ Auxiliary heating/auxiliary ventilation time can be set in 5-minute steps between 30 and 60 min.
◆ In basic setting (as-delivered condition), cut-in time is 30 min.
◆ If a button has not been pressed in the last approx. 15 s, the pre-selection clock stores the last operating
time displayed and returns
Protected automatically
by copyright. Copying for privateto clock mode.
or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ Heed the following if cut-in time is extended:
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Extending the cut-in time increases the draw on the battery -A.
- Customers are to be informed that problems with auxiliary heater operation may be encountered under
certain usage conditions, e.g. frequent use of auxiliary heating mode in a vehicle driven primarily over
short distances. As a result of the extended cut-in time, the battery may no longer be sufficiently charged
and auxiliary heating/auxiliary ventilation has to be switched off on account of inadequate battery voltage.

Checking and adjusting shutoff criteria for auxiliary heating/auxiliary ventilation mode

Note:
Basic setting (as-delivered condition) of pre-selection clock can be altered such that auxiliary heating and aux‐
iliary ventilation modes are always switched off when ignition is switched off regardless of elapsed operating
time.

104 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No display on pre-selection clock -E111 (display blank)

- -> Simultaneously press and hold buttons -A- and -E- until display -J- switches from time to an alternating
display.

Display -J-
"OFF" or "ON"
alternates with
"T60" or "T62"
- Release buttons -A- and -E-.

Explanation of display:
"OFF" = Auxiliary heating/auxiliary ventilation switched off on switching off ignition
"ON" = Auxiliary heating/auxiliary ventilation switched off on completion of set operating time (basic as-
delivered setting)
"T60" = Set to signal generated by auxiliary heating radio controlled receiver -R64 (basic as-delivered set‐
ting)

"T62" = This setting is not permissible (in this setting, pre-selection clock expects a data telegram (square-
wave signals) from auxiliary heating radio controlled receiver -R64, which means that auxiliary heater cannot
be switched on via remote control in this case).

- -> Shutoff criterion can be switched over by pressing button -A-.

- Press button -C- to confirm setting and exit from adjustment mode.

Note:
If button is not pressed, adjustment mode is terminated after approx. 15 s and original setting is retained.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

Checking setting of pre-selection clock to auxiliary heating

by AUDI radio controlled receiver -R64 (T60)
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright AG.

Note:
On vehicles with auxiliary heater remote control, pre-selection clock must be set to "T60" transmitter. Setting
to "T62" transmitter would prevent remote controlled switch-on of auxiliary heating/auxiliary ventilation.

5.4 - Checking/altering setting of pre-selection clock -E111 105

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

No display on pre-selection clock -E111 (display blank)

- -> Simultaneously press and hold buttons -A- and -E- until display -J- switches from time to an alternating
display.

Display -J-
"OFF" or "ON"
alternates with
"T60" or "T62"
- Release buttons -A- and -E-.

Explanation ofProtected
displayby=>Page 104
copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
If pre-selection clock is to be set to radio controlled receiver "T62":
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Press button -E- to switch pre-selection clock to radio controlled receiver "T60".
- Press button -C- to confirm setting and exit from adjustment mode.

Note:
If button is not pressed, adjustment mode is terminated after approx. 15 s and original setting is retained.

5.5 - Switching auxiliary heating/auxiliary ventilation on and off via dash panel insert

Notes:
◆ Various modifications to the vehicle as a whole were introduced in Model Year 2000 for the Audi A6. Intro‐
duction of a modified dash panel insert resulted in the following:

=> Parts List

- Discontinuation of pre-selection clock -E111
- -> Auxiliary heating/auxiliary ventilation is now set by way of a rotary knob/pushbutton -A- in the centre
console.

106 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- -> Settings made are indicated on driver information system display in dash panel insert.
- Dash panel insert is actuated by auxiliary heating radio controlled receiver -R64. Dash panel insert then
switches on auxiliary heating or auxiliary ventilation in line with last setting made.

◆ Fuel gauge sender is interrogated before dash panel insert switches on auxiliary heater. If there is not
enough fuel in the tank (fuel gauge in "red zone"), auxiliary heater is not switched on (tick cannot be set in
front of "Heating on" or it switches back automatically to a box).

◆ -> "Auxiliary heating" -B- and "Auxiliary ventilation" -C- must be entered in dash panel insert by way of
adaption function.

=> Electrical system; Repair group 01

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Start dash panel insert self-diagnosis (address word "17").
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Enter "10" for adaption function. with respect to the correctness of information in this document. Copyright by AUDI AG.
- Select channel "18".
- Activate display for the various auxiliary heater functions.
- Display "0" = No auxiliary heater fitted
(corresponds to entry "00000")
- Display "1" = Auxiliary heater fitted
Auxiliary heating/auxiliary ventilation switched off automatically on completion of set operating time (basic
as-delivered setting for vehicle)
(corresponds to entry "00001")

- Display "2" = Auxiliary heater fittedAuxiliary heating/auxiliary ventilation switched off automatically on
completion of set operating time or after switching off engine (switching off ignition)
Can be set if requested by customer; heed the following
(corresponds to entry "00002", "00010" must be entered for certain vehicles)

=> Electrical system; Repair group 01

◆ At the start of Model Year 2000, dash panel inserts were still being fitted with which it is not possible to have
auxiliary heating/auxiliary ventilation with display setting "2" after switching off ignition. Operation should
therefore be checked with this setting. If auxiliary heating/auxiliary ventilation is switched off by dash panel
insert when ignition is switched off, change dash panel insert setting to display "1".
Explanation:
As ignition has to be switched on to activate "Immediate on" auxiliary heating/auxiliary ventilation function,
activation of auxiliary heating/auxiliary ventilation is cancelled again on switching off ignition with this dash
panel insert version (although the engine has not been in operation).

=> Electrical system; Repair group 01

5.5 - Switching auxiliary heating/auxiliary ventilation on and off via dash panel insert

107
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Switching auxiliary heating/auxiliary ventilation on and off

Notes:

◆ -> Activation of auxiliary heater timer is indicated by symbol -A- in digital clock. Symbol flashes when auxiliary
heater is in operation.
◆ Activation of auxiliary ventilation timer is indicated by symbol -B- in digital clock. Symbol flashes when aux‐
iliary ventilation is in operation.

◆ -> Auxiliary heating/auxiliary ventilation is controlled by way of settings made on driver information system
display. Settings can be made as follows with the rotary knob/pushbutton -A- in the centre console. A full
description is given in the owner's manual.
◆ Pressing the "MENU" button in front of the rotary knob/pushbutton always permits return to "Settings" menu.

Making settings

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Switch on ignition.
- -> Select "Settings" menu -A- by way of rotary knob/pushbutton in centre console.

108 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:
If "Auxiliary heating" -B- and "Auxiliary ventilation" -C- are not displayed in "Settings" menu, dash panel insert
setting must be altered by way of "Adaption" function. If adaption "0" has been entered in dash panel insert,
auxiliary heating/auxiliary ventilation function is not active.
=> Electrical system; Repair group 01
- Use rotary knob/pushbutton to select "Auxiliary heating" -B- or "Auxiliary ventilation" -C- function in "Settings"
menu.

Note:
Setting for auxiliary heating mode is described in the following. Auxiliary ventilation mode setting is to be made
in the same way.
- Select function -B- "Auxiliary heating" by turning rotary knob/pushbutton.

Note:

Selection arrow in menu panel shows which function can now be activated by pressing rotary knob/pushbutton.
- Activate function -B- "Auxiliary heating" by pressing rotary knob/pushbutton.

-> Auxiliary heating mode menu then appears on driver information system display.
Rotary knob/pushbutton can then be used to make the various settings in "Auxiliary heating" menu -A-.
Tick = yes (function selected)
Box = no (function not selected)
- Make desired settings by turning and pressing rotary knob/pushbutton (=> Example, Page 112 ).

Note:
If tick cannot be set in front of "Heating on" or if it automatically switches back to a box (it is also not possible
to switch on auxiliary heater by way of remote control
Protected or "Timer"
by copyright. Copying function), check fuel
for private or commercial level
purposes, in fuel
in part tankis(display
or in whole, not
in dash panel insert must not be in red zone). permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
After required setting has been made:

5.5 - Switching auxiliary heating/auxiliary ventilation on and off via dash panel insert

109
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Position selection arrow in front of "Return" -H- to exit from "Auxiliary heating" menu and press rotary knob/
pushbutton.

-> Driver information system returns to "Settings" function.

Notes:

◆ -> Fig. shows the following settings

-A- "Auxiliary heating" menu panel

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
-B- "Immediate on" function
withoff (box)
respect to the correctness of information in this document. Copyright by AUDI AG.

-C- "Timer 1" starting time on (tick)

-D- Start of auxiliary heating with activated
"Timer 1"-C - at "05:00" hours on "11.09"
(11th September)

-> -E- "Timer 2" starting time off (box)

-F- Start of auxiliary heating with activated
"Timer 2"-E - at "18:00" hours on "11.09"
(11th September)
-G- Auxiliary heating time "45min"
(45 minutes)
◆ Only one of the functions -B- "Immediate on", -C- "Timer 1" or -E- "Timer 2" can be activated at any time.
Setting a new tick erases the previous one.

110 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ Operating time -G- can be set between 30 (15) minutes and 60 minutes. Setting can only be made in 5-
minute steps.
◆ Any time between 00:00 and 23:59 and any day between 01.01 (1st January) and 31.12 (31st December)
can be set as starting time -D- and -F-. Setting can be made up to one month in advance.
◆ If auxiliary heating/auxiliary ventilation is switched on by way of remote control, operating time depends on
setting in dash panel insert (between 30 and 60 min.). These vehicles are provided with a remote control
system, the transmission signal of which contains a time module for 60 min. operating time.

◆ -> If the starting time entered on the timer has already passed on the current day, the date automatically
switches to the next day on activating the timer.
◆ The driver information system uses the time displayed by the digital clock in the dash panel insert to control
the auxiliary heating/auxiliary ventilation cut-in times.

◆ -> If the vehicle is fitted with a radio controlled clock, the symbol -C- appears in the digital clock in areas
where a radio signal is received. The dash panel insert then always displays the correct time and date.

- The time and date must be checked on vehicles with no radio controlled clock or in areas where radio signal
cannot be received.

◆ If auxiliary heating/auxiliary ventilation timer is active or auxiliary heating/auxiliary ventilation is on (symbol

-A- or -B- appears in digital clock display), illumination of clock in dash panel insert remains switched on for
approx. 30 seconds after switching off ignition.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5.5 - Switching auxiliary heating/auxiliary ventilation on and off via dash panel insert

111
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Example:

Dash panel insert (driver information system) is to be set such that auxiliary heater is switched on at 5:00 a.m.
on 5th September for 45 minutes.

- Switch on ignition.
- Select "Settings" menu in driver information system.
- -> Use rotary knob/pushbutton to set selection arrow in "Settings" menu to "Auxiliary heating" function -B-.
- Confirm setting made by pressing rotary knob/pushbutton.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> "Auxiliary heating" menu -A- then appears on driver information system display.

- Use rotary knob/pushbutton to set selection arrow to -C- "Timer 1".

- Press rotary knob/pushbutton in centre console.

Display in front of "Timer 1" -C- changes (box disappears, to be replaced by a tick).

- Turn rotary knob/pushbutton to select desired menu panel (e.g. starting time -D- for "Timer 1").
- Confirm setting made by pressing rotary knob/pushbutton.

112 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

-> Hours display in menu panel -D- starts to flash.

- Set desired hour by turning rotary knob/pushbutton.
- Confirm setting made by pressing rotary knob/pushbutton.

Minutes display in menu panel -D- starts to flash.

- Set desired number of minutes by turning rotary knob/pushbutton (setting can only be made in 5-minute
steps).
- Confirm setting made by pressing rotary knob/pushbutton.

Day display in menu panel -D- starts to flash.

- -> Set day and month by turning rotary knob/pushbutton and confirm by pressing.

This completes setting of "Timer 1" starting time.

- Use rotary knob/pushbutton to set selection arrow to "Operating time" function -F-.
- Confirm setting made by pressing rotary knob/pushbutton.
- Set desired operating time in minutes by turning rotary knob/pushbutton, e.g. 45 min. (operating time can
be set between 15 / 30 and 60 minutes in 5-minute steps only).
- Confirm setting made by pressing rotary knob/pushbutton.

After required setting has been made:

- Position selection arrow in front of "Return" -H- to exit from "Auxiliary heating" menu and press rotary knob/
pushbutton or press "Menu" button next to rotary knob/pushbutton.

Driver information system returns to "Settings" function.

5.6 - Encoding radio controlled receiver for corresponding remote control unit

Requirements
◆ Auxiliary heater off

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5.5 - Switching auxiliary heating/auxiliary ventilation on and off via dash panel insert

113
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ Battery -A adequately charged

◆ -> Remote control batteries -B- OK and correctly fitted
◆ Aerial -R51 (on vehicle) OK and correctly installed

Encoding

Notes:

◆ At close range (less than 3m from vehicle aerial), remote control unit aerial does not have to be extended.
◆ Keep remote control vertical whilst pressing buttons.
◆ Times given must be heeded exactly for encoding purposes. Encoding will not be successful if time is too
long or too short and the entire procedure must then be repeated.

◆ -> Each time button (-A- and -B-) is pressed, lamp in remote control -C- lights 3 times.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Interrupt
withpower
respect tosupply to auxiliary
the correctness heating
of information radio controlled
in this document. receiver
Copyright by AUDI AG. -R64 (remove fuse).

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

- Wait at least 10 seconds.

- -> Insert fuse and, within 3 s, press "OFF" button -B- on remote control for 1 s.

Lamp -C- on remote control starts to flash (initially 3 times).

- Wait at least 3 s (max. 8 s).

- Press "START" button -A- on remote control for 1 s.

114 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Wait at least 3 s (max. 8 s).

- -> Press "OFF" button -B- on remote control for 1 s.

Lamp -C- on remote control flashes 3 times. This concludes remote control assignment process.

Notes:
◆ Encode second remote control unit in same manner if applicable.

◆ A maximum of 2 remote control units can be assigned to one auxiliary heating radio controlled receiver -
R64.
◆ If more than 2 remote control units are assigned to one auxiliary heating radio controlled receiver -R64, the
first one to be encoded is erased.

- Set time on pre-selection clock -E111 (if fitted).

- Use remote control to switch auxiliary heating/auxiliary ventilation on and off (functional test).

5.7 - Checking operation of remote control and auxiliary heating radio controlled receiver -
R64

Notes:
◆ Remote control can be used to switch auxiliary heating/auxiliary ventilation on and off from a distance of up
to 600 m (in open areas). A reduced range must be expected in built-up areas or from inside buildings.
◆ Hold remote control vertical whilst pressing buttons (to achieve optimum reception of signals by vehicle
aerial and maximum transmitter range).
◆ Auxiliary heating/auxiliary ventilation time is determined by remote control on activation (cut-in signal con‐
tains a time module). This time module is permanently stored in the remote control and cannot be altered.
There are different versions for vehicles with and without pre-selection clock => Pages 123 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
=> Parts List

◆ -> Lamp -C- on remote control starts to flash when "START" button -A- is pressed. By way of a check, this
lamp flashes

5.6 - Encoding radio controlled receiver for corresponding remote control unit 115
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

-In the case of the version with 30 min. operating time (for vehicles with pre-selection clock) until auxiliary
heating/auxiliary ventilation is switched off by pressing "OFF" button -B- or until 30 min. running time has
elapsed
- In the case of the version with 60 min. operating time (for vehicles with no pre-selection clock) for approx.
30 s after pressing "START" button
◆ The remote control transmits at a frequency of 433.92 MHz (for approx. 3 s each time button is pressed).
◆ The remote control is a transmitter. Switch-on and switch-off of auxiliary heating/auxiliary ventilation via pre-
selection clock -E111/dash panel insert is thus not recognised.

◆ On vehicles with remote control, auxiliary heating/auxiliary ventilation can be switched on and off by way of
remote control independently of pre-selection clock -E111 or dash panel insert. The switching signals are
evaluated by the auxiliary heating radio controlled receiver -R64 and auxiliary heating/auxiliary ventilation
switched on or off.
◆ Auxiliary heater switched on via pre-selection clock -E111 can also be switched off using remote control.
This involves switching auxiliary heating/auxiliary ventilation on and then off again with remote control.
◆ Auxiliary heater switched on via dash panel insert can only be switched off by way of dash panel insert (not
using remote control).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Test requirements

◆ Auxiliary heater off

◆ -> Remote control batteries -B- OK and correctly fitted
◆ Aerial -R51 (on vehicle) OK and correctly installed
◆ Battery -A (vehicle battery) OK and adequately charged

◆ Fault memory interrogated =>Page 13 and any faults displayed eliminated

◆ Remote control aerial fully extended (if distance between vehicle aerial and remote control is more than 3
m)
◆ Remote control properly encoded
◆ Auxiliary heater set to "Auxiliary ventilation" mode

- -> On vehicles with pre-selection clock -E111, "Auxiliary ventilation" mode activated on -E111 (symbol -H-
for auxiliary ventilation mode visible; if not, press button -B- twice)
- On vehicles with no pre-selection clock -E111, "Auxiliary ventilation" function switched briefly on and off
again in dash panel insert via rotary knob/pushbutton =>Page 106

116 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:

◆ In auxiliary ventilation mode, function can be checked without having to allow for pre-running/run-on times
and coolant temperature (operating and display unit -E87/heater control (and fresh-air blower) switched on
and off immediately).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ -> When using remote control, pre-selection clock activates the mode last switched on and off again by
pressing button -B- or -C- (to select, press button twice for switch-on and switch-off).

◆ When using remote control, dash panel insert activates the function last set via the dash panel insert.

◆ -> On vehicles with no pre-selection clock -E111, symbol appears in display of digital clock in dash panel
insert when auxiliary heating/auxiliary ventilation is switched on => Page 106 .

Checking

- Switch off ignition.

◆ Activation

- -> Press "START" button -A- on remote control.

5.7 - Checking operation of remote control and auxiliary heating radio controlled receiver

-R64 117
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Lamp -C- on remote control flashes (initially 3 times).

By way of a check, symbol for auxiliary ventilation mode appears in digital clock of dash panel insert on vehicles
with no pre-selection clock.

-> On vehicles with pre-selection clock, lamp in button -B- lights as a check (auxiliary ventilation mode).
Operating and display unit -E87/heater control (and fresh-air blower) start up (auxiliary ventilation mode).
◆ Deactivation

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Press "OFF" button -B- on remote control for 1 s.

Lamp -C- on remote control flashes 3 times and then stops.

Lamp in button -B- of pre-selection clock/symbol for auxiliary ventilation mode in digital clock goes out.
Operating and display unit -E87/heater control (and fresh-air blower) cut out.
◆ Activation

118 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- -> Press "START" button -A- on remote control.

Lamp -C- on remote control flashes.

Operating and display unit -E87/heater control (and fresh-air blower) start up (auxiliary ventilation mode).

◆ Deactivation

Vehicles with no pre-selection clock

- Switch on ignition.
- Select "Auxiliary ventilation" menu in driver information system in dash panel insert and switch off auxiliary
ventilation function by way of rotary knob/pushbutton in centre section of dash panel=>Page 106 .
- Switch off ignition.

Operating and display unit -E87/heater control (and fresh-air blower) cut out (after approx. 15 s).

Vehicles with pre-selection clock

- -> Press button -B- of pre-selection clock -E111 to switch off auxiliary ventilation.

Lamp in button -B- of pre-selection clock goes out.

Operating and display unit -E87/heater control (and fresh-air blower) cut out (after approx. 15 s).

-> Lamp -C- on remote control continues to flash.

- Press "OFF" button -B- on remote control for 1 Protected

s. by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Lamp -C- on remote control stops flashing. with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Activation

5.7 - Checking operation of remote control and auxiliary heating radio controlled receiver

-R64 119
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Vehicles with pre-selection clock

- -> Press button -B- of pre-selection clock -E111 to switch on auxiliary ventilation.

Operating and display unit -E87/heater control (and fresh-air blower) start up (auxiliary ventilation mode).

Vehicles with no pre-selection clock

- Switch on ignition.
- Switch on auxiliary ventilation via rotary knob/pushbutton in centre console =>Page 106 .
- Switch off ignition.

Operating and display unit -E87 remains in operation after switching off ignition (auxiliary ventilation mode).

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ Deactivation

Vehicles with pre-selection clock

- -> Press button -B- of pre-selection clock -E111 to switch off auxiliary ventilation.

Operating and display unit -E87/heater control (and fresh-air blower) cut out.

Vehicles with no pre-selection clock

- Switch on ignition.
- Switch off auxiliary ventilation via rotary knob/pushbutton in centre console =>Page 106 .
- Switch off ignition.

Operating and display unit -E87/heater control (and fresh-air blower) cut out when ignition is switched off.

120 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

5.8 - Replacing remote control batteries

- -> Pull battery cover -A- on remote control to rear.

- Take out old batteries.
- Insert new batteries -B- correctly in remote control.

Notes:

◆ Only intended for vehicles with auxiliary heater as optional extra.

◆ Always replace all batteries.
◆ Always use batteries of the same type with a voltage of 1.5 V. Batteries with a higher rated voltage would
destroy the remote control.
◆ Assignment of remote control to auxiliary heater is retained. Re-encoding is not necessary following battery
replacement.

5.9 - Detecting remote control faults on vehicles with pre-selection clock -E111

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Test requirements

◆ Battery -A (vehicle battery) OK and adequately charged

◆ Fault memory interrogated =>Page 13 and any faults displayed eliminated
◆ -> Remote control batteries -B- OK and correctly fitted

5.8 - Replacing remote control batteries 121

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:

- -> When using remote control, pre-selection clock activates the mode last switched on and off again by
pressing button -B- or -C- (to select, press button twice for switch-on and switch-off).

◆ Various modifications to the vehicle as a whole were introduced in Model Year 2000 for the Audi A6. As a
result of introduction of modified dash panel insert, pre-selection clock -E111 has been discontinued and
auxiliary heating/auxiliary ventilation is actuated on these vehicles by way of dash panel insert.

Auxiliary heating/auxiliary ventilation cannot be switched on and off either via remote control or by way of pre-
selection clock -E111
↓ ↓
yes no
↓ ↓
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Check actuation
with respect and electri‐
to the correctness Auxiliary
of information heating/auxiliary
in this document. ventilation
Copyright by AUDI AG. can only be switched on and off via pre-
cal connections of pre-selec‐ selection clock -E111
tion clock -E111 Check actuation and electrical connections of pre-selection clock -E111, per‐
=>Page 61 form test step 4 (actuation by auxiliary heating radio controlled receiver -R64)
=>Page 65
Readings match specifications in test step 4 and no actuation fault is found
↓ ↓
yes no
↓ ↓
- Check setting of pre-selection clock =>Page 103 Continued on next page
Pre-selection clock set to remote control "T60"
↓ ↓
yes no
↓ ↓
- Replace pre-selection clock - Set pre-selection clock
-E111 =>Page 103

Testing continued
- Check batteries in remote control and replace if necessary => Page 113 .
Encoding of remote control, batteries in remote control and connections to auxiliary heating radio controlled
receiver -R64 OK
↓ ↓
yes no
↓ ↓
- Radio and telephone reception OK - Use current flow diagram to repair positive or earth
connection
↓ ↓ - Check operation of auxiliary heater
no yes
↓ ↓

122 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Testing continued
- Replace aerial -R51 - Check operation with different remote control (do not forget encoding)
Check operation of auxiliary If operation is not OK, start by replacing aerial -R51 and check operation again
heater If fault is still present, swap aerial -R51 back again and proceed in the same
manner with frequency divider -R46 and receiver -R64

5.10 - Detecting remote control faults on vehicles with no pre-selection clock -E111

Test requirements

◆ Vehicle battery -A OK and adequately charged

◆ Sufficient fuel in tank, fuel gauge not in red zone
◆ Auxiliary heater fault memory interrogated =>Page 13 and any faults displayed eliminated

◆ -> Dash panel insert properly adapted (functions "Auxiliary heating" -B- and "Auxiliary ventilation" -C- appear
in "Settings" menu -A- on driver information system display) => Page 106

Notes:
◆ Various modifications to the vehicle as a whole were introduced in Model Year 2000 for the Audi A6. As a
result of introduction of modified dash panel insert, pre-selection clock -E111 has been discontinued and
auxiliary heating/auxiliary ventilation is actuated on these vehicles by way of dash panel insert.
◆ Fuel gauge sender is interrogated before dash panel insert switches on auxiliary heater. Auxiliary heater is
not switched on if there is insufficient fuel in tank (fuel gauge in "red zone").
◆ Vehicles with no pre-selection clock have a remote control with an operating time of 60 min. (30 min. version
for vehicles with pre-selection clock). Actual auxiliary heating/auxiliary ventilation time is however governed
by setting in dash panel insert. With thisProtected
version, built-in lamp flashes for approx. 30 s as a check after
by copyright. Copying for private or commercial purposes, in part or in whole, is not

pressing "START" button.

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

=> Parts List

Auxiliary heating/auxiliary ventilation cannot be switched on and off either by remote control or via dash panel
insert (by actuating rotary knob/pushbutton)
- Interrogate fault memories of auxiliary heater and dash panel insert
Fault stored in fault memory of auxiliary heater or control unit in dash panel insert
↓ ↓
no yes
↓ ↓
- Use current flow diagram to check wiring from dash panel insert to auxiliary - Use fault table to locate and
heater (to control unit -J162) eliminate faults displayed
Both connections OK
↓ ↓ - Check operation of auxiliary
yes no heater
↓ ↓

5.9 - Detecting remote control faults on vehicles with pre-selection clock -E111 123
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Auxiliary heating/auxiliary ventilation cannot be switched on and off either by remote control or via dash panel
insert (by actuating rotary knob/pushbutton)
- Unplug 6-pin connector from auxiliary heater - Use current flow diagram to repair connections
Fit diode test lamp V.A.G 1527 between contact 1 at Check operation of auxiliary heater
6-pin connector and earth =>Page 191
Switch on auxiliary heater by way of dash panel insert
↓
Testing is continued on Page 124

Continuation of testing from Page 123

- Diode in test lamp lights on switching Protected
on auxiliary heating/auxiliary
by copyright. Copying for private orventilation
commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
↓ ↓this document. Copyright by AUDI AG.
with respect to the correctness of information in
yes no
↓ ↓
- Perform electrical check on auxiliary heater - Service auxiliary heater actuator of dash panel insert
=>Page 49 => Electrical system; Repair group 01

Auxiliary heating/auxiliary ventilation can only be switched on and off via dash panel insert (and not via remote
control)
- Check batteries in remote control and replace if necessary => Page 113
Encoding of remote control and batteries in remote control OK
Connections from aerial -R51 (via aerial filter) to receiver -R64 and from dash panel insert to receiver -R64
OK
↓ ↓
yes no
↓ ↓
- Radio and telephone reception OK? - Eliminate fault determined
↓ ↓ - Check operation of auxiliary heater
no yes
↓ ↓
- Replace aerial -R51 - Continued on => Page 124
Check operation of auxiliary heater

Continuation of testing from Page 124

- Unplug connector from auxiliary heating radio controlled receiver -R64 and jumper contact 4 (power supply)
and contact 1 (to dash panel insert) => Page 106
↓ ↓
yes no
↓ ↓
- Check operation with different remote control (do not - Check wiring between receiver -R64 and dash panel
forget encoding) insert
If operation is not OK, start by replacing aerial -R51 and => Current Flow Diagrams, Electrical Fault-finding
check operation again and Fitting Locations binder
If fault is still present
↓ ↓ - Check input at dash panel insert for signal from re‐
no yes ceiver -R64
↓ ↓ => Electrical system; Repair group 01
End - Swap aerial -R51 back
again and replace receiver -
R64
Check operation again

124 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

5.11 - Removing and installing pre-selection clock -E111

Notes:

◆ Various modifications to the vehicle as a whole were introduced in Model Year 2000 for the Audi A6. Intro‐
duction of a modified dash panel insert resulted in the following:

- Discontinuation of pre-selection clock -E111, heater warning lamp -K11 and pre-selector clock switch -E255
- Auxiliary heating/auxiliary ventilation is now set by way of a rotary knob/pushbutton in the centre console.
Settings made are indicated on driver information system display in dash panel insert.

Removing

- -> Open flap for pre-selection clock.

- Use screwdriver -D- to release fasteners of mount -A-.
- Carefully lift mount -A-
Protected with pre-selection
by copyright. Copying for privateclock -C- out
or commercial of flap.
purposes, in part or in whole, is not
- Press pre-selection
permittedclock -C- upwards
unless authorised by AUDI out of mount
AG. AUDI -A-.
AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Unplug connectors.

Note:

Pre-selection clock -C- is held in position in mount -A- with 2 clips -B-.

Installing

- Insert mount -A-.

- -> Check position of heater warning lamp -K11 -A-.

5.11 - Removing and installing pre-selection clock -E111 125

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Plug in connectors.
- -> Insert pre-selection clock -C- in mount -A-.

Notes:

◆ When inserting pre-selection clock, make sure wiring does not press warning lamp out of holder.
◆ The first 1000 vehicles with auxiliary heater were fitted with a pre-selection clock -E111 (part no. index A).
If this pre-selection clock is replaced by a version with part no. index C, mount -A- must also be replaced
(different shape).

5.12 - Removing and installing pre-selector clock switch -E255

Note:

Only fitted on vehicles with pre-selection clock -E111

- Remove pre-selection clock -E111 => Page 125 .

- -> Press back fasteners -A-.
- Remove switch -B-.

Notes: Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ Switch -B- is closed when flap is open. with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ When switch is open, pre-selection clock is switched off and setting cannot be altered at all or only to a
limited extent by way of buttons.

126 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

6 - Diverting fuel for auxiliary heater

6.1 - Diverting fuel for auxiliary heater

Note:

The following are prerequisites for operation of auxiliary heater:

- Fuel pipe flush with bottom of vehicle and protected against mechanical damage
- Fuel pipe to auxiliary heater protected against heat generation which could affect operation
- Fuel pipe not making contact with vehicle components which become warm

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6.1 - Diverting fuel for auxiliary heater 127

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Housing for fuel pump and fuel gauge

◆ Removing and installing

=> Relevant engine, mechanics workshop manual; Repair group 20; Fuel supply system Fuel supply system

=> Relevant fuel supply system workshop manual - petrol engines; Repair group 20

◆ Diverting fuel from fuel tank

- Vehicles with front-wheel drive and petrol engine => Page 131
- Vehicles with front-wheel drive and diesel engine (except 4-cyl. engine) => Page 133
- Vehicles with four-wheel drive (except 6-cyl. diesel engine)=>Page 134
- Vehicles with 6-cyl. diesel engine and four-wheel drive => Page 136
- Vehicles with 4-cyl. diesel engine
=>Page 136

128 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note:

Adjacent illustration shows sealing flange on vehicle with petrol engine and front-wheel drive. Layout may differ
depending on vehicle design.

=> Relevant engine, mechanics workshop manual; Repair group 20; Fuel supply system Fuel supply system

=> Relevant fuel supply system workshop manual - petrol engines; Repair group 20

=> Relevant fuel supply system workshop manual - diesel engines; Repair group 20

6.1 - Diverting fuel for auxiliary heater 129

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

2 Metering pump -V54

◆ Removing and installing
- Vehicles with front-wheel drive
=>Page 141
- Vehicles with four-wheel drive
=>Page 141
◆ Checking fuel delivery => Page 138
◆ Checking actuation => Page 19
◆ Altering installation position of metering pump to reduce noise
=> Page 136
3 Auxiliary heater

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

130 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

6.2 - Diverting fuel (for auxiliary heater) from fuel tank

Vehicles with front-wheel drive and petrol engine (up to November 1998)

-> Fuel for auxiliary heater is drawn in from fuel tank via connection -A- and suction pipe -B-.

Suction pipe -B- must be routed vertically on outside of baffle housing -C- towards bottom of fuel tank -D-.

Notes:

◆ Arrow -E- indicates direction of travel.

◆ On these vehicles, suction pipe -B- is not to be routed into baffle housing.
◆ To ensure fuel supply even if fuel tank is nearly empty and vehicle is standing at an unfavourable angle,
suction pipe -B- ends approx. 30 to 40 mm (dimension X) above bottom of fuel tank -D-.
◆ Vehicles with no auxiliary heater have a fuel delivery unit with no additional connection -A- and suction pipe
-B-. Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ -> Incorrect routing of suction pipe -B- can lead to problems with auxiliary heater operation if fuel tank is not
completely full (fault message "No flame" or "Repeated flame interruption").
◆ When installing sealing flange, particular care is to be taken to ensure that suction pipe -B- is fitted as shown
and that it is neither crushed by pipes in fuel tank nor rests on baffle housing -C-.
◆ Suction pipe -B- must not impede operation of fuel gauge sender -F-.
◆ With the suction pipes -B- fitted in Model Year 1998, tolerance overlaps can result in an excessive gap
between suction pipe and bottom of fuel tank (suction pipe rests on baffle housing or fuel pump housing -
G- and dimension X is thus greater than 40 mm). In such cases problems with auxiliary heater operation
may occur if fuel tank is not completely full (fault message "No flame" or "Repeated flame interruption").
◆ If auxiliary heater functions properly when fuel tank is completely full, but problems are encountered when
tank is only partially filled (fault message "No flame" or "Repeated flame interruption"), this is an indication
of incorrect routing of suction pipe -B-.

6.2 - Diverting fuel (for auxiliary heater) from fuel tank 131
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ -> To avoid having to replace the entire fuel delivery unit if complaints are received about such vehicles,
suction pipe -B- can be extended by means of a fuel-resistant hose -A- (e.g. N 101 207 01).
- Hose -A- should be cut to length such that it still just rests on bottom of fuel tank when slipped approx.
5 cm over suction pipe -B-.
- To ensure that fuel can still be diverted even if hose -A- is resting vertically on bottom of fuel tank -D-,
end -E- should take the form shown (dovetail).
- Slip hose -A- onto suction pipe -B- and secure in position with clip -C-.

Vehicles with front-wheel drive and petrol engine (as of November 1998)

-> Fuel for auxiliary heater is drawn in from fuel tank via connection -A-, corrugated pipe -B- and riser -C-.

Notes:

◆ As of November 1998, vehicles with front-wheel drive have been fitted with a modified fuel tank, which also
resulted in modifications to the fuelProtected
delivery unit. Copying for private or commercial purposes, in part or in whole, is not
by copyright.
◆ Riser -C- is attached to that part of the fuel delivery unit which rests on the bottom of the fuel tank. This
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
ensures that auxiliary heater operation can still be maintained even if the fuel tank is nearly empty.
◆ To prevent fuel tank being completely emptied in auxiliary heating mode, riser -C- ends approx. 3.5 cm
above bottom of tank.

132 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Vehicles with front-wheel drive and diesel engine (except 4-cyl. diesel engine)

-> Fuel for auxiliary heater is drawn in from fuel tank via connection -A- and suction pipe -B-.
Suction pipe -B- must be routed vertically on outside of baffle housing -C- towards bottom of fuel tank.
Notes:
◆ Arrow -D- indicates direction of travel.
◆ On these vehicles, suction pipe -B- is not to be routed into baffle housing.

◆ Vehicles with no auxiliary heater have a fuel delivery unit with no additional connection -A- and suction pipe
-B-.
◆ -> To ensure fuel supply even if fuel tank is nearly empty and vehicle is standing at an unfavourable angle,
suction pipe -B- ends approx. 30 to 40 mm (dimension X) above bottom of fuel tank.

◆ -> When installing sealing flange, particular care is to be taken to ensure that suction pipe -B- is fitted as
shown and that it is neither crushed by fuel pipes -A- in fuel tank nor by pipes to fuel pump -C- and that it
does not rest on baffle housing -D-.
◆ Incorrect routing of suction pipe -B- can lead to problems with auxiliary heater operation if fuel tank is not
completely full (fault message "No flame" or "Repeated flame interruption").
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

◆ If suction pipe -B- fitted is such that there is an excessive

with respectgap
to thebetween
correctness ofsuction
informationpipe
in thisand bottom of fuel tank
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
document. Copyright by AUDI AG.
(suction pipe rests on baffle housing -D- or fuel pump housing and dimension X is thus greater than 40 mm),

6.2 - Diverting fuel (for auxiliary heater) from fuel tank 133
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

problems with auxiliary heater operation may occur if fuel tank is not completely full (fault message "No
flame" or "Repeated flame interruption").

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ -> To avoid having to replace the entire fuel delivery unit if complaints are received about such vehicles,
suction pipe -B- can be extended by means of a fuel-resistant hose -A- (e.g. N 101 207 01).
- Hose -A- should be cut to length such that it still just rests on bottom of fuel tank when slipped approx.
5 cm over suction pipe -B-.
- To ensure that fuel can still be diverted even if hose -A- is resting vertically on bottom of fuel tank -D-,
end -E- should take the form shown (dovetail).
- Slip hose -A- onto suction pipe -B- and secure in position with clip -C-.

Vehicles with four-wheel drive (except 6-cyl. diesel engine)

-> Fuel for auxiliary heater is drawn in from baffle housing -C- via connection -A- and suction pipe -B- (thus
ensuring fuel supply even if fuel tank is nearly empty and vehicle is standing at an unfavourable angle).

Notes:

◆ Vehicles with no auxiliary heater have a fuel delivery unit with no additional connection -A- and suction pipe
-B-.
◆ Incorrect routing of suction pipe -B- can lead to problems with auxiliary heater operation if fuel tank is not
completely full (fault message "No flame" or "Repeated flame interruption").
◆ When installing sealing flange, particular care is to be taken to ensure that suction pipe -B- is fitted as shown
and that it is neither crushed by pipes in fuel tank nor rests on baffle housing -C-.
◆ On these vehicles, the shape of the fuel tank is such that suction pipe -B- has to end in baffle housing (suction
jet pumps deliver the fuel to this point from less readily accessible parts of the fuel tank).

134 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ -> The suction jet pumps convey the fuel through the rigid light grey fuel pipe -C- from the left fuel tank
chamber into the right chamber (containing the fuel pump). A 2 mm diameter hole -A- is provided to stop
fuel being drawn back into the left chamber after switching off the engine (linked pipe system).
- Approx. 70 mm of the end of the fuel pipe was removed on vehicles manufactured in Model Year 1998.
If the fuel tank is no longer completely full and the vehicle is standing at an unfavourable angle, fuel can
flow back into the left chamber, the fuel level drops, the auxiliary heater can no longer draw in fuel and
cuts out. This may also occur if the fuel pipe -C- is making contact with the holder, thus sealing off hole
-A-.
- As of May 1998, production was gradually converted and the hole moved to a different location -B- (not
visible following assembly), thus eliminating the problem.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ -> Fuel pipe -C- cannot be replaced. However, to avoid having to replace the entire fuel tank in the event of
a complaint on vehicles provided with hole -A-, an additional hole (max. diameter 2 mm) can be made at
the highest point of fuel pipe -C- still accessible (rigid light grey pipe).

Attention:
Take the appropriate precautions and heed the relevant safety measures when working on open fuel system.
Electrically powered machines are not to be used when fuel system is open.=>Relevant fuel supply system
workshop manual - petrol engines; Repair group 20

- Drilling is only to be performed with a pneumatic or manual drill, never use electrically powered machines.

6.2 - Diverting fuel (for auxiliary heater) from fuel tank 135
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ -> If auxiliary heater functions properly when fuel tank is completely full, but problems are encountered when
tank is only partially filled (fault message "No flame" or "Repeated flame interruption"), this is an indication
of incorrect routing of suction pipe -B-.

Vehicles with 6-cyl. diesel engine and four-wheel drive

-> Fuel for auxiliary heater is diverted directly from fuel tank via connection -A-.
Notes:
◆ On vehicles with no auxiliary heater, connection -A- is sealed with a cap.
◆ There is no connection between fuel supply for auxiliary heater, fuel delivery unit and fuel pipes -B- (to
engine).

Vehicles with 4-cyl. diesel engine

-> Fuel for auxiliary heater is diverted from fuel supply pipe -C- via pipe -A- and T-piece -B-.
Altering installation position of metering pump to reduce noise

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

136 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:
◆ -> Depending on tolerance zone position of components in area of metering pump -V54, there may be
intensified transmission of metering pump operating noise to vehicle body. Noise transmission can be re‐
duced by turning pump through 180°. It is also possible to fit a noise-optimised metering pump (part no. 443
963 303 A with rubber holders 4B0 261 161 and 4B0 261 161 A, corresponding to Item "3").

=> Parts List

◆ The replacement part takes the form of an installation set (4B0 298 163) comprising the following compo‐
nents (components can also be obtained separately).

=> Parts List

1- Wiring (for extension of vehicle wiring harness with 2 water-tight connectors; not required for all vehicles;
may have to be improvised)
2- Connection piece (4B0 130 463)
3- Metering pump with rubber holders (443 963 303 A, 4B0 261 161 and 4B0 261 161 A)
4- Foam sheath (2x 811 971 790 A)

-> 5- Holder for fuel pipe (2x N 103 030 01)

6- Fuel hose, 235 mm long (N101 965 02)
7- Fuel hose, 300 mm long (N101 965 02)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
8- Cable ties (2x N 906
permitted 661
unless 01) by AUDI AG. AUDI AG does not guarantee or accept any liability
authorised

9- Hose clamps (5x, N 024 528 1, not illustrated, not contained in parts set)
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ The following sequence of operations applies to a 4-wheel drive vehicle with 6-cyl. TDI engine (differences
for other vehicle versions are however only slight).

6.2 - Diverting fuel (for auxiliary heater) from fuel tank 137
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Remove metering pump -V54 =>Pages 141 .

- Detach fuel hose from fuel pipe to auxiliary heater.
- -> Pre-assemble the following components at metering pump -A-:
- Both metering pump holders (pay attention to 180°turned installation position of metering pump -A-)
- Longer of the two fuel hoses -B- (300 mm) to delivery end of metering pump (with electrical connection)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Shorter of the two fuel hoses -C- (235 mm) to suction end of metering pump

Note:

Use hose clamps -H- to attach all fuel hoses at the various connection points.

- Re-install metering pump with pre-assembled components (pay attention to 180°turned installation position
of metering pump -A-).
- Slip both foam sheaths -F- over fuel pipes.
- Connect fuel hose -B- to fuel pipe (to auxiliary heater).
- Connect fuel hose -C- with connection piece -G- to fuel hose -D- (from fuel tank).
- Attach both holders -E- to fuel pipes.
- Slip both foam sheaths -F- as shown over connection point/holder -E- and secure with cable ties.

- Connect metering pump with cable extension (not needed for all vehicles) to vehicle electrical system and
secure loose connector with cable tie to stop it rattling.
- Re-install all parts removed.
- Check operation of auxiliary heater (allow auxiliary heater to run for at least 10 minutes in full load mode to
completely refill fuel pipe with fuel).

6.3 - Checking fuel delivery (of metering pump -V54)

Test requirements:

- Coolant temperature less than 30°C

- Ambient temperature less than 20°C
- Fault memory interrogated =>Page 13 and any faults displayed located and eliminated

Note:

A higher ambient temperature can result in incorrect delivery measurements on account of fuel evaporation.

- Battery -A OK and adequately charged

138 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Sufficient fuel in tank (fuel gauge in dash panel insert not in red zone)

Checking:

- Switch off ignition.

- Remove noise insulation and front bumper (on vehicles with 6 or 8-cyl. engine).

=> General body repairs, Exterior; Repair group 63; Front bumper Front bumper

- -> Detach fuel pipe -A- from auxiliary heater.

- Use piece of wire, for example, to secure graduated beaker -B- in area of fuel pipe and hold fuel pipe over
beaker.

Note:

If necessary, use hose -C- as extension to fuel pipe.

- Start auxiliary heater self-diagnosis and select "Basic setting" function=>Page 22 .

-> Indicated on display:

Rapid data transfer Q
04 - Starting basic setting

- Confirm entry with Q key.

-> Indicated on display:

Start basic setting HELP
Enter display number XXX

- Enter display group number 055.

- Confirm entry with Q key.

-> Indicated on display:

System in basic setting 55
Pipe filling

Notes:

◆ Metering pump -V54 is now actuated for 50 s (clock frequency 5 Hertz).

◆ "Pipe filling" function is to be performed 3 times. Pipe is completely filled during first run; second and third
runs are used to measure delivery (on account of low delivery rate 2 runs of 50 s each are required to
increase measurement accuracy).

-> Wait until the following display appears:

System in basic setting 55
END

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Empty graduated beaker and re-attach. permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6.3 - Checking fuel delivery (of metering pump -V54) 139

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- ⇒ key is to be pressed.

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -0- and -4- to select "Basic setting" function 04.

-> Indicated on display:

Rapid data transfer Q
04 - Starting basic setting

- Confirm entry with Q key.

-> Indicated on display:

Start basic setting HELP
Enter display number 055

- Enter display group number 055.

- Confirm entry with Q key.

-> Indicated on display:

System in basic setting 55
Pipe filling

Note:

Metering pump -V54 is now actuated for 50 s (clock frequency 5 Hertz).

-> Wait until the following display appears:

System in basic setting 55
END

- ⇒ key is to be pressed.

-> Indicated on display:

Rapid data transfer Q
04 - Starting basic setting

- Confirm entry with Q key.

-> Indicated on display:

Start basic setting HELP
Enter display number 055

- Enter display group number 055.

- Confirm entry with Q key.

-> Indicated on display:

System in basic setting 55
Pipe filling

Note:

Metering pump -V54 is now actuated forcopyright.

Protected by 50 s (clock frequency
Copying for 5 Hertz).
private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
-> Wait until the following displaywith
appears:
respect to the correctness of information in this document. Copyright by AUDI AG.

System in basic setting 55

END

- ⇒ key is to be pressed.

140 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:
To achieve a more accurate measurement result, metering pump -V54 has to be actuated for 100 s (2x imple‐
mentation of "Pipe filling" function).
- Measure metering pump fuel delivery on completion of second pipe filling run.

Specification:
29 to 35 cm3 (millilitres)
Notes:
◆ During this test, fuel delivery is not governed by instantaneous battery voltage (delivery is stabilised by
control unit -J162).
◆ There must not be any inclusion of vapour bubbles.
◆ If fuel delivery is outside tolerance range:
- Check fuel pipe for damage and correct routing => Page 127 .
- If no fault is found, replace metering pump -V54 => Page 141 .
◆ If starting problems are encountered with auxiliary heater although fuel delivery is OK, check CO2 level in
exhaust gas => Page 142 .

6.4 - Removing and installing metering pump -V54

Front-wheel drive vehicles

- Switch off ignition.

- Remove guard beneath tank.
- -> Remove bolts -A-.
- Detach fuel pipes -B- and -C- from metering pump and seal off.

Notes:
◆ Make sure metering pump and associated fuel pipes are not in contact with other components (noise).
◆ Metering pump -D- is secured in position with rubber elements
-E- in holderpermitted
-F-. unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

◆ Pay attention with

to delivery
respect to thedirection ofinformation
correctness of metering pump
in this on Copyright
document. installation.
by AUDI AG.

Four-wheel drive vehicles

6.3 - Checking fuel delivery (of metering pump -V54) 141

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Switch off ignition.

- Remove guard beneath tank.
- -> Remove bolts -A-.
- Detach fuel pipes -B- and -C- from metering pump and seal off.

Notes:

◆ Make sure metering pump and associated fuel pipes are not in contact with other components (noise).
◆ Metering pump -D- is secured in position with rubber elements
-E- in holder -F-.
◆ Pay attention to delivery direction of metering pump on installation.

7 - Checking and adjusting CO2 level in auxiliary heater exhaust gas

7.1 - Checking and adjusting CO2 level in auxiliary heater exhaust gas

Notes:

◆ CO2 level can only be adjusted on heaters with control unit -J162 as of software version "D49". Channel
number "02" is accepted for these heaters in function "10 Adaption". CO2 level in exhaust gas can be
adjusted by way of this channel number.
◆ Only channel "01" is accepted by control units -J162 with software version "D47" or "D48".
◆ The adaption function varies the control curve for the combustion air blower -V6 (and thus the delivery rate)
by way of the control unit.
◆ As soon as operating and display unit -E87 is switched on, it is to be set to maximum heat output (temperature
setting "Hi").

Test requirements
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- Coolant temperature at start of test less than 30° C permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- Ambient temperature less than 20° C
- Battery -A OK and adequately charged
- Fault memory interrogated =>Page 13 and any faults displayed located and eliminated
- Sufficient fuel in tank (fuel gauge in dash panel insert not in red zone)
- As soon as operating and display unit -E87 is switched on by heater (on attaining specified coolant tem‐
perature), it is to be set to maximum heat output (temperature setting "Hi").
- Set both rotary heater controls for temperature flaps to "Warm" stop.

7.2 - Checking CO2level in auxiliary heater exhaust gas

Notes:

◆ Auxiliary heater can be switched on via pre-selection clock -E111/dash panel insert or by way of fault reader
V.A.G 1551 (basic setting function, display group number 022 =>Page 26 ).
◆ In the case of heaters with control unit -J162 as of software version "D49", auxiliary/additional heater can
be operated by way of "basic setting" function up to a coolant temperature of 115°C. Starting from control
interval is possible. The operating time is limited to max. 8 minutes.
◆ Heed test requirements =>Page 142 .

- Switch off ignition.

- Start auxiliary heater self-diagnosis => Page 7 .
- Interrogate fault memory =>Page 13 and eliminate any faults displayed.

142 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Erase fault memory =>Page 28 .

- -> Switch on exhaust analyzer V.A.G 1788 and insert corresponding hose of exhaust probe into exhaust
pipe -A- of auxiliary heater.

Note:
Exhaust probe must not impede emergence of exhaust gas from exhaust pipe during test.
- Switch on auxiliary heater.
- Wait until auxiliary heater switches from starting to full load mode (roughly 4 minutes, interrogate instanta‐
neous operating status
=> Reading measured value block, Page 33 ).
- Allow auxiliary heater to run in full load mode for at least 1 minute.
- Read off measured value for CO2 (carbon dioxide) level in exhaust gas from CO2 measuring instrument
(as of approx. 5 minutes after switch-on; auxiliary heater must be in full load mode).

Specifications:
◆ Diesel engine
8 to 13 % by vol. CO2
◆ Petrol engine
7 to 12 % by vol. CO2

Notes:
◆ As soon as operating and display unit -E87 is switched on, it is to be set to maximum heat output (temperature
setting "Hi").
◆ If measured value is outside permitted range:
- Check combustion air blower intake area and auxiliary heater exhaust system for dirt and clean if nec‐
essary.
- Check fuel delivery => Page 138 .
◆ If CO2 level in exhaust gas and metering pump delivery rate are in lower specified range:
- Replace metering pump -V54 => Page 141 .
◆ If CO2 level in exhaust gas is not OK although fuel delivery is:

- Check air intake hose (with intake silencer) and auxiliary heater exhaust system and service if necessary.
If no fault is found:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- In the case of auxiliary heater with control unit with software version "D47" or "D48" (CO2 level in exhaust
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
gas not adjustable):
- Check combustion air blower -V6.
- Replace auxiliary heater with combustion air blower -V6
=> Page 185 .
- In the case of auxiliary heater with control unit with software version as of "D49" (CO2 level in exhaust gas
adjustable):
- Check combustion air blower -V6.
- Adjust CO2 level in exhaust gas => Page 144 .
- If CO2level in exhaust gas cannot be adjusted, replace combustion air blower -V6 => Page 185 .

◆ In the event of auxiliary heater starting problems although fuel delivery OK:
- Check glow plug with flame monitor -Q8 => Page 49 .
- Remove residue from burner element (only applies to vehicles with diesel engine frequently run on veg‐
etable-oil methylester as fuel)=>Page 146 .

7.2 - Checking CO2level in auxiliary heater exhaust gas 143

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Replace burner element => Page 187 .

7.3 - Adjusting CO2level in auxiliary heater exhaust gas

Note:

CO2 level in exhaust gas can only be adjusted for heaters as of software version "D49".

- Checking CO2 level in auxiliary heater exhaust gas => Page 142

Note:

Prerequisites for adjusting CO2 level in exhaust gas:

- Auxiliary heater in full load mode

- Fault reader connected and auxiliary heater self-diagnosis started
- CO2 measuring instrument ready for operation and exhaust probe positioned in auxiliary heater exhaust
pipe such that emergence of exhaust gas is not impeded

-> Indicated on display (function selection):

Rapid data transfer HELP
Select function XX

- Press keys -1- and -0- to select "Adaption" function 10.

-> Indicated on display:

Rapid data transfer Q
10 - Adaption

- Confirm entry with Q key.

-> Indicated on display:

Adaption Q Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted XX
Enter channel number unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- Enter channel number -02-.

- Confirm entry with Q key.

Notes:

◆
Function unknown or cannot
be implemented at present

-> If this display appears, a fault has occurred and adaption cannot be implemented (interrogate instanta‐
neous operating status
=> Reading measured value block, Page 33 ).
◆
Channel 02 Adaption XXX
⇒
Wait

-> If this display appears, auxiliary heater is currently not in full load mode (interrogate instantaneous op‐
erating status
=> Reading measured value block, Page 33 ).

- If auxiliary heater is in starting sequence, wait until it switches to full load mode.
- If auxiliary heater is in part load mode or control interval:

- Switch off auxiliary heater via pre-selection clock -E111/dash panel insert and switch on again by way
of fault reader V.A.G 1551 (basic setting function, display group number 022=>Page 26 ). In this setting,
full load mode is possible up to a coolant temperature of 115°C.

144 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Additionally switch on ignition, make temperature setting "Hi" on air conditioning system operating and
display unit -E87 and wait until coolant temperature has dropped to such an extent that auxiliary heater
returns to full load mode.

-> Indicated on display:

Channel 02 Adaption XXX
⇒
CO2 adjustment (-1 3-)

- Read off measured value for CO2 (carbon dioxide) level on CO2 measuring instrument.

Settings:

◆ Diesel engine
9 to 12 % by vol. CO2
◆ Petrol engine
8 to 11 % by vol. CO2

-> Indicated on display:

Channel 02 Adaption XXX
⇒
CO2 adjustment (-1 3-)

- CO2 level in exhaust gas can be altered by pressing button -1- or -3-.
- CO2 level in exhaust gas is increased by approx. 0.08 % each time button -1- is pressed.
- CO2 level in exhaust gas is reduced by approx. 0.08 % each time button -3- is pressed.

Notes:
◆ Valid setting prior to adjustment remains stored if auxiliary heater is switched off during CO2 adjustment or
on exit from full load mode.
◆ In the event of a considerable difference between specification and actual value, adaption value can also
be entered directly.

- ⇒ key is to be pressed.

-> Indicated on display:

Channel 02 Adaption XXX Q
Enter adaption value XXXXX

- Enter desired numerical value and confirm entry with Q key.

◆ CO2 level can only be altered within certain limits (adaption value between "00105" and "00136"). If CO2
level cannot be set as required, check combustion air blower and air intake, metering pump fuel delivery
and auxiliary heater exhaust system.

- Read off measured value for CO2 (carbon dioxide) level on measuring instrument.

-> Indicated on display:

Channel 02 Adaption XXX
⇒
CO2 adjustment (-1 3-)

If CO2 level in exhaust gas is in specified range:

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- ⇒ key is to bepermitted
pressed. unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

-> Indicated on display:

Channel 02 Adaption XXX Q
Enter adaption value XXXXX

- Confirm entry with Q key.

-> Indicated on display:

7.3 - Adjusting CO2level in auxiliary heater exhaust gas 145

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Channel 02 Adaption XXX

Q
Store altered value?

- Confirm entry with Q key.

-> Indicated on display:

Channel 02 Adaption XXX
⇒
Altered value stored

- ⇒ key is to be pressed.

-> Indicated on display:

Rapid data transfer HELP
Select function XX

- Press keys -0- and -6- to enter "End output" function 06.

-> Indicated on display:

Rapid data transfer Q
06 - End of output

- Confirm entry with Q key.

-> Indicated on display:

Rapid data transfer HELP
Enter address word XX

- Unplug diagnostic connector.

- Switch off auxiliary heater.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
7.4 - Removing residue fromunless
permitted burner
authorisedelement (operation
by AUDI AG. AUDI with vegetable-oil
AG does not guarantee or accept any liability methylester fuel

only) with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ Problems with auxiliary heater operation may be encountered in cold weather on vehicles with diesel engines
if use is predominantly made of vegetable-oil methylester as fuel.
◆ Explanation:
On account of the physical properties, deposits may form during operation on the evaporation fabric in the
burner element. These then cause combustion problems if the vehicle is run for lengthy periods on vege‐
table-oil methylester.
◆ Such deposits can be broken down and thus eliminated by the combustion of petrol.
◆ If evaporation fabric in burner element is clogged to such an extent that flame can no longer be formed,
replace burner element
=> Page 181 .

Requirements:

- Fault memory interrogated =>Page 13 and any faults displayed located and eliminated
- Coolant temperature (on commencement) less than 30°C

Removing residue:

- Switch off ignition.

- Remove guard beneath tank.

146 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- -> Detach fuel pipe -A- from metering pump and seal with plug -B-.
- Pour 1l of fuel (petrol) into vessel -D-.

Notes:

◆ Vessel -D- must be provided with a riser reaching down to the bottom.
◆ There must be an opening in the cap to prevent formation of vacuum whilst drawing off fuel.

- Remove guard beneath tank.

- -> Attach vessel -D- (V.A.S 5086) to vehicle in area of metering pump.
- Squeeze vessel -D- until fuel appears at the end of hose -C- and then attach hose to metering pump.
- Switch on auxiliary heater.
- Open all windows.
- As soon as operating and display unit -E87 is switched on by heater (on attaining specified coolant tem‐
perature), it is to be set to maximum heat output (temperature setting "Hi").
- Set both rotary heater controls for temperature flaps to "Warm" stop.
- Allow auxiliary heater to run on petrol for at least 30 minutes.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7.4 - Removing residue from burner element (operation with vegetable-oil methylester fuel

only) 147
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8 - Incorporation of auxiliary heater into coolant circuit

8.1 - Incorporation of auxiliary heater into coolant circuit

8.2 - Vehicles with 4-cyl. engine

Notes:
◆ All components not mentioned

=> Relevant Engine, Mechanics Workshop Manual; Repair Group 19; Cooling Cooling
◆ Direction of coolant flow is the same in auxiliary heating mode and with engine running.

1 Heat exchanger of heater/air conditioner unit

2 Cylinder block
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3 Compact holder permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ With coolant pump and thermostat with respect to the correctness of information in this document. Copyright by AUDI AG.

4 Auxiliary heater

148 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8.3 - Vehicles with 6-cyl. petrol engine

Note:

All components not mentioned

=> Relevant Engine, Mechanics Workshop Manual; Repair group 19; Cooling Cooling

Direction of coolant flow:

=>In auxiliary heating mode

⇒With engine running

1 Auxiliary heater
2 Non-return valve
3 Heat exchangerProtected
of heater/air conditioner
by copyright. unitor commercial purposes, in part or in whole, is not
Copying for private
4 Cylinder block/cylinder head
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8.2 - Vehicles with 4-cyl. engine 149

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8.4 - Vehicles with 6-cyl. diesel engine

Notes:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
◆ All components not mentioned permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

=> Relevant Engine, Mechanics Workshop Manual; Repair group 19; Cooling Cooling

◆ Direction of coolant flow is the same in auxiliary heating mode and with engine running.
◆ Coolant pipe between auxiliary heater and heat exchanger is routed on left next to engine in direction of
travel.

1 Auxiliary heater
2 Cylinder block/cylinder head
3 Thermostat
4 Heat exchanger of heater/air conditioner unit

150 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8.5 - Vehicles with 8-cyl. engine (up to Model Year 2001)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ All components not mentioned

=> Relevant Engine, Mechanics Workshop Manual; Repair group 19; Cooling Cooling

◆ Direction of coolant flow is the same in auxiliary heating mode and with engine running (arrows).
◆ As of Model Year 2002, such vehicles will be fitted with a heater coolant shut-off valve -N279 (gradual
introduction)

1 Auxiliary heater
2 Heat exchanger of air conditioner unit
3 Engine

8.5 - Vehicles with 8-cyl. engine (up to Model Year 2001) 151
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8.6 - Vehicles with 8-cyl. engine (as of Model Year 2002 except Audi allroad)

Notes:

◆ All components not mentioned

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
=> Relevant Engine, Mechanics Workshop Manual; Repairwith
group
respect19; Cooling
to the correctnessCooling
of information in this document. Copyright by AUDI AG.

◆ As of Model Year 2002, such vehicles will be fitted with a heater coolant shut-off valve -N279 (gradual
introduction)

Direction of coolant flow:

=>In auxiliary heating mode with engine stopped (shut-off valve -N279 actuated)

⇒With engine running (shut-off valve -N279 not actuated, exceptions =>Page 78 )

152 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Auxiliary heater
2 Heat exchanger of air conditioner unit
3 Heater coolant shut-off valve -N279
◆ Removing and installing=>Page 99
◆ Shut-off valve is actuated by coolant shut-off valve relay -J541
◆ Operation of relay -J541=>Page 78
◆ Connection assignment of coolant hoses =>Page 99
4 Engine

8.6 - Vehicles with 8-cyl. engine (as of Model Year 2002 except Audi allroad) 153
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8.7 - Vehicles with 8-cyl. engine (Audi allroad only)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note:

All components not mentioned

=> Relevant Engine, Mechanics Workshop Manual; Repair group 19; Cooling Cooling

Direction of coolant flow:

=>In auxiliary heating mode with engine stopped (shut-off valve -N279 actuated)

⇒With engine running (shut-off valve -N279 not actuated, exceptions =>Page 78 )

1 Auxiliary heater

154 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 Heater coolant shut-off valve -N279

◆ Removing and installing=>Page 99
◆ Shut-off valve is actuated by coolant shut-off valve relay -J541
◆ Operation of relay -J541=>Page 78
◆ Connection assignment of coolant hoses =>Page 99
3 Heat exchanger of air conditioner unit
4 Engine

8.8 - Bleeding coolant circuit

- Bleed engine coolant circuit in specified manner.

=> Relevant Engine, Mechanics Workshop Manual; Repair group 19; Cooling Cooling

Note:

On vehicles with heater coolant shut-off valve -N279, briefly switch on auxiliary heater (approx. 1 min.; sufficient
to actuate shut-off valve -N279 and circulation pump -V55) after filling with coolant and before starting engine.
With ignition switched off, shut-off valve is actuated in auxiliary heating mode and vented via auxiliary heater
circulation pump.

8.7 - Vehicles with 8-cyl. engine (Audi allroad only) 155

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Once engine has reached operating temperature:

- Switch on auxiliary heater (on vehicles with 6-cyl. petrol engine and 8-cyl. engine with heater coolant
shut-off valve -N279).

Notes:

◆ It is sufficient for the auxiliary heater circulation pump to run (auxiliary heater switches to "control interval"
operating status on account of coolant temperature).
◆ On vehicles with 4-cyl. engine, 6-cyl. diesel engine and 8-cyl. engine with no heater coolant shut-off valve
-N279 it is not necessary to switch on auxiliary heater for bleeding, as it is subject to constant through-flow.

- Top up coolant if necessary.

9 - Removing and installing auxiliary heater (vehicles with 4-cyl. engine)

9.1 - Removing and installing auxiliary heater (vehicles
or accept anywith
liability 4-cyl. engine)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove bolts -C-.

- Detach exhaust pipe from noise insulation -B-.
- Dissipate pressure in coolant circuit by opening cap on coolant expansion tank.
- Detach coolant expansion tank from vehicle and lay aside.
- Remove auxiliary heater relay -J8 to interrupt power supply to series resistor -N6.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

- -> Detach series resistor -A- from auxiliary heater.

Note:

Series resistor -N6 is only fitted on vehicles with heater.

- Detach fuel pipe -B- to auxiliary heater and seal off.

156 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- -> Unplug connectors -A- and -B- from auxiliary heater.

- Pinch off both coolant hoses to auxiliary heater (e.g. using V.A.G 3094), mark and detach.

Note:

Coolant hoses -C- and -D- are not to be interchanged.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not

- -> Remove bolt -A-.

permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- Lift out auxiliary heater assembly -B-.

Notes on installation:

◆ Check exhaust pipes, coolant hoses, fuel pipe and wiring to auxiliary heater to ensure that there is no contact
with other components.
◆ Before starting up auxiliary heater, bleed coolant circuit
=>Page 155 .

◆ -> Thermal insulation mat must be fitted between exhaust pipe -A- and noise insulation -B-.

9.1 - Removing and installing auxiliary heater (vehicles with 4-cyl. engine) 157
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ -> Fit intake hose -A- and fix in position with cable tie -B- such that opening faces downwards (to prevent
ingress of water and dirt).
◆ Intake hose -A- is to be fitted such that its cross-section is not constricted.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ -> If auxiliary heater has been replaced, enter year of initial commissioning for newly installed heater on
rating plate of heater and on new "duplicate rating plate" (by deleting year of original initial commissioning).
◆ Following installation, check encoding and adaption of auxiliary heater. If, for example, encoding is not OK
(auxiliary heater encoded for small coolant circuit on vehicle with no coolant shut-off valve), heater control
unit -J162 cannot properly actuate operating and display unit -E87 (-E87 only flashes) =>Page 29 .

Replacing holder

-> Holder -A- is secured with 4 pop rivets 4.8 x 8 mm.

158 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

10 - Removing and installing auxiliary heater (vehicles with 6-cyl. or 8-cyl.

engine)
10.1 - Removing and installing auxiliary heater (vehicles with 6-cyl. or 8-cyl. engine)

Notes:

◆ Series resistor -N6 is only fitted on vehicles with heater (no air conditioner).
◆ On Audi allroad with 8-cyl. engine, layout of auxiliary heater differs from the following illustrations (vertically
installed auxiliary heater). Sequence of operations for removal/installation of auxiliary heater corresponds
to that for other vehicles (differences include for example holder attachment points on vehicle =>Page
171 ).
◆ On Audi allroad with 8-cyl. engine, auxiliary heater can only be removed together with holder =>Page
171 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Dissipate pressure in coolant circuit by opening cap on coolant expansion tank.
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Remove bolts -C-.

- Remove front bumper and noise insulation.

=> General body repairs; Repair group 63; Front bumper Front bumper

- Release front fasteners of left wheel housing liner.

- Remove radiator fan single fuse -S42 to interrupt power supply to series resistor -N39.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

- -> Unplug connectors -A- and -B- from auxiliary heater.

- Detach series resistor -C- from auxiliary heater.

10.1 - Removing and installing auxiliary heater (vehicles with 6-cyl. or 8-cyl. engine)

159
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Remove auxiliary heater relay -J8 to interrupt power supply to series resistor -N6.

=> Current Flow Diagrams, Electrical Fault-finding andpermitted

Fittingunless
Locations
authorised binder
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
- -> Detach series resistor -A- from auxiliary heater.
- Remove bolts -C-.
- Remove holder -B-.

- Detach fuel pipe -D- to auxiliary heater and seal off.

- -> Pinch off both coolant hoses to auxiliary heater (e.g. using V.A.G 3094), mark and detach.

Note:

Coolant hoses -B- and -C- are not to be interchanged.

Removing auxiliary heater without holder

160 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:
On Audi allroad with 8-cyl. engine, auxiliary heater can only be removed together with holder =>Page 171 .
- -> Remove bolt -A-.
- Detach exhaust silencer from holder.
- Remove bolts -B-.
- Remove auxiliary heater assembly to front.

Removing auxiliary heater with holder

Note:
The following illustrations show the layout for vehicles with 6-cyl. engine. Layout differs from these illustrations
for vehicles with 8-cyl. engine. Auxiliary heater is installed vertically on Audi allroad with 8-cyl. engine
=>Page 171 .
- -> Remove bolt -A-.
- Remove auxiliary heater -E- complete with holder to front.

Notes on installation:

◆ Check exhaust pipes, coolant hoses, fuel pipe and wiring to auxiliary heater to ensure that there is no contact
with other components.
◆ Before starting up auxiliary heater, bleed coolant circuit
=>Page 155 .
◆ -> Thermal insulation mat must be fitted between exhaust pipe -A- and noise insulation -B-.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

10.1 - Removing and installing auxiliary heater (vehicles with 6-cyl. or 8-cyl. engine)

161
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ -> Fit intake hose -D- such that opening faces downwards (to prevent ingress of water and dirt).
◆ Intake hose -D- is to be fitted such that its cross-section is not constricted.

◆ -> After installing auxiliary heater, check distance from series resistor -N39 -C- (danger of short circuit in the
event of contact with other components).

- Series resistor -N6 is only fitted on vehicles with heater (no air conditioner).

◆ -> If auxiliary heater has been replaced, enter year of initial commissioning for newly installed heater on
rating plate of heater and on new "duplicate rating plate" (by deleting year of original initial commissioning).
◆ Following installation, check encoding and adaption of auxiliary heater. If, for example, encoding is not OK
(auxiliary heater encoded for small coolant circuit on vehicle with no coolant shut-off valve), heater control
unit -J162 cannot properly actuate operating and display unit -E87 (-E87 only flashes) =>Page 29 .

11 - Dismantling Protected
and assembling
by copyright. Copying forauxiliary heater
private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
11.1 - Dismantling and assembling auxiliary heater

Notes:

◆ Removing auxiliary heater

- Vehicles with 4-cyl. engine => Page 156

- Vehicles with 6-cyl. or 8-cyl. engine => Page 159

◆ Following installation, check encoding and adaption of auxiliary heater. If, for example, encoding is not OK
(auxiliary heater encoded for small coolant circuit on vehicle with no coolant shut-off valve), heater control
unit -J162 cannot properly actuate operating and display unit -E87 (-E87 only flashes) =>Page 29 .

162 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.2 - Detaching exhaust system bracket from heater/re-attaching (vehicles with 4-cyl.
engine)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

1 Intake hose
◆ With intake silencer
◆ Cross-section of intake hose must not be constricted (e.g. by making bending radii too small)
◆ Different versions
◆ To prevent ingress of water and dirt, hose must be installed in vehicle with intake opening facing down‐
wards

Note:

Intake silencer with intake hose may be fitted instead of just intake hose=>Page 176 .

11.2 - Detaching exhaust system bracket from heater/re-attaching (vehicles with 4-cyl.

engine) 163
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 Hose clamp
3 Auxiliary heater
◆ Different control units (software versions)

=> Parts List

◆ Detaching circulation pump -V55

=>Page 177
◆ Dismantling and assembling
=>Page 181

Note:

There are different control units -J162. As of software version "D50", the control unit -J162 can be encoded for
a small coolant circuit. As of software version "D52", the circulation pump -V55 is actuated as a function of
coolant temperature on encoding for a large coolant circuit => Page 6 .

4 Auxiliary heater holder

5 Hexagon nut

164 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

6 Washer
7 Rubber bush
8 Clip
9 Self-tapping hexagon bolt
10 Corrugated exhaust pipe
11 Speed nut
12 Exhaust pipe tail piece
◆ With thermal insulation mat
13 Exhaust silencer

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11.2 - Detaching exhaust system bracket from heater/re-attaching (vehicles with 4-cyl.

engine) 165
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

14 Corrugated exhaust pipe

◆ After dismantling, corrugated exhaust pipe is to be fitted with two clips on assembly (may not be provided
on delivery)
15 Metal bush
16 Metal ring
◆ Insert in rubber bush with chamfer facing holder
17 Rubber bush
◆ Insert in hole of auxiliary heater holder

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

166 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.3 - Detaching exhaust system bracket from heater/re-attaching (vehicles with 6-cyl. or 8-
cyl. engine, except Audi allroad with 8-cyl. engine)

1 Intake hose
◆ With intake silencer
◆ Cross-section of intake hose must not be constricted (e.g. by making bending radii too small)
◆ Different versions
◆ To prevent ingress of water and dirt, hose must be installed in vehicle with intake opening facing down‐
wards

Note:

Intake silencer with intake hose may be fitted instead of just intake hose

=>Page 176 .

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11.3 - Detaching exhaust system bracket from heater/re-attaching (vehicles with 6-cyl. or

8-cyl. engine, except Audi allroad with 8-cyl. engine) 167

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 Hose clamp
3 Auxiliary heater
◆ Different control units (software versions)

=> Parts List

◆ Detaching circulation pump -V55

=>Page 177
◆ Dismantling and assembling
=>Page 181

Note:

There are different control units -J162. As of software version "D50", the control unit -J162 can be encoded for
a small coolant circuit. As of software version "D52", the circulation pump -V55 is actuated as a function of
coolant temperature on encoding for a large coolant circuit => Page 6 .

168 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

4 Clip
5 Corrugated exhaust pipe
6 Holder
7 Metal bush
8 Washer
9 Self-tapping hexagon bolt
10 Rubber bush
◆ Insert in holes of auxiliary heater holder
11 Washer
12 Hexagon bolt

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11.3 - Detaching exhaust system bracket from heater/re-attaching (vehicles with 6-cyl. or

8-cyl. engine, except Audi allroad with 8-cyl. engine) 169

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

13 Auxiliary heater holder

14 Corrugated exhaust pipe
15 Speed nut
16 Exhaust pipe tail piece
◆ With thermal insulation mat
17 Hexagon nut
18 Exhaust silencer

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

170 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.4 - Detaching exhaust system bracket and circulation pump from heater/re-attaching (Audi
allroad with 8-cyl. engine)

1 Cable tie
◆ For attaching foam sheath to intake silencer
2 Foam sheath
3 Intake silencer
◆ To prevent ingress of water and dirt, silencer must be installed in vehicle with intake opening facing
downwards
◆ Attaching intake silencer to intake hose =>Page 176

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

11.4 - Detaching exhaust system bracket and circulation pump from heater/re-attaching

(Audi allroad with 8-cyl. engine) 171

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

4 Intake hose
◆ Cross-section of intake hose must not be constricted (e.g. by making bending radii too small)
◆ Different versions

=> Parts List

◆ Attaching intake silencer to intake hose and auxiliary heater

=>Page 176

5 Hose clamp or spring clip

6 Coolant hose
◆ Specially shaped hose forbycoolant
Protected returnforfrom
copyright. Copying privateheater coolant
or commercial shut-off
purposes, in part orvalve
in whole,-N279
is not to circulation pump
7 Circulation pump -V55 with respect to the correctness of information in this document. Copyright by AUDI AG.
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability

◆ Wiring to connector rail

=>Page 180

172 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

8 Spacer Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
◆ Hose ring permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
9 Retainer
◆ Clip
10 Auxiliary heater
◆ Different control units (software versions)

=> Parts List

◆ Dismantling and assembling

=>Page 181

Note:

There are different control units -J162. As of software version "D50", the control unit -J162 can be encoded for
a small coolant circuit. As of software version "D52", the circulation pump -V55 is actuated as a function of
coolant temperature on encoding for a large coolant circuit => Page 6 .

11.4 - Detaching exhaust system bracket and circulation pump from heater/re-attaching

(Audi allroad with 8-cyl. engine) 173

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11 Coolant hose
◆ Specially shaped hose from circulation pump to auxiliary heater
12 Coolant hose
◆ Specially shaped hose for coolant supply from auxiliary heater to heat exchanger in air conditioner unit
13 Auxiliary heater holder
14 Bolt
15 Self-tapping hexagon bolt
16 Auxiliary heater holder
17 Hexagon bolt
18 Holder for exhaust silencer
19 Hexagon nut Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

174 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

20 Clip
21 Corrugated exhaust pipe
22 Exhaust silencer
23 Corrugated exhaust pipe
24 Speed nuts
25 Exhaust pipe tail piece
26 Thermal insulation mat
◆ Riveted and bonded to exhaust pipe tail piece

11.4 - Detaching exhaust system bracket and circulation pump from heater/re-attaching

(Audi allroad with 8-cyl. engine) 175

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.5 - Attaching intake hose with intake silencer

Notes:

◆ -> Intake hose -A- is bolted to intake silencer -B-.

◆ To enable intake hose -A- to be attached with a hose clamp to auxiliary heater intake pipe, two cuts of
approx. 10 mm each have to be made (dimension X) using side-cutting pliers.
◆ Intake silencer -B- is attached to heater with a cable tie.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

176 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.6 - Detaching circulation pump -V55 from auxiliary heater/re-attaching

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Note:

Detaching exhaust system bracket from heater/re-attaching:

- Vehicles with 4-cyl. engine => Page 163

- Vehicles with 6 or 8-cyl. engine (except Audi allroad with 8-cyl. engine)
=> Page 167
- Audi allroad with 8-cyl. engine
=> Page 171

1 Cover
◆ For connector rail
◆ Removing and installing
=>Page 185
◆ Assignment of connector rail
=>Page 185

11.6 - Detaching circulation pump -V55 from auxiliary heater/re-attaching 177

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

2 Auxiliary heater
◆ Different software versions

=> Parts List

◆ Dismantling and assembling

=>Page 181

Note:

There are different control units -J162. As of software version "D50", the control unit -J162 can be encoded for
a small coolant circuit. As of software version "D52", the circulation pump -V55 is actuated as a function of
coolant temperature on encoding for a large coolant circuit => Page 6 .

3 Bolt

178 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.
4 Retainer
5 Spacer
6 Circulation pump -V55
◆ Wiring to connector rail
=>Page 180
7 Hose clamp
8 Coolant hose

11.6 - Detaching circulation pump -V55 from auxiliary heater/re-attaching 179

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.7 - Routing of wiring to circulation pump -V55

- -> Lay wiring -A- in groove as shown.

11.8 - Dismantling and assembling auxiliary heater

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

180 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:
Detaching exhaust system bracket from heater/re-attaching:
- Vehicles with 4-cyl. engine => Page 163
- Vehicles with 6 or 8-cyl. engine (except Audi allroad with 8-cyl. engine)
=> Page 167
- Audi allroad with 8-cyl. engine
=> Page 171

1 Bolt
2 Combustion air blower -V6
◆ Checking => Page 49
◆ Removing and installing
=> Page 185 Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
◆ Different versions =>Page 185authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
permitted unless
with respect to the correctness of information in this document. Copyright by AUDI AG.

=> Parts List

3 Seal
4 Moulded gasket
◆ Replace
◆ Different versions (with additional holes for locating pins)

11.8 - Dismantling and assembling auxiliary heater 181

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

=> Page 185

=> Parts List

5 Glow plug with flame monitor -Q8

◆ With internal heater coils (sheathed element)
◆ Different versions for attachment with bolt or clip =>Page 188
◆ Checking => Page 49
◆ Removing and installing
=>Page 188

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Different design depending on production date =>Page 187

=> Parts List

6 Clip
◆ Ensure correct installation
◆ For attaching wiring to glow plug -Q8 at burner element
7 Burner element
◆ Removing and installing
=>Page 187
◆ Different versions for attachment of glow plug with flame monitor -Q8 with bolt or clip =>Page 188

182 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ Different design depending on production date =>Page 187

=> Parts List

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

8 Moulded gasket
◆ Replace
9 Burner housing, heat exchanger and control unit -J162
◆ Not to be dismantled
◆ Different versions (software in control unit -J162)

=> Parts List

◆ Different versions depending on production date =>Page 185

=> Parts List

11.8 - Dismantling and assembling auxiliary heater 183

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
There are unless
permitted different control
authorised units
by AUDI -J162.
AG. AUDI As not
AG does of guarantee
software version
or accept "D50", the control unit -J162 can be encoded for
any liability
a small
withcoolant circuit.
respect to the As ofofinformation
correctness software version
in this document."D52",
Copyrightthe circulation
by AUDI AG. pump -V55 is actuated as a function of
coolant temperature on encoding for a large coolant circuit => Page 6 .

10 Cover
◆ For connector rail
◆ Removing and installing
=>Page 185
◆ Assignment of connector rail
=>Page 185

184 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.9 - Removing and installing cover for connector rail

- Detach auxiliary heater from holder (vehicles with 6 or 8-cyl. engine only)=>Page 159 .
- -> Use screwdriver to prise off cover -A-.

11.10 - Assignment of auxiliary heater connector rail

- -> Connector -A- to circulation pump -V55

- Connector -B- to combustion air blower -V6
- Connector -C- to glow plug with flame monitor -Q8

11.11 - Removing and installing combustion air blower -V6

Notes:

◆ Separate replacement of combustion air blower is only possible for auxiliary heaters with control unit -J162
featuring software as of version "D49". Only with these heaters is it possible to adjust CO2 level in exhaust
gas by way of "Adaption" function =>Page 142 .
◆ Delivery of combustion air blower is subject to certain tolerances. At the auxiliary heater production stage,
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
the CO2 level in the exhaust gas isrespect
with set at thecorrectness
to the controlofunit -J162
information ondocument.
in this a test bench.
Copyright by This
AUDIsetting
AG. cannot be
altered on auxiliary heaters with a control unit up to software version "D48". Replacement of combustion air
blower on these heaters would lead to a danger of CO2 level in exhaust gas being outside permitted range.
◆ After replacing combustion air blower, check and if necessary adjust CO2 level in exhaust gas => Page
142 .

11.9 - Removing and installing cover for connector rail 185

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ -> As of 02.03 modified auxiliary heaters are gradually being introduced on which there is an additional
locating pin -F- and -G at both the combustion air blower -V6 -A- and the burner housing -E-. In addition,
the combustion air blower -V6 -A- is now only attached to the burner housing -E- with 4 bolts. There are
additional holes in the gasket -B- for the locating pins. Modifications have also been made to the burner
element -C- and the glow plug installed in it=>Page 187 .
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
- Detach bracket and exhaust system from heater. with respect to the correctness of information in this document. Copyright by AUDI AG.

- Vehicles with 4-cyl. engine => Page 163

- Vehicles with 6-cyl. or 8-cyl. engine => Page 167
- Remove cover for connector rail and unplug connectors to rail
=> Page 185 .

- Remove circulation pump -V55 => Page 177 .

- -> Remove bolts -A-.
- Separate combustion air blower -B- from heater -E-.

Notes on installation:

◆ Before fitting combustion air blower, replace moulded gasket (between combustion air blower and heater).
◆ When inserting fuel pipe -C-, make sure grommet -D- is properly positioned in combustion air blower -B-.

186 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.12 - Removing and installing burner element

- Remove combustion air blower -V6 => Page 185 .

- -> Remove bolts -A-.
- Lift burner element -B- with glow plug out of heater -C-.

Notes:

◆ Before fitting burner element, replace moulded gasket (between burner element and heater).
◆ Problems with auxiliary heater operation may be encountered in cold weather on vehicles with diesel engines
if use is predominantly made of vegetable-oil methylester as fuel.
Explanation:
On account of the physical properties, deposits may form during operation on the evaporation fabric in the
burner element. These then cause combustion problems if the vehicle is run for lengthy periods on vege‐
table-oil methylester.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ -> As of 02.03 modified auxiliary heaters are gradually being introduced => Page 185 which are fitted with
a modified burner element -C-, a modified clip -B- (ensure correct installation) and an appropriately modified
glow plug with flame monitor -Q8 -A-. Pay attention to assignment. These components can only be jointly
fitted (do not combine different versions).
◆ Different versions of burner element (for attachment of glow plug with flame monitor -Q8 with bolt or clip)
=>Page 188
◆ Removing glow plug with flame monitor -Q8 =>Page 188
◆ Replace glow plug as well if burner element is defective.
◆ Check burner element and replace element as well in the event of a defective glow plug if deposits have
formed in burner element which would affect operation and cannot be removed using workshop equipment.

11.12 - Removing and installing burner element 187

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

11.13 - Removing and installing glow plug with flame monitor -Q8

Notes:

◆ Different versions of burner element and glow plug with flame monitor -Q8 (attachment with bolt or clip)
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
- -> Between
permitted start of
unless authorised production
by AUDI AG. AUDI AG and 06.99,
does gloworplug
not guarantee acceptwith flame
any liability monitor -Q8 was attached in burner element
with bolt -A- (gradual conversion).
with respect to the correctness of information in this document. Copyright by AUDI AG.

- -> Between 06.99 and 11.01 (gradual conversion), glow plug with flame monitor -Q8 was attached in burner
element with clip -C-.
- As of 11.01 (gradual conversion), glow plug with flame monitor -Q8 has been attached in burner element
with clip -B-.

◆ The design of clip -B- is such that the dissipation of heat at glow plug -Q8 is better than with clip -C-. Exclusive
use is therefore to be made of burner elements where the glow plug is attached with a bolt or clip -B-.

◆ -> As of 02.03 modified auxiliary heaters are gradually being introduced into production featuring burner
element -C-, clip -B- and glow plug -A-. These components are matched and must always be installed
together (do not combine different versions).

188 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Remove burner element => Page 187 .

- -> Remove bolts -A- (or clip).

- Pull glow plug with flame monitor -B- out of burner element.

Notes on installation:

◆ Bolt -A- is only to be tightened to approx. 0.5 Nm; greater torque could damage glow plug.
◆ Check burner element and replace element as well in the event of a defective glow plug if deposits have
formed in burner element which would affect operation and cannot be removed using workshop equipment.

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ -> Fix wiring in position in clip -D- and route as shown.

◆ Check proper positioning of grommets -C- after installation.
◆ Check non-insulated part of wire to glow plug before installing combustion air blower; wires must not make
mutual contact or come into contact with other components (danger of short circuit).

◆ -> In the case of burner elements where glow plug -Q8 is attached with clip -B-, pay attention to firm fit of
clip and make exclusive use of burner elements where glow plug is attached with a bolt or clip -B-.

11.13 - Removing and installing glow plug with flame monitor -Q8 189
 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ -> As regards version gradually being introduced as of 02.03, pay attention to correct installation position
(Fig.) and firm attachment of clip -B-.

12 - Block diagram of auxiliary heater

12.1 - Block diagram of auxiliary heater

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

190 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Note:
Incorporation of auxiliary heater into vehicle electrical system
=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder
1 Heater control unit -J162 with connector rail
◆ Control unit is fitted with temperature sensors for determining coolant temperature and to safeguard
against overheating
◆ Control unit is permanently connected to burner housing/heat exchanger

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ There are different heater control units -J162; as of software version "D50", the heater control unit -J162
can be encoded for a small coolant circuit; as of software version "D52", the circulation pump -V55 is
actuated as a function of coolant temperature on encoding for a large coolant circuit =>Page 6

2 Circulation pump -V55

3 Combustion air blower -V6
4 Glow plug with flame monitor -Q8
5 2-pin connector
◆ Contact 1
- Power supply, terminal 30 (via fuse)
◆ Contact 2

12.1 - Block diagram of auxiliary heater 191

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

- Earth connection

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

6 6-pin connector
◆ Contact 1
- Cut-in signal for "auxiliary heating/auxiliary ventilation" (positive from pre-selection clock -E111 or from
dash panel insert)
- Signal comes from dash panel insert on vehicles with no pre-selection clock -E111
◆ Contact 2
- Diagnosis (K-wire)
◆ Contact 3
- Cut-in signal for "additional heater" (earth from engine control unit -J248)
- Only used on vehicles with 6-cyl. diesel engine with no electric additional heater
- Signal comes from diesel direct injection system control unit-J248 as soon as specified cut-in criteria are
met

=> Relevant diesel direct-injection and glow plug system workshop manual; Repair group 01

192 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ Model Year 1999: Gradual discontinuation of additional heating heater element -Z35 on vehicles with 6-cyl.
diesel engine with auxiliary heater as optional extra. On these vehicles, electric additional heater function
is assumed by auxiliary heater.
◆ Applying earth to contact 3 in the case of version for vehicles with diesel engine results in permanent op‐
eration of the auxiliary heater ("additional heater" function).
◆ Applying earth to contact 3 in the case of auxiliary heaters with a control unit as of software version "D50"
and version for vehicles with petrol engine results in constant operation of circulation pump -V55.

12.1 - Block diagram of auxiliary heater 193

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ On vehicles with petrol engine, this contact can only be used on models with 8-cyl. engine and a small
coolant circuit (gradual introduction as of Model Year 2002) => Page 6 . Introduction of wiring to relay -J541
has still to be finalised; the vehicles actually fitted with this connection can be seen from the relevant current
flow diagram.

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ When the engine is running, the coolant shut-off valve relay -J541 connects earth to the appropriate output
as a function of coolant temperature. If vehicle is fitted with the corresponding wire, -J162 switches on
circulation pump -V55=>Page 78 (to assist engine coolant pump on vehicles with small coolant circuit).

194 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Contact 4
- Actuation of operating and display unit -E87
- Actuation of thermotronic control unit -J214 and fresh-air blower -V2
- Max. output load 2 A

Notes:

◆ On vehicles with small coolant circuit (gradual introduction for 8-cyl. petrol engine as of Model Year 2002),
-E87 is actuated by way of coolant shut-off valve relay -J541.
◆ Depending on encoding, positive or square-wave signal is output by heater control unit -J162 as of software
version "D50" =>Page 78 .

12.1 - Block diagram of auxiliary heater 195

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Contact 5
- Input from pre-selection clock -E111 (switch open = auxiliary heating mode, switch closed = earth =
auxiliary ventilation mode)
- Input from switch in dash panel insert on vehicles with no pre-selection clock -E111 (switch open =
auxiliary heating mode, switch closed = earth = auxiliary ventilation mode)

196 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Contact 6
- Actuation of metering pump -V54
- Delivery of metering pump is determined by frequency of square-wave signal (number of voltage pulses
per second)

Note:

On vehicles with 6-cyl. diesel engine with no additional heating heater element -Z35, contact 6 is also connected
to engine control unit. Engine control unit uses metering pump pulse signal to incorporate fuel consumption of
auxiliary heater into calculation of consumption signal with engine running.

12.1 - Block diagram of auxiliary heater 197

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

13 - Block diagram of auxiliary heater actuation with remote control

13.1 - Block diagram of auxiliary heater actuation with remote control

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

13.2 - Block diagram for Saloon

Notes:

◆ Remote control is available as an optional extra.

◆ Auxiliary heating radio controlled receiver -R64 and aerial filter are installed in luggage compartment on left
in direction of travel behind luggage compartment lining in area of wheel housing => Page 216 and

=> Radio, Telephone, Navigation; Repair group 91

198 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Pre-selection clock -E111 was discontinued in Model Year 2000 and auxiliary heater is actuated by way of
dash panel insert.

=> Electrical system; Repair group 01

◆ On vehicles up to Model Year 2001 with rear window aerial and no telephone, rod of aerial -R51 is connected
directly to auxiliary heating radio controlled receiver -R64 (without frequency divider).

=> Radio, Telephone, Navigation; Repair group 91

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

◆ On vehicles as of Model Year 2002 without rod aerial (gradual introduction), on/off signal for auxiliary heater
is received via rear window aerial. Heed the following for such vehicles:

13.2 - Block diagram for Saloon 199

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

- The rear window has an additional aerial and a separate connection for the radio signal for auxiliary heater
actuation.
- There is a separate aerial amplifier for the auxiliary heater hand transmitter signal (currently located beneath
rear shelf to right of centre of vehicle in direction of travel).
- Hand transmitter signal is relayed directly from auxiliary heater radio signal amplifier to auxiliary heating
radio controlled receiver (there is no frequency divider).

=> Radio, Telephone, Navigation; Repair group 91

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

=> Parts List

200 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

1 Frequency divider for two-way radio, radio system and telephone -R46
A- Not used (intended for power supply; not required on vehicles with genuine Audi radios, power is
supplied via input "B")
B- Output to radio/voltage signal input from radio
C- Input/output to rod of aerial (-R11/-R51) / from window aerial amplifier
D- Input/output to telephone
E- Output to -R64

=> Radio, Telephone, Navigation; Repair group 91

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

13.2 - Block diagram for Saloon 201

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Notes:

◆ Frequency divider (aerial filter) is fitted on vehicles up to Model Year 2001 on which radio reception is by
way of rod aerial or which are equipped with a telephone system.
◆ On vehicles as of Model Year 2002, auxiliary heater radio signal is generally received via a separate aerial
in the rear window (such vehicles have no frequency divider). Reception via rear window is however not
possible with certain optional extras or special equipment. Such vehicles are equipped with a rod aerial and
possibly also a frequency divider.
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
=> Radio, Telephone, Navigation; Repairpermitted
groupunless
91 authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

202 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

2 Auxiliary heating radio controlled receiver -R64

- Switches auxiliary heater on and off by way of pre-selection clock -E111 or dash panel insert when radio
signal is received
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
3 Pre-selection clock -E111 permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
◆ Removing and installing=>Page 125with respect to the correctness of information in this document. Copyright by AUDI AG.
◆ Controls and display panel
=>Page 100
4 Control unit in dash panel insert
◆ Making settings on display of driver information system =>Page 106
◆ Instantaneous switching status of auxiliary heating/auxiliary ventilation appears on digital clock display
=>Page 106

13.2 - Block diagram for Saloon 203

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

5 Wire
◆ Screened
6 6-pin connector to -R64
◆ Contact 1
- Output for cut-in signal to pre-selection clock -E111 or dash panel insert
◆ Contact 2
- Not used
◆ Contact 3
- Not used
◆ Contact 4
- Voltage supply
◆ Contact 5
- Not used
◆ Contact 6
- Earth

204 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7 12-pin connector to pre-selection clock -E111

◆ Electrical check => Page 49
◆ Pin assignment

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

8 6-pin connector to auxiliary heater

◆ Contact 1
- Cut-in signal for auxiliary heater
◆ Contact 5
- Additional information on auxiliary ventilation or auxiliary heating from pre-selection clock -E111 or dash
panel insert
- Auxiliary heater will not start up if earth is applied to this contact (auxiliary ventilation mode)
◆ Contacts 2, 3, 4 and 6 =>Page 191

13.2 - Block diagram for Saloon 205

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

13.3 - Block diagram for Avant with no navigation system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ Remote control is available as an optional extra.

◆ Auxiliary heating radio controlled receiver -R64 is installed in luggage compartment on left in direction of
travel behind luggage compartment lining in area of wheel housing=>Page 216 and

=> Radio, Telephone, Navigation; Repair group 91

◆ Pre-selection clock -E111 was discontinued in Model Year 2000 and auxiliary heater is actuated by way of
dash panel insert.

=> Electrical system; Repair group 01

206 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

1 Radio/telephone/auxiliary heater aerial -R51

◆ With frequency divider for two-way radio, radio system and telephone
A- To aerial rod
B- Output to radio/voltage signal input from radio
C- Input/output to telephone
D- Output to -R64
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
=> Current
with respectFlow Diagrams,
to the correctness Electrical
of information in this Fault-finding and
document. Copyright Fitting
by AUDI AG. Locations binder

2 Auxiliary heating radio controlled receiver -R64

- Switches auxiliary heater on and off by way of pre-selection clock -E111 or dash panel insert when radio
signal is received
3 Pre-selection clock -E111
◆ Removing and installing=>Page 125
◆ Controls and display panel
=>Page 100

13.3 - Block diagram for Avant with no navigation system 207

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4 Control unit in dash panel insert

◆ Making settings on display of driver information system =>Page 106
◆ Instantaneous switching status of auxiliary heating/auxiliary ventilation appears on digital clock
display=>Page 106
5 Wire
◆ Screened
6 6-pin connector to -R64
◆ Contact 1
- Output for cut-in signal to pre-selection clock -E111 or dash panel insert
◆ Contact 2
- Not used
◆ Contact 3
- Not used

208 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

◆ Contact 4
- Voltage supply
◆ Contact 5
- Not used
◆ Contact 6
- Earth

7 12-pin connector to pre-selection clock -E111

◆ Electrical check => Page 49
◆ Pin assignment

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

8 6-pin connector to auxiliary heater

◆ Contact 1
- Cut-in signal for auxiliary heater
Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

13.3 - Block diagram for Avant with no navigation system 209

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

◆ Contact 5
- Additional information on auxiliary ventilation or auxiliary heating from pre-selection clock -E111 or dash
panel insert
- Auxiliary heater will not start up if earth is applied to this contact (auxiliary ventilation mode)
◆ Contacts 2, 3, 4 and 6 =>Page 191

210 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

13.4 - Block diagram for Avant with navigation system

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

Notes:

◆ Remote control is available as an optional extra.

◆ Auxiliary heating radio controlled receiver -R64 and aerial filter for telephone/auxiliary heater are installed
in luggage compartment on left in direction of travel behind luggage compartment lining in area of wheel
housing => Page 216 and

=> Radio, Telephone, Navigation; Repair group 91

◆ Pre-selection clock -E111 was discontinued in Model Year 2000 and auxiliary heater is actuated by way of
dash panel insert.

=> Electrical system; Repair group 01

13.4 - Block diagram for Avant with navigation system 211

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

1 Radio/telephone/navigation aerial -R52

◆ With frequency divider for radio system and telephone
A- Aerial rod
B- Output to navigation system
C- Output to radio/voltage signal input from radio
D- Input/output to telephone/auxiliary heater aerial filter

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

2 Wire
◆ Screened
3 Aerial filter for telephone/auxiliary heater
◆ On vehicles with no telephone, aerial is connected directly to -R64 (no filter)

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

212 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

4 Wire
◆ Screened
5 Auxiliary heating radio controlled receiver -R64
- Switches auxiliary heater on and off by way of pre-selection clock -E111 or dash panel insert when radio
signal is received
6 6-pin connector to -R64
◆ Contact 1
- Output for cut-in signal to pre-selection clock -E111 or dash panel insert
◆ Contact 2
- Not used
◆ Contact 3
- Not used
◆ Contact 4
- Voltage supply
◆ Contact 5
- Not used
◆ Contact 6
- Earth

13.4 - Block diagram for Avant with navigation system 213

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

7 12-pin connector to pre-selection clock -E111

◆ Electrical check => Page 49
◆ Pin assignment

=> Current Flow Diagrams, Electrical Fault-finding and Fitting Locations binder

8 6-pin connector to auxiliary heater

◆ Contact 1
- Cut-in signal for auxiliary heater
◆ Contact 5
- Additional information on auxiliary ventilation or auxiliary heating from pre-selection clock -E111 or dash
panel insert
- Auxiliary heater will not start up if earth is applied to this contact (auxiliary ventilation mode)
◆ Contacts 2, 3, 4 and 6 =>Page 191

214 82 - Auxiliary heating

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

9 Pre-selection clock -E111

◆ Removing and installing=>Page 125
◆ Controls and display panel
=>Page 100
10 Control unit in dash panel insert
◆ Making settings on display of driver information system =>Page 106
◆ Instantaneous switching status of auxiliary heating/auxiliary ventilation appears on digital clock display
=>Page 106

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

13.4 - Block diagram for Avant with navigation system 215

 Audi A6 1998 ➤
Auxiliary heater - Edition 06.2003

13.5 - Fitting locations for auxiliary heating radio controlled receiver -R64 and aerial filters

Note:

Installed in luggage compartment on left behind lining

Saloon

-> A- Aerial filter (only fitted on vehicles up to Model Year 2001 with telephone and auxiliary heater or on vehicles
with heat-absorbing glass for rear window, radio and auxiliary heater/telephone)

B-Auxiliary heating radio controlled receiver -R64

Avant

-> A- Aerial filter (only fitted on vehicles with navigation system, telephone and auxiliary heater)

B-Auxiliary heating radio controlled receiver -R64

Protected by copyright. Copying for private or commercial purposes, in part or in whole, is not
permitted unless authorised by AUDI AG. AUDI AG does not guarantee or accept any liability
with respect to the correctness of information in this document. Copyright by AUDI AG.

216 82 - Auxiliary heating